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Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department [email protected] Reference selection
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Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department [email protected].

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Page 1: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

Page 1 SAM-WET

SAM-SHIPBULDING AND MACHINERY

WET - Water & Environmental technology department

Marek Miertuš – Head of WET department

[email protected]

Reference selection

Page 2: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

Page 2 SAM-WET

WET department history

SAM – SHIPBULDING AND MACHINERYWater & Environmental technology (WET) department established 2013 based on Siemens SK Water Technology department take over.

Siemens Water Technology Slovakia:Established in 2005 as a Regional Support Center - RSC for CEE region based onpersonal acquisition of Intrel.

Intrel, a.s. Slovakia:Private Slovak company established 1991 as specialist in water management.

More as 15 years experiences in:

- water treatment- waste water treatment - cooling water treatment- sludge treatment- waste water recycling

Page 3: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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SAM - Water& Environmental Technology (WET)

Water treatment projects (case study) – reference selection:

Volkswaen Slovakia, a.s.– Slovakia Water treatment – filtration

Thermal Power Plant Nováky – Slovakia Demineralization plant (process water treatment

plant)

Nuclear Power Plant Mochovce – Slovakia Cooling water treatment

Combined Cycle Power Plant Melach – Austria Cooling water treatment

Continental Matador,a.s. Púchov – Slovakia Demineralization plant (process water treatment

plant)

Municipality Plešivec UF water treatment plant

Agrofabric Rosoš Russia Water treatment plant

Page 4: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Water Treatment Plant Volkswagen Slovakia Reconstruction of the gravity sand filters

Time of realization: 2007/8 Total capacity: 4x100 ³/hourTSS output: max. 3 mg/l

Technology description:

filtration after lime softening reconstruction of existing 4 cells sand filter by underdrain system Multicrete II with nozzles cells diameter 3,6 m x 6,3 m central control system Simatic S7

Page 5: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Demineralization Station Thermal Power Plant - Novaky , Slovakia

• Treatment of surface water • Clarification – 2 x 140 m3/h• Filtration – 2+1 x 140 m3/h• Decarbonization 2 x 140 m3/h• Desalination by reverse osmosis• Polishing by mixed beds• Control system,electricalinstalation

• Year of commissioning: 2008 • Hydraulic Capacity: 2 x 80 m³/hour• Output quality after RO: 3 S/cm • Output quality after MB : 0,6 S/cm

Page 6: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Decarbonization Plant Nuclear Powerplant Mochovce, Slovakia

Treatment of river water:Clarification + chemical dosingTreatment of essential service water:Filtration + chemical dosingSludge treatment system:Gravity thickeners + filterpresses (not included in our scope of supply)

Capacity: 4 x 1250 m³/hourTotal: 5000 m³/hour

Output quality clarifier:Fe 0,3 mg/lAlkalinity 1,2 mval/l

Page 7: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Water treatment plantAgrochemical factory Russia

Technology:

• pre- filtration (cartridge filter)• filtration (sand filter JPF 2500)• chemical dosing

Time of realization: 2011

Total capacity: 100 m³/hour

Page 8: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

Page 8 SAM-WET

Demi plant for boiler feed water Continental Matador Púchov

Technology:

Revers Amberpack System

• 2x 2 double chamber filter• Degassing column• Control system

Time of realization: 2011

Total capacity: 2 x 60 m³/hour

Conductivity output: 0,1 S/cm

Page 9: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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UF water treatment plant Municipality Plešivec

Technology:

Ultrafiltration unit v UV disinfection

• UF treatment unit• UV disinfection unit• Control system• Chemical dosing

Time of realization: 2013

Total capacity: 1-5 m³/hour

Page 10: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Waste Water treatment projects (case study) - reference selection:

Bekaert Slovakia,a.s.– Slovakia Acid water treatment plant

Slovak Mint factory – Slovakia Hevay metals waste water treatmetn plant

Power plant Nováky – Slovakia Oil waste water treatment plant

U.S.Steel Košice – Slovakia Cooling water treatment (primary

sedimentation)

Continental Matador, a.s Púchov – Slovakia Municipal/Industrial waste water treatment

plant

Heating plant TEKO.– Slovakia Central water water treatment plant and

tertiary treatment

U.S.Steel Košice – Slovakia Reconstruction of the clarifiers WWTP

Sokoľany

U.S.Steel Košice – Slovakia Reconstruction of chemical management

WWTP Sokoľany

Duslo,a.s. Reconstruction of WWTP Istrochem

SAM - Water& Environmental Technology (WET)

Page 11: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Waste water treatment plant for acid rinsing wwBekaert Slovakia – wire production

Time of realization: 2007/8 Total capacity: 50 m³/hourHeavy metals total input : 500 mg/l (Fe, Cu, Ni, Pb, Zn)

Technology description:

lime milk preparation system double chemical reaction system for neutralization flocculation tank existing vertical clarifiers

Page 12: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Central waste water treatment plant Slovak Mint Factory

Technology description:

double chemical reaction system for ww neutralization batch reactor for Cr6+ reduction batch reactor for CN- oxidation Na2S heavy metals precipitation TMF filtration system lamella thickener for sludge thickening control system Simatic S7

Time of realization: 2007/8 Total capacity: 5 m³/hour Heavy metals total input : 200 mg/l (Fe, Cu, Ni, Pb, Zn, Ag, Cr)

Page 13: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Oil waste water treatmentPower plant Nováky , Zemianske Kostoľany

Cleaned water

Waste water

Technology description: CPS oil/water separatorchemical reaction system for ww pH adjustment chemical dosing - Fe3+, lime milk, polymer for pollution precipitation lamella separator for water clarifying final filtration sludge thickening and dewatering control system Simatic S7

Time of realization: 2007/8 Total capacity: 35 m³/hourOil input: 50 mg/l Oil output: max. 0,5 mg/l

Page 14: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Steel shop – waste water treatment and recycling U. S. Steel Slovakia

Time of realization: 2007/8 Total capacity: 1200 m³/hourTSS input: 2500 mg/l TSS output: max. 50 mg/l

Technology description:

distributive open channels with regulation valves

third circular clarifier 25 m for TDS separation

high pressure pump for sludge transport 15 bar/30 m3/hour

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Central waste water treatment planContinental Matador Púchov

Technology: • mechanical pretreatment• Oil/ water CPS separator• chemical reaction system• lamella separator• Tertial treatment

Time of realization: 2012 Total capacity: 150 m³/hourOil input: 50 mg/l Oil output: 0,5 mg/lCOD input: 150 mg/l COD output: 35 mg/l

Page 16: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Waste water treatment plantHeating plant Košice

• SBR reactor for mixing waste water• tertiary filtration• salinity regulation• Control system Simatic

Time of realization: 2008/9 Total capacity: 350 m³/dayCOD input: 150 mg/l COD output: 35 mg/l

Page 17: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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WWTp Sokoľany – reconstruction of clarifiers U. S. Steel Slovakia

Time of realization: 2010/2012 Total capacity: 2 x 800 m³/hour

Technology description:

CKD Dukla clarifiers reconstruction

Page 18: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Waste water treatment plan Istrochem Duslo ,a.s.

Technology : • mechanical pretreatment• biological/chemical treatment• tertialy treatment (compact unit)• chemical storage and dosing system• sludge dewatering• control system Simatic• Hach-Lange monitoring

Time of realization: 2012/13

Total capacity: 280 m³/hour

COD output: < 400 mg/l

Page 19: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Cooling water treatment :

Slovakia Steel Mill, a.s..– Strážské Cooling water management

Železiarne Podbrezová, a.s. Cooling water management

SAM - Water& Environmental Technology

Page 20: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Cooling water management inand Steelmaking Slovakia Steel Mill Strážské

Time of realization: 2009/10

Total capacity: 7 000 m³/hourTSS output: <10 mg/l

Technology description:

scale pit with crane grap and tube oil skimmer number of transfer pump station with frequency convertor screen filters 100μm 8 pcs double pressure sand filter diameter 4000 mm for direct cooling water filtration 3 pcs double sand filter diameter 3000 mm for by-pas indirect cooling water filtration micro cooling towers atmospheric cooling towers with fan diameter 8 m sludge treatment for washing water (lamella thickener, filter press, continues sand filters for washing water recycling) Water quality monitoring system Chemical dosing system Control system Simatis S7 400

Page 21: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Cooling water management Ironand Steelmaking Železiarne Podbrezová ,a.s.

Time of realization: 2012/13 Total capacity: - direct cooling water 200 m³/hour- indirect cooling water 1000 m3/hourTSS output: <10 mg/l

Technology description:

screen filters 100μm 4 pcs pressure single chamber sand filter diameter 3000 mm for direct cooling water filtration micro cooling towers chemical dosing system control system Simatic S7 hydrocyclon reconstruction with oil skimmer transfer pump station with frequency convertor close demi water cooling circuit

Page 22: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Cooling water recycling Cooling towers

Cooling towers

Page 23: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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SSM / Slovak Steel MillSlovakia Steel Mill - 3D view

Page 24: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Sludge treatment (case study) – reference selection:

Waste water treatment plant USSteel Slovakia

Capacity 50 m3/hour

Sludge homogenization Sludge dewatering by centrifuge Andritz Polymer make up and dosing system Control system

SAM - Water& Environmental Technology

Page 25: Page 1 SAM-WET SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Marek Miertuš – Head of WET department marek.miertus@samstroje.sk.

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Design works – reference selection:

Detailed design - Reconstruction of central waste water treatment plant Sokoľany Capacita – 5000 m3/hour USSteel Košice, s.r.o. Time of realization -2013

Detailed design - Reconstruction of demineralization

plant

Capacity – 500 m3/hour Duslo Šaľa,a.s. Time of realization - 2013

SAM - Water& Environmental Technology

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WET branch office:

SAM-SHIPBULDING AND MACHINERY, a.s. Water & Environmental Technology (WET)

Bystrická cesta 181 034 01 Ružomberok

Tel.: +421/44/4305 002 Fax: +421/44/4305 033

Company Office:

SAM-SHIPBULDING AND MACHINERY, a.sVlčie hrdlo 5985820 03 Bratislava

SAM - Water& Environmental Technology (WET)