SD15_P213_MCC_Ver D_080715 Page 1 of 4 P4/5/6 MCC Series Actuator Specifications P4 P5 P6 Torque “lb/Nm 3500”lbs/400Nm 4400”lbs/500Nm 5750“lbs/650Nm Supply Voltage 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 Max Inrush Current 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A Running Current 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6A Motor Polyphase Runtime (90°@60Hz/vdc) 16 sec 22 sec 28 sec Runtime (90°@50Hz) 18 sec 25 sec 31 sec Duty Cycle On/Off/Jog: 25%, Proportional: Managed (75% maximum) Motor Starts 1200 per hour Weight 47lbs/22kg (add 12lbs/5.5kg for MCC) Mechanical Connections ISO5211 F10 8pt 35mm Electrical Entry (2) 3/4” NPT Remote Mount Field punched/drilled into MCC cabinet for Direct Mount Electrical Terminations All applications have Field connections of 12-16ga and 10-14ga inside Motor Control Center. For Remote mount applications: 19 conductors 12-16ga rated for 120vac, 3-conductor shielded signal cable, plus 3 conductors 10-14ga rated for incoming power are required between the MCC and the Actuator. Environmental Rating NEMA 4, 4X (Actuator), MCC is NEMA 4 standard or optionally 4X SS or FBG Manual Override 7.6” Handwheel Control On/Off/Jog or Proportional Actuator Case Material Aluminum Alloy, Powder coated Motor Protection 230°F/110°C Thermal F* Class *Totally Enclosed Non-Ventilated Motors Ambient Temperature Operating Range -22°F to +125°F -30°C to +52°C Data Sheet P4/5/6 3 Phase MCC On/Off/Jog/Proportional ISO5211 F10 8P35 The three phase P series quarter turn actuators have been designed for dependable performance in rugged industrial applications such as clean water and wastewater treatment, mining, process control, power and damper control. ProMation Engineering has an extensive stock of electric actuators and can ship product very rapidly, worldwide. Several key features increase the reliability: • Motor Control Center with status lights, attached or some distance away, allows local or remote control • Automatic Phase Monitoring • Checks for phase reversal, phase loss, and phase imbalance • Detects low or high voltage to protect the actuator from damage, such as during start-up • AutoCalibration means less setup time (proportional only) Also available in three phase without Motor Control Center (XMCC). Separate spec sheets are available for these configurations. Product Notes: 1. The 3 Phase P Series can be ordered as an on/off (two position) model that can also be used in bump/jog applications. 2. It can also be ordered with a premium internal proportional control card that accepts a wide range of control signals, generates multiple feedback signals, and has look-ahead fault prevention. 3. P Series 3 phase versions are equipped with a Motor Control Center (MCC) which features a built in local control station (LCS), which allows local or remote control of the actuator and is equipped with status indicators. 4. The MCC houses the phase monitor for Automatic phase monitoring. This checks for phase reversal, phase loss, phase imbalance, low voltage or high voltage specifically to protect the actuator from damage during start-up and operating service conditions. 5. Requires 3rd and 4th auxiliary switch set (Option-X) to control MCC indicators.
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Electrical Entry (2) 3/4” NPT Remote MountField punched/drilled into MCC cabinet for Direct Mount
Electrical Terminations
All applications have Field connections of 12-16ga and 10-14ga inside Motor Control Center. For Remote mount applications: 19 conductors
12-16ga rated for 120vac, 3-conductor shielded signal cable, plus 3 conductors 10-14ga rated for incoming power are required between
the MCC and the Actuator.
Environmental Rating NEMA 4, 4X (Actuator), MCC is NEMA 4 standard or optionally 4X SS or FBG
Manual Override 7.6” HandwheelControl On/Off/Jog or ProportionalActuator Case Material Aluminum Alloy, Powder coated
Motor Protection 230°F/110°C Thermal F* Class*Totally Enclosed Non-Ventilated Motors
Ambient Temperature Operating Range
-22°F to +125°F-30°C to +52°C
Data Sheet
P4/5/6 3 Phase MCCOn/Off/Jog/Proportional
ISO5211 F10 8P35
The three phase P series quarter turn actuators have been designed for dependable performance in rugged industrial applications such as clean water and wastewater treatment, mining, process control, power and damper control. ProMation Engineering has an extensive stock of electric actuators and can ship product very rapidly, worldwide.Several key features increase the reliability: • Motor Control Center with status lights, attached or some
distance away, allows local or remote control • Automatic Phase Monitoring
• Checks for phase reversal, phase loss, and phase imbalance
• Detects low or high voltage to protect the actuator from damage, such as during start-up
• AutoCalibration means less setup time (proportional only)
Also available in three phase without Motor Control Center (XMCC). Separate spec sheets are available for these configurations.
Product Notes:1. The 3 Phase P Series can
be ordered as an on/off (two position) model that can also be used in bump/jog applications.
2. It can also be ordered with a premium internal proportional control card that accepts a wide range of control signals, generates multiple feedback signals, and has look-ahead fault prevention.
3. P Series 3 phase versions are equipped with a Motor Control Center (MCC) which features a built in local control station (LCS), which allows local or remote control of the actuator and is equipped with status indicators.
4. The MCC houses the phase monitor for Automatic phase monitoring. This checks for phase reversal, phase loss, phase imbalance, low voltage or high voltage specifically to protect the actuator from damage during start-up and operating service conditions.
5. Requires 3rd and 4th auxiliary switch set (Option-X) to control MCC indicators.
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Items within dotted line located inside MCC cabinet
SW5
SW6
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
430-10100 Switch Card
SW1
SW2
SW3
SW4
Switch StackDetail
M410-93483
480V/3Ø
BLK
BRN
RED
NOT OPEN*
OPEN COM*
OPEN*
NOT CLOSED*
CLOSED COM*
CLOSED*
ØB
ØA
480/3/60LINE IN
* CONNECTIONSOPTIONAL
GND
Remote Ind Dry*
Remote Ind Com*
ØC
Fault Out*
Neu
ALL SWITCHESSHOWN WITHACTUATOR IN
FULL OPENPOSITION
120VAC
RUNCLOSED
RUNOPEN
CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS
SERVICE DISCONNECTS!
120vac Control ONLY
M
L
PWR
CLOSED
OPEN
BLK
BRN
ORG
120V
G
120V
R
120V
B
120V
Y RUN
DOOR
GND Screw
1 2
21 22
3 4
5 6
A1 A2MC2
MC1
3
4
5 8
1
2
120VAC
440/480VAC
REV Ø RELAY
T1
120VAC COIL (CLOSE)
120VAC COIL (OPEN)
1 2
21 22
3 4
5 6
A1 A2
WH
T
12
11
6
5
A
B
7
8
9
10
6
5
4
3
2
1
D
E
F
13
14
15
16
17
18
C
26
25
24
23
22
21
BL
U1
4
YE
L1
4
RE
D1
4
RE
D1
4
YE
L1
4
BL
U1
4
ORG
BRN
REDBLU
ORG
RED BLU PUR BLK GRY PUR YEL YEL WHT BLK2
3
4
3
4
BC10BC20
3
4
3
4
BC10BC10
3
4
3
4
3
4
BC10BC10
P4/5/6 480/3/60 MCC
B
Use For:
WD
-85
8-3
81
82
As viewedfrom the back
As viewedfrom the back
L
CLOSE STOP OPEN
M
LOCAL OFF REMOTEPWR
OPEN
120V
G120V
R
120V
B
120V
Y
RUNCLOSE
Cabinet door as viewed from the FRONT
OPEN STOP CLOSE
REMOTE OFF LOCAL
J1
HEATER
SW2
SW1
J2
E1E2J3
112
43
WHT
BLU
RED
RED
BLU
WHT
Items within dotted line located inside actuator housing
Wire sizing data is provided in the table to assist in the selection of the proper wire size for these actuators using various wire sizes over distance.
Please make sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model.
SAMPLE DIAGRAMRefer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.
• Field Control Device may be relay contact, Switch or Triac type.
• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.
• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.
Field Wiring (by others)
On/Off/Jog Control
*480/3/60 WD shown
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Items within dotted line located inside MCC cabinet
SW5
SW6
AUXILIARYSWITCH
(STANDARD)
AUXILIARYSWITCH
(STANDARD)
430-10100 Switch Card
SW1
SW2
SW3
SW4
Switch StackDetail
M 480V/3Ø
ØB
ØA
480/3/60LINE IN
Remote Ind Dry*
Remote Ind Com*
ØC
Fault Out*
Neu
ALL SWITCHESSHOWN WITHACTUATOR IN
FULL OPENPOSITION
120VAC
CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS
SERVICE DISCONNECTS!
M
L
PWR
CLOSED
OPEN
BLK
120V
G
120V
R
120V
B
120V
Y RUN
DOOR
GND Screw
1 2
21 22
3 4
5 6
A1 A2MC2
MC1
3
4
5 8
1
2
120VAC
440/480VAC
REV Ø RELAY
T1
120VAC COIL (CLOSE)
120VAC COIL (OPEN)
1 2
21 22
3 4
5 6
A1 A2
WH
T
12
11
6
5
A
B
7
8
9
10
6
5
4
3
2
1
D
E
F
13
14
15
16
17
18
C
26
25
24
23
22
21
BL
U1
4
YE
L1
4
RE
D1
4
RE
D1
4
YE
L1
4
BL
U1
4
ORG
BRN
REDBLU
ORG
BLU BRN RED ORG WHT BLK2 YEL YEL
3
4
3
4
BC10BC20
3
4
3
4
BC10BC10
3
4
3
4
3
4
BC10BC10
P4~6-480/3/60 PN4-MCC - Remote
A
Use For:
WD
-85
8-3
82
92
As viewedfrom the back
As viewedfrom the back
L
CLOSE STOP OPEN
M
LOCAL OFF REMOTEPWR
OPEN
120V
G120V
R
120V
B
120V
Y
RUNCLOSE
Cabinet door as viewed from the FRONT
OPEN STOP CLOSE
REMOTE OFF LOCAL
J1
HEATER
SW2
SW1
J2
E1E2J3
112
43
WHT
BLU
RED
RED
BLU
WHT
Items within dotted line located inside actuator housing
• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.
• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.
Field Wiring (by others)
Proportional ControlSAMPLE DIAGRAM
Refer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.
The Premium controller offers a full array of features - such as various control and feedback signals, alphanumeric readout, several fault indicators for operational diagnostics, extensive data logging that provides full proportional control for all industrial applications. ModBus communications are also an option on this controller.
ProMation Premium Controller: Full Proportional Control Featuring:• Autocalibration• Programmable• High resolution• Alarm Outputs• Data logging• Simple User Interface• Field Selection Friendly• Thermal Management
Control Signal Inputs(selectable using program menu):0-10vdc, 1-5vdc, 2-10vdc, 4-20mA
Factory set with common isolated from ground. Ground reference is possible.
Feedback Signal Output (Can be different than input): 0-10vdc, 1-5vdc, 2-10vdc, 4-20mA
Switch sequencing data is provided in the table below to show the change-of-state points during the rotation of the actuator from OPEN to CLOSED and back again. The red bar indicates when that terminal makes with its respective common.
SW1 and SW2 are set at the factory and should NOT be changed. The INCLUDED auxiliary switches SW3 & SW4 are for terminals 7 thru 12 and those setpoints may be modified if need be. When so optioned, SW5 & SW6 auxiliary switches are initially set to function the same as auxiliary switches SW3 & SW4.
On/Off Switch/Cam arrangement shown
Installation Notes:1. These actuators are to be mounted ONLY between a horizontal and upright position.2. When installing conduit, use proper techniques for entry into the actuator. Use drip loops to prevent
conduit condensate from entering the actuator. 3. Both NPT conduit ports MUST use proper equipment to protect the NEMA 4x integrity of the housing. 4. The anti-condensate heater is to be used in ALL applications. 5. Do not install or store the actuator outdoors or in humid environments without power to the heater.6. Use proper wire size to prevent actuator failure (see wire sizing chart). 7. Mechanical travel stops exist to prevent over-rotation for manual override only. They are not intended
to stop motor driven rotation.8. Do not parallel wire multiple on/off actuators together without utilizing isolation relays! If this is
your intention, please contact ProMation Engineering for a multiple actuator parallel wiring diagram.
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Motor Control Center Features:Exterior View
Interior View
Phase Monitor Calibration:
At the heart of the ProMation Engineering Motor Control Center (MCC) is the Phase monitor relay. Unlike other three-phase industrial actuators, the ProMation Phase monitor utilizes a microprocessor-based design to provide protection against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage as well as unbalanced voltages or single phasing regardless of any regenerative voltages.
The relay is energized when the phase sequence and all voltages are correct. Any one of five fault conditions will de-energize the relay. As standard, re-energization is automatic upon correction of the fault condition.
The Phase monitor not only protects the motor, but the process as well. Phase disruption can cause the motor to run in an unintended direction.
A multi-color LED indicates normal condition and also provides specific fault indication to simplify troubleshooting. The Phase monitor offers a variety of user-adjustable settings. The percent phase unbalance is adjustable from 2-10%, and also has a “Disable” setting for those applications where poor voltage conditions could cause nuisance tripping. The undervoltage drop-out can be set at 80-95% of operating voltage (overvoltage setting is fixed at 110% of nominal). The adjustable time delay drop-out on undervoltage (0.1-20 seconds) eliminates nuisance tripping caused by momentary voltage fluctuations. There is also an adjustable time delay (1-300 seconds) on both power up and restart after a fault has been cleared.
Automatic Phase Protection
● Universal voltage range of 208-480V provides the flexibility to cover a variety of applications with one unit
● Protects against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage
● Variety of user-selectable and adjustable settings for the ultimate in three-phase protection
● Automatic or Manual Reset
● Multi-Color LED indicates normal condition and defines fault to simplify troubleshooting
● Compact plug-in case utilizing industry-standard 8 pin octal socket
● 10A SPDT output contacts
ON when actuator is fully CW
ON when actuator is RUNNING
ON when actuator is fully CCW
Access Latch(quarter-turn)
ON when POWER is present AND Mode switch is not “OFF”
Mode Switch(selects between LOCAL and
REMOTE operation)
Main 3 Phase Power Block
Connections
Field Connection terminals
Phase Monitor
Actuator interconnect terminals
Actuator MOTOR
connections
120v control transformer
ReversingMotor Starters
Positioning control switch when MCC is in LOCAL mode
ProportionalSignalCable
WARNING!The Mode switch does NOT function as a
service disconnect!Power is still present inside the enclosure
ProMation Engineering follows a policy of continual product updates and enhancements. Our website is the best place to obtain the latest product documentation, including the wiring diagrams for these controllers. Visit us at www.promationei.com or use the QR code below to link to the site.
PL SeriesLinear Drive
Up to 4400lbs down/up force and up to 100mm
(4”) stem travelFor globe valves, gate valves and linear travel devices. With override handwheel. Available with On/Off/Jog or Proportional
control for 24vac, 24vdc, 120vac & 230vac supplies.
445”lbs through 2300”lbs.Quarter-Turn, both with and w/o
manual override handwheel. Spring either CW or CCW.
Available with On/Off control for 24vac/dc and On/Off or
Proportional control for 120vac & 230vac supplies. Stepdown
for 3phase available.
PBU Battery Back-Up Systems
Provides powersuffi cient to drive P Series actuators
to fi eld-selectable fail-safe positions. For P Series & PL
Series actuators in On/Off and Proportional control modes.Available for 24/120/230vac
actuators. 120vac/230 vac supply.
ProMation Product Line
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• Premium Proportional Controller Option. Converts 2 position to proportional control. • Mechanical Torque Switch Assembly• IP68 Protection (actuator only), tested to 0.7kgf/cm2 for 72 hours. P2~P8 only.• 1k ohm position feedback potentiometer.• 5k ohm position feedback potentiometer.• 10k ohm position feedback potentiometer.• 4-20mA feedback generator for On/Off/Jog actuators.• Integral Thermostat for Heater Control - turns on at 32°F, turns off at 50°F.• Cold weather auxiliary heater option. Thermostatically controlled, On 32°F, Off at 50°F,
auto reset, hermetically sealed. 175W Internal Heater, 2A power consumption.
• Chain wheel override for applications where an actuator is mounted some distance from the floor. (Use with LCS).
• Epoxy coating (actuator) for increased environmental protection.
• Nylon coating (actuator) for increased environmental protection.