Mar 28, 2016
See our website and interactive magazine www.panelproduction.comJuly/August 2009 1
contentscontents
July/August Issue 2009
4-5
Biesse are celebrating 40 years asa leading manufacturer of innovative
machinery and integrated systems.The introduction of a new
generation of ‘lean’ productsresulted in productivity gains of over
30% to customers – see page 26.
19-25
CONTENTS
News 2The Crucial Difference Between One CNC Machine and Another for Dimension 3 4 – 5Save On Manpower, Production Time and Space with Holzma 6Greda CNC for UK and Irish Markets 7Triplar: Phase 2 by Dustraction 8Bütfering Sets The Sanding Standards for Entry Level Machines 12World’s Strongest Robot Dazzles with Agile Lifting Skills 13A Good Home for Combilift at I-S Manufacturing 14Morgan Furniture Have Reduced Their Production Time by 30-40% 26Blum Excites Visitors at Interzum 28 – 29Take A Shine to Egger’s New Gloss MFC 30Kaurit® Light for Lightweight New Wood Based Material 32
SPECIAL FEATURES
Woodwaste Processing 8 – 10Handling 13 – 14Where To Buy – SAWS 15 – 18Ligna Review 19 – 26KBB Components 28 – 29Decorative Surfaces 30 – 31Boards & Panels 32Website Directory IBC
15-18
Ligna Review
Where to Buy Saws 2009
Published by: EC Media Ltd
23 Uvedale Road
Enfield, Middlesex
EN2 6HA
Telephone/Fax: +44 (0)20 8366 3331
E-mail: [email protected]
Website: www.panelproduction.com
Publisher: Ernie Hollister
Designer: Ian Curtis
www.firstsightgraphics.com
Printer: The Magazine Printing Co. plc
Reproduction of articles: All material appearing in
Panel Production is strictly copyright, and all rights are
reserved. No part of the publication may be copied
or transmitted in any form whatsoever, including
photocopying, without the prior permission of the
publishers.
Publishers’ note: The editorial opinions expressed in
Panel Production are not necessarily those of the
publishers, who shall be under no liability with respect
to any article published herein.
Distribution: Panel Production is published six times a
year and circulated to individual purchasers and
specifiers who are manufacturing within the
wood-based panel and board industry in the UK and
Ireland. Annual subscription is at the following rates,
which include postage:
UK & Ireland £18.50
Europe £23.00
Elsewhere £28.00
© Copyright EC Media Ltd
ISSN 1476-6272
The Crucial Difference Between One CNC Machine and Another for Dimension 3
July/August 2009See our website and interactive magazine www.panelproduction.com
news
newsnews
Made in Europe: “Choose The Original – Choose Success!”
This is the slogan, chosen by VDMA
but immediately taken up by many other
European associations, that Eumabois
has felt its duty to subscribe to and make
its own: in fact it will use it around the
world in its huge advertising campaign.
This powerful slogan perfectly reflects
the commitment of European
woodworking machinery manufacturers,
who have always made sure they
come up with top quality solutions to
help contribute to the success of the
companies that employ them. This is an
important challenge, because designing machinery that can make work
better, simpler and more efficient for those that use it, and at the same
time making top quality products, means helping improve the quality
of life for everyone.
What we must do now is protect legitimate intellectual property rights
from the many violations they unfortunately have to face every day.
Originality is a concept that brings together various important
aspects that lead to a company’s success: quality, technology, know-
how, reliability, safety, and technological experience and efficiency.
Seven key concepts that will be at the heart of a campaign to protect
the originality of European technology, accompanied by a series of
contributions that will periodically be sent to specialist press
publications, to allow them to look at the themes of this campaign in
more detail, to support the cause and highlight its potential.
For more information:tel: 0039 02 89210200
www.eumabois.com
New Range of Thicker Panels from Medite
Coillte Panel Products’ ongoing major programme of investment
has led to market leading developments at Medite, and the launch
of a new product range of thicker Medite MDF panels.
€17 million has recently been invested in Medite’s MDF plant in
Clonmel, Ireland.
Since the Clonmel facility was built in 1983, the previous maximum
thickness of boards produced and available to market was 30mm.
The new technology has enabled fully FSC certified Medite MDF
panels to be made thicker than ever before, and Medite Premier is
now available in thicknesses of 32, 36, 38, 40, 42 and 45mm. Used
in furniture components, moulding manufacture, interior design,
shopfitting and a huge variety of other applications, the new
thicknesses will offer greater design freedom than ever before.
This year Biesse celebrates 40 years of history and technological
innovation at the service of clients; a long journey which has allowed
the company to position itself amongst the leading global operators
in the industry today.
Biesse S.p.a is based in Pesaro, Italy and was founded in 1969
by Giancarlo Selci. Revenue reported for the financial year 2008 was
€454.3 million with the company boasting an international presence
in over 100 countries.
Roberto Selci, chairman of Biesse and son of the company’s founder
Giancarlo, stated: “Talent, foresight and a professional team are some
of the components that have helped to establish the international
standing and reputation of the group. We are today an undisputed
leader in the world market largely thanks to our ever growing
commitment to researching innovative solutions. We are equally
committed to building strong customer relationships and being a 360°
partner to our clients.”
After sales service, technical assistance, maintenance, spare parts
service and training are considered to be a vital part of the Biesse offer.
The company offer ranges from modular solutions from design of
turnkey plants for large furniture manufacturers, to individual automatic
machines and work stations for small and medium enterprises.
For more information:
Tel: 01327 300366Email: [email protected]
www.biesse.co.uk
Biesse – 40th Anniversary
++news++news++news++
2
Mr Franz-Josef Buetfering (EumaboisPresident) right and Mr Gianni
Ghizzoni (Eumabois Past President)
Woodworking Ireland
National Show Centre
Cloghran
Co Dublin
October 10th – 12th
Tel: 01474 536535
Nelton Exhibitions Ltd
Sicam
Pordenone Trade Fair
Italy
October 14th – 17th
Tel: 0039 0272194452
ZOW Verona
October 21st – 24th
Survey Marketing
Tel: 0049 521 9653372
Fimma Madaralia
Feria Valencia
Spain
November 3rd – 6th
Affema
Tel: 0034 963 861 100
DIARY DATES
From September 2009 Panel Production will re-launch as:
For the past 12 years Panel Production has been a market leader in the woodworking industry.
Published bi-monthly, it is well known for its informative, wide ranging editorial content.
Ever mindful of the requirements of our readers we have decided to re-launch the magazine to
incorporate the growing demand for information from the joinery industry.
This issue is the last as Panel Production. From September 2009 the magazine will be
Panel & Joinery Production.
We will continue to feature all products and services associated with the board and panel
industry but with additional features specific to the joinery industry.
Following the tremendous success of the Panel Production website since its launch last year,
this will also be re-launched. From September it will be found at the new address of:
www.panelandjoineryproduction.com
We feel confident that the introduction of joinery machinery and products will make the
magazine an even more interesting and informative read and look forward to publishing it in
September.
Regards
Ernie HollisterPublisher
PRODUCTION
PRODUCTION
& JOINERYPRODUCTION
July/August 2009See our website and interactive magazine www.panelproduction.com4
Nigel Bicknell at Dimensions 3 reckons that his new
Anderson Stratos Pro from RW Machines has given him
the means to negotiate the Credit Crunch and while he
would not normally expect to be making what is for him so major
an investment in times of a recession, he says: “The business
realities are clear: expand or die.”
Dimensions 3 is a small bespoke cabinet maker in Gloucestershire
and Nigel Bicknell found very little to choose between the
specifications of CNC machines at the grass roots level at which he
was searching. Yet he knew that the machine he chose would make
a fundamental difference to the way his shop floor operates and it
was the attention to detail that he found with David Thompson
Rowland and his team from RW Machines that tipped the balance
in favour of the Anderson Stratos Pro.
Dimensions 3 began as a very focussed manufacturer of bespoke
kitchens at their 6,000sq ft factory in the pretty village of Churcham,
near Gloucester, where the team quickly built a formidable
reputation locally for quality and attention to detail. During the past
two years those developing standards of craftsmanship have
extended that focus into bespoke production also of furniture for the
NHS in the region and for schools, colleges, local retail businesses
and even for local authorities - everything from toilet cubicles to smart
counters for fast food outlets.
It was this diversification, and the opportunities that it generated for
expansion, that precipitated the search for quick and flexible CNC
technology, says Nigel Bicknell: “As a kitchen manufacturer our work
was always highly specialised but, of course, that is the nature of bespoke
projects at all levels. Unique shapes and dimensions were in the past
all cut manually on an old sliding table saw and routered by hand.
And he adds: “But with the automation our new Anderson Stratos
Pro has given us, we have been able to increase output
exponentially. We can now do in a day what used to take us a week!”
When the technology quest began a year ago, Nigel Bicknell and
his fellow directors reviewed the market to see where developments
might lead them and they whittled down their choice options to a
shortlist of three CNC systems. “Our reputation for quality and
attention to detail locally has tended to generate more business than
we were realistically able to address,” he says, “so this was an
investment that had to be made.”
The specification was clear and included, at the top of the wish
list, a capability for panels nesting in order to give Dimensions 3 the
throughput they needed and their ‘top three’ systems focus
highlighted the capabilities they sought. But Nigel Bicknell also has
a friend with a senior engineering post at Honda, who ran an expert
eye over the details of the short-listed machines side by side and
concluded that, in terms of pure technical detail, the Anderson Sratos
Pro had to be the premier choice.
“But it was David Thompson Rowland,” he says, “among the
suppliers who took the trouble to review our business and to reach
an in-depth understanding of the fine detail of our needs. We began
to realise that it wasn’t just a machine for the production shop floor
we were looking for; it was essentially a change of philosophy that
would take us forward in difficult times and would affect every part
of the Dimensions 3 operation.
“David saw that the machine would fit directly into our production
process seamlessly and would help us to make the transition from
what was essentially a manual production process to a fully
automated CNC one,”
says Nigel. “He took the trouble to review the shop floor and to
recognise that the demolition of a small storage area there would
allow the positioning of the new Anderson exactly where it needed
to be and that has made a profound difference to the overall benefits
of the new machine.”
“Nesting was the primary requirement,” says Nigel, “and withThrough cutting nested panels on his new Anderson Stratos Pro, Nigel Bicknell has discovered simple answers
to maintaining and improving higher quality standards in today’s marketplace.
The screen on the new Anderson Stratos Pro at Dimensions 3 is well positioned and easy to read.
The Crucial Difference Between One CNC Machine and Another for Dimension 3
feature
featurefeature
See our website and interactive magazine www.panelproduction.comJuly/August 2009 5
David’s help we have been able to able to organise a take off point
from the new CNC that can be easily handled by a single operator.
With the feed mechanism rigged as it is, the Anderson pushes the
cut panels off the table, making way for the next incoming panel on
the worktable. The edgebander is no more than a metre from the
CNC - it’s a simple progression that, over the course of a working
week, is saving us many man hours of time."
In addition to exponential increases in output capability, the
software and controllability advantages of the Anderson Stratos Pro,
and its advanced nesting capabilities, are bringing opportunities for
the designers and fitters at Dimensions 3 to explore new market niches
at all levels. Dimensions 3 sells direct to end customers, as well as
servicing the needs of independent trade studios on the high street,
and also now a growing number of builders and developers.
The helical rack and pinion drive of the Stratos Pro system
introduces a very high level of flexibility - work tables can be extended
in the x-axis brining important advantages for the machining of kitchen
end panels and the full height panels of bespoke bedrooms or home
office layouts.
A set of pop-up location pins in the work table of Stratos pro and
its grooved HPL phenolic table combine to promote high levels of
accuracy in positioning and clamping, both for single panels or for
nested component sets. Sixteen vertical plus two-way horizontal
spindles for drilling and an automatic 10 position tool changer
generates huge flexibility and a high speed software bus is
incorporated to speed and simplify cad-cam programming.
Through cutting nested panels on the Anderson Stratos Pro, Nigel
Bicknell has discovered simple answers to questions about
maintaining and indeed improving the higher quality standards that
today’s marketplace demands. In addition to providing him with
opportunities to develop new market niches independently, he is also
finding RW Machines to be a very flexible and reliable partner in
support of this extremely adaptable technology.
To add further value to the package that RW supplied is a panel lifter
and a dust extraction station, so the whole deal was self-contained and
pretty well ready to go. The add ons were a bonus that would have
cost Dimensions 3 significantly more money in the normal course of
events - so Nigel Bicknell feels he’s bought himself a real bargain!
“Taking the decision to invest is never an easy one,” he says; “the
first consideration is whether you invest in anticipation of growth or
whether you wait until you’re pushed - are you pro-active or reactive?
In a recession this judgment is even trickier. But we are now very
diversified in skills terms and we have all the tools we need to address
the market at every level.
“We knew we could generate the volume if we had the right
machine for the job. Now everyone here is confident that we have.”
For more information:Tel: 01869 244943
Email: [email protected]
The automatic 10 position tool changer on the Anderson Stratos Pro generates huge flexibility for Dimensions 3.
RW Machines also supplied a panel lifter and a dust extraction station as part of the deal.
Dimensions 3 have been extending their range into smart cabinets, amongother panel based components of system furniture at retail level.
Anderson Stratos Pro from RW Machines - the CNC router that unbiased ‘technical experts’ judge to be the best specified.
featurefeaturefeature
July/August 2009See our website and interactive magazine www.panelproduction.com
As the market leader and the largest producer of saws
in the world, Holzma is a known and respected name
throughout the industry. The company’s success has
its foundations in the long-standing commitment to product
innovation and quality excellence. Such credentials have,
perhaps, disguised the fact that Holzma saws are not just for
the major players in the market. Their entry level front loading
saws boast a high technical specification at investment levels
aimed squarely at small and medium sized enterprises (SME).
“It’s a misconception,” explains Simon Brooks, sales and
marketing director for Homag UK, “that Holzma is only interested
in dealing with the larger companies. The company has gone to
great lengths to develop a range of products for all types of business.
Indeed, their entry level saws benefit
considerably from the knowledge and
expertise gained in being the
market leader. As a result, SME
can achieve technical and economic
production advantages by tapping in
to the added value that comes with
dealing with such an innovative and
successful brand.
“Investing in Holzma gives you access to fully
integrated software systems, a superb support
network and great finance packages designed to help SME invest
in technology that will drive their businesses to the next level. There
is no doubt that whichever machine you buy it is a serious
commitment for the business, but Holzma customers find that
investing in a solution with a first-class track record gives them peace
of mind and a competitive edge.”
Designed to cut wood, plastic and other non-ferrous materials,
the Holzma high performance range of saws includes front loading,
cross cut, rear loading and angular saws; it also offers destacking
systems, robotic saws and storage and retrieval systems from
Bargstedt, a sister company in the Homag Group.
A powerful, compact and reliable machine, the HPP 230 entry
level horizontal beam saw gives small companies the ability to
compete for orders swiftly and efficiently. The state-of-the-art
technologies incorporated in the saw mean you get a lot of machine
for your money. Short cutting cycles free up personnel time and
enable improved delivery performance.
Designed for larger companies wanting high performance in a
compact design, the Holzma 3 and 5 series deliver significantly higher
throughput and short production times, whilst a host of options enable
the tailoring of each machine to your specific requirements.
Holzma’s large 11 series industrial systems provide a panel
throughput of more than 100m3 per hour. They can be fully integrated
into a production line with complete storage link-up and intelligent
software solutions.
Although originally designed for businesses in the plastics processing
industry, the P Series can be used by companies working with sheet
substances such as non-ferrous metals and building materials.
The TLF410 from Bargstedt is an automatic material handling and
sorting system providing direct feed to the saw without operator
intervention. Consequently, the TLF410 system saves on manpower,
production time and storage space. A safety package for the system
includes a protection fence, electronically protected access doors
and protected goods-in location areas.
A world first, the HBV 380 Robotic fully automated system has
the potential to revolutionise manufacturing processes. Everything
from single parts to large-scale production runs can be carried out
automatically with no human intervention required. The optimum
utilisation of materials and time result in totally
efficient production; in turn, this delivers
significant additional profit to the bottom-line.
Cut Rite is a complete system for
design, estimating, quotations,
material optimisation, cutting list
generation, barcode label printing,
edging information and machining
centre program creation. Available in
three versions, Lite, Practive and Professional,
it provides a seamless flow of information from
quotation through to delivery.
CADmatic is Holzma’s own software system; it is available in two
versions: Practive for the 2 Series saws and Professional for the larger
panel-sizing saws (from the 3 Series upwards). Both packages enable
users to control complex technologies quickly and simply. With clearly
structured menus and a cutting pattern always in sight, CADmatic
has a clearly organised and friendly user interface, making it easy
for operators to get the best from the machines.
Summing up Brooks says, “At first sight, choosing the right solution
can seem a daunting prospect, but that’s where a good partner
comes in. Our team of experts at Homag UK can help you to select
the most suitable machine and software packages for your unique
situation. We will work with you to determine your specific needs
and then help you plan the integration of the solution into your
business.
“With finance deals to smooth your cash flow and training courses
to get your people up to speed as fast as possible, we can make
the investment in new Holzma high performance saws a hassle free
and profitable experience for your business. And looking to the future,
you will have the peace of mind of a nationwide support network
and a 24 hour spare parts delivery service for orders placed before
12 noon.”For more information:
Tel: 01332 856500Email: [email protected]
www.homag-uk.co.uk
6
Save on manpower, production time and space with Holzma Beam Saws
profile
profileprofile
The Holzma HPP250 entry level front loading saws are aimedat both small and medium sized enterprises
See our website and interactive magazine www.panelproduction.comJuly/August 2009 7
Italian CNC machinery specialists Greda have signed an
exclusive distribution agreement with woodworking machinery
specialist suppliers Daltons to promote their equipment
throughout the UK and Ireland.
Greda who have been manufacturing CNC equipment in
Mariano Comense for 28 years now have access to the woodworking
industry through Daltons (now in their 108th year) who are providers
of distribution, engineering and manufacturing facilities and who for
some time have been looking for an exclusive high quality CNC brand.
The answer came in the shape of Greda as a result of a visit to
Ligna earlier this year by Alex Dalton, Andy Walsh and Sean Taylor.
They identified Greda not only as a well established manufacturer
of high technology CNC equipment but also recognised an affinity
with their own business, both having a long tradition of family
ownership and a loyal customer base. Greda machines are installed
worldwide but this is the first time they have been able to operate
through a high profile exclusive UK distributor. The Daltons sales
and engineering teams will receive product training in Italy and Greda
personnel will be available when required to back up or assist with
technical or application issues as required.
Greda manufacture a complete range of CNC Machining
Centres from 3 to 5 axes incorporating a wide variety of capacities
and specifications. Machines can also be bespoke, i.e. manufactured
specifically to suit an individual customer’s application.
For further information:Tel: 0115 986 5201
Email: [email protected]
Greda CNC for UK and Irish Markets
profileprofileprofile
Greda 3-axis CNC Machining Centre - just one of the new ranges exclusively available from Daltons
July/August 2009See our website and interactive magazine www.panelproduction.com
feature
8
featurefeature
Phase 2 of the new wood waste
extraction and management system
by Dustraction at the also new
location of Triplar, one of Britain’s premier
names in store design and fit-out, is now
complete. At a topping out ceremony at the
newly refurbished premises at Finedon
Road Industrial Estate in Wellingborough,
Northamptonshire, on May 21st, MD Mike
Rodwell said: “there is great satisfaction in
knowing that our flammable waste now
becomes a reliable energy resource and a
benefit to the company rather than a costly
burden for landfill disposal.”
The factory Triplar is moving to is smaller
because the precision timber joinery work that
is central to the image plans of blue-chip
customers like Nokia, Levi Strauss and Nike is
now more specialised than in the past. Internal
ducting and connections to around 16 specialist
joinery machines plus a Zerbrik chipper is taking
timber and board waste via the Dustrax SRV
Series tubular sock filter installation handling
almost 20,000m3/hr.
A Zerbrik PZ 63/1 chipper will also make a
major contribution towards economic disposal
by Triplar of waste materials including
hardwoods, softwood, particleboard, MDF,
cardboard, plastics and other materials regularly
used in the creation of highly image-specific
displays for companies whose dedication to
point-perfect precision in the representation of
their brands is absolute. A fully programmable
logic controller and touch screen controls for
quick reaction to problems highlighted by the
troubleshooting monitor are part of the robust
technology of the Zerbrik which will reduce all
solid off-cuts to cyclo filter-manageable material,
eliminating any further need for waste disposal
by other mechanical means.
The fully automatic WT15A incinerator is at
the leading edge of waste incineration and
factory heating technology, having been
designed with fewer moving parts and more
efficient combustion features to out-perform and
out-last incinerators of more traditional type.
Dust and off-cut waste is transported to a
storage silo and then fed directly into the
combustion zone via a temperature controlled
screw feed system. As well as being state of
the art in combustion technology terms,
WT15A incinerators also effectively address
issues of noise, safety and power consumption.
The new ducting layout by Dustraction
includes inspection doors on suction mains and
on all machine connections with blastgate shut-
off dampers on droppers to individual machines
to allow the system to alternate. The extraction
function encompasses two 630mm diameter
spray booth stacks with jet cowls to exhaust fumes at high level
from the paint finishing shop and the system overall is designed
for noise and vibration-free operation to fall within Regulation 9 of
current HSE COSHH requirements.
MD Mike Rodwell and his son Tim, New Business Development
Manager at Triplar, jointly acknowledge their role in controlling waste
emissions and are determined to avoid any contribution towards
global warming.
By re-investing profit resources back into their business, the
partnership aims to help to build the next climate-conscious
generation of management while also ensuring that the standards
of their globally powerful client client base are met in full.
For more information:Tel: 0116 271 3212
Email: [email protected]
TRIPLAR: Phase 2 by Dustraction
Offcuts lined up for disposal at Dustraction’s new Zerbrik chipper
Ducting by Dustraction includes inspection doors onsuction mains and on all machine connections with
blastgate shut-off dampers on droppers to individualmachines to allow the system to alternate.
Mike Rodwell (right) receives a gift from the staff, via the DJ at the topping out party, to commemorate thecompletion of works at the new Triplar factory.
woodw
aste processing
woodwaste processingwoodwaste processing
System
CleanCleanWorking
Environment
Complete Complete
for afor a
The
FOR A CLEANER ENVIRONMENTAL FUTURE
At Dust Pollution Systems, we have been busy systemizing spot
extraction in the industrial working environments. Our systems cover
all aspects and working methods from the small, mobile dust
extractors to large turnkey stationary industrial installations.
www.dustpollution.co.uk
ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS
Dust Pollution Systems Limited
Unit 1 & 2, Premacto Works, Queensmead Road,
Loudwater, High Wycombe, Bucks. HP10 9XA
Telephone: 01494 462333 Fax: 01494 463777
now
onlineKeep informed with our installation/user stories, companyprofiles and industry news at the click of a button.
Our website directory is a quick and easy way to find thecompany you are looking for, with our diary page keeping youup to date with important industry events.
Our magazine archives allow instant access to past journalsso you will never miss an issue.
Join us online now www.panelproduction.com
CUT IT OUT FOR FUTURE REFERENCE.
July/August 2009See our website and interactive magazine www.panelproduction.com
Based in East Lothian; Scotland, Christopher Howard
Cabinet Makers has installed a Talbott T75 wood waste
to energy system to provide heat for their Gullane
workshop. The T75 is designed for the clean combustion of
wood off-cuts, particle board, softwoods and pallets. This
provides an output of 85,000 BTU/hour (25 kW/hr), more than
sufficient to heat the entire working area within the Christopher
Howard Cabinet Makers premises. The system is utilised to
provide the company with heating sourced by their wood waste
generated on site eliminating an approximate £4,000 per annum
in traditional oil fuelled heating bills and waste removal
expenses. This ensured an amazingly low pay back
period of just 12 months!
Christopher Howard comments “After the
completion and subsequent operation of the
system, we are extremely pleased to
eliminate previous costs including
£100 per week on bottled gas and
£100 per month on skip fees”
“Talbotts were extremely
professional from start to finish and
were continuously on hand to assist
throughout the product selection and installation process. Simply put
- it is the best thing I have ever bought for the Workshop.”
All of the units offered by Talbotts are exempt from Clean Air Act
regulations, allowing for use within smoke controlled areas where
such fuels as MDF, MFC and Chipboard are used.
For more information:Tel: 01785 213366
Fax: 01785 256418Email: [email protected]
www.talbotts.co.uk
10
Cabinet Maker Saves Money and Reduces Carbon Emissions
All units offered by Talbotts areexempt from Clean Air Regulations
woodw
aste processing
woodwaste processingwoodwaste processing
Multi-DirectionalForklift
• Capacities from 2.5-14 tonnes• Diesel/LPG/Electric• Range of attachments
Combilift 4-way sideloader
Combilift Ltd Co Monaghan Ireland Tel: +353 47 80500 Fax: +353 47 80501
UK Tel: 07815 314990 Email: [email protected]
• Increases space productivity
• Safer product handling
• Indoor and out
Combilift – Customised Handling Solutions
with Combiliftwithout Combilift
Visit www.combilift.com or call for –FREE warehouse design service
FREE DVD
See our website and interactive magazine www.panelproduction.comJuly/August 2009 11
Calibre Tooling are pleased to issue the fourth edition of
its distinctive easy to read Router Tooling Catalogue
divided into four main areas: Router Cutters, Spiral
Tooling, PCD Router Tools and Boring Bits plus a complete new
range of "Super Spiral" Cutters in 1, 2 and 3 flute design, these
tools were developed to give the best possible finish on plastics,
aluminium and alloy based materials. These tools are ideal for
machining the new generation of composite materials like ACB
(aluminium composite board) to supplement these spirals is a
range of solid carbide burrs designed to perform on the toughest
GRP materials. Calibre Tooling supply their high quality tools
through a network of distributors that are posted on their
website. (www.calibretooling.co.uk) Also on the website is a
PDF of the new catalogue that can be downloaded once your
trade details have been given.
Calibre Tooling can also be contacted on:Tel: 01255 433886
Email: [email protected]
Calibre’s Latest Tooling Catalogue Now Available
routertoolingcatalogue2009
what’s new
what’s newwhat’s new
July/August 2009See our website and interactive magazine www.panelproduction.com12
Paul Mosley, Homag UK’s wide belt sanding specialist,
takes up the story, “Bütfering has long recognised the
requirements of the smaller woodworking companies,
offering a product range to suit large and small users alike. In
a small shop, a sanding machine must deliver the same high
quality sanding results as volume producers. What’s more, it
has to do so with a more compact, energy efficient design at
a realistic price. Bütfering’s ‘entry level’ sanders do just that.
“In many cases the demands placed on a sander in such
organisations are greater than those
employed in bigger companies due to the
bespoke and ‘one off’ nature of the
production requirements within the small
business. These challenges have been
addressed with Bütfering’s SWT 100
Series.”
Although the ‘baby’ of the Bütfering
offering, the 100 Series is strong and
technically advanced. All models
feature a welded steel fabricated
frame and utilise similar technology to
their bigger brothers. Competitively priced, they
continue the company’s reputation for high build quality
and reliability.
When space, and perhaps
budget, are at a minimum, the SWT
113K provides the answer with a
single belt and a working width of 950mm. The use of a combination
head, where the abrasive belt runs around a 160mm profiled steel
contact roller as well as a pad, offers the user both a calibration and
fine sanding capability, principally on solid wood.
A twin head model, the SWT 124, is available in two versions,
both with an 1100mm working width. Although each has the same
configuration of roller and combination unit, the difference lies in the
type of pad installed. The SWT 124 RK model uses a standard pad
suitable mainly for solid wood, whilst the SWT 124RC uses an
electronically controlled segmented pad, which is preferred for
veneered panel processing.
Segmented pad technology was once the exclusive domain of
the larger users, but since the late 80’s Bütfering pioneered its use
to great effect in entry level machines. Its advantage lies in its ability
to ‘scan’ parts as they are fed into the sander and to then apply
sanding pressure to match the part shape. Mosley again, “The use
of the segmented pad is ideal for veneer sanding as the system also
compensates for panel thickness variations without sanding
through. Segmented pad models use a Touchscreen interface where
the machine will set completely at the touch of a single button.
Machines with the standard pad use conventional push
button controls.”
Completing the 100 series, the SWT 134
is a triple head machine. This configuration
allows for calibration and fine sanding of
solid wood or composite materials
in one pass using a 3 grit
sequence. Two alternative
1100mm models are
available, both having a roller,
roller and combination unit
configuration. The difference again being in
the type of pad – electronic segmented (RRC)
or standard (RRK). Touchscreen control is factory fitted
on segmented pad models.
“The Series 100 has been designed to deliver first class
performance at a price that enables smaller shops to compete, both
technically and quality wise, on a par with larger players in the market,”
concludes Mosley. All models feature electronic belt tracking,
automatic contact roller positioning, ‘Poly V’ belt drives, DC braking,
and all use an abrasive belt length of 1900mm.
For more information:Tel: 01332 856500
Email: [email protected]
A view of the Bütfering EPSelectropneumatic sanding system
Bütfering Sets The Sanding Standards for Entry Level Machines
The Homag Group’s specialist manufacturer of wide belt sandingmachines, Bütfering, lives and breathes its motto: ‘The Fascinationof Sanding’. With over 60 years experience, the company is wellknown around the world for producing high quality machines thatconsistently give first class sanding results.
profile
profileprofile
See our website and interactive magazine www.panelproduction.comJuly/August 2009 13
KUKA has reported keen interest in its new, high-
performance palletising robots, which were launched at
Europe’s leading forestry exhibition LIGNA.
Visitors to KUKA’s stand were also impressed by the exploits of
the world’s strongest robot, the Titan, after it single-handedly erected
a maypole weighing hundreds of kilos. KUKA’s new KR 1300 is based
on the Titan and is designed for heavy-duty palletising tasks as it
can lift payloads of up to 1300Kg.
KUKA’s other new palletising robots, the KR 300, 470 and 700,
are capable of handling payloads from 300Kg-700Kg and offer long
reaches of between 3150mm - 3320mm. They also feature new arm
and hollow wrist designs for delivering very short cycle times.
The 700 variant, which KUKA says offers the fastest throughput
time in its payload category, showed off its skills at the event by
effortlessly stacking a pile of 700 litre wooden barrels.
“The forestry industry showed a great deal of interest in KUKA’s
latest robotic solutions and LIGNA proved to be a successful event
as it provided a substantial number of high-quality sales leads for a
variety of interesting automation projects,” commented Frank
Zimmermann, KUKA’s key technology manager for wood sector
applications.
The new models join KUKA’s popular series of palletising robots,
which already include smaller payload versions, such as the nimble
KR 40 and 180, for high-speed packing solutions.
Details of the new robots are available online atwww.kuka.co.uk
Email: [email protected]
World’s Strongest Robot Dazzles with Agile Lifting Skills
The TITAN robot stacking barrels
The TITAN robot lifts a maypole for positioning
handlinghandlingfeature
July/August 2009See our website and interactive magazine www.panelproduction.com14
When I-S Manufacturing set up its new manufacturing
facility in Coventry, one of the company’s biggest
concerns was how to offload, transport and store
extremely large loads of OSB, which are one of the major
components in the manufacture of its i-SIP Structural Insulated
Panels (SIP). The manoeuvrability and 4-way capability of an
eight tonne capacity Combilift forklift came to the rescue, and
now handles not only the OSB boards but all other materials
around I-S’s production facility.
As a subsidiary of Innovaré Systems, I-S Manufacturing supplies
bespoke SIP’s for sustainable building systems for contractors and
housing associations across the country, and the new facility is
capable of an out put of 1,000 houses per annum. The loads of OSB
which are delivered from a German supplier can be up to 6m in length,
but it was the width of 2.7m which was more problematic. Trying
to manoeuvre this through the access doors with anything other than
a 4-truck was going to be extremely tricky.
“We knew we needed something way beyond a mainstream
forklift,” explains MD Andrew Orriss, “so when our factory manager
Peter Blunt saw a Combilift at a trade fair we realised that this was
the type of specialist truck that could work for us.” A demo of a
Combilift by Birmingham based materials handling specialist Abex
proved that it would, and Abex’s Paul Raymond advised as to the
best model from the Combilift range. Although the loads are not overly
heavy at around 1.5t, he recommended the eight tonne capacity truck
due to the reach and lift heights involved when storing the OSB panels
in the racking. He also advised fitting longer than standard forks to
support the deep dimensions of the loads.
The overall width of the Combilift when carrying the OSB panels
is almost as wide as the access doors, and with just a few centimetres
of clearance on each side, the C8000 can now manoeuvre the boards
into the storage area and lift them onto racking or block stack. I-S
also made use of Combilift Ltd’s expertise in facilities design: using
initial information on the size of the factory footprint, Combilift
engineers at the company HQ in Ireland designed the optimum
configuration of racking, machinery and aisle widths. By basing the
complete layout on Combilift’s 4-way capability, the best possible
use of space has been achieved throughout the premises.
Apart from offloading the OSB and reloading finished product, the
LPG powered C8000 works mainly inside, managing the internal
movement of other products such as expanded polystyrene blocks,
packs of timber and adhesives. The Combilift’s excellent 4-way
manoeuvrability means that the trucks can precisely position all
materials at the automated lines when required.
As the Combilift is the only forklift on site, reliable operation is
crucial, but Andrew Orriss has no worries on this count: “The Combilift
is an impressive piece of kit. It is versatile and dependable, the drivers
are very happy operating it, and, crucially, it has solved our OSB
maneuverability problem!”
Combilift 4-way forklifts are all designed and built in Monaghan
Ireland, where the company also has its HQ and R&D facility. The
current Combilift range now encompasses at least fifteen base
models with capacities ranging from 2.5 – 14 tonnes, with LPG, diesel
or AC electric power available. Combilift has won numerous awards
for its products since the company was established in 1998, and
has over 9,500 units in operation around the world.
For more information:Tel UK: 07815 314 990
Email: [email protected]
A Good Home for Combilift at I-S Manufacturing
Almost as wide as the access doors – the 8 tonne Combilift forklift came to the rescue for I-S Manufacturing
Combilift engineers designed the optimum configuration of racking, machineryand aisle widths allowing the best possible use of space for storing SB panels
feature
handlinghandling
Keeping a close eye on the current economic climate Dutch manufacturers Elcon haveproduced a new Vertical Panel Saw to meet the requirements of the UK and Irishpanel, cabinet, shopfitting and joinery industries which for the first time sells at a
price which comes close to rivalling the second hand market!The new model, marketed exclusively by UK and Ireland distributors Daltons, provides
exceptional value for money without sacrificing the well known Elcon build quality and is availablein cutting sizes of 3300 x 1550 mm or 1850 height and 4300 mm by up to 2150 mm. Themachines have a maximum cutting depth of 60 mm and incorporate powerful 4 kW motors, repeatstops for strip cutting, moveable back support grid, transport rollers and are space efficient havinga minimal size footprint.
Daltons Sales Director Andy Walsh commented “This gives UK and Ireland users an opportunityto purchase renowned Elcon quality at a price level previously unknown and accordingly we expectthe machine to be attractive to an even wider variety of users in all industries.”
MANUFACTURER: Elcon MachinefabriekAGENT: DaltonsCrossgate DriveQueens Drive Ind EstNottingham NG2 1LW
Tel: 0115 986 5201Email: [email protected]: www.daltonsmachines.com
New ELCON ‘D’ Type entry level saw
ELCON ‘D’ Type
Selco introduces the new WNT 750, equipped with several new features whichhave been added to produce a Fast and Accurate Panel Sizing Centre. Standardfeatures include a motorized main blade which is raised by ballscrew, a double
independent pressure beam structure, central side aligner and moveable dust hood(Patented), and as an option a robotic blade change system with automatic scoringblade adjustment (Patented). Add these features to the existing build quality andreputation of Selco Machines and you have a Panel Sizing Centre which is designed,built and tested to perform at the highest level.
Manufacturer: Biesse SpaAgent: Biesse Group UKLamport DriveDaventryNorthampton NN11 5YZ
Tel: 01327 300366Fax: 01327 705150Email: [email protected]
The Biesse SELCO WNT750 panelsizing centre
Biesse – Selco WNT750
The ELCON ADVANCE2 QUADRA is the most advanced Vertical Panel Sawin the world. With all the benefits of a vertical machine, the QUADRA offersfeatures only ever before found on a Beam Saw. In automatic mode the
machine is capable of cutting a full sized board into panels without the need toremove or rotate the board between cuts. Once programmed via the on-boardtouch screen or a remote PC the machine can be controlled by the operator usingjust one button. All these features result in a truly unique machine that will savetime, labour and money.
The ELCON ADVANCE QUADRA –a vertical ‘Beam’ saw
ELCON - Advance Quadra
MANUFACTURER: Elcon MachinefabriekAGENT: DaltonsCrossgate DriveQueens Drive Ind EstNottinghamNG2 1LW
Tel: 0115 986 5201Email: [email protected]
Giben
MANUFACTURER – GIBEN INTERNATIONAL SpAUK AGENTS: RW MachinesRowood HouseMurdock RoadBicester OX26 4PP
Tel: 01869 244943Email: [email protected]
With an extremely compact footprint, Giben’s Icon 2 is a revolution in panelsizing. By eliminating the secondary rotational feeding of strips for crosscutting, throughput can be increased by up to 50% with manpower input
reduced to a bare minimum.On Giben’s ICON 2, the cross pusher automatically moves strips to the cutting line so that
length and cross cuts are made simultaneously. On almost all other single-line panel saws,length trims are moved manually, tying up the operator and slowing down the procedure.
This advance from Giben on the Icon 2 halves the manpower input requirement anddoubles production in the cross cutting of strips.
Icon 2
The MJ323 Panel Saw is aimed at the small to medium size company, with a pricetag of £4,500 and a high specification.
As standard the machine is fitted with power rise and fall, manual tilt to 45°, sliding tableof 3200mmx350mm, heavy-duty fence and flipstops along with a rip-to-right of 1300mm.Separate motors drive the main saw (5.5Kw) and the scoring saw (0.55Kw). The MJ323 willtake a 350mm blade giving a maximum depth of cut at 90° of 90mm and 60mm at 45°.
With easy to use controls, the MJ323 has all scoring adjustments fitted externally so they canbe adjusted whilst working. The Aluminium sliding table with re-circulation ball running in ahardened steel vee guide offer reliability, accuracy and one of the most free running The new MJ323
Sliding Table Panel Saw
Interwood
MANUFACTURER – INTERWOOD LTDUK AGENTS: Allwood Machinery Essex LtdUnit 3Galliford RoadThe CausewayMaldon, Essex CM9 4XD
Tel: 01621 859477Email: [email protected]
Schelling
Putsch Meniconi have been supplying wallsaws in the UK for many years and havebuilt up a reputation for solid reliable saws. Putsch manufacture a full range ofsaws from manual cut to fully automatic as well as the unique SVP 145/45 degrees
which was the first wallsaw to be able to cut 45 degree mitres. Standard frame sizes givecuts of 3200 x 1900mm, 4200 x 2200mm and 5300 x 2200mm as well as special sizes onrequest. All machines come as standard with repeat cut device, lift up panel rollers andeither a manual moving support frame or fully automatic. Options available for the fullrange include LED displays, rotary scoring saw unit with split scorer, alucobond cuttingas well as fully integrated dust collection systems.
MANUFACTURER – PUTSCH - MENICONIAGENT: JMJ WOODWORKING MACHINERY LTDMain StreetSkidbyEast Yorkshire HW6 5TX
Tel: 01482 840103Fax: 01482 875052Email : [email protected]
All machines come as standardwith repeat cut device, lift uppanel rollers, manual moving
support frame or fully automatic
Putsch - Meniconi
Schelling places great emphasis on productivity and precision cutting with our machines.We remain faithful to the philosophy of solid mechanical engineering. This gives thecustomer many years of reliable operation with continuous accuracy throughout.
All Schelling products provide sturdy design which prevents vibrations and increasesprecision – from our fully automated plants to the small FH4 entry-level beam saw.
Unique features - such as the front and rear-loading turntables, auto-labelling, internal turningdevice and more - distinguish our saws from others in the field, as does the individual attentionwe pay to customers needs.
Indeed, our customer-orientated philosophy ensures that customer requirements are analysedprior to sale to guarantee the best possible panel sizing solution is achieved.
All this is backed by our dedicated service team based in Wetherby, supplying parts and service.
Schelling FH4
MANUFACTURER – SCHELLINGANLAGENBAU GmbHUK AGENT – SCHELLING UK LTDUnit 2Sandbeck Way, WetherbyWest Yorkshire LS22 7DN
Tel: 01937 586340Fax: 01937 586866Email: [email protected]
MANUFACTURER – SCHELLINGANLAGENBAU GmbHUK AGENT – SCHELLING UK LTDUnit 2Sandbeck Way, WetherbyWest Yorkshire LS22 7DN
Tel: 01937 586340Fax: 01937 586866Email: [email protected]
The FH4 Beam Saw
Schelling strive to stay at the heart of new innovation. As unveiled at the Ligna 2009exhibition in Hanover, we are proud to be able to offer the following fantastic features:-NEW automatic label printing systems - providing increased output for single line saws
and angular saws.NEW automatic third phase cutting applications - allowing third phase cuts with perfect qualityand highest size tolerances with no additional handling.NEW area board storage system - giving systemic separation into three product lines.NEW “Clean Up” system – a specially designed pressure beam allowing completely dust free cutting.NEW HPO software – real time software giving simulated production of even the most complexangular saws.Innovative technical solutions to guarantee maximum output of the highest quality.
GABBIANI’s high-end range aimed at specialists, industrial woodworkers who specify perfect quality panel sizing on both single panels and panel packs.Fast cycle times ensure high throughput rates and a high level of customisation ensures that the same machine model can be tailored to a wide varietyof requirements. A strong machine base and reliable components ensure a long, productive life cycle for the GALAXY 3.
The machine is based around the modular FLEXCUT system. The system consists of mobile units with grippers which can be excluded individually thus making it possibleto handle highly complex cutting patterns in very short cycle times.
GABBIANI has also redesigned the major components at the heart of this panel saw. The saw carriage now ensures even greater cuttingprecision. Carriage movements are even faster thanks to the drive units and the smooth-running recirculating ball screws.
The machine bed has a single upright fitted with the THK slideways for the blade carriage. This feature is a characteristic of allGABBIANI machines and has been redesigned to support intensive, heavy duty use on three work shifts.
The pusher and pressure units have also been redesigned to ensure smooth movements, precision positioning and optimisedsawdust extraction.
The PC–PLC control system and control interface have been designed to make life easier for the operator. No special expertiseis required. The WINCUT interface is very user-friendly. The interactive diagnostic pages make troubleshooting simple and ensurea rapid return to service. The new version of the OTTIMO optimisation program has a new graphic interface, a new algorithm and newparameters with bitmap association. All features designed to make the system quick and easy to use.
The Gabbiani Galaxy 3 panel saw
SCM Group – GABBIANI GALAXY
Manufacturer: GABBIANI – SCM Group S.P.AAgent: SCM Group (UK) LtdHi-Tech DivisionBlenheim House, Camberley RoadBulwell, Nottingham NG6 8UW
Tel: 0115 977 7818Fax: 0115 977 7819Email: [email protected]
MANUFACTURER: SCM GROUP SpaAGENT: SCM GROUP (UK) LtdBlenheim HouseCamberley RoadBulwellNottingham NG6 8UW
Tel: 0115 977 0044Fax: 0115 977 0946Email: [email protected]
SCM Group - Sigma Impact 107As a response to specific market requirements, the new Sigma Impact 107 Panel Beam Saw is advanced compared with
the most innovative applications currently in use. Optimised sawblade and presser movement, automatic setting fordetecting the panel dimensions, rack and pinion drive system for the sawblade carriage, double automatic aligner on
THK guides and PC/PLC control system which integrates all the information within the machine, provide this new model panelsizing centre with extremely flexible functions, without any change to the simplicity of using the machine, which is essential
for making the right investment. Telesolve (on-line remote diagnostics) system installedon all the machines managed by the PC/PLC control system allows the technical serviceto intervene “on-line”, interacting directly with the machine controls. Careful analysis of
the market has led to the development of software like Cutty or Cutty Plus, for satisfyingthe requirements of the non-skilled operators, and Optimising software, such as OttimoPerfect Cut and the TOP version, in addition Easy Cut or Easy Cut Plus for all others.
Sigma Impact 107
Striebig of Switzerland is the world’s leading manufacturer of vertical panel saws.Concentrating on producing just one type of machinery to the highest standards,Striebig have led the way in quality and innovation for over 30 years.
From the excellent value Compact model through to the top of the range Control, Striebigmachines all come with the same unbeatable levels of accuracy, durability and ease of use. Witha large range of standard features and options, Striebig can offer a machine for every application.
Sold in the UK through T.M. Machinery Sales Ltd., all Striebig saws are backed up by adedicated service team; a huge UK spares stock and an unrivalled 2-year warranty package.
The Striebig ‘Control’
Striebig
MANUFACTURER – STRIEBIG AGMASCHINENBAUAGENT: T.M. MACHINERY SALES LTD49 Iliffe AveOadby Industrial EstateLeicester LE2 5LH
Tel: 0116 271 7155Fax: 0116 271 5862Email: [email protected]
See our website and interactive magazine www.panelproduction.comJuly/August 2009
LIGNA 2009 once again demonstrated its impressive
international appeal, attracting visitors from over 90
different countries.
The exhibition was a remarkable success despite the current
tough economic climate. Visitor numbers did reflect the strained
worldwide economy with many companies forced to drastically cut
travel budgets however over the course of the 5 day exhibition the
1,758 exhibitors were able to present their products to over 83,000
visitors which, according to the organisers, were only slightly down
on the ‘boom’ year of 2007.
Stephen Ph. Kühne – Deutsche Messe managing board member
stated – “the industry has again demonstrated the importance of
investing in state-of-the-art technology, particularly during times
of crisis, so that one can be ready to take advantage of the recovery
when the time comes.
Investing today means you will have an advantage over the
competition.
The slogan ‘Making More Out of Wood – Technology for
resource efficiency’ proved to be the perfect choice, with
exhibitors incorporating the ‘motto’ into their presentations.
Ahighlight of this year’s Combilift stand in the outside area
was the hourly performance of the Combi-CB “dance”,
which attracted large crowds and perfectly demonstrated
the unrivalled manoeuvrability of Combilift’s latest model.
Combilift drivers Sam Moffett and Philip Condell left onlookers
in no doubt of their expertise as they deftly manoeuvered the
two Combi-CB’s within inches of each other in a routine set to
Irish music.
The Combi-CB is a compact, 4-way counterbalance truck,
launched in the autumn of 2008, and designed for operations that
handle a mixture of longer and shorter loads. All three power options
– LP Gas, diesel and the new electric version were on show at Ligna
for the first time. “Sales of this model are going very well, in spite of
the current economic situation,” says MD Martin McVicar. “We put
this down to the excellent value for money it represents, as using
just this one truck is an economical solution, particularly when you
factor in the extra overheads for maintenance, insurance and training
that are incurred when using multiple types of forklifts.”
The wide range of the other models on show proved that Combilift
has the ideal 4-way solution for the varying requirements of the timber
sector – leads are being followed up from visitors from Australia, Brazil,
Chile and America as well as those closer to home in Europe. Martin
sums up: “There were fewer exhibitors this year from the UK and
Ireland, but we established some good new contacts, met up with
familiar faces and had some orders signed and sealed at the show.
All in all it was a very worthwhile week in Hanover.”
For more information:Tel: 00353 47 80500
Tel UK: 0044 7815 314 990Tel Germany: 0049 800 000 5764
Email: [email protected]
19
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Combilift Puts on a Show at Ligna
The Combi-CB ‘dance’ set to Irish music & performed hourly, attracted large crowds
July/August 2009See our website and interactive magazine www.panelproduction.com
The SCM Group attended the recent Hanover Ligna 2009 Exhibitionwith their stands in two halls covering an area of over 2500 squaremeters, showing a comprehensive range of their latest
technological machines offering integrated and innovative solutions forthe woodworking and panel processing industries.
Sales representatives from SCM UK were in attendance and as usual theSCM stands were always busy and well attended. SCM UK’s Managing Director,Gabriele De Col commented “In these days of doom and gloom, we werepleasantly surprised with the number of UK customers visiting our stand,obviously preparing themselves for the upturn in the market when it arrives.We had several visits from key customers planning future investments andwe will be finalising some sales in the very near future.”
All of the SCM Group manufacturing brands showedtheir latest machines with many new features beinglaunched at the show. As expected, the SCM name featuredheavily, and just a few examples were asfollows:-
ACCORD 40, is a new range of CNCMachining Centres with a sturdy mobile portalstructure, the result of the latest SCM researchinto the CNC routing machine sector. The ACCORD40 range is available in various solutions with either a multi-function table or a bar and pod table.
Ligna 2009 featured the unveiling of the ACCORD 40 TVNwith bar and pod table for producing frames and joinerycomponents. The machining head has two powerful routingunits with on board tool changers to allow a switch from onemachining operation to another in just a few seconds and aspecific function module for carrying out all cutting operations using a blade.Two additional magazines allow a total of 72 tools to be constantly available.
Another model in the range is the ACCORD 40 with multi-function tablewhich, having a component passage measurement of up to 330 mm andmachining areas up to 7250 mm long and 2280 mm wide, achieves high levelsof precision and an excellent quality of finish even on large workpieces.
The ACCORD 40 range can also be integrated at various levels withautomated equipment for loading full-size materials and unloading machined
elements, therefore becoming a fully automated cell.ECO POWER PACK (EPP). Energy saving is constantly gaining importance
even in industry. This is especially true for medium and large sized enterprisesusing large-scale equipment. SCM and ROUTECH decided to cater for thisgrowing sensitisation by presenting the EPP or Eco Power Pack, a facility foreveryone who wants to work with very high performance machines that arecapable of guaranteeing energy savings.
All of the CNC machining centres exhibited at Ligna 2009 featured theEPP mark. The Eco Power Pack is available as an option on all new generationmachines and was free of charge as part of a promotional campaign formachining centres at the exhibition.
Following its great success amongst small and medium-sized door andwindow frame manufacturers, SCM has developed new solutions to make
the WINDOR 1 perform even better than the previous machine.WINDOR 1, the compact, ergonomic machining centre for door
and window frames, machines tenons with singleand double angles, by interpolation,significantly reducing the machining spaces
required.Control is provided by a CONTROL 100 PC with an industrial
PLC linked to a personal computer. The machining centre isintegrated with the “Next Supervisor”, software for the completemanagement of programmable machines and systems withcontinuous positioning axes which allows, by means of a standardnetwork card, connection to external management systems for thetransmission of machining data.
SCM’s CYFLEX F900 CNC boring machine is now even morecompact and has turned “PRO”. Designed for the small
woodworking and panel processing workshops, but also useful for prototypingfor large companies, it is a true CNC machine, compact and flexible, formachining with the worktable tilted vertically and is controlled by Xylog softwaresimilar to all SCM CNC machines.
CYFLEX can produce about one cabinet per minute. Efficient as SCM hasdesigned an internal dust and shavings collection system which allows effectiveextraction even on the saw blade unit which is well known as a critical pointfor shavings extraction.
Finally, CYFLEX integrates perfectly in the “Netline” process used tomanufacture a piece of furniture starting with the 3D design and going as faras production and “just in time” delivery to the final customer.
OLIMPIC K1000 is the new leading model amongst SCM Edge-Bandingmachines, designed to meet the requirements of small and medium-sizedwoodworking and panel processing workshops. Derived from SCM’s vastexperience with larger, industrial machines, Olimpic K1000 was created tocater for all flexible machining operations and edge banding requirements,and it is available in 10 different configurations with more features includedas standard.
The trimmer introduces to the K series the possibility of adjusting materialremoval on the edge of the panel, to deal with cases of incorrect applicationof edging materials and to achieve the desired dimensions. The optional traceradds to this device, giving precise operations on even long panels. The gluingunit has been revamped and now perfectly glues solid wood edging stripsmeasuring up to 12 mm width. The quick-release feature enables fastchangeover from the hot-melt or even polyurethane glue simply and easily.
20
The L’Invincible sliding panelsaw incorporates the ‘FullSupport’ Frame as a newoption – using a wireless
device to connect the control
The Gabbiani Mahros CUBO panel processing machine incorporates aloading/unloading system controlled by EASY PLAN software
SCM Stands Very Busy at Ligna 2009review
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'IDM' offer standardised edge banders from the medium sized IDIBASE 100 seriesthrough the grades of Level KS/WS and HD. All of the levels can be equipped with toppressure belts instead of wheels for high performance and better finishing quality.
The Genesis KS is a standardised Combination edge bander range that can bestand alone or integrated into a production line.
LEVEL HD is a range of IDM edgebanders designed for medium companies with intensiveand professional use and for big companies as support to processing lines. LEVEL HD range hasbeen developed without compromises to obtain high performance on single-sided edgebandingmachines at a competitive price. The solid structure and the high technology working unitsclassify LEVEL HD as an industrial edgebander and are a guarantee of precision and reliability.
IDM Level HD Automatic Edgebander
SCM - IDM
MANUFACTURER: SCM GROUP SpaAGENT: SCM GROUP UK (Hi-Tech Division)Blenheim HouseCamberley RoadBulwellNottingham NG6 8UW
Tel: 0115 977 7818Fax: 0115 977 7819Email: [email protected]
See our website and interactive magazine www.panelproduction.comJuly/August 2009 21
The new “StarTouch” Electronic Control Systemis the show-piece of all the options available onthe K1000.
Complex cuts are made increasingly easy withthe L’Invincible “Full Support” Frame with wirelessconnection to the controls. SCM circular saws allowthe operator to carry out error-free mitre cuts and/orcuts with a tilted blade, thanks to SCM-patentedsoftware functions which greatly assist the operator.
For L’Invincibile machines and those with the Full Support Frame, SCMhas created a new option which uses a wireless device to connect the control,the digital display of the Full Support angle and the three digital displays ofthe stops on the squaring fence.
Basically, every time the operator tilts the Full Support Frame on theworkpiece, the digital displays automatically show the positions of the stopson the squaring fence for the actual cuts to be made on the panel. Therefore,the operator no longer has to use the control for calculations, nor does heneed to carry out test cuts to check the exact positions of the stops.
From the SCM Group’s Hi-Tech Panel Division, Gabbiani Mahros presentedan innovation for a broad group of customers whose top priority is to improvethe processing of very small, highly differentiated batches in very short cycle times.
This need is widely felt throughout the panel processing industry. Largecompanies who already have production systems for handling large-size batchesare now looking for ways of improving their efficiency in the processing ofsmall batches. Medium-size companies need to move up to higher levels oftechnology and automation.
C.U.B.O. - Cutting Unit Batch One – is a panel sizing-squaring centre witha fixed worktable and two mobile gantries each with a single machining head.The structure is very compact and strong and the use of two routing unitsachieves high standards of quality, finish, precision and productivity.
The machining units travel on the vertical axis and are driven via arecirculating ball screw transmission by brushless motors. A centralised extractorsystem removes sawdust and shavings through a single inlet. A differentialvacuum system, selected from the PC, ensures perfect vacuum hold-downof the service panel and the panel to be sized on the worktable.
The CUBO panel sizing centre incorporates a MAHROS loading-unloadingsystem controlled by EASY PLAN supervision software. EASY PLAN enablesautomatic control of all work cycle steps including loading the sheet to beprocessed from the stack, unloading the sized panel to the edge banding line,
off-cuts management, and labelling of each singlepanel. The innovative software ensures full integrationof the system into the production process andenables the preparation of cutting lists, theoptimisation of cutting patterns and the managementof work cycles.
From Morbidelli, the Powerflexintegrated boring system. Furnituredesign has today become more than
ever a full-time work for the research of the customers’ needs, on materials,on the best optimisation of space, on design and ergonomics. Within thisscenario, our customers requires for their production, with high flexibility andproductivity, customised batches or single pieces. Morbidelli’s answer to facethis requirement is POWERFLEX, the new integrated boring system.
The highest level of electronic automation joined to advanced technologies,makes of the new range of POWERFLEX, the more innovative Morbidelli solutionable to assure high performance, high rates of productivity of up to 28components per minute, and set-up of the machine in less then 10 minutes.
POWERFLEX can be equipped with up to 6 upper boring units, up to 6lower boring units, up to 6 automatic independent pushers, up to 6 disappearingautomatic working tables and automatic rotation of the boring heads to optimisethe set up and working.
With the introduction of the new IDM GENESIS KS Squaring Edgebander,straightforward and productive squaring edgebanding technology has comewithin reach of medium-size companies. The Genesis KS series combinesexcellent quality-price ratio with the reliability and strength that have alwaysbeen guaranteed by IDM.
Easy working and flexibility are facilitated by Touch Screen Control and bythe possibility of automatic change over for up to 6 different edge types alongwith NC managed production by means of Bar Code Readers and processingprograms. The Genesis KS can process edges up to 3 mm thickness at 25meters/min working speed.
For more information:Tel: 0115 9770044
Fax: 0115 9770946 Email [email protected]
www.scmgb.co.ukHI-Tech Panel Division:
Tel: 0115 977 7818 Email: [email protected]
The Morbidelli POWERFLEX boring centre assureshigh performance and high rates of productivity
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July/August 2009See our website and interactive magazine www.panelproduction.com22
Major improvements have been made to the popular
Striebig Evolution and Control Series of vertical panel
saws, improving their efficiency and making them even
more attractive for use in the busiest of production environments.
Launched at Ligna, both the upgraded Evolution and Control
models now feature as standard Striebig’s innovative “touch and saw”
operating system. This delivers easy and convenient machine control
through a touch screen panel. A fingertip touch is all that’s needed
to operate all of the functions of the machine.
The two other new features also available as standard are
improved error messaging and a laser-supported display for making
totally accurate horizontal cuts, another industry first for Striebig.
There are also new additional options to make the saws even more
productive. These include an automatic top trimming function, for
use in combination with the current 4SB bottom trim; an improved
electronic positioning system with control via the touch screen; and
automatic positioning of the saw head when making horizontal cuts.
A particularly advanced new option is the addition of a cutting
list input function via a USB memory stick, with data coming from
Striebig panel optimization software developed specifically for vertical
panel saws. All possible dimensions are shown on the touch screen
with each dimension ready to be selected by the operator.
Matt Pearce, sales coordinator at T.M. Machinery Sales, Striebig’s
sole UK distributor, said: “The upgraded Evolution and Control
machines offer as standard an unbeatable package of advanced
features and ergonomic design that makes them unrivalled in today’s
market.
“With full automation of the sawing operations and the additional
special options available, the Control has been transformed into the
world’s very first vertical panel cutting centre.
“Because of their more efficient built-in operating functions, both
upgraded models deliver the twin benefits of reduced energy use
and less material wastage, which in these difficult economic times
has to be a good thing.”
For almost a decade, the Evolution has been the global market
leader in the area of manually operated panel saws, while the Control
has led the field in fully automatic machines. These latest
improvements will ensure that both models continue to maintain these
coveted positions
The new models, which are accurate down to 1/10mm, will be
available to customers in the UK and Ireland from October.
For more information:Tel: 0116 271 7155
Email: [email protected]
Just Touch and Go with Upgraded Striebig Vertical Panel Saws
The laser display for horizontal cuts now fitted as standard to the Striebig Evolution and Control
A touch of the fingertip is all that’s needed to operate all the functionsof the new Striebig Evolution and Control vertical panel saws
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See our website and interactive magazine www.panelproduction.comJuly/August 2009
Ligna 2009 saw Kundig with one of their largest displays
of wide belt and edge sanding machinery both by Kundig
and also at the exhibition itself. Kundig have 2
manufacturing facilities along with a number of wholly owned
subsidiaries including in the UK and France. The head office and
development centre is based in Wetzikon, Switzerland which
caters for all special projects including top and bottom sanding
lines along with the manufacture of the 1350 and 1600mm wide
machines. The factory in Gotha, Germany produces all the edge
sanding machinery and has now expanded to include the
production of the 1100mm wide sanding machines.
Having been established since 1945, Kundig have always adhered
to the original ethos as set out by Armin Kundig and where a number
of manufacturers have concentrated on cost cutting measures in the
production process by using cheaper components or unskilled labour,
Kundig have always dedicated their resources to the innovation and
production of sanding machinery of the highest quality to ensure long
term accuracy and longevity.
“To invest is to create a base for the future. The more solid the
foundation, the safer the result. Therefore an increasing number of
customers decide on quality and put their faith in Kundig. Their trust
commits us." This quote by Mr Hansruedi Kundig gives an insight
into how the company is still run and emphasises that when the
products are built to such a level where inevitably they will cost a
little more from the outset, the long term
benefit will far outweigh the initial cost to invest.
At Ligna 2009, Kundig had on display 12
wide belt sanding machines all with a fixed bed
where the sanding group adjusts to the
working height. As standard these machines
offer sanding at a fixed level with a standard
working thickness from 3 to 200mm and can
optionally have a working height of less than
1mm or more than 400mm! Machines having
a working width of 650mm being compact and
ideal for components, 1100mm being one of
the best sellers for joinery, 1350mm again ideal
for joinery and panel based production and
1600mm machines are all part of the standard
production from Kundig with machines up to
2200mm working width also having been
produced.
With over half the production now being
dedicated to the Brilliant range of machinery
also on display were a number of
configurations from a single head machine to
variants with multiple heads and combining cross
belts with emphasis on fine finishing, especially on lacquer and high
gloss applications where Kundig have excelled and subsequently
benefitted from a number of high profile installations.
Also on display were the Basiq single sided edge sanding machine
for joinery, the Uniq double sided edge sander with stepped tables,
adjustable oscillation to ensure full use of the sanding belt and
motorised adjustment to the raise, lower and tilting of the sanding
head ensuring the work piece stays flat on the cast iron bed for ease
of use and accuracy. Complimenting the edge sanders were the
flagship Uniq-S with integrated variable speed feed system and the
newly launched Uniq-S for lacquered edges with variable speed of
the abrasive and action controlled sanding pad.
For more information about the machines manufactured by Kundig and a free cd-rom:
Tel: 0845 833 0565Email: [email protected]
www.kundig.co.uk
23
At Ligna Kundig displayed twelve wide belt sanding machines
Kundig – A long term benefit
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July/August 2009See our website and interactive magazine www.panelproduction.com
With their all new features displayed Schelling has once
again proved to be at the heart of new innovation.
Under the motto “Each balloon an innovation!” Schelling
presented the first panel saw with automatic label printing prior to
cutting. Another highlight at the show was the automatic cutting of
third phase cuts during the rip cut process.
The visitors were fascinated with the automatic labeling and
automatic third phase cutting features. Many national and
international guests were enthusiastic about these new and
powerful developments.
The debut of the new area board storage system also raised a
lot of interest. Schelling is the only panel saw manufacturer that can
provide a sophisticated system like this, with all of the necessary
software solutions, all from under one roof. Most visitors agreed that
the extraordinary high quality of this inventory system, developed in
co-operation with Meinert and 3Tec, is the best system on the market.
A further innovation Schelling showed was the newly developed
“Clean up” system. A specially designed pressure beam allows for
absolutely dust free cutting of narrow trims measuring approximately
half the blade width.
In the media room, Schelling presented its new real time simulation
software. With the aid of this software Schelling will be able to simulate
production processes of even the most complex angular saws in
real time. This allows Schelling to better optimize a system to the
exact customer requirements.
Also shown was a promotional video on our newest angular saw
ah6 with third phase cutting router. This Schelling innovation was of
special interest to customers who are challenged with the industrial
manufacturing of orders with small quantity runs.
It was no surprise to us that Schelling attracted numerous requests
from potential customers interested in both our large systems as well
as the flexible manufacturing lines.
Considering the general state of the economy, Schelling is
delighted to report that it considers Ligna 2009 a success.
For more information: Tel. 01937 586 340
Fax. 01937 586 [email protected]
24
Each Balloon an Innovation!
Despite reduced attendee numbers compared to the 2007show, LIGNA 2009 showed strong customer interest.
Schelling sales staff attracted numerous requests from potential customers
The Schelling stand display the new fh4 panel saw
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See our website and interactive magazine www.panelproduction.comJuly/August 2009 25
This year’s Ligna exhibition saw the Homag Group
premier its new Ambition range of edgebanding
machinery. This new portfolio of machines from Brandt
and Homag has been developed to bridge the gap between
small and medium-sized woodworking businesses and the
industrial manufacturers. The range spans the entire spectrum
from entry level single sided edgebanders to the most
technically sophisticated, highly flexible industrial machines.
“The Ambition 1100 and 1200 Series address the issue of
increasing price sensitivity,” explains Simon Brooks, sales and
marketing director for Homag UK. He continues, “Yet they still provide
optimum quality for entry level users. The new flush trimming unit
has been made even more user friendly with simple adjustment
between radius, chamfer and flat trimming. Three easy steps are
enough to swivel the trimming tool and set it to the required profile,
ensuring improved profile reproduction accuracy and faster
adjustment. The unit comes equipped with the tried and tested DFC
(Dust Flow Control) combination trimming tools. These tools generate
a suction effect when rotated, improving the extraction of chips and
ensuring further improvement of the trimming quality and saving on
dust extraction requirements.”
“The glue roller guarantees uniform, even glue application and with
the glue tank positioned underneath the roller it prevents any leaks
or spillages. The Ambition 1100 operates with work piece
thicknesses ranging from 10 to 50mm and edging thickness of 0.4
– 2.0mm, whilst the 1200 models have a work piece thickness range
of 8mm to 50mm (60mm optional) and an edging thickness of 0.4
to 3mm (6mm optional).”
There are two new models in the Ambition 1400 Series – the 1440
F2C and 1440 FGC.
“The advantage of the Ambition 1440 FGC model is that it offers
a facility for groove processing. The grooving unit includes pneumatic
intermittent control, allowing the production of continuous or jump
grooves as required. The optional quick melt unit ensures the optimal
continuous supply of fresh glue even for high production outputs.”
From the Ambition Series 1600 and above feed speeds rise up
to an impressive 20m/min and the edge thickness capacity
increases to up to 15mm. Pre-milling units are standard on most
of the range for perfect edge quality. The standard panel thickness
is 60mm with an option to increase this to an 80mm upgrade that
allows producers to respond to the latest furnishing trends.
A swivel-action grooving unit is also available in
three different versions.
At the top of the Ambition range, the 2200 Series boasts
features such as feed speeds of up to 32m/minute, pre-milling
units, automatic profile changeovers, small panel gaps and corner
rounding at up to 20m/min. Dependent on the model type, the 2200
Series can apply solid wood edges up to 20mm thickness and
PVC/Acrylic edges up to 3mm with the highest quality results.
Grooving units are also available, if required, making the 2200 Series
a versatile option for the higher volume user.
The Brandt Browser is an essential tool for comprehensive order-
specific cost determination and is a particularly valuable aid for
companies serving a large customer portfolio. The Brandt Browser
is available as standard from the Ambition 1400 Series and above
in all machines with PC 20+ control.
“Order data acquisition permits operational data to be registered
and stored on an order-specific basis,” explains Brooks. “The Brandt
Browser offers functionality for the registration of hours run, an
overview of total work pieces processed and information about the
number of edge metres processed.”
A new glue joint scraper blade for edge finish processing has also
been introduced by Brandt. This provides an excellent edge finish,
thanks to the optimised tracing from above and below which
guarantees the removal of any remaining glue residues around the
glue joint.
“In order to increase processing output whilst at the same time
reducing energy consumption,” states Brooks, “the engineers from
Brandt have developed a new work piece gap optimisation function.
This allows a higher output volume within the same time period or,
alternatively, allows faster processing of the same number of work pieces.
“For example, the new work piece gap optimisation system
permits the same number of 19 mm thick shelves to be produced
with a time saving of up to 40 per cent, reducing idle running of the
machine and resulting in tangible savings in terms of energy, air and
extraction.
“All this adds up to an impressive new range of edgebanders.
The Ambition Series plugs a gap in the market for high performance
edgebanders, further enhancing the reputation of Brandt and Homag
in this competitive sector,” concludes Brooks.
For more information:Tel: 01332 856500
Email: [email protected]
New Ambition Edgebanding Range from the Homag Group
The Brandt Ambition 110 and 1200 series edgebander from Homag
reviewreviewreview
July/August 2009See our website and interactive magazine www.panelproduction.com
Morgan Furniture have reduced
their production time by 30-
40% with the Skill 300 FTK CNC
maching centre.
Under the watchful eye of the MD
Rodney McMahon, Morgan Furniture has
grown in recent years from an 8 man
operation to 68. This has allowed the
company to expand its place in the
market to be one of the leading and innovative suppliers of contract
furniture from its 4500m2 base in Hampshire.
Morgan Furniture design and manufacture premium quality
contemporary timber contract chairs, sofas, tables and bespoke furniture.
They are members of, The British Contract Furnishing and Design
Association, British Furniture Manufacturers and Worshipful Company
of Furniture Makers.
With blue chip clients such as British Airways, P & O and Fred Olsen
Cruise liners and many famous hotel and restaurant chains, their products
need to be first class both in terms of design and quality.
Faced with ever increasing production demands and a need for a more
flexible and easier method of producing their products, and with the
company committed to increasing its production by 100% in the next 3
years, along with the move to leaner and one off production methods,
Paul Jones their Production Manager knew that something had to be
done. With most of the production carried out on manual traditional
machinery, it was going to be a struggle. “What we needed was a more
flexible and streamline method of producing furniture using CAD
programming” said Paul.
After going through a list of 10 companies, Paul narrowed the list down
to 3 with Biesse being one of them. What Paul was looking for in the
machine, was versatility, ease of use (as there was no experienced CNC
operators employed), the ability to interface with the company’s existing
CAD program and the need to have a small footprint, as space was at
a premium. Morgan also wanted the machine to have a pedigree and
as Biesse were one of the first companies to produce a CNC drilling
machine, they certainly had one.
“In addition to the main points, but just as crucial, was the service
and back up, which is just as important as the machine. Morgan Furniture’s
philosophy is committed to providing a quality product that we and our
customers are proud of and delivered on time. However in the event of
a problem we need a quick response and therefore with Biesse’s 14
service engineers, 4 strong spares team, parts availability in the UK to
the value of approximately 2 million pounds and with their help desk facility,
Biesse were fast becoming the preferred choice.
In evaluating the machines, it was Biesse UK area manager, Paul
Pickett, that was able to demonstrate to us a clear understanding of our
requirements and after visiting several installations with him, it became
more obvious that we were looking at the right company to give Morgan
Furniture 100% confidence.” Explained Paul.
Both the design and production teams from Morgan visited the
showroom at Biesse’s 45000 sq ft facility in Daventry, where the
BiesseArtech Skill 300FTK equipped with 9 vertical spindles, 10 place
tool changer, air conditioned electrical cabinet, self lubrication system and
9 hp HSD router unit, was put through its paces, turning out components
in minutes rather than hours. What also struck the team was the modern
and compact design. Having this capability in a small space was just
what was needed.
“Since its installation in January of this year, the benefits have been
terrific” Paul informed us,” with many of the mill personnel embracing
the new technology after being trained on the machine. We did not have
anybody apart from one person who could use a computer let alone a
CNC machine. Biesse arranged for us to be trained at their offices and
we have benefited from it not being done in the work environment as
this can be a distraction and you lose the concentration. Being the first
of this type of machine installed at Morgan Furniture, we wanted to iron
out any interface problems before the machine was installed. The off-
site training programme allowed us to hit the ground running from
installation.”
“We have reduced our production time by as much as 30-40% giving
us more time to work on the new products. Being a major supplier, we
exhibit in many other countries as well. Another bonus is the ability to
draw a new product in our CAD program and within a short space of
time, produce the item using the Biesseworks Advance software to import
the DXF files.”
In summing up I am very pleased with Biesse as a company and find
them very professional and dedicated. The after sales follow up visits from
Biesse during the machine installation and follow-up communication have
given me the reassurance I require that Biesse is a company we want
to build a long-term relationship with.
The Skill 300FTK has been a great investment and we believe that
we have only scratched the surface of its capabilities which is allowing
us to achieve an ever higher standard than before.
We are now undertaking on board more complex components that
at the time were not included in the specification but as we stated before
the machine had to be versatile and the Skill 300FTK certainly is that.”
For more information:Tel: 01327 300366
Email: [email protected]
feature
26
wall saws
Paul Jones (2nd from right) and his manufacturing and design team with Paul Pickett of Biesse (1st on the right) alongside the Skill 300FTK .
Better buy BiesseArtech
wall saws
See our website and interactive magazine www.panelproduction.comJuly/August 2009
Novacel of France, a specialist in surface protection, has
extended its range of protection solutions for the
laminates market by introducing the Novacel 9230 range.
This new range reflects the company’s determination to
manufacture products that are more environmentally friendly.
The Novacel 9230 range is designed for the protection of smooth,
shiny laminates. The transparent, colourless polyester film is 25μm
thick and has been designed to resist high-temperature postforming.
The product’s innovation lies in its new solvent-free adhesive mass,
stemming from a more environmentally friendly manufacturing
process.
At every stage of the transformation process (folding, stamping
and forming, as well as during handling, transport and finishing), the
film acts as a protective barrier against surface damage, preventing
scratches and protecting against dirt. As underlined by the
company, Novacel 9230 protects the Finish to the Finish®.
The Novacel 9230 film is also an ideal tool for corporate and
commercial communication, as it can be printed with a logo, a
trademark, or any other advertising (or technical) message.
Provided the protective film has not been soiled, it can be
incinerated or recycled after use. Similarly, all packaging and cores
are recyclable and reusable. Such initiatives, introduced in order to
reduce the environmental impact of Novacel’s products, are an integral
part of the company’s sustainable-development policy. Major
companies in the laminates sector are already using this new product
in industrial quantities, thus helping to reduce solvent discharges into
the atmosphere.
For more information:www.novacel.fr
Drawing on his nearly 20 years of
experience in the furniture industry,
veteran magazine editor Kenn
Busch has launched Material Intelligence
(www.materialintelligence.com) – a
comprehensive resource on furniture and
interior surface options for architectural and
interior design specifiers.
“Material Intelligence addresses questions
I've been hearing from professional interior
designers architects for many years,” says Busch, “which essentially boil
down to: 'Are there smarter materials choices I could be making for my
projects? Where do I find out about them?' And, 'Where can I see
examples of these products being used in similar applications? I want to
know they'll work before I specify them.'
“The website answers those questions with designer-specific
definitions and frequently asked questions about a range of materials,
including HPL, TFM, 3-D laminates, engineered veneers and decorative
metals, as well as laminate flooring, engineered panels and value-added
components. You'll even find information on matching materials
programs and laminate design resources.
“It also hosts a constantly expanding archive of stories on real-life
applications where these materials are used in specific markets – health
care, hospitality, retail, office, etcetera – to help promote their specification
by professional designers. We’ve even made them searchable by both
the type of project and the materials used.”
Busch says Material Intelligence will
operate as “a hybrid of a loose-knit marketing
association and a PR agency,” helping
materials suppliers educate the ultimate
users of their products.
“One thing we’ve already begun to do is
create press releases and targeted content
for magazines in the interior design and
furniture production markets, including certified
Continuing Education Unit features.
“Designers are required to complete a certain number of CEU exercises
each year to validate their memberships in professional associations like
the IIDA and ASID. By placing these features in design magazines they
already subscribe to, as well as on the Material Intelligence website, we
make it easy for them to get credit while learning about how to use our
industry's products.
“And as we’ve seen with other types of materials, if we educate the
design community properly they will pass along our ‘story’ to their clients,
and on to consumers as well – informational ‘trickle-down,’ if you will.
“Material Intelligence is something our industry has been asking for, for
a very long time,” says Busch. “I look forward to partnering with its suppliers,
publishers and associations toward our common goal: raising awareness
and specification of our materials and the products made with them.”
For more information;www.materialintelligence.com.
27
The Website has been designed as a comprehensiveresource on furniture and interior surface options for
architectural interior design specifiers
Novacel’s 9230 Keeps Laminates and the Environment Protected
New Website Connects Surface and Component Suppliers withProfessional Interior Designers
designdesigndesign
July/August 2009See our website and interactive magazine www.panelproduction.com
“How can it get any better?” is the often asked question of
the amazing exhibition displays that Blum presents every two
years at Interzum. The answer is through meticulous planning,
imaginative design and innovative product advancement.”
Clip top BLUMOTION breaks new ground
A superb piece of furniture fittings engineering and design was
launched by world leaders Blum at the recent international Interzum
show. The Clip top BLUMOTION concealed hinge is Blum’s first to
include fully integrated BLUMOTION soft close within the hinge itself
– the latest advance in Blum’s effort to “perfect motion”.
The new hinge achieves new levels of unobtrusive and slim line
design with excellent performance characteristics. Previously doors
could only be closed softly and silently using a separate damping
system that had to be drilled in or clipped on. Now the BLUMOTION
feature has been included into the hinge boss itself – a huge challenge
overcome by Blum’s designers in getting a complex piece of
engineering into such a small space. And they didn’t stop there –
the new hinge has the facility to be quickly and easily de-activated
in the case of use with small or light doors. Where thicker doors are
concerned, the improved pivot ensures that the doors open without
knocking against each other whilst keeping side gaps to a minimum.
Manufacturers still have the advantage of tool-free attachment to
standard hinge plates and the fat and simple 3-way Blum
adjustment system.
Clip top Blumotion proved to be an instant success and “must
have” advance in technology for all visitors to the show.
Blum’s drawer box family comes of age at Interzum
Visitors to Interzum 2009 were able to see demonstrated the
complete family of systems and choices for advanced drawer box
and pull-out solutions for modern fitted furniture on the superb
28
Blum Excites Visitors at Interzum
kbb components
kbb componentskbb components
See our website and interactive magazine www.panelproduction.comJuly/August 2009
Blum stand.
From the tried and tested “Tandembox plus”, Blum went on to
show the new “Tandembox antaro” and the extremely exciting
“Tandembox intivo”.
All three systems are based on solid full extension high-load runners
with integrated BLUMOTION soft close and the option and
convenience of Servo-Drive electro-mechanical opening in response
to a gentle touch.
The existing Tandembox plus is characterised by the
round gallery rails which can be double layered for high-
fronted pan drawers or accommodate the Boxside solid
side height extension with internal positioning for Orga-
Line internal organisational and dividing elements.
Tandembox intivo offers designers, manufacturers
and even users the ability to totally distinguish and
individualise kitchen interiors in a number of ways. The
smooth side of the Tandembox basic drawer is
designed to then accept either a proportionally sized
and matching Boxcap or be fitted with the special
brackets – Boxcover - to accept inserts of any material
– glass, leather, solid surface, laminate, stone,
marble…the possibilities are limitless. For instance the
manufacturer could choose to replicate the design of
the kitchen façade on the interior of the drawer. In the
case of internal pull-outs this can also include the front
of the drawer as well as the sides. The high-fronted intivo
pull-out has 3-dimensional front adjustment and
internally, dividing systems can be positioned at any
place in the drawer interior.
Tandembox antaro is a new design characterised by
rectangular rails and a matching material drawer side with balanced
proportions. Tandembox antaro offers manufacturers yet another
practical alternative to distinguish their own product designs.
“Open Sesame” with Blum’s Servo-Drive Aventos
Launched to huge acclaim and excitement at this year’s Interzum
exhibition, Blum’s Servo-Drive Aventos showed how the ultimate in
kitchen user comfort can be applied to overhead wall cabinets.
Blum’s peerless Servo-Drive electro-mechanical automatic
opening system for base unit drawers and pull-outs has now been
successfully applied to their effortless Aventos stay systems for
overhead cabinets in four different formats – bi-fold lift, up and over
lift, lift up and stay lift.
A gentle touch to the front of the cabinet door activates the opening
cycle and the user has the opportunity to stop the door position at
any stage desired. Significantly, with the Aventos lift system, the Servo-
Drive is also applied to the closing process via a discreet wireless
switch located within easy reach of the cabinet interior – the door
then closes in a controlled motion with the final part of the cycle using
the proven BLUMOTION soft close system. The closing system also
means that the open lift door is never out of reach of the user. An
anti-collision provision means that the closing process stops
immediately in the case of any obstruction.
The advent of Blum’s Servo-Drive Aventos means that kitchen
designers can now extend the trend for handle-free, clean line frontals
from the base units of the kitchen to overhead wall units as well.
For more information:Tel: 01908 285700
Email: [email protected]: www.blum.com
29
kbb components
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Blum’s Tandembox antaro is a new design characterised by triangular rails and amatching material drawer side with balanced proportions
▲ A gentle touch to the front of the cabinetactivates the opening circle
The user has the opportunity to stop the doorposition at any stage desired ▼
July/August 2009See our website and interactive magazine www.panelproduction.com
With a new Gloss Finish surface texture, EGGER can
now offer the UK market, competitively priced, readily
available Gloss MFC.
With a high gloss surface and a good scratch resistance, this
product is perfect for carcasses and end panels in combination with
high gloss PVC foil wrapped doors or lacquered MFC doors. It is
also suitable for entry level ABS edged doors in kitchens, bedrooms
and bathrooms.
In keeping with the current demand for high gloss within kitchens,
bedrooms and bathrooms, EGGER has introduced Melamine Faced
Boards with a gloss finish – ST 30.
As the first manufacturer to produce gloss melamine boards in
the UK, customers can be assured of local supply with short lead
times and prices which are not subject to exchange rate fluctuations.
All boards are supplied with a protective film on both sides to
guarantee safe and secure transportation. EGGER can now offer 10
decors from stock, which are all available with matching gloss ABS
edging. In addition, all other EGGER colours are available on request.
Due to the high quality chipboard core EGGER ST30 gloss boards
are high quality and are available ex stock in the UK in the sheet
size 2800 x 2070 mm, with a minimum quantity of one sheet for
18mm thick boards.
For more information:Tel: 01434 613360
Email: [email protected] www.egger.co.uk
30
Take A Shine To Egger’s New Gloss MFC
FACTBOX GLOSS FINISH
Gloss level of 103 provides
optimum possibilities for
application in furniture, shop fitting
and exhibition stands
Seven uni colours and three wood
reproductions are currently
available in the UK ex stock
All stock decors are available in
matching gloss ABS edging
Virtually any decor from the UK Industry
Collection can be manufactured for
subject to MOQs
The boards are supplied in a thickness
of 18 mm and with a protective film as
standard
The Gloss Finish surface texture ST30 is appealing due to its high gloss level andgood scratch resistance. Here the decor Premium White (W1000) is shown.
Dark Cordoba Olive (H3031), which was most the popular decor selected by thevisitors at recent EGGER exhibitions, is now also available in the Gloss Finish.
EGGER offers matching gloss ABS edging, 75 lfm 23 x 2 mm, and gloss laminate,3,050 x 1,300 x 0.8 mm, for all ten stocked decors.
decorative surfacesdecorative surfaces
decorative surfaces
See our website and interactive magazine www.panelproduction.comJuly/August 2009
2009 sees IDS celebrates its 10th anniversary as a major
force in surface materials distribution. It’s also the year
in which the company has pledged to reach a target
where 68% of its overall product portfolio will be fully FSC or
PEFC certified, making it the most extensive choice available
within the industry.
Steve Rickers, Supply Chain Director at IDS says:
“IDS was one of the first national distributors to offer FSC and
PEFC accredited panel products in the UK in 2003 and we have
been steadily increasing the ratio of certified products in line with
our environmental policy to more than 50%. We have now set a
target of 68% by the end of 2009 which through supply chain
expertise and the co-operation of our supply partners, we are
confident we can achieve.”
IDS stocks 12,000 product lines in laminates, panel products,
worktops, flooring and Showerwall panelling and is able to offer
customers fully certified products in everything but laminates who’s
main suppliers are working hard to achieve certification themselves.
The commitment to increasing the ratio of certified products is
integral to IDS’s environmental policies and those of its parent
company Saint – Gobain to trade in goods that are from legal, ethical
and sustainable sources. Measures to ensure this include visiting
suppliers to witness first hand that they provide working conditions
to an acceptable standard and most importantly that there is no
child labour involved anywhere in the process. Local inspectors are
also employed within the country of origin to ensure these objectives
are monitored and continually met. Complying with EC guidelines,
IDS has over the last two years held legal affidavits from the CEO's
of its main suppliers in the Far East to guarantee that they are
supplying legally
certified wood. IDS is also proactive in encouraging its
suppliers, where they do not already do so, to adopt chain of
custody which provides the necessary auditable documentation and
tracking for the wood they process. Supply partners who have
recently signed up include Quick-Step flooring and Bushboard
worksurfaces, while several of IDS’s panel product suppliers have
held certification for years.
As a business centred on distribution, IDS also deploys methods
to reduce mileage and improve its carbon footprint. Investment in
a state of the art vehicle tracking system has yielded significant
efficiencies. IDS deploys bulk logistics for its panel product offer,
transporting a very high proportion of goods by rail rather than by
road from Switzerland. The company has also established three
strategically placed railheads that support this approach, allowing
the storage of product in bulk in locations close to their customers
to feed the large volume customers and regional branches, while
drastically reducing road mileage.
Says John Bagshaw, managing director at IDS
“Caring for our world is a responsibility we collectively share and
the power to make a difference is within us all. At IDS, we embrace
this sentiment seriously. It enables us to provide our customers with
positive product choices and the confidence that they are dealing
with a responsible trading partner. We will continue to offer our
customers the widest choice in products from legal, ethical and
sustainable sources.”
For more information;Tel: 08457 298 298
Email: [email protected] www.idsurfaces.co.uk
IDS pledge to offer the UK’s largest sustainable surfacematerials portfolio as part of an overall environmental policy
31
decorative surfacesdecorative surfacesdecorative surfaces
July/August 2009See our website and interactive magazine www.panelproduction.com
At Interzum 2009, BASF presented an innovation in
lightweight construction: Kaurit® Light. This new
technology makes it possible to manufacture wood-
based panels that are 30% lighter than conventional panels.
BASF experts joined forces with cooperation partner Nolte
Holzwerkstoffe to introduce visitors to the benefits of the
innovative material.
Wood-based boards made with Kaurit® Light technology
consists of wood chips, a plastic (Kaurit® Light) and a binder (Kaurit®
glue). Before being added to the wood chips, Kaurit® Light is foamed
in a so-called pre-foamer. The addition of the foamed plastic to the
middle layer of the board reduces the weight by 30%, yet the material
can still be manufactured with the usual equipment. Moreover, the
existing machines and materials can be used during further
processing.
Development work on the lightweight new material began in 2005,
in the laboratories at BASF SE. Before long, in 2007, it was possible
to start industrial testing with Nolte Holzwerkstoffe GmbH from
Germersheim. Just a year later Nolte launched the first panels made
with Kaurit® Light under the name Rheinspan® AirMaxx®. BASF
anticipates that Kaurit® Light panels have the potential in many
applications to replace conventional particle board in the medium
term. As kitchen countertops, the new material has already been
selling extremely well since its market launch in 2008.
Panels manufactured with Kaurit® Light went through an eco-
efficiency analysis. The outcome of this special method, developed
by BASF and tested and verified by TÜV, is that the new material is
just as eco-efficient as conventional chipboard. The entire lifecycle
of the material was analyzed, from production and transport to usage
and disposal. The categories under consideration include energy and
raw material consumption, emissions, land use, and toxicity and risk
potential. The new material harbours great potential for further eco-
efficiency enhancements. This will be a key area of interest in further
research work on Kaurit® Light.
For more information:Tel: 0049 621 60 92833
www.basf.com/inorganics
32
Kaurit® Light consists of wood chips, a foamed plastic and a binder
Chipboard with Kaurit® Light in the middle layer
Kaurit® Light for Lightweight New Wood Based Materials
profile
boards&panelsboards&panels
Brackets (Furniture Fittings) Dudley Tool Presswork & Engineering Co. Ltd
www.dudley-tool.co.uk
CNC MachineryHolz-Her Great Britain Ltd
www.holzher-gb.co.uk
SCM Group UK Ltd
www.scmgb.co.uk
Design & ManufacturingClassic Joinery Software
www.cjsoftware.co.uk
Dust Control SystemsWoodWaste Control Engineering Ltd
www.w-w-c.co.uk
EdgebandersAllwood Machinery Essex Ltd (inc Interwood)
www.interwood.co.uk
Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
Uniwood Ltd T/A Camco
www.uniwood.co.uk
SCM Group UK Ltd
www.scmgb.co.uk
Trimbridge Ltd
www.trimbridge.com
Machining Centres (CNC)Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
SCM Group Ltd
www.scmgb.co.uk
Manufacturing Software20-20 Technologies
www.2020technologies.com
Panel Saws (Beam)Allwood Machinery Essex Ltd (inc Interwood)www.interwood.co.ukHolz-Her Great Britain Ltdwww.holzher-gb.co.ukUniwood Ltd T/A Camcowww.uniwood.co.ukSCM Group UK Ltdwww.scmgb.co.ukSchelling UK Ltdwww.schelling.co.uk
Panel Saws (Sliding Table)Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
SCM Group UK Ltd
www.scmgb.co.uk
O’Meara, J&C Ltd
www.ukpanelsaws.co.uk
Panel Saws (Vertical)Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
Striebig
www.tmpartnership.co.uk
Panel HandlingAllwood Machinery Essex Ltd (inc Interwood)
www.interwood.co.uk
SCM Group UK Ltd
www.scmgb.co.uk
PressesAllwood Machinery Ltd (inc Interwood)
www.interwood.co.uk
PVC & Veneer EdgingUniwood Ltd T/A Camco
www.uniwood.co.uk
Routers (CNC)ATA Engineering Processes
www.ataeng.com
Holz-Her Great Britain Ltd
www.holzher-gb.co.uk
Uniwood Ltd T/A Camco
www.uniwood.co.uk
SCM Group UK Ltd
www.scmgb.co.uk
Sanders (Speed)Allwood Machinery Ltd (inc Interwood)
www.interwood.co.uk
Sanders (Wide Belt)Boere Machinefabriekwww.boere.nlKundig Ltdwww.kundig.co.uk
SoftwareSpace 3Dwww.space3d.uk.com
Spray Booth & Finishing FacilitiesHi-Tec Spray Ltd
www.hitecspray.co.uk
Spray Paintings & AdhesiveEquipmentHi-Tec Spray Ltdwww.hitecspray.co.uk
Timber & Panel ProductsDistributorJames Latham Ltdwww.lathamtimber.co.uk
ToolingATA Engineering Processwww.ataeng.com
Throughfeed DrillsSCM Group UK Ltdwww.scmgb.co.uk
Veneering EquipmentAllwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk
Woodworking MachineryBiesse Group UK www.biesse.co.uk
Felder Group UK – FORMAT 4www.format-4.co.uk
Woodworking Machinery (New & Used)Allwood Machinery Essex Ltd(inc Interwood)www.interwood.co.uk
A.L. Dalton Ltdwww.daltonsmachines.com
Uniwood Ltd T/A Camcowww.uniwood.co.uk
Wood Burning EquipmentTalbott’s Biomass Energy Systemswww.talbotts.co.uk
WoodWaste Control Engineering Ltdwww.w-w-c.co.uk
Panel Production lists the major manufacturers and suppliers to the UKwoodworking industry under easy-to-find product headings. If you think that yourcompany should be included in this list, please contact us immediately.
YOUR WEBSITE CAN BE SEEN BY OVER 5,000 READERSOF PANEL PRODUCTION MAGAZINE IN THE UK & IRELAND ANDWORLDWIDE ON OUR WEBSITE WWW.PANELPRODUCTION.COM
To book your entry:
Tel/Fax: 020 8366 3331
e-mail: [email protected]