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OWNERS MANUAL R - - 410A Ductless Split System High-Wall Heat Pump MODELS: DLFBB - Indoor SIZES: 09, 12, 18, 24K NOTE: Read the entire instruction manual before starting the installation. TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2 SYSTEM REQUIREMENTS .......................... 2 PARTS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MODEL NUMBER REFERENCE HOW TO USE THE REMOTE CONTROL TO OPERATE THE UNIT ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 5 . . . . . . . . . . . . . . . . . . . . . . . . ..... 10 . . . . . . . . . . . . . . . . . . . . ..... 4 CLEAN AND MAINTENANCE EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 11 MALFUNCTION ANALYSIS .... .... . . . . . . . . . . . . . . . . . . . 13 CLEARANCES.................... ... ... ............ 17 TOOLS FOR INSTALLATION SELECTION OF INSTALLATION LOCATION ............. 18 REQUIREMENTS FOR ELECTRIC CONNECTION ............. 19 INSTALLATION OF INDOOR UNIT ...... .. .. .... ....... 20 CHECK AFTER INSTALLATION ...... .. .. .... ....... 25 CONFIGURATION OF CONNECTION PIPE ...... .. ....... 26 PIPE EXPANDING METHOD ...... .. ...... .. .... ....... 28 . . . . . . . . . . . . . . . . . . . . . . . . . . 18 NOTE TO EQUIPMENT OWNER: Please read this Owner’s Information Manual carefully before installing and using this appliance and keep this manual for future reference. For your convenience, please record the model and serial numbers of your new equipment in the spaces provided. This information, along with the installation data and dealer contact information will be helpful should your system require maintenance or service. UNIT INFORMATION Model # Serial # DEALERSHIP CONTACT INFORMATION Company Name: Address: INSTALLATION INFORMATION Date Installed Phone Number: Technician Name: Specifications are subject to change without notice. 421 02 9240 00
29

OWNERS MANUAL R--410A Ductless Split System High-Wall Heat … · 2015-04-16 · SAFETY CONSIDERATIONS Installing, starting up, and servicing air--conditioning equipment can be hazardous

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Page 1: OWNERS MANUAL R--410A Ductless Split System High-Wall Heat … · 2015-04-16 · SAFETY CONSIDERATIONS Installing, starting up, and servicing air--conditioning equipment can be hazardous

OWNERS MANUALR---410A Ductless Split System

High-Wall Heat PumpMODELS:DLFBB-Indoor

SIZES: 09, 12, 18, 24K

NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTSPAGE

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2SYSTEM REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 2PARTS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3MODEL NUMBER REFERENCEHOW TO USE THE REMOTE CONTROL TO OPERATE THE UNIT

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 5. . . . . . . . . . . . . . . . . . . . . . . .. . . . . 10

. . . . . . . . . . . . . . . . . . . .. . . . . 4

CLEAN AND MAINTENANCEEMERGENCY OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . 11MALFUNCTION ANALYSIS . . . .. . . . . . . . . . . . . . . . . . . . . . . 13CLEARANCES. . . . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . 17TOOLS FOR INSTALLATIONSELECTION OF INSTALLATION LOCATION . . . . . . . . . . . . . 18REQUIREMENTS FOR ELECTRIC CONNECTION. . . . . . . . . . . . . 19INSTALLATION OF INDOOR UNIT . . . . . .. .. . . . . . . . . . . . . 20CHECK AFTER INSTALLATION . . . . . .. .. . . . . . . . . . . . . 25CONFIGURATION OF CONNECTION PIPE . . . . . .. . . . . . . . . 26PIPE EXPANDING METHOD . . . . . .. .. . . . . .. .. . . . . . . . . . . 28

. . . . . . . . . . . . . . . . . . . . . . . . . . 18

NOTE TO EQUIPMENT OWNER:Please read this Owner’s Information Manual carefully before installing and using this applianceand keep this manual for future reference.For your convenience, please record the model and serial numbers of your new equipment in thespaces provided. This information, along with the installation data and dealer contact informationwill be helpful should your system require maintenance or service.

UNIT INFORMATIONModel #

Serial #

DEALERSHIP CONTACT INFORMATIONCompany Name:

Address:

INSTALLATION INFORMATIONDate Installed

Phone Number:

Technician Name:

Specifications are subject to change without notice. 421 02 9240 00

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SAFETY CONSIDERATIONSInstalling, starting up, and servicing air--conditioning equipmentcan be hazardous due to system pressures, electrical components,and equipment location (roofs, elevated structures, etc.).Only trained, qualified installers and service mechanics shouldinstall, start--up, and service this equipment.Untrained personnel can perform basic maintenance functions suchas cleaning coils. All other operations should be performed bytrained service personnel.When working on the equipment, observe precautions in theliterature and on tags, stickers, and labels attached to theequipment.Follow all safety codes. Wear safety glasses and work gloves. Keepquenching cloth and fire extinguisher nearby when brazing. Usecare in handling, rigging, and setting bulky equipment.Read these instructions thoroughly and follow all warnings orcautions included in literature and attached to the unit. Consultlocal building codes and National Electrical Code (NEC) forspecial requirements. Recognize safety information. This is the

safety--alert symbol !! . When you see this symbol on the unit andin instructions or manuals, be alert to the potential for personalinjury.Understand these signal words: DANGER, WARNING, andCAUTION. These words are used with the safety--alert symbol.DANGER identifies the most serious hazards which will result insevere personal injury or death. WARNING signifies hazardswhich could result in personal injury or death. CAUTION is usedto identify unsafe practices which may result in minor personalinjury or product and property damage. NOTE is used to highlightsuggestions which will result in enhanced installation, reliability, oroperation.

! WARNINGELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personalinjury or death.

Before installing, modifying, or servicing system, mainelectrical disconnect switch must be in the OFFposition. There may be more than 1 disconnect switch.Lock out and tag switch with a suitable warning label.

EXPLOSION HAZARD

Failure to follow this warning couldresult in death, serious personal injury,and/or property damage.

Never use air or gases containingoxygen for leak testing or operatingrefrigerant compressors. Pressurizedmixtures of air or gases containingoxygen can lead to an explosion.

! WARNING

CAUTION!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipmentdamage or improper operation.

Do not bury more than 36 in. (914 mm) of refrigerant pipein the ground. If any section of pipe is buried, there must bea 6 in. (152 mm) vertical rise to the valve connections onthe outdoor units. If more than the recommended length isburied, refrigerant may migrate to the cooler buried sectionduring extended periods of system shutdown. This causesrefrigerant slugging and could possibly damage thecompressor at start--up.

SYSTEM REQUIREMENTSAllow sufficient space for airflow and servicing unit.Recommended Connection Method for Power and Communi-cation Wiring (To minimize communication wiring interfer-ence)Power Wiring:The main power is supplied to the outdoor unit. The field suppliedconnecting cable from the outdoor unit to indoor unit consists ofthree (3) wires and provides the power for the indoor unit. Twowires are high voltage AC power and one is a ground wire.Consult your local building codes and the NEC (NationalElectrical Code) or CEC (Canadian Electrical Code) for specialrequirements.All wires must be sized per NEC or CEC and local codes. UseElectrical Data table MCA (minimum circuit amps) and MOCP(maximum over current protection) to correctly size the wires andthe disconnect fuse or breakers respectively.Per caution note, only copper conductors with a minimum 300 voltrating and 2/64--inch thick insulation must be used.Communication Wiring:A separate shielded copper conductor only, with a minimum 300volt rating and 2/64--inch thick insulation, must be used as thecommunication wire from the outdoor unit to the indoor unit.To minimize voltage drop, the factory recommended wire size is 14/3 stranded with a ground. In special cases where there is high electrical interference, please use a separate shielded 16GA stranded control wire.

CAUTION!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipmentdamage or improper operation.

S Wires should be sized based on NEC and local codes.

S Use copper conductors only with a minimum 300 voltrating and 2/64 inch thick insulation.

2 Specifications are subject to change without notice. 421 02 9240 00

When installing in an application where there is high electrical frequency all wires should be shielded.

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Parts Name

Indoor Unit

heatingindicator

temp.indicator

coolingindicator

powerindicator

receiverwindow

dryingindicator

display

remote controller

Notice:Actual product may be different from above graphics, refer to actual products.

air inletpanelfilter

aux.button

horizontal louverair outlet

Working temperature range

The operating temperature range (outdoor temperature) cooling is -0.39 F (-18 )~118.4 F (48 );for heating is -4 F (-20 )

Operating Temperature Range(Optional)

Maximum coolingMaximum heating

Indoor side DB/WB(o

o o

o

F/ C) Outdoor side DB/WB( o

~75 F (24 ).

o o

o

F/ C)89.6/73.4(32/23)

80.6/-(27/-)

118.4/-(48/-)75.2/64.4(24/18)

F

3Specifications are subject to change without notice. 421 02 9240 00

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DLF A H H 09 K 1 A

Position 11 - Not Defined

Position 10 – Not Defined

Position 9 - Electrical characteristicsJ = 115/l/60K = 208-230/l/60H = 208-230/3/60L = 460/3/60

Position 7, 8 - System capacity in 1000 BTU/HrExample: 09 = 9000 BTU/Hr

Position 6 - Indoor Fan Coil Unit TypeB = High-WallC = CassetteD = DuctedF = ConsoleG = UnderceilingH = High Wall Color VariationR = Outdoor

Position 5 – Unit TypeA = Cooling OnlyH = Heat Pump

Position 4 - Model letter

Positions 1 to 3 - Equipment typeDLF = Indoor unit;DLC = Outdoor unit

4 Specifications are subject to change without notice. 421 02 9240 00

System Tons Unit Btuh Volt-Ph@60Hz Indoor Model Number

0.75 9000 208/230-1 DLFBHB09K1A

1.00 12000 208/230-1 DLFBHB12K1A

1.50 18000 208/230-1 DLFBHB18K1A

2.00 24000 208/230-1 DLFBHB18K1A

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F

1

7

Press to set the HEALTH or AIR function.8

I FEEL

/ (This function is only applicable for certain models.)

4

3

2

5

6

11

13

12

16

10

14

9

15

Press to start or stop operation.ON/OFF

MODE

+

-

Press to select the operation mode(AUTO/COOL/DRY/FAN/HEAT).

: Press to increase temperature setting.

: Press to decrease temperature setting.

FAN

Press to set the swing angle.

QUIET

SWING

CLOCK

X-FAN

TEMP

TURBO

SLEEP

LIGHT

Press to set the fan speed.

Press to set

Press to set the auto-off /auto-on timer.

Press to set the clock.

3

15

54

14

7

16

1312

98

1110

2

1

6

Press to turn on/off the light.

the QUIET function.

OPERATION INSTRUCTIONSHow to use the remote control to operate the unit

Remote Controller Description

5Specifications are subject to change without notice421 02 9240 00

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6Press this button to set the up and down swing angle, which changes as shown in the image below:

OFF

This remote controller is universal . If any command , or is transmitted ,the unit carries out the command as

indicates the guide louver swings as:

Press this button to turn on the I FEEL function. The unit automatically adjusts the temperatureaccording to the sensed temperature. Press this button again to cancel I FEEL function.

I FEEL:

SWING:

7

Remote Controller Description

ON/OFF :

MODE :

+ :

AUTO COOL DRY FAN HEAT **Note: Only for models with the heating function.

After powering on the unit defaults to the , AUTO mode. In the AUTO mode, the set temperature does notbe display on the LED of the indoor, and the unit automatically selects the suitable operation mode in accordance with the room temperature to make indoor room comfortable.

This button is used for setting the fan speed in the sequence that goes from AUTO,to then back to Auto.

,, , ,

FAN :

1

4

3

2

5

Press this button to turn on the unit .Press this button again to turn off the unit.

Press this button to decrease the set temperature. Hold it down for more than 2 seconds to rapidly decrease the set temperature. In the AUTO mode, the set temperature is not adjustable.

Press this button to increase the set temperature.Hold it down for more than 2 seconds to rapidly increase the set temperature. In the AUTO mode, the set temperature is not adjustable.

Auto

Medium speedLow-Medium speedLow speed

High speedMedium-High speed

Each time you press this button, a mode is selected in a sequence that goes from AUTO,COOL,DRY, FAN,and HEAT *

How to use the remote control to operate the unit OPERATION INSTRUCTIONS

6 Specifications are subject to change without notice 421 02 9240 00

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Press this button, to display the indoor setting temperature or indoor ambienttemperature. When the indoor unit powers on , it displays the setting temperature.If the temperature's display status changes from another status to" ",theambient temperature appears, and within 5s, if it receives another remote control signal it will return the display to the setting temperature. If the users have not configured the temperature displaying status,it will display the setting temperature.

SLEEP:9Press this button to select Sleep 1 ( ), Sleep 2 ( ),Sleep 3 ( ) .to cancel Sleep,circulate between the Sleep modes., Once the unit is powered on, Sleep Cancel mode Cancel is the default.Sleep 1 - Sleep mode 1: in the Cool, and Dehumidify modes: sleep status after the unit runs for one hour, the mainunit setting temperature increases1.8 ℉ (1 ℃)

10 TEMP:

How to use the remote control to operate the unit OPERATION INSTRUCTIONS

Sleep 3: the sleep curve setting under the Sleep mode by DIY:(1) Under Sleep 3 mode, press the"Turbo" button for a long time, the remote control enters the user individual sleep setting status. The time of remote control displays"1 hour ", the setting temperature "88"

(2) Adjust the"+" and "-" button, to change the corresponding setting temperature. After adjusting, press the"Turbo"button for conf irmation.(3) At this time, 1 hour is automatically increased at the timer postion on the remote control, (the increments are

(4) Repeat the previous steps (2) (3) until the 8 hours temperature setting is finished and the sleep curve setting the finished.The remote control resumes the original timer displays.

displays the corresponding temperature of the last setting sleep curve and blinks (The first settde displaysaccording to the initial curve setting value of the factory).

"2 hours " or "3 hours " or "8 hours "), the location of the setting temperature "88" displays the corresponding temperature of the last setting sleep curve and blinks.

temperature display resumes the original setting temperature.Sleep3: the sleep curve setting under the SLEEP mode by DIY could be located.The user could use the sleep curve setting method to find the presetting sleep curve, enter into the the user individual sleep setting status, however can not change the temperature. Press the"Turbo" button for confirmation.Note: In the above presetting or inquiry procedure, if after 10 seconds, there is no button pressed, the sleepcurve setting status will stop automatically and resume the original displaying. In the presetting or inquiry procedure, press the "ON/OFF"button, "Mode" button, "Timer"button or "Sleep" button, and the sleep curvesetting or inquiry status will stop.

,the setting temperature increaseds 3.6 ℉ (2℃) . The unit runs at thissetting temperature. In Heat mode: sleep status after the unit runs for one hour, the setting temperaturedecreases 1.8 ℉ (1 ℃) . After 2 hours, the setting temperature decreases 3.6 ℉ (2℃) , then the unit runs at this settingtemperature.Sleep 2 - sleep mode 2:the air conditioner runs according to the group preset of the sleep temperature curve.

Press this button to activate the on and off healthy and scavenging functions in the operation status.Press this button one time to start the scavenging function;the LCD displays the“ ”icon. Press the button a second time to start the healthy and scavenging functions simultaneously; the LCD displays“ ” and the“ ” icons .Press the button a third time to deactivate the healthy and scavenging functions simultaneously. Press the button a fourth time to start the healthy

function; the LCD displays the“ ” icon. Press the button again to repeat the operation above.

/8

7Specifications are subject to change without notice. 421 02 9240 00

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T-ON T-OFF:

current time. Holding down either button for more than 2 seconds to increase or decrease the

CLOCK :

time by 1 minute every 0.5 second and then by 10 minutes every 0.5 second. While blinking after the setting, press the CLOCK button again to confirm the setting,and the

Press the T-ON button to initiate the auto-ON timer. To cancel the auto-timer program, press the button again.

(0. sknilb" NO" dna sraeppasiicon d , thenottubehtpressingretfA 0:00 displays for the ON timesetting). Within 5 seconds, press the + or - button to adjust the time value. Every press of eitherbuttonchanges the time setting by 1 minute. Hold down either button rapidly to change thetime setting by 1minute and then 10minutes. Within 5 Seconds after setting, press the TIMERON button to confirm.

12

icon will constantly appear .

13

Press the T-OFF button to initiate the auto-off timer. To cancel the auto-timer program, press the button again.The TIMER OFF setting is the same as TIMER ON.

How to use the remote control to operate the unit OPERATION INSTRUCTIONS

Press the CLOCK button . Within 5 seconds, press the +or - button to adjust the

LIGHT:15Press the LIGHT button to turn on the display's light and press this button again to turn off the display 's light. If the light is turned on , the icon displays. If the light is turned off the , icon disappears.

TURBO:14

X-FAN:16Pressing the X-FAN button in the COOL or DRY mode,the icon displays and the indoorfan continues to operate for 10 minutes to dry the indoor unit even though the unit is turned off.After powering on , the X-FAN OFF is the default. the X-FAN is not available in the AUTO,FAN orHEAT mode.

Press this button to activate or deactivate the Turbo function which enables the unit toreach the preset temperature in the shortest time. In the COOL mode, the unit blows strongcooling air at a super high fan speed. In HEAT mode, the unit blows strong heating airat a super high fan speed.

Press t h e "+ " and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked, the icon displays. In this case, press any button and the icon blinks three times.

Combination of the "+" and "-" buttons: About lock17

QUIET:11Press this button, the Quiet status is under the Auto Quiet mode (display and "Auto"" " signal)along with the Quiet (display " " signal and the Quiet OFF modes (the signal " " does not display),and after powering on, the Quiet OFF is the default. Note: the Quiet function cannot be set in the Fan and Dry mode. Under the Quiet mode (Display " " signal), the fan speed is not available.

8 Specifications are subject to change without notice 421 02 9240 00

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How to use the remote control to operate the unit OPERATION INSTRUCTIONS

1.Remove the battery cover plate from the rear of the remote controller.

(As shown in the figure)2.Remove the old batteries.

3.Insert two new AAA1.5V dry batteries, and pay attention to the polarity.

4. Reinstall the battery cover plate.

When replacing the batteries, do not use old or different types of batteries,

If the remote controller will not be used for a long time,otherwise, it may cause malfunction.

remove batteries to prevent batteries from leaking.The operation should be performed in within the unit's receiving range.The remote controller It should be kept 3.28ft (1 m) away from the TV set orstereo sound sets. If the remote controller does not operate normally, take the batteries out and reinsert them after 30 seconds. If it still does not operate properly,

Notes:

replace the batteries.

Sketch map forreplacing batteries

Replacement of Batteries

In the OFF mode, press " the MODE" and - " " buttons simultaneously to switch between and .

About Back-lighting function21

Combination of "the MODE " and "-" buttons:18 Switches between Fahrenheit and centigrade

Press “the TEMP” and “CLOCK” simultaneously in the COOL mode to start THE Energy-saving function.Nixie tube on the remote controller displays “SE”. Repeat the operation to quit the function.

Combination of " the TEMP " and "CLOCK" buttons : Engages the Energy-saving function19

Press “TEMP” and “CLOCK” simultaneously in the HEAT mode to start

The unit lights for 4s whenpowering on the first time, and 3s for each subsequent press.

the 46 ℉ (8 ℃)

46 ℉ (8 ℃)

.Heating function.The Nixie tube on the remote controller displays the “ ” logo and a selected

46 temperature of “ ℉ (8 ℃) ” Repeat the operation to exit the function.

Combination of " TEMP " and "CLOCK" buttons : About Heating function20

9Specifications are subject to change without notice421 02 9240 00

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Emergency operation

If the remote controller is lost or damaged, use the auxiliary button to turnon or turn off the air conditioner. The operation details are as below.

open the air conditioner. When the air conditioner is turned on, it operates underthe auto mode.

aux. button

panel

Clean and Maintenance

Note:Turn off the air conditioner and disconnect the power before cleaning the air

conditioner to avoid electric shock.

r.

Clean surface of indoor unit

When the surface of indoor unit is dirty, we recommend using a soft dry clothor wet cloth to wipe it.

Note:

10 Specifications are subject to change without notice 421 02 9240 00

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Clean and Maintenance

1

2

3

4

Open panelPull out the panel to a certain

℉ )

.

panel cover tightl .

Note:

operation environment, clean frequenc

11Specifications are subject to change without notice421 02 9240 00

an abundance of

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Clean and Maintenance

Checking before use season

Checking after use season

1. Check whether the air inlets and air outlets are blocked.2. Check whether the circuit breaker, is in good condition.

Check whether the filter is clean.4. Check whether the drainage pipe is damaged.

1. Disconnect the power supply.

Notice for recovery1. Many packing materials are recyclable materials. Dispose them in an appropriate recycling unit.2. If you want to dispose the air conditioner, contact a local dealer or consultant service center for the correct disposal method.

12 Specifications are subject to change without notice 421 02 9240 00

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Malfunction analysisGeneral phenomenon analysis

Check below items before asking for maintenance. If the malfunction still

Phenomenon Check items Solution

Indoor unitcan not

receive remotecontroller’ssignal orremotecontrollerhas noresponse.

within the signal receiving range?

pointing at the receiving window?

display?

remote controller?

26.25 FT (8M).

Select proper angle and point the remote controller at the re-

ceiving window on the indoor unit.

power of batteries is too low, replace them.

close to indoor unit.

and try it again.

roller appears to be the

damaged.If yes, replace it.Move

No air emittedfromindoorunit

unit is blocked?

temperature is reached to set temperature?

ature, the indoor unit stops bl-the

owing out air.

now? out cold air, the indoor unit starts after delaying for sev- eral minutes, which is nor- mal.

13Specifications are subject to change without notice421 02 9240 00

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Malfunction analysis

burnt out?

after stopping operation?

for remote controller is correct?

on the unit again.

Breaker or fuse.Air condit-ioner can notoperate

Mist is em-itted from indoor unit’s air outlet

idity is high?

rapidly. After a while, the indoor temperature and humidity will decrease and the mist will disappear.

Phenomenon Check items Solution

Set temper-ature can notbe adjusted

mode?

sted under auto mode. can not

Switch the operation mode if you need to adjust the temperature.

exceeds the set temperature range?

.

Cooling(heating)effect is not good.

returns to a normal level.

range.

61℉-86℉

14 Specifications are subject to change without notice 421 02 9240 00

16 ~30( )

Wiring is damaged

Set temperature is not in proper range

Breaker

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Malfunction analysis

Phenomenon Check items Solution

Odors are emitted

there is a an odor source,such as furniture and cigarette.

“ ater

noise

Air conditioner is turned on or turned off recently?

The noise is the sound of

the unit, which is normal.

Cracking noise

Air conditioner is turned on or turned off recently?

This is the sound of friction caused by expansion and/or contraction of the panel or other parts due to a change of temperature.

15Specifications are subject to change without notice421 02 9240 00

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Malfunction analysisError Code

l a

Warning

T

H6

16 Specifications are subject to change without notice 421 02 9240 00

thethe

theRefer to the list below for

the

Rthe

and is

there are

one of the following issues

There is a

Indoor ambient temperature sensor malfunction

Indoor tube temperature sensor malfunction

Jumper connection malfunction protection

Indoor unit fan motor does not operate properly

Communication error between indoor and outdoor unit

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17Specifications are subject to change without notice421 02 9240 00

CLEARANCES

6" (0.15m) min.

5"(0.13m)

min.

6'

5"(0.13m)

min.

(1.8m)

CEILING

FLOOR

Fig. 5 – Indoor Unit Clearance

CLEARANCES - OUTDOOR

A

D B

Air-outlet

Air-inlet

C

E

Fig. 6 – Clearances Outdoor

UNIT Minimum Value in. (mm)A 24 (609)B 24 (609)C 24 (609)D 4 (101)E 4 (101)

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Selection of installation locationBasic requirement

Installing the unit in the following pla-ces may cause a malfunction. If it is unavoidable, consult the localdealer:

1. There should be no obstruction near the air inlet and air outlet.2. Select a location where the condensat- ion water can be dispersed easily and will not affect other people.3. Select a location which is out of reach of children.4. The location should be able to withstand the weight of indoor unit and will not increase noise and vibration.5. The appliance must be installed at least

8.2 ft (2.5m)6. Do not install the indoor unit right above the electric appliance.

Indoor unit

1.Area with strong heat sources, ,

7. Try to keep way from fluorescent lamps.

or volatile objects spread in the air.2.Area with high-frequency devices (such as welding machine, medical equipment).3.Area with oil or fumes in the air.4.Area with sulfureted gas.5.Other areas with special circums- tances.6.The appliance shall not be install- ed in the laundry.

Tools for installationLevel meter Screw driver Impact drillDrill head Pipe expander Torque wrenchOpen-end wrench Pipe cutter Leakage detector

Vacuum pump Pressure meter Universal meter

Inner hexagon spanner Measuring tape

Note:

18 Specifications are subject to change without notice 421 02 9240 00

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Requirements for electric connectionSafety precaution

Grounding requirement

1. Must follow the electric safety regulations when installing the unit.

Breaker .3. Make sure the power supply matches the air conditioner's requirements. Unstable power supply or incorrect wiring may cause a malfunction. Install proper power supply cables before using the air conditioner.4. Properly connect the live wire, neutral wire and grounding wire of the power socket.5. Cut off the power supply before proceeding with any work related to electricity and safety

turn on.

7. If the power wiring is damaged, it must be replaced by a

8. The temperature of the refrigerant circuit will be high, keep the interconnec- tion cable away from the copper tube.9. The appliance shall be installed in accordance with national wiring regulations.

grounded with a specialized grounding device by a professional. Ensure it is always grounded effectively, otherwise it may cause electric shock.2. The green wire on the air conditioner is grounding wire, which can not be used for other purposes.3. The grounding resistance should comply with national electric safety regulations.4. An all-pole disconnection switch, with having a contact separation of at least 1/8 in (3mm) in 5. Include a breaker with suitable capacity, note the following table. The Breaker should include a magnet buckle and a heating buckle function, it can protect from circuit-short and overload. (Caution: do not use the fuse only to protect the circuit)

19Specifications are subject to change without notice421 02 9240 00

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Installation of indoor unitStep one: choosing the installation location

Step two: install wall-mounting frame1. Hang the wall-mounting frame on the wall; adjust it in horizontal position with the

anchors in the holes.

anchors are

3. Secure the wall-mounting frame on the wall with tapping screws and

.

1. Choose the position of the piping hole according to the direction of the outlet pipe. The position of the piping hole should be a little lower than the wall-mounted frame, as shown as below.

Step three: open piping hole

2. Open a piping hole with the diameter o position. To drain smoothly, slant the piping

hole on the wall slightly

Left

Wall

Right

Mark in the middle of it Level meter

Rear piping hole

Wall

Spaceto thewall

above

Spaceto thewall

above

Rear piping hole

、12K:

Left

Wall

Right

Mark in the middle of it Level meter

Rear piping hole

Wall

Spaceto thewall

above

Spaceto thewall

above

Rear piping hole

18K:

Left

Wall

Right

Mark in the middle of it Level meter

Rear piping hole

Wall

Spaceto thewall

above

Spaceto thewall

above

Rear piping hole

24K:

2 1/6 in (55mm) 2 3/4 in (70mm)

2 1/6 in (55mm) 2 1/6 in (55mm)

6 in (150 mm) 6 in (150 mm)

6 in (150 mm)

)mm07(ni4/3)mm07(ni4/3 3/4 in (70mm) 3/4 in (70mm)

6 in (150 mm)

6 in (150 mm) 6 in (150 mm)

20 Specifications are subject to change without notice 421 02 9240 00

placeanchors

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1. Aim the pipe joint at the corresponding bellmouth.

2. Pretighten the union nut by hand.

3. Adjust the torque force. Refer to the following sheet for details. Place the open-end wrench on the pipe joint and place the torque wrench on the union nut. Tighten the union nut with a torque wrench.

2. When you select to lead out the pipe from left or right, cut out the corresponding hole on the bottom case.

cut outthe hole

left right

1. The pipe can be led out in the right, rear right, left or rear left direction.

left rear left

rightrear right

Step four: outlet pipe

Installation of indoor unit

union nutpipe joint pipe

Note:

opening the hole.The plastic expansion particles are

purch- ased locally.

Indoor

5-10

outdoor

2 1/6 in (55mm)/2 3/4 in (70mm)

21Specifications are subject to change without notice421 02 9240 00

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connection pipe with insulating pipe, and

insulating pipe

1. Connect the drain hose to the outlet pipe of

outletpipe

drain hose

drain hose

tape

outlet pipe

drain hose

insulating pipe

Add an insulating pipe in the indoor

Anchors are not provided.

1. Open the panel, remove the screw on the wiring cover and the cover.

Step seven: connect wire of indoor unit

4. Wrap the indoor pipe and joint of the

then wrap it with tape.

Step six: install drain hose

Installation of the indoor unit

torque wrench

open-endwrench

indoor pipe

pipe

union nut

Hex nut diameter

indoor unit.

Note:

drain hose to prevent condensation.

wiring cover

screwpanel

Note:If a 18k indoor unit is to be connected with a Free Match outdoor unit, a transitional pipe joint (provided) should be added at the pipe joint of the indoor unit evaporator assembly assemblyRefer to step 1-4 during installation.

1/4 in (6 mm) 20.34~27.12 ft.lb(15~20 N.m)Tightening torque[ft.lb(N.m)]

40.68~54.24 ft.lb(30~40 N.m)54.24~74.58 ft.lb(40~55 N.m)81.36~88.14 ft.lb(60~65 N.m)94.93~101.7 ft.lb(70~75 N.m)

3/8 in (9.52 mm)1/2 in (12 mm)5/8 in (16 mm)3/4 in (19 mm)

5/8 in (16 mm).

22 Specifications are subject to change without notice 421 02 9240 00

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4. Replace the wire cover and tighten the screw.5. Close the panel.

Installation of indoor unit

Note:replace the wire cover and tighten the screw

3. Remove the wire clip; connect the power connection wire to the wiring terminal according to the color; tighten the screw

with a wire clip.

power connectionwire

cable-crosshole

2. Pull the power wiring from the back of the unit to the front side using the wire channel.

Wiring cover

Outdoor unit

Cable

23Specifications are subject to change without notice421 02 9240 00

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Installation of indoor unitStep eight: bind up pipe

gaspipe

indoor andoutdoor power cord

liquid pipe

drain hoseband

2. Reserve a certain length of drain hose and power wire for installation when binding them. When binding to a certain degree, separate the indoor power and then separate the drain hose.

3. Bind them evenly.4. The liquid pipe and gas pipe should be bound separately at the end.

Note:The drain hose should be bound

at the bottom.

drain hose bandconnection pipe

indoor power wire

Step nine: hang the indoor unit1. Put the bound pipes in the wall pipe and then pass them through the wall hole.2. Hang the indoor unit on the wall-mounting frame.3. Stuff the gap between the pipes and the wall hole with sealing gum.4. Fix the wall pipe.5. Check if the indoor unit is installed firmly and close to the wall.

Note:

indoor outdoor

wall pipesealing gum

upper hook

lower hook ofwall-mounting frame

wire and drain hose with the band.1. Bind up the connection pipe, power

indoor unit

24 Specifications are subject to change without notice 421 02 9240 00

much

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Check after installation

Test operation

Items to be checked Possible malfunctionThe unit may drop, shake or emit noise.

Have you done the refrigerant leakage test? (heating) capacity.

It may cause condensation and water dripping.

Is water drained well? It may cause condensation and water dripping.

Is the voltage of the power supplyaccording to the voltage marked on thenameplate?

It may cause malfunction or damage tothe parts.

Is the electric wiring and pipeline installed correctly?

It may cause malfunction or damage tothe parts.

Is the unit grounded securely? It may cause electric leakage.

Does the power cord follow the speci- It may cause malfunction or damage tothe parts.

Is there any obstruction in the air inlet and outlet? (heating) capacity.

The dust and small objects produced during installation are removed?

It may cause malfunction or damage to the parts.

The gas valve and liquid valve of connection pipe are open completely? (heating) capacity.

1. Preparation of test operationThe client approves the air conditioner.

of the Explain

Connect2. Method of test operation

r, press the ON/OFF button on the remote controller to start operation.

AUTO, COOL, DRY, Fthe AT modes to ensure the operation is normal or not.

( ) , the air conditioner can not start cooling.

61℉

25Specifications are subject to change without notice421 02 9240 00

After installation check to ensure the following requirements are met.

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1. Standard length of connection pipe25ft (7.6m)

4. Additional refrigerant oil.

of connection pipe.

fference.

Configuration of connection pipe

26 Specifications are subject to change without notice 421 02 9240 00

Outdoor unit atupper

Outdoor unit atlower

18K outdoorunit 33ft 32ft 33ft 32ft 65ft

24K outdoorunit 33ft 32ft 33ft 98ft 196ft

30K outdoorunit 49.2ft 49.2ft 24.6ft 131.2ft 229.7ft

36K outdoorunit 49.2ft 49.2ft 24.6ft 131.2ft 246ft

42K outdoorunit 49.2ft 49.2ft 24.6ft 131.2ft 246ft

48K outdoorunit 98.42ft 98.42ft 49.21ft 98.42ft 442.91ft

56K outdoorunit 98.42ft 98.42ft 49.21ft 98.42ft 475.72ft

Height difference between outdoor Height differencebetween indoor

units

Max. PipingLength with no additional refri-gerant charge

Max.PipingLength

more than the standard lenght, 25ft (7.6m),

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Configuration of connection pipe

27Specifications are subject to change without notice421 02 9240 00

Min Max 10 - 30(3 - 8)

25 - 82(8 - 25)

9 4912 661824

0.5

Unit SizeAdditional Charge,oz/ft.ft(m)

0.2

Total LineLength ft

1082

None

ADDITIONAL CHARGE TABLE

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Pipe expanding methodNote:Improper pipe expansion is the main cause of refrigerant leakage. Use the following steps to expand the pipe:A: Cut the pipe

the distance of the indoor unit and the outdoor unit.

r.pipe

pipe cutter

leaning uneven burr

B: Remove the burrs

prevent the burrs from getting into the pipe.

downwards

pipe

shaper

C: Put on a suitable insulating pipeD: Put on the union nut

connection pipe and outdoor valve; install the union nut on the pipe.

union pipe

pipe

E: making a flare joint . Using a flare tool make appropriate flare joint

Note:fferent according to the

diameter, refer to the following table.

flare joint

expander

hardmold

pipe

F: Inspection

port again according to the steps above.

l

improper expanding

leaning damagedsurface

crack uneventhickness

smooth surface

Outer diameter A

Max Min

1/20 in (1.3 mm)0.02 in (0.7 mm)

1/24 in (1 mm)

1/24 in (1 mm)

2/25 in (2.2 mm)

3/50 in (1.6 mm)

0.07 in (1.8 mm)

1/10 in (2.4 mm)

28 Specifications are subject to change without notice 421 02 9240 00

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Specifications are subject to change without notice.

Copyright 2014 International Comfort ProductsLewisburg, TN 37091 USA

29421 02 9240 00

66129918092