Packaging Innovations Outcome (Cans, Closure, Label, Board) Dec. 09

8/14/2019 Packaging Innovations Outcome (Cans, Closure, Label, Board) Dec. 09

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1onfidential Dec. 2009

Packaging Innovation Pipeline Project

Innovations Summary

CansClosure Labels

Paperboard

by SPP Consulting

Dec. 2009


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Can Innovation

1. Shaped/ Branded Debossed Cans

2. Random Debossed cans

3. Alternative can sizes currently

available.

4. Enhanced printing quality5. Digital Printing

6. Waterless Printing/Photo quality

7. Special varnish/ink

8. Branded Lids

9. Branded Tabs

10.Low weight lids


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Can Innovation

Currently Available

2. Random Debossed Can

Who

Where Only inEurope

Only inEurope

Only inEurope

Al Yes Yes Yes

Steel No No NoAvailablecapacity

400 MM C/y 200 MM c/y T.B.C.

Lead time T.B.C. 25 weeks 25-30 weeks

% price up-charge

10 % T.B.C. 6 8 $/000

Watchouts

Virtually any design

Random 360

Some canning line modification may benecessary

BRAND EQUITY


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Can Innovation

Currently Available

3. Wide range of sizes are currently available for unique brand recognition

BRAND EQUITY


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Can Innovation

Currently Available

Who

Where Europe Europe No

Al Yes Yes -

Steel Yes Yes -

Availablecapacity

Yes Yes -

Lead time Standard Standard -

% price up-

charge

Depending on

volume

Depending on

volume

-

Watchouts

Available now.

No modifications are needed on canmaking or filling lines.

4. Enhanced Quality Print

BRAND EQUITY


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Can Innovation

Currently Available

1. Waterless printing

Up to 133 lpi definition. Real photo quality image

Moving to 250 lpi. Higher definition is obtained

with multiple passages rather

than by colour mixing. Available by Ball only in

Germany. Ideal as promo tool.

Who

Where Germany

Al Yes

Steel Yes

Availablecapacity

40 MM cpy

Lead time T.B.C.

% price up-

charge

T.B.C.

Watchouts

Availablenow.

SUSTAINABILITY



Can Innovation

Currently Available

6. Special Varnish/Ink

BRAND EQUITY

Samples 11-19



Can Innovation

Currently Available

Who

Where Anywhere

Al Yes

Steel Need extra 200k $ investment (overvarnish)

Availablecapacity

Yes

Lead time Typically 3 additional weeks

% price up-charge

Upcharge typically based on surfacecovered (e.g. Thermochromic ink: 2.5$/cm2). For other finish: 4 5 $/000

Watchouts

Need over-varnish capability.

No modification on canning lines.

6. Special varnish/Ink

BRAND EQUITY



Can Innovation

Currently Available

Who

Where Europe

Availablecapacity 10 MM/month

Lead time 8 weeks

% price up-charge

About $10/000

AdditionalInfo

Applicator canbe madeavailable in

US in 6months

7. Printed/Branded Lid

Pure Brand Lid from Ball

It is a decorated PET foil Glued on the lid Rotogravure printing Excellent definition FDA approved Application capability in

Germany Readly available for market

test (up to 0.5 MM lids

available

BRAND EQUITY



Can Innovation

Currently Available

Who

Where Anywhere Anywhere Anywhere

Availablecapacity

Yes Yes Yes

Lead time 8 weeks 8 weeks 8 weeks

% price up-charge

Depending onvolume

Depending onvolume

About $ 4/000

Watch

outs

Available now.


7. Printed/Branded Lid

Conventional Lid printing

Same quality as can withconventional technology (e.g.

85 lpi) Allows consumer promotions Random print Possibility of embossing

and/or laser engraving

BRAND EQUITY



Can Innovation

Currently Available

10. Branded Tabs

Coloured Tabs Laser Picture/Code Costumized Tabs

Front and Back face

BRAND EQUITY



Can Innovation

Currently Available

Who

Where Anywhere Anywhere Anywhere

Availablecapacity

Plenty Up to 50 MM/month

Plenty

Lead time Depends ontype 5 weeks T.B.C.

% price up-charge

T.B.C. $ 0.8 1.0 /000

T.B.C.

Watch

outs

Available now.


10. Branded Tabs

Printed, laser engraved and

customized tabs are

available. Front and/or back laser

engraving. Up to 16 digits laser

engraving. Available immediately

BRAND EQUITY



Can Innovation

Currently Available

1. Low weight lid

SuperEnd by Crown

Developed and patented by

Crown. It provides about 10% weight

reduction It improves seam integrity Replacement of chucks,

seaming rolls and knockout

pads are necessary for theseamer.

No filler modification More than 100 Million lids

already delivered by Crown

VALUE

Standard End

SuperEnd



Closure Innovation

1. Sport Closures

2. Hot Fill/Aseptic Sport Closures

3. Valve Closures

4. Dispensing Closures

5. Carton Closures6. Low weight Closures for still water



1. Sport Closures

Closure Innovation

Currently Available



Closure Innovation

Currently Available2. Hot Fill/Aseptic

Sport Closures



3. Valve Closures

Closure Innovation

Currently Available



Bericap: LifeTop

Seaquist:Activate

CSI: Magicap

Berry Plastic: Pop Shake


Closure Innovation

Currently Available



Key developmental directions: Inventor of spill-proof valve closure Suitable for dry sterilization Not suitable for Hot fill No silicon, EVA material

Sport Closure for carton

5. Carton Closures

Closure Innovation

Currently Available


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Label Innovations

1. Hologram Printing Process

2. Hot Fill/Aseptic Sport Closures

3. Valve Closures


5. Carton Closures6. Low weight Closures for still water


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Label Innovations

1. Hologram Printing Process (Xymara Process) developed by CCL.Lenticular film by Avery Dennison

It provides interactive design-elements at low costs. Commercially Avalable.

Suitable for wrap around labels and ROSO (at < 10% shrink)

2. No-Label-Look Shrink Sleeve.

High Transparent material suitable for clear

windows application (e.g. no wet-T-shirt-

effect)


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Label Innovations

4. Wash-Off PS label for returnable glass bottle.Available by CCL and Spear. Tested in the past by PepsiCo. New generation of

Wash-Off has been developed. Currently used in the beer market.

5. Roll Fed Shrink Sleeve.

Roll Fed Shrink Sleeve utilization is increasing at double rate vs

standard sleeve due to new application technologies (Laser,

Ultasonic, UV cured hot melt) and MD shrink material increased

availability (Avery Dennison, Raflatac, EM)


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Label Innovations

6. PS label suitable for Compoundedcurved surfaces.

Material under final development by Avery

Dennison. Suitable for multi radii surfaces

(limits to be defined).

7. Material Downgauging

PS label: Facestock: 50 to 40 to 36 micron

Liner:30 to 25 to 16 (future)

Shrink Sleeve: 50 to 40 to 35 (future)


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Label Innovations

8. Enhanced appearance Fluorescent Glow-in-the-darkThermo-chromatic Hydro-chromatic Frosted

Pearlescent/Iridescent Scratch and sniff Couponing/ sticker In-line perforation Clear cut & stack Enhanced printing to get Hot stamp/metallic

appearance Tactile surface (shrink sleeve)

Iridescent

Booklet/couponing

Thermochromic inkTactile surface


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Label Innovations

9. Braille Shrink Label.Developed by Sleever International on a proprietary

technology (Sleever Braille)

Available

.

10. UV Barrier FilmShrink label with UV barrier is available to avoid label

yellowing and product decoloration


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Label InnovationsFuture Developments

1. Linerless PS labelBoth major PS filmstock manufacturers are working on

Liner-less PS which is reportedly 2-3 years away.

The technology is based on pre-applied non-tacky

adhesive to be activated at the time of application.

Possibility of Roll-Fed application

2. Organic Electronic Printing

The technology under development- will allow to print electronic

features (e.g. display, messaging) into the label.

1.5 to 2 years away


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Label InnovationsFuture Developments

3. Shrink PS labelBased on polyolefin film capable of shrinking up to 50% at

100C. Potentially can use very thin film.

4.Barrier Film

Shrink label with UV barrier is available.

Barrier against CO2, Oxygen, product protection are

under development

By all the major film manufacturers


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Thank You

Alfonso Zazzarelli

SPP Consulting Ltd+44 7770 835024

+39 349 6078398

Packaging Innovations Outcome (Cans, Closure, Label, Board) Dec. 09

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