Emerson Process Management Confidential 1 Model OCR400 Controller. Controller Controller
Emerson Process Management Confidential 1
Model OCR400 Controller.
ControllerController
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What do you get vs the OCR161What do you get What do you get vsvs the OCR161the OCR16150% speed improvement50mS Copy to BackupDouble RAM, Quadruple FlashMore integrated NIC ports60% Smaller Overall Package and Power Usage– All without using fans
Greater Hardware I/O connectivity concurrently– Local Ovation, Local Q Line and Remote Q or Ovation I/O
concurrently
Same config tools, Same controls, Same database
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Ovation Redundant ControllerOvation Redundant ControllerOvation Redundant Controller1:1 functional replacement of existing controller – 60% smaller DIN rail
mountable package– Same I/O interfaces
Same Control Builder and Developer Studio configuration– Minimal controller
configuration changes onlyControl schemes, database, etc remain the sameSame Environmental requirements– But without Fans
Same 24V Power scheme
Processor Modules
I/O Interface Modules
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Processor ModuleProcessor ModuleProcessor ModuleControl Processor & Highway Interface– 400MHz Processor– 64MB expandable to 128MB DRAM– 128Mb Flash memory accessible under
cap4 On Board Fast Ethernet Ports– Network connections– Fieldbus and 3rd Party virtual I/O device
capabilityFits in an I/O module housing with new capUses PCI to interconnect with the I/O Interface ModuleLED’s for Power and 4 NIC’s
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OCR400 Network ConnectionsOCR400 Network ConnectionsOCR400 Network Connections
Ethernet 3rd Party Link #1 ● ● ● ●(Foundation Fieldbus*, Modbus/TCP, Profibus*, GE Mk V/VI, A-B DF1, etc)
Ovation Network Connection #1 ● ●
Ovation Network #2 Connection or ● ●Ethernet 3rd Party Link #3 ● ●
50mS Copy to Backup or ● ●Ethernet 3rd Party Link #2 ● ●
* Not supported on Solaris 1.7
Single DualAttach
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Hardwired and Virtual I/O DevicesHardwired and Virtual I/O DevicesHardwired and Virtual I/O DevicesController supports 5 I/O Devices– 1 Hardwired I/O which includes redundancy– All 5 can be virtual I/O devices
Hardwired I/O Device– Single Device to handle all Hardwired I/O– Connections made via Backplane and I/O
Interface ModuleVirtual I/O Device– Up to 5 Devices used to handle each of the
Virtual (3rd party) I/O Device types• GE MkV/VI, Modbus, Ff, A-B, etc
– Connections made via Ethernet PortsThe same controller limits apply– Approximately 2000 maximum field I/O points
per Controller
Virtual I/O
Hardwired I/O
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I/O Interface ModuleI/O Interface ModuleI/O Interface ModuleProvides internal power– internal 12V, 5VDC from 24VDC
Interfaces to all hardwired I/O types– Local Ovation I/O– Remote Ovation I/O– Local Q Line I/O– Remote Q Line I/O
Local Ovation I/O connections are the same as the current controllerQ Line and Remote I/O connections are via RJ45 ports on top of the moduleFits in an I/O module housing with new cap
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IO Interface Module ConnectionsIO Interface Module ConnectionsIO Interface Module Connections
Q5 Local Q Line DIOB 0 ● ● ●
Local Q Line DIOB 1 OR ●R4 Remote Ovation I/O Nodes 1-4 OR ●
Remote Q Line I/O ●
R3 Remote Ovation I/O Nodes 5-8 OR ●Remote Q Line I/O ●
Local Ovation I/O always ● ● ●16 branches with 4778 hardware addresses
Valid Combinations
More I/O Flexibility
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OCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesOCR400 Controller I/O ArchitecturesThe IO interface only deals with two types of interfaces
Local Ovation I/O and AUI connected I/O
Ovation I/O Bus
IOIC QOL QlineI/OCTRL ●●●●●●●●●●Local
Q Line I/ODIOBAUI
RemoteQ Line I/O IOIC MAU QOR Qline
I/OCTRL ●●●●●●●●●●●●●●●DIOBAUI FO
IOIC MAU RNC OvationI/OCTRL ●●●●●●●●●●●●●●●Remote
Ovation I/OAUI FO Ovation
OvationI/OIOICCTRL ●●●●●Local
Ovation I/OOvation
New OCR400 Migration Kit 5X00251
New OCR400 Controller Kit 5X00247
All other components are existing drawing numbersFO cable is supplied by the project
Existing AUI & RNC components
Ovation OCR400 I/O has the same drawing numbers and is fully interchangeable
5X00230
Existing AUI & RNC components
5X00238
5X00238
5X00238
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I/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device TypesI/O Driver Types & I/O Device TypesHardwired I/O– OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local Q
Line, Remote Q Line (I/O Device)3rd Party I/O – ALLEN BRADLEY - Allen Bradley PLC– MODBUS - Modbus Master– RTP IO - RTP IOBC6700– GE MARK V/VI - GE Mark V, GE Mark VI– EXTERNAL OVATION NETWORK - External Ovation Network– MHI - MHI– TOSHIBA - Toshiba– FIELDBUS - Foundation Fieldbus– GE Genius - GE Genius– PROFIBUS - Profibus
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I/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver TypesI/O Driver Types & Simulator Driver TypesSome valid combinations of an I/O Driver, and a Sim DriverOVATION, NO ENTRY – Ovation I/O used with no simulation points– Standard configuration for controller
OVATION, OVATION– Ovation I/O used with Ovation Points from Simulator Model
• Allows Mix and Match of Ovation Real I/O and Simulated I/O– Controller expects to interface with a SimServer
NO ENTRY, FAKE – Ovation I/O used with Ovation Points from same controller– Model implemented in additional control sheets– No SimServer involvement
MODBUS, OVATION (One of many unexpected combinations)– Modbus I/O used with Ovation Points from Simulator Model
• Allows Mix and Match of Modbus I/O and Simulated I/O– Controller expects to interface with a SimServer
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Virtual I/O Device CapabilitiesVirtual I/O Device CapabilitiesVirtual I/O Device Capabilities
881Profibus (Future)
881GE Genius
1616 (64 segments)1Foundation Fieldbus
111External Ovation Network
221GE Mark V or GE Mark VI
551RTP IOBC6700I/O
515Toshiba
515MHI
2555Modbus Master
2555Allen Bradley PLCSystems
Max per Controller*
Max Addresses Per Device
Max DevicesDevice TypeType
Remember 1 Hardwired I/O Device is required for redundancy– *This reduces the above Max per Controller numbers.
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LED IndicationsLED IndicationsLED IndicationsPower OK
Single Attach
Backup Controller Primary Controller
Power OKN1
P
N2
N3
N4
Communication
Qline I/ORemote I/O #2Remote I/O #1Local I/O 9-16Local I/O 1-8
Error (Red)Alive
Backup (Fl)
PCmCtAE
O1O2R3R4Q5
Remote I/O #1Local I/O 9-16
AlivePrimary (Solid)
Power OKCommunication
1 Red Error LED instead of 4 Char display5 Lowest LEDs cyclically indicate error code
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Controller CapabilitiesController CapabilitiesController CapabilitiesLots of Hardwired I/O– 4778 Max
And Lots of Virtual I/O capability– 2048 x 4 = 8192 Max
Plus Lots of ports & connectionsPlus Lots of control sheets– Multiplies Field I/O x 6, 8, or 10
However the maximum overall originated I/O point limit per controller is still
16,000 points16,000 points