Overview Hock-Group
Vision statement
Facts and figures
Your partner for turn key solutions and complex assemblies
Our core competencies and services
Quality
References
Agenda:
Hock Group
Core competencies
Innovation by tradition
The Hock Group is an international acting enterprise. Together with our worldwide
customer base, we develop and manufacture complex assemblies and turn key solution products..
The Hock Group supplies automotive and non-automotive markets.
Services for our Customers
Feasibility Studies | Co-design | Simultaneous Engineering
Tool Manufacturing | Lacquering | Welding technologies | Prototyping
Surface Treatment | Hybrid Components + Component Assemblies | CNC-Machining
Sheet Metal Stamping Plastic Injection Moulding Metal powder Injection Moulding
(MIM)
Vision
Customer in Focus - High Performance
Within the next 5 years the Hock-Group will realise a continuous growth throughout all production units
using all of our core competences.
The ability for innovation and focus on strategic emerging markets are the technological and geographical
base to develop a leadership position within our markets and core competences.
Excellence in manufacturing of esthetical as well as technical hybrid components and assemblies is
created to the benefit of our customers by linking our core competences for high value products.
Jointly with our customers in the Non-Automotive and Automotive segment we will create all of this.
Responsibility for coming generations are the base for our decisions taken today.
Hock Group – Plant Locations
Close to the Customer – fast and direct
Location Romania
Dressel + Höfner International SRL – Medias
Scheduled completion new plant: Q3/2015
Manufacturing competencies planned:
Sheet metal stamping /
plastic injection moulding / high value assemblies
New plant size:
2.600 m2 manufacturing
+ 1800 m2 warehouse and office
Location - Romania
Actual Status Dressel&Höfner Int. – Medias (RO)
Founded: 2006
No. of employees: approx. 51
Floor space: 2500 m2 manufacturing
Actual Sales: 3 millionEUR
Markets: 8% Non-Automotive / 92% Automotive
Manufacturing competencies available:
a) plastic injection moulding with clamp forces from 35 t – 350 t locking force
b) complex product assemblies for plastic- / sheet metal and hybridcomponents
Hock Group – Facts and Figures
Plants in Numbers
Hock Group – Facts and Figures
Milestones and Sales Revenue
Most important investments 2013:
CAPEX-Reinvest: 8.5% annually 2 servo presses up to 630t plant Beierfeld
R&D-Reinvest: 5% annually New plant Hock-Schönwald (Black Forest)
Your partner for turn key solutions and complex assemblies
From idea to perfection – your project developed in partnership
Together with our customers, we develop products from the idea to a most economical
product solution ready to use and ready for production.
Operation Engineering our know-how
for our customers
Transfer
management
Support for
VAVE/DTC/CIP-projects
The Hock Group
your global partner
Series Production
Assuring
Customer Milestones
PPAP / SOP
DOE / Pre-Series
Manufacturing /
Industrialization
Your idea + our
production know-how
= the ideal solution
Feasibility Studies,
Co-Design
Simultaneous Engeneering
FEM-calculations
and product simulations
Prototypes,
Functional test samples,
Low volume producitons
Tool Design
Tool manufacturing
Quality
High-precision manufacturing
Certified according ISO 16949 and ISO 14001
On-site measuring and testing instruments:
Optical Measurement | 3D CMM | Surface Roughness
Metallographic laboratory | Hardness Testing | Tensile Strength Testing
Core competencies
Creating Synergies – Complex Products – One Supplier
- Combining Core Competencies
- Synergies for hybrid components and complex assemblies
- We create economical solutions from a single source by a
wide variety of manufacturing processes and know-how
Product Development and Prototyping
Know-how and innovation – the base of your success
Product optimisation
Prototyping
Product Idea
Feasibility Studies,
Co-design
Simultaneous Engineering
Product Design
Tool Design and Tool Manufacturing
Precision for Perfection
- Simulation tools and internal tool design departments using most actual state-of-the-art
CAD/CAM technologies
- Wide range of tooling know-how from sheet metal stamping, to deep drawn, bending and
progressive stamping tools, as well as plastic injection moulding tools, automation, end of
arm tooling and related peripheries
- Project monitoring software supports and assures customer milestones
Sheet Metal Stamping
The roots – Sheet Metal Stamping
- Manufacturing of complex sheet metal stamping parts by use of progressive and transfer tools
- Machinery with stamping force of 10t - 630t and sheet metal up to 5 mm
- Products from stainless steel, steel, brass, copper, brass and aluminium sheet metal
- Maximum tool length up to 4000 mm and maximum coil width 800 mm
- Nearby Cooperation partners support customized surface finishs
- Innovation with state-of-the-art developmental projects
Welding Technologies
Precision on the Spot
- Automized welding cells and peripheries assure precision of production and repeatability
- High-quality manufacturing of safety- and structural-components
- Fully-automized resistance robot welding units
- MIG/MAG/WIG welding technologies
- Laser welding
Plastic Injection moulding
Plastics and Metal
- Manufacturing of thermoplastic and TPE-parts and components
up to 2000g part weight and 800t clamp force
- Mono and multi-component plastic parts
- Outsert / insert moulding technology
- Ultrasonic welding processes
- Manufacturing of design parts and technical products
- Assembly of complex products and hybrid parts
Surface Coating
- Lacquering of plastic parts and components
- Fully automated robotic lacquering cells with 360°-turntable
- Hand lacquering for samples and in small scale volumes, incl. thinner recovery and curing oven
- Available Lacquer Systems: water-based | solvent-based | 1, 2 and 3-layer systems
- CO2 - pre-cleaning unit
- Lacquering System Certified by Volkswagen and Audi
Colour your Life
Part and Product Assemblies
Jointly Fitting
- Manufacturing of finished sub-assemblies using flexible production- and fitting-technologies
- Assembly Groups with multi material mix using metal+metal, plastic+metal or plastic+plastic
- Automated manufacturing cells using integrated stamping presses and injection moulding units,
as well as assembly machines customized to the product
Metal Injection Moulding [MIM]
From Powder to Metal
- Economical production method for complex finished metal and copper alloy parts using
powder injection moulding in medium and large-scale quantities
- Range of materials (metal powder) from ferrite and nickel based resins, standard and alloy
steels, carbon steel, stainless steel, magnetic materials and non-ferrous materials
- Almost 100% solid metallic parts with homogeneous structure
- Increasing your flexibility in part and component design by reducing costs
- Equivalent technical properties compared to conventionally forged and rolled steels
Any Questions?
Do not hesitate to open the discussion with us!
www.hock-gruppe.de