Pacific Labs & VVX engineering Uk Presented New Technology Products for Air Pollution Control & Acid manufacturing plant Based on PLASMA Technology.

Pacific  Labs  & VVX  engineering Uk Presented New Technology Products for Air Pollution Control & Acid manufacturing plant Based on

PLASMA Technology.

IntroductionIntroduction

What we can offer : What we can offer :

Desulphurisation  & Denitrification plant  for Flue Gas to make Fertlisers, Ammonia or calcium  based Nitrate & Phosphate.

Mini Fertliser unit for Small farmers to make their  own Fertiliser

Air Plasma Generator for Air Conditioning / HVAC Projects

Modular City Air Cleaner for cleaning of Polluted air of City

HNO3 Manufacturing plant from Air

H2SO4 Manufacturing Plant.

Our Principal M/s VVX Engg. Limited, is Our Principal M/s VVX Engg. Limited, is manufacturer of manufacturer of HIGH VOLTAGE  PLASMA  Generation HIGH VOLTAGE  PLASMA  Generation System for AIR PURIFICATION &  De-System for AIR PURIFICATION &  De-odorisation  plants for solid waste , based odorisation  plants for solid waste , based on High Voltage & Bio-Degradation on High Voltage & Bio-Degradation process.  They have supplied various types process.  They have supplied various types of of CUSTOMISEDCUSTOMISED systems based on these systems based on these principles to  the worldwide customers.principles to  the worldwide customers.

These  systems can be used in Industrial These  systems can be used in Industrial fields for removal of  Toxic Pollutants in fields for removal of  Toxic Pollutants in gases.  These systems are requires No gases.  These systems are requires No maintenance or  little maintenance as maintenance or  little maintenance as compared to other. It can be run in compared to other. It can be run in Unattended operation requires less Unattended operation requires less manpower . We suggest 2-3 persons per manpower . We suggest 2-3 persons per shift for operation of these plants. shift for operation of these plants.

Industrial Desulphurisation & Industrial Desulphurisation & De Nitrifications plant.De Nitrifications plant.

INTRODUCTIONINTRODUCTION

The treatment for DeNOx and DeSOx of exhausted fume is very complex and require more step of treatments to assure the required performance.

We offer a SEMIDRY  process which has secondary products Ammonium Sulphate & Ammonium Nitrate

that are a very good fertilizers, which can sell in market and from this profit, they can reduce the operative cost of the plant.

Our process is based principally on Our process is based principally on reactions induced in COLD PLASMA reactions induced in COLD PLASMA Reactor, and Its not require very Reactor, and Its not require very expensive catalyst & high temperature of expensive catalyst & high temperature of the fumes.the fumes.

Our process operate to fume temperature Our process operate to fume temperature at normal pressure & not require to heat or at normal pressure & not require to heat or to cool the fumes.to cool the fumes.

The COLD PLASMA Reactor is equipped with The COLD PLASMA Reactor is equipped with our special Cold Plasma Generator which our special Cold Plasma Generator which requires a very low power.requires a very low power.

Inside the Cold Plasma Reactor Ammonia in Inside the Cold Plasma Reactor Ammonia in water solution is dosed, so the reactions are in water solution is dosed, so the reactions are in Cold Plasma:Cold Plasma:

1- 2NH3 + 2NO2 + H2O + 1/2O2 --> 2NH4NO3 Ammonium Nitrate

2- 2NH3 + SO2 + H2O + 1/2O2 (NH4)2SO4 Ammonium Sulphate

The Nitrate and Sulphate products inside The Nitrate and Sulphate products inside the Cold Plasma Reactor are separated the Cold Plasma Reactor are separated from fumes with Cyclone and sent to tank.from fumes with Cyclone and sent to tank.

To achieve the best performance, after the To achieve the best performance, after the cyclone the fumes are sent into Wet cyclone the fumes are sent into Wet scrubber with alkaline water, for better scrubber with alkaline water, for better separation of particles from fumes.separation of particles from fumes.

PORTABLE FERTLISER MAKING PORTABLE FERTLISER MAKING

PLANTPLANT Now, you can make your fertilizer at your Home.Now, you can make your fertilizer at your Home.

Introducing  World First  Mini-fertilizer Plant for Introducing  World First  Mini-fertilizer Plant for Production of calcium Nitrate  fertilizer for Production of calcium Nitrate  fertilizer for agricultural farms, farming communities, agricultural farms, farming communities,

co-operative societies and others.co-operative societies and others.

Optional : Ammonium Nitrate can Optional : Ammonium Nitrate can be made by adding Ammonia  be made by adding Ammonia  Gas cylinder Gas cylinder

RAW Material :  

Calcium , sodium  richer  stones, Land Side Stones can Calcium , sodium  richer  stones, Land Side Stones can be  accepted  EXCEPT  High Contents  silica Stones. be  accepted  EXCEPT  High Contents  silica Stones.

The chemical reaction in Plasma Chamber and stones  is :The chemical reaction in Plasma Chamber and stones  is :

                                                                                                                LimestoneLimestone

Plasma  liquid    + CaCO3   =  Ca(NO3)2   + CO2       + H2OPlasma  liquid    + CaCO3   =  Ca(NO3)2   + CO2       + H2O                                                                     solid           salt                 gas         liquidsolid           salt                 gas         liquid

This is salt reaction of Plasma with Calcium.This is salt reaction of Plasma with Calcium.

More land stone are based on CaCO3.More land stone are based on CaCO3.

The limestone have CaCO3 > 70%The limestone have CaCO3 > 70%

The white marble is CaCO3 > 90%The white marble is CaCO3 > 90%

The gravel is CaCO3 based.The gravel is CaCO3 based.

If the stone have < 50% as Calcium Carbonate + Silicium + Iron + If the stone have < 50% as Calcium Carbonate + Silicium + Iron + Potassium + Sodium +.....+  So, final product is  a mixture of  Nitrate of Potassium + Sodium +.....+  So, final product is  a mixture of  Nitrate of Calcium + Iron + Potasium + Sodium +...+Calcium + Iron + Potasium + Sodium +...+

This fertilizer is GOOD because introduce a lot of micronutrients that This fertilizer is GOOD because introduce a lot of micronutrients that ABSOLUTELY NEED to crop !ABSOLUTELY NEED to crop !

Maxm. & Min. Size of stone recommended for use:  From 10 mm to 300 Maxm. & Min. Size of stone recommended for use:  From 10 mm to 300 mmmm

The silicon based stone NOT are good to produce Calcium nitrate.The silicon based stone NOT are good to produce Calcium nitrate.

Portable. , Can be used anywhere in the world.Portable. , Can be used anywhere in the world.

Require  Low electricity , Can run on Solar Panel Require  Low electricity , Can run on Solar Panel

Does NOT require the purchase of raw material ! Natural stones can Does NOT require the purchase of raw material ! Natural stones can be taken as RAW material , Eco-friendly !be taken as RAW material , Eco-friendly !

Calcium Nitrate fertilizer & Sodium & Potassium ,stones in which  N Calcium Nitrate fertilizer & Sodium & Potassium ,stones in which  N 100% available.100% available.

Title in N from 13 to 16.Title in N from 13 to 16.

AVAILABLE IMMEDIATELY for fertirrigation - should not be diluted AVAILABLE IMMEDIATELY for fertirrigation - should not be diluted further!further!

Ready  solution from 10% to 20% in water.Ready  solution from 10% to 20% in water.

Capacity:

Maximum production (as dry): 20 kg / day, 40 kg / day and 100 kg / day.Maximum production (as dry): 20 kg / day, 40 kg / day and 100 kg / day.

With these quantity can be fertirrigated m2/day up to 2000 or up to With these quantity can be fertirrigated m2/day up to 2000 or up to 4000 or up to 10,000 m2/day of crops.4000 or up to 10,000 m2/day of crops.

Easy & Ready to use.Easy & Ready to use.

Lightweight,  Easily transportable.Lightweight,  Easily transportable.

MCAC ( Modular CITY Air Cleaner )MCAC ( Modular CITY Air Cleaner )

Air Pollution control System which purifies Air Pollution control System which purifies the AIR.the AIR.

The pollution in cities is due to The pollution in cities is due to

thin dusts & Vehicle exhaust thin dusts & Vehicle exhaust

which causes increase which causes increase

of the allergic phenomenon of the allergic phenomenon

in the people of whatever age.in the people of whatever age.

In the industrialized areas the concentration In the industrialized areas the concentration also overcomes permissible limits, also overcomes permissible limits,

10- million of particles per cm3. While in clean 10- million of particles per cm3. While in clean areas they have been measured only 100 per areas they have been measured only 100 per cm3.cm3.

The greater presence of dusts, blocks the The greater presence of dusts, blocks the circulation of the Fresh Air  in the urban areas. circulation of the Fresh Air  in the urban areas. All we have seen at least once a city All we have seen at least once a city surrounded by a strip of grey clouds in form of surrounded by a strip of grey clouds in form of smog.smog.

The nature has always its remediesThe nature has always its remedies. . A  Little A  Little shower of Rain & lightning , clean 3,00,0000  shower of Rain & lightning , clean 3,00,0000  litres air from the dust & contaminantslitres air from the dust & contaminants   

AND AND

Another  is   Modular City AIR Cleaner  which Another  is   Modular City AIR Cleaner  which guaranteed in  cleaning of Air at   maximum guaranteed in  cleaning of Air at   maximum efficiency,  with the smaller use  of energy.   The use efficiency,  with the smaller use  of energy.   The use of solar   panels, make them completely electrically of solar   panels, make them completely electrically self-sufficient. self-sufficient.

The installation of the model require for a small supply The installation of the model require for a small supply of water and a connection to the sewer. of water and a connection to the sewer. Various Various Models are available from 25 K to 1000 K Lit /m3 Models are available from 25 K to 1000 K Lit /m3 capacitiescapacities..

It can reduce : It can reduce :

Total dust : 30% to 70% Metals : 40% to 90%Total dust : 30% to 70% Metals : 40% to 90%

Ammonia : 35% to 65% Hydrocarbons : 20% Ammonia : 35% to 65% Hydrocarbons : 20% to 50%to 50%

Carbon monoxide : 40% to 80% Nitrogen oxide 40% to 90%Carbon monoxide : 40% to 80% Nitrogen oxide 40% to 90%

VOC’s : 65% to 95%VOC’s : 65% to 95% Total Viral : 5% to 50%   Total Viral : 5% to 50%  

Total Bacteria : 90% to 100%Total Bacteria : 90% to 100%        

Features:Features:

No use of filters, no frequent cleaningNo use of filters, no frequent cleaningNo active carbon replacementNo active carbon replacementNo catalyst for heavy metals.No catalyst for heavy metals.Low operating cost.Low operating cost.Unattended auto operationUnattended auto operationNo Frequent  maintenance No Frequent  maintenance

PLASMA GENERATORPLASMA GENERATOR The main effect of the high-voltage electric field and high The main effect of the high-voltage electric field and high

frequency is the creation of a plasma generation at frequency is the creation of a plasma generation at  ambient temperature and pressure and therefore  ambient temperature and pressure and therefore commonly referred COLD  PLASMA.commonly referred COLD  PLASMA.

This cold plasma is generated This cold plasma is generated in the air has at least four effects in the air has at least four effects on air.on air.

Polarization of particles, catalysis Polarization of particles, catalysis of reactions which are not commonly of reactions which are not commonly obtainable at ambient conditions.obtainable at ambient conditions.

Sterilization of bacteria and viruses; aggregation Sterilization of bacteria and viruses; aggregation of particles.of particles.

The outgoing air from the chamber of the cold The outgoing air from the chamber of the cold plasma has a qualitative content of substances plasma has a qualitative content of substances other than they had before, while the content other than they had before, while the content remains essentially the same mass.remains essentially the same mass.

To ensure the best performance and advise To ensure the best performance and advise on the use of the Plasma Generator please on the use of the Plasma Generator please do not  hesitate to contact us.do not  hesitate to contact us.

The Plasma Generator can reduce :

Total dusts: 30% and 70%Total dusts: 30% and 70%

Metals: 20% and 90%Metals: 20% and 90%

Ammonia: 25% and 65%Ammonia: 25% and 65%

Hydrocarbons: 15% and 50%Hydrocarbons: 15% and 50%

Carbon monoxide: 20% and 80%Carbon monoxide: 20% and 80%

Nitrogen oxides: 20% and 90%Nitrogen oxides: 20% and 90%

Sulphur oxides SOx: 30% and 70%Sulphur oxides SOx: 30% and 70%

VOC: 35% and 95%VOC: 35% and 95%

Total bacteria: 50% and 100%Total bacteria: 50% and 100%

Total viruses: 2% and 50%Total viruses: 2% and 50%

HNO3 PlantHNO3 Plant Our Process is based on New GREEN Technology. Our plant is

very simple and to low risk. The process we can build as green-process as to reduce production-costs and also to reduce the emission of greenhouse-gas.

ADVANTAGE ADVANTAGE OF PROCESS::

1. The start gas is simply to have nitrogen & oxygen of 1. The start gas is simply to have nitrogen & oxygen of environmental air.environmental air.

2. The reaction of oxidizing the nitrogen is from low to ambient 2. The reaction of oxidizing the nitrogen is from low to ambient temperature & pressure, thanks to New Technology.temperature & pressure, thanks to New Technology.

3. The reaction of synthesis of nitric acid by NO2 is carried out 3. The reaction of synthesis of nitric acid by NO2 is carried out at low to ambient temperature & pressure.at low to ambient temperature & pressure.

4. No requirement of catalyst.4. No requirement of catalyst.

5. Energy requirement less that 20% of other process.5. Energy requirement less that 20% of other process.

6. Only final product is Concentrated HNO3 which require special 6. Only final product is Concentrated HNO3 which require special storage tank. storage tank.

7. No need of special high temperature & high pressure or vessels 7. No need of special high temperature & high pressure or vessels and piping.and piping.

8. No explosion risk.8. No explosion risk.

9. Less risks of chemical accidents.9. Less risks of chemical accidents.

10. No high corrosion in piping, pumps, blowers and others 10. No high corrosion in piping, pumps, blowers and others

thanks the low pressure & temperature.thanks the low pressure & temperature.

11. No cost for raw chemicals & energy.11. No cost for raw chemicals & energy.

12. No cost for storage of raw chemicals.12. No cost for storage of raw chemicals.

13. Eco-friendly13. Eco-friendly

14. Can be worked on Solar Power + wind Power. The 14. Can be worked on Solar Power + wind Power. The Possibilities are to be determined. Through these powers Possibilities are to be determined. Through these powers you will reduce 30 % power   Consumption. you will reduce 30 % power   Consumption.

Working PrincipleWorking Principle

This is new patented  proprietary This is new patented  proprietary technology  ( Patent Pending 2010) Any technology  ( Patent Pending 2010) Any copy of the design is strictly prohibited.copy of the design is strictly prohibited.

                                                                        The production of Nitric Acid from N2 fume The production of Nitric Acid from N2 fume

it can process with the following reactions it can process with the following reactions (not reported the intermediate reactions):(not reported the intermediate reactions):

High Voltage Ionisation  High Voltage Ionisation 

1) N2 + 2O2 -----------------------> 2NO2 gas1) N2 + 2O2 -----------------------> 2NO2 gas                                                                                Wet ReactorWet Reactor

2) 3NO2 + H2O ---> 2HNO3 + NO  liquid / gas 2) 3NO2 + H2O ---> 2HNO3 + NO  liquid / gas

( Untreated) ( Untreated)           Recirculation with  High Voltage Ionisation  &  Recirculation with  High Voltage Ionisation  & 

Cold PlasmaCold Plasma

          3) 2NO + O2 -----------------------> 2NO2  gas  3) 2NO + O2 -----------------------> 2NO2  gas 

Wet ReactorWet Reactor        4) 2NO2 + 2H20 ------------------> 2HNO3     4) 2NO2 + 2H20 ------------------> 2HNO3    

Final Product liquidFinal Product liquid

The N2 gas added with O2 gas go in first step where cross The N2 gas added with O2 gas go in first step where cross a special  High Voltage  Reactor.a special  High Voltage  Reactor.

In this reactor the N2 react with O2 to form In this reactor the N2 react with O2 to form NO + NO2 = NOx                        NO + NO2 = NOx                         (reaction 1) (reaction 1)

The NOx cross a special wet reactor in which is in The NOx cross a special wet reactor in which is in contact with water.contact with water.

The only NO2 in NOx react with water to form Nitric Acid The only NO2 in NOx react with water to form Nitric Acid (reactions 2 & 4).(reactions 2 & 4).

The NO not reacted return to High Voltage reactor to The NO not reacted return to High Voltage reactor to complete the reaction  into NO2 (reaction 3).complete the reaction  into NO2 (reaction 3).

The Nitric Acid produced is drain as liquid from wet The Nitric Acid produced is drain as liquid from wet reactor. reactor.

Final Product outputFinal Product output

15- 35 % Concentrated  Nitric Acid , HNO3 .

:: H2SO4 PlantH2SO4 Plant

INTRODUCTIONINTRODUCTION

The production of Sulphuric Acid from The production of Sulphuric Acid from elementary Sulphur (liquid) it can process elementary Sulphur (liquid) it can process with the following reactions (not reported with the following reactions (not reported the intermediate reactions):the intermediate reactions):

BurnerBurner

1) S2  + 2O2 -----------------------> 2SO21) S2  + 2O2 -----------------------> 2SO2 Solid      Gas        Cold Plasma Solid      Gas        Cold Plasma         2) 2SO2 + O2 -------------------------> 2SO32) 2SO2 + O2 -------------------------> 2SO3                                                            Wet ReactorWet Reactor

3) SO3 + H2O ------------------------> H2SO43) SO3 + H2O ------------------------> H2SO4                                                            Wet Reactor      LiquidWet Reactor      Liquid

The S2 burned produces SO2, this gas go in The S2 burned produces SO2, this gas go in Plasma Condensing Reactor where cross a Plasma Condensing Reactor where cross a special special VVX’s Cold Plasma Generator.VVX’s Cold Plasma Generator.

In this reactor the SO2 react with O2 added and In this reactor the SO2 react with O2 added and H2O to form H2SO4 (reaction 2 & 3).H2O to form H2SO4 (reaction 2 & 3).

The Sulphuric Acid produced is drain as liquid The Sulphuric Acid produced is drain as liquid from wet reactor.from wet reactor.

ADVANTAGE OF VIVEX’s PROCESSADVANTAGE OF VIVEX’s PROCESS

The start gas is O2 simply. It is produced by Molecular The start gas is O2 simply. It is produced by Molecular Sieve from air. Due to absence of Nitrogen NOx is not Sieve from air. Due to absence of Nitrogen NOx is not produced, so need for treatment for gaseous effluent produced, so need for treatment for gaseous effluent from plant. from plant.

The oxidizing reaction of SO2 is carried out at low to The oxidizing reaction of SO2 is carried out at low to ambient temperature & pressure.ambient temperature & pressure.

The synthesis reaction of sulphuric acid by SO2 is The synthesis reaction of sulphuric acid by SO2 is carried out at low to ambient temperature & pressure.carried out at low to ambient temperature & pressure.

No requirement of   catalyst.No requirement of   catalyst.

Only final product H2SO4, require Only final product H2SO4, require

special handlingspecial handling

The plant is energy balance positive.The plant is energy balance positive.

Final Concentration 40 % Normal can go up to 80%.Final Concentration 40 % Normal can go up to 80%.