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Press Release April 2006
FlexIT introduce the new direction in downhole survey tools-
GYROSMART Field tests a huge success Never before has such a
revolutionary system been used. The size of the gyro sensors is
remarkably small and to the surprise of the testing team the
results shown below out performed all expectations. The GyroSmart
will completely change the way downhole surveying is carried out
today, providing highly accurate azimuth and dip data from inside
the drill string Mike Ayris, Managing Director Downhole Surveys
said. Not since 1974 when Claes Ericsson first introduced the
Fotobor has such a revolutionary design change in downhole
surveying equipment been developed and made available to the mining
and civil engineering industry. Ericsson has been in the downhole
surveying industry manufacturing instruments for 32 years
developing a range of leading edge multishot survey instruments
that are now in daily use in exploration, mining and engineering
projects around the world. The GyroSmart uses Imegos MEMS gyro
sensor Claes Ericsson of FlexIT in Sweden has once again created
what many thought was impossible. The GyroSmart downhole survey
tool has been designed together with a development team at Imego
AB, which is an independent contract research organization engaged
in sensory systems development. The GyroSmart uses Imegos highly
advanced MEMS (Micro-Electro-Mechanical System) gyro sensor. This
is known to the market as the IBG10, Imegos digital Butterfly
Gyroscope, and is exclusively licensed to FlexIT for borehole
surveying.
Photo: Manoo Eibpoosh/Imego
Photo: Manoo Eibpoosh/Imego
The sensor package is so small it fits on your index finger.
GyroSmart: the size of the electronics section.
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Testing the GyroSmart To prove the functionality of the
GyroSmart, two prototype tools were run at a test facility over two
days in Sweden to a depth of 790m in early April 2006. The hole had
been drilled to 800m at a dip angle of -55 degrees with the top
100m of the hole steel cased ranging in sizes from 300mm to 76mm,
thus creating a challenge for any survey instrument. The GyroSmarts
were housed in standard 38mm brass running gear and run In and Out
of the hole at a speed of 20 metres per minute. At each 10 metre
survey station the GyroSmart was held steady for 10 seconds
allowing the system to become stationary before moving to the next
station. The total time taken to survey In and Out the 790m drill
hole was 1 hrs. Unlike other Gyro Systems the GyroSmart requires no
surface calibration. The surface computer and GyroSmart are
initialized through blue tooth communication within seconds. For
the purpose of the trial and due to surface freezing conditions the
GyroSmart assembly was placed in the water filled borehole for
approximately 10 minutes to stabilize to the in-hole
temperature.
Photo: Mike Ayris/Downhole Surveys
The GyroSmart field test team at the test hole in Sweden. From
left: Dr James Tweedie, GeoMEM, software developer; Claes Ericsson,
Owner of FlexIT, Dr Duncan McLeod, Imego, Navigation Specialist and
Dr Dag Billger, Imego GyroSmart Project leader.
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The results GyroSmart surveys compared to a known hole produced
by SKB from various surveys from other tools believed to be
accurate.
Northing:Easting:Elevation:
Bearing (degrees):Inclination (degrees):
Length:
Drilling reference point
Orientation
Borehole
6699542.07 (m), 1631404.52 (m), 2.95 (m),
RT90 2,5 gon V 0:-15 RHB 70
35.04o
-54.90o
800.24 m
RT90 2,5 gon V 0:-15 Drilling start date: 2005-11-21 Drilling
stop date: 2005-12-05
Drilling start date: 2006-02-04Drilling stop date:
2006-02-18
Percussion drilling period
Core drilling period
Technical dataBorehole KFM01D
Gap injection (cement)
Reference point
Reference level 0.00 m
Referencemarks (m):
150200250300350400450500550600650700750
Soil cover approx. 7.55 m
o/i
= 323.
9/309.
7 mm
(bor
ehole)
= 339
mm
o/i
= 208.
0/200.
0 mm
(bor
ehole)
= 245.
0 mm
o/i
= 208.
0/170.
0 mm
(bor
ehole)
= 160.
0 mm
(bor
ehole)
= 86.0
mm
(bor
ehole)
= 75.8
mm
800.24 m
91.48 m
91.16 m
89.77 m
89.72 m
89.49 m
89.44 m
86.40 m
11.61 m
Rev 2006-03-01
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Repeatability From 6 x 790m In and Out runs:
Azimuth 0.39 Inclination 0.26 Accuracy Data Average data
from
8x790m surveys In and Out runs
Reference Survey Differences
Azimuth 30.98 31.09 0.11 Inclination -45.09 -45.12 0.03 North
9960.16 9960.29 0.13 East 1682.41 1682.54 0.13 Elevation -605.25
-605.12 0.13 Statistics The differences between In and Out surveys
were used to produce a total of 7 sets of difference data for both
Inclination and Azimuth. The basic statistics (Mean and Standard
Deviation) were calculated for each for data from 0 to 790 metres
and from 150 to 790 metres (to lie in the zone of the holes
unaffected by the initial cased section). The mean of the Standard
Deviations for all the Inclinations and the Azimuths were
calculated to show the average variation for these items overall:
Station range Inclination Std.Dev.(deg) Azimuth Std.Dev.(deg) 0 -
790 m 0.26 0.39 150 - 790 m 0.14 0.29
This shows:
1) An improvement in data quality if the bad initial section is
removed from the calculations.
2) An average Standard Deviation of 0.14 for Inclination. This
is almost at the level of resolution for the GyroSmart.
3) An average Standard Deviation of 0.29 for Azimuth. Twice the
level of Inclination but still a very low variation between
surveys.
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Inclination (Individual surveys against depth): This plot shows
that the GyroSmart inclination data is consistent and repeatable
with different instruments and on different days.
0 100 200 300 400 500 600 700 800Depth (metres)
-57
-56
-55
-54
-53
-52
-51
-50
-49
-48
-47
-46
-45
-44
Incl
inat
ion
(deg
rees
from
hor
izon
tal)
InclinationReference
SurveyRun2B_Beta2_INRun2B_Beta2_OUTRun3B_Beta2_IN(Corr)Run3B_Beta2_OUT(Corr)Run2C_Beta2_INRun2C_Beta2_OUTRun5C_Beta1_INRun5C_Beta1_OUT
GyroSmart tests: 3rd & 4th April 2006.INCLINATION plots with
depth compared to Reference Survey. Common orientation data is at
300m.
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Azimuth (Individual surveys against depth) This plot shows
slightly more variation than the inclination plot but is still very
close to the Reference survey apart from the bad zone at 0 to
100m.
0 100 200 300 400 500 600 700 800Depth (metres)
30
31
32
33
34
35
36
37
38
39
40
41
Azi
mut
h (D
egre
es)
AzimuthRun2B_Beta2_INRun2B_Beta2_OUTRun3B_Beta2_IN(Corr)Run3B_Beta2_OUT(Corr)Run2C_Beta2_INRun2C_Beta2_OUTRun5C_Beta1_INRun5C_Beta1_OUTReference
Survey
GyroSmart tests: 3rd & 4th April 2006.AZIMUTH plots with
depth compared to Reference Survey. Common orientation data is at
300m.
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GyroSmart Benefits Gyro survey tool Surveys inside steel rods
and open hole
with magnetic zones Operates at all angles 3 Gyro sensors
provide Azimuth and Dip
data from any hole vertical to horizontal No Conductor cable
required GyroSmart uses onboard memory and a
rechargeable battery pack No cable Head Swivel and D clamps
attach cable to top of
GyroSmart No Slip Rings Can operate on any cable type or drill
rods Less Rig downtime No surface calibration required Fast survey
time Operates at 30m/min with 10 second stops
per user defined survey interval. Results available at rig Easy
post processing using field computer Rugged MEMS Gyro sensors
Sensors rated to 6000g shock level. Slim Barrel The GyroSmarts OD
measures just 32mm
And fits into 38mm and 45mm running gear
Independent QA check 3 x magnetometers measure XYZ providing
independent magnetic Azimuth check (Only useful in non magnetic
environments)
Less Capital equipment required GyroSmart will operate on any
cable and winch fitted with a mechanical or optical depth encoder.
No expensive conductor cable or cable head required. In most cases
drill rigs wireline will be sufficient
Where to from here The GyroSmart tests have proven beyond doubt
that the system is accurate and functions well. Further field
trials will be completed in Kalgoorlie Western Australia mid May
2006. The next stage is to produce a batch of 50 as the first
production run to be completed end of June 2006 Orders for some 40
GyroSmarts have already been received from around the world. The
GyroSmart will be commercially available from FlexIT help centres
located worldwide by June 2006.
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Birgitta and Claes Ericsson proud owner of Flexit during the
Launch of the Gyro Smart at
the PDAC in Toronto March 2006. For further information please
Contact: Flexit AB ( Sweden ) Claes Ericsson
[email protected] Ph +46 (0)851430362
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