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JULY 2013
OUTLOOK FOR THE COAL VALUE CHAIN:
SCENARIOS TO 2040
TECHNICAL REPORT
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | i
DISCLAIMER
The statements and views of the South African Coal Roadmap are a consensus view of the participants in the
development of the roadmap and do not necessarily represent the views of the participating members in their
individual capacity. An extensive as reasonably possible range of information was used in compiling the roadmap;
all judgments and views expressed in the roadmap are based upon the information available at the time and
remain subject to further review. The South African Coal Roadmap does not guarantee the correctness, reliability
or completeness of any information, judgments or views included in the roadmap. All forecasts made in this
document have been referenced where possible and the use and interpretation of these forecasts and any
information, judgments or views contained in the roadmap is entirely the risk of the user. The participants in the
compiling of this roadmap will not accept any liability whatsoever in respect of any information contained in the
roadmap or any statements, judgments or views expressed as part of the South African Coal Roadmap.
The analysis underpinning the Coal Roadmap contained in this report was prepared by The Green House
(www.tgh.co.za) for the South African Coal Roadmap Steering Committee. The Roadmap and accompanying
scenarios and technical reports are based on information, views and data provided to The Green House,
supplemented by information obtained from the open literature. The views expressed in this document thus do not
reflect those of The Green House.
Cover photos Copyright Sasol and Exxaro, 2013.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | ii
TABLE OF CONTENTS
DISCLAIMER ............................................................................................................................................................. I
1 INTRODUCTION ................................................................................................................................................ 1
2 DESCRIPTION OF THE SCENARIOS .............................................................................................................. 1
2.1 Coal use in South Africa .............................................................................................................................. 3
2.1.1 Electricity generation ............................................................................................................................. 3
2.1.2 Coal-to-liquids ..................................................................................................................................... 16
2.1.3 Other uses of coal ............................................................................................................................... 16
2.2 Carbon capture and storage (CCS) ........................................................................................................... 18
2.3 Coal supply ................................................................................................................................................ 23
2.4 Coal exports ............................................................................................................................................... 25
3 IMPLICATIONS OF THE SCENARIOS ........................................................................................................... 28
3.1 Resources and reserves ............................................................................................................................ 28
3.2 Implications of the electricity generation build plans .................................................................................. 31
3.3 Economic implications of the scenarios ..................................................................................................... 32
3.3.1 Electricity generation infrastructure investment and electricity generation cost .................................. 32
3.3.2 Coal price and revenue from coal sales .............................................................................................. 42
3.3.3 Global competitiveness ....................................................................................................................... 45
3.3.4 The cost of climate adaptation ............................................................................................................ 46
3.4 Energy Security ......................................................................................................................................... 46
3.4.1 Reliance on local resources versus energy imports ............................................................................ 47
3.4.2 Technology considerations ................................................................................................................. 47
3.5 Employment and other socio-economic considerations ............................................................................ 48
3.5.1 Mining .................................................................................................................................................. 48
3.5.2 Electricity generation ........................................................................................................................... 48
3.5.3 Coal-to-Liquids .................................................................................................................................... 52
3.5.4 Richards Bay Coal Terminal ............................................................................................................... 52
3.5.5 Transnet .............................................................................................................................................. 52
3.5.6 Results and analysis: Employment under the SACRM scenarios ....................................................... 52
3.5.7 Other socio-economic considerations ................................................................................................. 57
3.6 Water demand ........................................................................................................................................... 57
3.6.1 Mining and beneficiation ..................................................................................................................... 57
3.6.2 Electricity generation ........................................................................................................................... 58
3.6.3 Coal-to-liquids ..................................................................................................................................... 59
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | iii
3.6.4 Carbon Capture and Storage .............................................................................................................. 59
3.6.5 Communities ....................................................................................................................................... 60
3.6.6 Results and analysis: Water demand under the SACRM scenarios ................................................... 60
3.7 Infrastructure .............................................................................................................................................. 67
3.7.1 Transport infrastructure ....................................................................................................................... 67
3.7.2 Water supply infrastructure and catchment management ................................................................... 70
3.8 Greenhouse gas (GHG) emissions ............................................................................................................ 72
3.8.1 Assumptions relating to GHG emissions ............................................................................................. 72
3.8.2 Results and analysis: Greenhouse Gas Emissions ............................................................................ 75
3.9 Environmental implications ........................................................................................................................ 77
3.9.1 Water provision, land and biodiversity ................................................................................................ 77
3.9.2 Solid waste generation ........................................................................................................................ 80
3.9.3 Non-GHG emissions ........................................................................................................................... 86
4 SENSITIVITY ANALYSES ............................................................................................................................... 89
4.1 Replacing the first nuclear plant with gas CCGT ....................................................................................... 90
4.1.1 Electricity supply infrastructure investment and electricity generation cost ........................................ 91
4.1.2 Greenhouse gas emissions and emissions intensity .......................................................................... 91
4.2 Replacing the first nuclear plant with a coal-fired power station ................................................................ 91
4.2.1 Electricity supply infrastructure investment and electricity generation cost ........................................ 91
4.2.2 Greenhouse gas emissions and emissions intensity .......................................................................... 92
4.2.3 Impact on exports ................................................................................................................................ 92
4.3 Reduced electricity demand post 2030 ...................................................................................................... 92
4.3.1 Electricity supply infrastructure investment and electricity generation cost ........................................ 93
4.3.2 Greenhouse gas emissions and emissions intensity .......................................................................... 94
4.4 Diversion of coal from Eskom to exports ................................................................................................... 94
4.4.1 Coal from the Waterberg to supply Central Basin power stations ....................................................... 94
4.4.2 Transport infrastructure requirements ................................................................................................. 95
APPENDIX A: DETAILS OF COAL-FIRED POWER STATION DECOMMISSIONING 2010 – 2040 ................... 97
APPENDIX B: DETAILS OF ELECTRICITY GENERATION BUILD PLAN 2010 – 2040 ................................... 103
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | iv
LIST OF TABLES
TABLE 1: COAL-FIRED POWER STATIONS NET MAXIMUM CAPACITY (MW), NOMINAL CAPACITY (MW)
AND AUXILIARY POWER REQUIREMENTS IN 2010 (%) .............................................................................. 4
TABLE 2: COAL-FIRED POWER STATIONS ASSUMED CV REQUIREMENTS .................................................. 5
TABLE 3: NET MAXIMUM CAPACITY (NON-COAL GENERATION TECHNOLOGIES) INSTALLED AT THE
BEGINNING OF 2010 (ESKOM AND NON-ESKOM GENERATION) .............................................................. 6
TABLE 4: CAPACITY FACTORS OF NON-COAL GENERATION TECHNOLOGIES ........................................... 6
TABLE 5: ASSUMED RETURN TO SERVICE SCHEDULE FOR GROOTVLEI AND KOMATI POWER
STATIONS ......................................................................................................................................................... 7
TABLE 6: ASSUMED DECOMMISSIONING SCHEDULE IN MW NET GENERATION CAPACITY TO 2030 ....... 7
TABLE 7: USE OF COAL IN OTHER APPLICATIONS IN 2010 ........................................................................... 16
TABLE 8: GROWTH PROJECTIONS FOR FERROALLOY AND IRON AND STEEL SECTORS ....................... 17
TABLE 9: CRITERIA FOR SUITABILITY OF CCS RETROFIT TO ESKOM’S EXISTING FLEET ....................... 18
TABLE 10: PHASE IN OF CCS UNDER LAGS BEHIND ...................................................................................... 19
TABLE 11: PHASE IN OF CCS UNDER LOW CARBON WORLD ....................................................................... 20
TABLE 12: POTENTIAL CARBON STORAGE SITES IN SOUTH AFRICA ......................................................... 20
TABLE 13: MODEL INPUTS FOR CCS USING MEA SOLVENT CAPTURING 90% OF CO2 EMISSIONS ........ 21
TABLE 14: 2010 CAPITAL AND O&M COSTS ..................................................................................................... 33
TABLE 15: FUEL COSTS IN 2010 RANDS ........................................................................................................... 35
TABLE 16: COSTS OF BUILD PLANS (R BILLION) ............................................................................................ 40
TABLE 17: MINE ESTABLISHMENT COSTS (R/TONNE CAPACITY ROM) ....................................................... 42
TABLE 18: COST OF PRODUCTION EXCLUDING TRANSPORT AND PORTS (R/TONNE) ............................ 42
TABLE 19: COST OF TRANSPORT OF EXPORT PRODUCT FROM MINE TO PORT (R/TONNE) ................... 42
TABLE 20: EXPORT PRICES OF DIFFERENT GRADES OF COAL ................................................................... 44
TABLE 21: FULL-TIME EMPLOYEE YEARS (FTE) FOR CONSTRUCTION OF KUSILE ................................... 48
TABLE 22: EMPLOYMENT INTENSITIES FOR MANUFACTURING AND CONSTRUCTION OF RENEWABLES
......................................................................................................................................................................... 49
TABLE 23: EMPLOYMENT INTENSITIES FOR O&M OF RENEWABLES .......................................................... 50
TABLE 24: WATER PURCHASED FOR MINING AND BENEFICIATION (Ml/MT ROM) ..................................... 58
TABLE 25: WATER DEMAND IN ELECTRICITY GENERATION ......................................................................... 58
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | v
TABLE 26: CO2 EMISSIONS FACTORS IN ELECTRICITY GENERATION ......................................................... 74
TABLE 27: WASTE GENERATION FACTORS IN ELECTRICITY GENERATION .............................................. 81
TABLE 28: NON-GHG EMISSION FACTORS APPLIED IN ELECTRICITY GENERATION ................................ 86
TABLE 29: MORE OF THE SAME COAL-FIRED POWER STATION RTS AND “LATE” DECOMMISSIONING
2010 - 2040 ...................................................................................................................................................... 97
TABLE 30: LAGS BEHIND COAL-FIRED POWER STATION RTS AND “MID” DECOMMISSIONING 2010 -
2040 ................................................................................................................................................................. 98
TABLE 31: AT THE FOREFRONT COAL-FIRED POWER STATION RTS AND “MID” DECOMMISSIONING
2010 - 2040 ...................................................................................................................................................... 99
TABLE 32: LOW CARBON WORLD COAL-FIRED POWER STATION RTS AND “EARLY”
DECOMMISSIONING 2010 - 2040 ................................................................................................................ 101
TABLE 33: MORE OF THE SAME ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN
(ALIGNS WITH IRP2010 BASE CASE TO 2030) ......................................................................................... 103
TABLE 34: LAGS BEHIND ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN (ALIGNS
WITH IRP2010 BASE CASE TO 2030) ......................................................................................................... 104
TABLE 35: AT THE FOREFRONT ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN
(ALIGNS WITH IRP2010 POLICY ADJUSTED TO 2030) ............................................................................ 106
TABLE 36: LOW CARBON WORLD ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN
(ALIGNS WITH IRP2010 EMISSIONS 3 TO 2030) ....................................................................................... 107
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | vi
LIST OF FIGURES
FIGURE 1: THE FOUR SOUTH AFRICAN COAL ROADMAP SCENARIOS ......................................................... 2
FIGURE 2: MAIN DETERMINANTS OF THE SCENARIOS .................................................................................... 2
FIGURE 3: ASSUMED PEAK DEMAND (MW) AND ANNUAL ELECTRICTY FORECAST (GWH SO) TO 2030
FROM IRP AND EXTRAPOLATED TO 2040 ................................................................................................... 9
FIGURE 4: CONTRIBUTION OF DSM ASSUMED IN IRP SHOWING NO ADDITIONAL DSM FROM 2017 TO
2030 AND EXTRAPOLATED TO 2040 ........................................................................................................... 10
FIGURE 5: ELECTRICITY GENERATION BUILD PLAN (LAGS BEHIND) .......................................................... 13
FIGURE 6: ELECTRICITY GENERATION BUILD PLAN (LOW CARBON WORLD) ........................................... 13
FIGURE 7: ELECTRICITY GENERATION BUILD PLAN (MORE OF THE SAME) .............................................. 13
FIGURE 8: ELECTRICITY GENERATION BUILD PLAN (AT THE FOREFRONT) .............................................. 13
FIGURE 9: COAL DEMAND FOR ELECTRICITY GENERATION (LAGS BEHIND) ............................................ 15
FIGURE 10: COAL DEMAND FOR ELECTRICITY GENERATION (LOW CARBON WORLD) ........................... 15
FIGURE 11: COAL DEMAND FOR ELECTRICITY GENERATION (MORE OF THE SAME) .............................. 15
FIGURE 12: COAL DEMAND FOR ELECTRICITY GENERATION (AT THE FOREFRONT) .............................. 15
FIGURE 13: PROJECTED LOCAL DEMAND FOR METALLURGICAL COAL ................................................... 18
FIGURE 14: UTILITY COAL SUPPLY FROM EXISTING MINES AND PROJECTS IN CENTRAL BASIN ......... 25
FIGURE 15: UTILITY COAL SUPPLY FROM EXISTING MINES AND PROJECTS IN WATERBERG ............... 25
FIGURE 16: SOUTH AFRICAN COAL EXPORTS (FIVE YEAR ROLLING AVERAGE) ...................................... 27
FIGURE 17: EXPORTS FROM CENTRAL BASIN ................................................................................................ 28
FIGURE 18: EXPORTS FROM THE WATERBERG .............................................................................................. 28
FIGURE 19: DECLINE IN HIGH GRADE (> 24 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD AND
ERMELO COALFIELDS .................................................................................................................................. 29
FIGURE 20: DECLINE IN MEDIUM GRADE (22 - 24 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD
AND ERMELO COALFIELDS ......................................................................................................................... 30
FIGURE 21: DECLINE IN LOW GRADE (< 22 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD AND
ERMELO COALFIELDS .................................................................................................................................. 30
FIGURE 22: DECLINE IN RUN-OF-MINE COAL RESOURCES IN CENTRAL BASIN ........................................ 31
FIGURE 23: DECLINE IN RUN-OF-MINE COAL RESOURCES IN THE WATERBERG ..................................... 31
FIGURE 24: IMPACT OF TECHNOLOGY LEARNING ON OVERNIGHT CAPITAL COSTS OF RENEWABLES
AND NUCLEAR (R/kW) .................................................................................................................................. 36
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | vii
FIGURE 25: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (LAGS BEHIND) .............. 38
FIGURE 26: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (LOW CARBON WORLD) 38
FIGURE 27: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (MORE OF THE SAME) ... 38
FIGURE 28: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (AT THE FOREFRONT) ... 38
FIGURE 29: INDICATIVE ELECTRICITY GENERATION COST (LAGS BEHIND) .............................................. 39
FIGURE 30: INDICATIVE ELECTRICITY GENERATION COST (LOW CARBON WORLD) ............................... 39
FIGURE 31: INDICATIVE ELECTRICITY GENERATION COST (MORE OF THE SAME) ................................... 39
FIGURE 32: INDICATIVE ELECTRICITY GENERATION COST (AT THE FOREFRONT) ................................... 39
FIGURE 33: FIVE YEAR ROLLING AVERAGE PRICE OF COAL SOLD TO ESKOM ........................................ 43
FIGURE 34: PRICE TRAJECTORIES FOR 27 MJ/KG EXPORT PRODUCT ....................................................... 44
FIGURE 35: LOCAL SALES REVENUE (ESKOM COAL ONLY) ......................................................................... 45
FIGURE 36: EXPORT SALES REVENUE (METALLURGICAL AND THERMAL COAL) .................................... 45
FIGURE 37: EMPLOYMENT IN MINING IN CENTRAL BASIN ............................................................................ 53
FIGURE 38: EMPLOYMENT IN MINING IN THE WATERBERG .......................................................................... 53
FIGURE 39: CONSTRUCTION JOBS FOR POWER STATIONS AND CTL ........................................................ 54
FIGURE 40: EMPLOYMENT ASSOCIATED WITH OPERATION OF POWER STATIONS AND CTL ................ 54
FIGURE 41: OPERATION PHASE EMPLOYMENT UNDER LOW CARBON WORLD IN POWER STATIONS
AND CTL ......................................................................................................................................................... 55
FIGURE 42: TOTAL EMPLOYMENT (LAGS BEHIND) ......................................................................................... 56
FIGURE 43: TOTAL EMPLOYMENT (LOW CARBON WORLD) .......................................................................... 56
FIGURE 44: TOTAL EMPLOYMENT (MORE OF THE SAME) ............................................................................. 56
FIGURE 45: TOTAL EMPLOYMENT (AT THE FOREFRONT) ............................................................................. 56
FIGURE 46: WATER DEMAND FOR MINING IN THE CENTRAL BASIN ............................................................ 61
FIGURE 47: WATER DEMAND FOR MINING IN THE WATERBERG ................................................................. 61
FIGURE 48: NATIONAL WATER DEMAND PER SCENARIO FOR POWER STATIONS ................................... 62
FIGURE 49: WATER INTENSITY OF ELECTRICITY GENERATION ................................................................... 62
FIGURE 50: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (LAGS BEHIND) ......... 64
FIGURE 51: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (LOW CARBON
WORLD) .......................................................................................................................................................... 64
FIGURE 52: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (MORE OF THE SAME)
......................................................................................................................................................................... 64
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | viii
FIGURE 53: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (AT THE FOREFRONT)
......................................................................................................................................................................... 64
FIGURE 54: WATER DEMAND IN CTL ................................................................................................................. 65
FIGURE 55: WATER DEMAND IN CENTRAL BASIN (LAGS BEHIND) .............................................................. 66
FIGURE 56: WATER DEMAND IN CENTRAL BASIN (LOW CARBON WORLD) ............................................... 66
FIGURE 57: WATER DEMAND IN CENTRAL BASIN (MORE OF THE SAME) ................................................... 66
FIGURE 58: WATER DEMAND IN CENTRAL BASIN (AT THE FOREFRONT) ................................................... 66
FIGURE 59: WATER DEMAND IN THE WATERBERG (LAGS BEHIND) ............................................................ 67
FIGURE 60: WATER DEMAND IN THE WATERBERG (LOW CARBON WORLD) ............................................. 67
FIGURE 61: WATER DEMAND IN THE WATERBERG (MORE OF THE SAME) ................................................ 67
FIGURE 62: WATER DEMAND IN THE WATERBERG (AT THE FOREFRONT) ................................................ 67
FIGURE 63: PLANNED RBCT PORT AND RAIL LINE EXPANSION WITH TOTAL COAL EXPORTS (5 YEAR
ROLLING AVERAGE) ..................................................................................................................................... 68
FIGURE 64: EXPORTS FROM WATERBERG - LAGS BEHIND (5 YEAR ROLLING AVERAGE) ...................... 69
FIGURE 65: EXPORTS FROM THE WATERBERG – LOW CARBON WORLD (5 YEAR ROLLING AVERAGE)
......................................................................................................................................................................... 69
FIGURE 66: EXPORTS FROM THE WATERBERG – MORE OF THE SAME (5 YEAR ROLLING AVERAGE) . 70
FIGURE 67: EXPORTS FROM THE WATERBERG – AT THE FOREFRONT (5 YEAR ROLLING AVERAGE) . 70
FIGURE 66: TOTAL ROM COAL MINED IN THE CENTRAL BASIN ................................................................... 75
FIGURE 67: TOTAL ROM COAL MINED IN THE WATERBERG ......................................................................... 75
FIGURE 68: CO2 EMISSIONS FROM ELECTRICITY GENERATION .................................................................. 76
FIGURE 69: CO2 EMISSIONS INTENSITY FROM ELECTRICITY GENERATION ............................................... 77
FIGURE 70: CUMULATIVE DISCARD GENERATION IN THE CENTRAL BASIN (DISCARD PRODUCED
LESS DISCARD BURNED IN FBC) ................................................................................................................ 83
FIGURE 71: CUMULATIVE DISCARD GENERATION IN THE WATERBERG .................................................... 83
FIGURE 72: CUMULATIVE ASH GENERATION .................................................................................................. 85
FIGURE 73: CUMULATIVE FGD WASTE GENERATION .................................................................................... 85
FIGURE 74: CUMULATIVE HIGH LEVEL NUCLEAR WASTE GENERATION .................................................... 85
FIGURE 75: CUMULATIVE LOW/INTERMEDIATE LEVEL WASTE GENERATION ........................................... 85
FIGURE 76: TOTAL SO2 EMISSIONS FROM POWER GENERATION ................................................................ 88
FIGURE 77: TOTAL NOX EMISSIONS FROM POWER GENERATION ............................................................... 88
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | ix
FIGURE 78: TOTAL PARTICULATES FROM POWER GENERATION ............................................................... 88
FIGURE 79: NON GHG POWER STATION EMISSIONS IN CENTRAL BASIN UNDER MORE OF THE SAME 89
FIGURE 80: NON GHG POWER STATION EMISSIONS IN WATERBERG UNDER MORE OF THE SAME ..... 89
FIGURE 81: CHANGE IN GENERATION INFRASTRUCTURE INVESTMENT BY REPLACING ONE NUCLEAR
STATION WITH GAS ...................................................................................................................................... 91
FIGURE 82: CHANGE IN GENERATION COST BY REPLACING ONE NUCLEAR STATION WITH GAS ........ 91
FIGURE 83: CHANGE IN GENERATION INFRASTRUCTURE INVESTMENT BY REPLACING ONE NUCLEAR
STATION WITH COAL .................................................................................................................................... 92
FIGURE 84: CHANGE IN GENERATION COST BY REPLACING ONE NUCLEAR STATION WITH COAL ..... 92
FIGURE 85 ELECTRICITY DEMAND IN AT THE FOREFRONT AND ADJUSTED TO INVESTIGATE
SENSITIVITY TO LOWER DEMAND POST 2030 .......................................................................................... 93
FIGURE 86: INVESTMENT IN GENERATION INFRASTRUCTURE UNDER THE IRP 2010 AND A REDUCED
DEMAND SCENARIO ..................................................................................................................................... 93
FIGURE 87: ELECTRICITY GENERATION COST UNDER THE IRP 2010 AND A REDUCED DEMAND
SCENARIO ...................................................................................................................................................... 93
FIGURE 88: NEW BUILD REQUIRED POST 2030 FOR AT THE FOREFRONT AND WITH LOWER
ELECTRICITY DEMAND POST 2030 ............................................................................................................. 94
FIGURE 89: EXPORTS AND CENTRAL BASIN SUPPLY FROM THE WATERBERG - LAGS BEHIND (5 YEAR
ROLLING AVERAGE) ..................................................................................................................................... 95
FIGURE 90: EXPORTS AND CENTRAL BASIN SUPPLY FROM THE WATERBERG – LOW CARBON WORLD
(5 YEAR ROLLING AVERAGE) ...................................................................................................................... 95
FIGURE 91: EXPORTS AND CENTRAL BASIN SUPPLY FROM THE WATERBERG – MORE OF THE SAME
(5 YEAR ROLLING AVERAGE) ...................................................................................................................... 96
FIGURE 92: EXPORTS AND CENTRAL BASIN SUPPLY FROM THE WATERBERG – AT THE FOREFRONT
(5 YEAR ROLLING AVERAGE) ...................................................................................................................... 96
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | x
NOMENCLATURE
bbl Barrel
BECSA BHP Billiton Energy Coal South Africa
CCGT Combined Cycle Gas Turbine
CCS Carbon Capture and Storage
CO2e Carbon dioxide equivalent
CSP Concentrated Solar Power
CTL Coal-to-Liquid
CV Calorific Value
DMR Department of Mineral Resources
DSM Demand Side Management
EIA Environmental Impact Assessment
EPRI Electric Power Research Institute
ETP Energy Technology Perspectives
FBC Fluidised Bed Combustion
FGD Flue-gas desulphurisation
FOB Free-on-board
FTE Full-time employee
GDP Gross Domestic Profit
GHG Greenhouse Gas
Gt Gigatonne
GWh Gigawatt Hour
IEA International Energy Agency
IGCC Integrated Gasification Combined Cycle
IRP Integrated Resource Plan
IRR Internal Rate of Return
kt kilotonne
kWh Kilowatt hour
l/kWh Litres per kilowatt hour
l/kWhSO Litres per kilowatt hour sent out
LHV Lower Heating Value
LTMS Long-Term Mitigation Scenarios
MIT Massachusetts Institute of Technology
MJ/kg Megajoule per kilogram
MJ/MWh Megajoule per Megawatt hour
Mm3
Million cubic meters
Mt Megatonne
Mtpa Megatonne per annum
MW Megawatt
MWhSO Megawatt hour sent out
NERSA National Energy Regulator of South Africa
O&M Operations and maintenance
OCGT Open Cycle Gas Turbine
PF Pulverised Fuel
PWR Pressurised Water Reactor (nuclear)
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | xi
RBCT Richards Bay Coal Terminal
RTS Return-to-Service
SACRM South African Coal Road Map
SC Supercritical coal
SNAPP Sustainable National Accessible Power Planning
TFR Transnet Freight Rail
UCG-CCGT Underground Coal Gasification – Combined-Cycle Gas Turbine
USC Ultra-Supercritical Coal
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 1
1 INTRODUCTION
The South African Coal Roadmap aims to support coal industry, policymakers and other stakeholders in
navigating an uncertain future in which there are multiple objectives to be met and trade-offs to be made, in order
for the country as a whole to flourish. A scenario led approach has been used to develop the Roadmap – by
identifying four different futures and exploring the implications of following each of these futures, an
understanding can be gained of the contribution of the coal value chain to the South Africa economy and the
well-being of its people and natural environment under different scenarios. The technical analysis and
development of the scenarios and Roadmap was conducted by The Green House (www.tgh.co.za) with input
from a group of Experts, on behalf of the South African Coal Roadmap Steering Committee.
An in-depth quantitative and qualitative analysis of the implications of each of the scenarios thus underpins the
Roadmap development. This technical report, presents the details of the analysis, with a separate document
providing a high-level summary of the implications of the scenarios. This report is divided into two parts: the first
describes the scenarios that were identified and modelled, and the second describes the implications of following
a particular scenario as measured against a set of indicators chosen to capture the possible economic, social
and environmental differences between the scenarios. For each component of the analysis, details are provided
of the approach and assumptions used for the modelling, and results are presented and discussed for each of
the indicators.
2 DESCRIPTION OF THE SCENARIOS
The SACRM scenarios were established by considering a range of local and global drivers including the global
economy and global development needs, the South African economy, the global climate change response, South
Africa’s climate mitigation response, global coal markets, balancing exports and local demand in South Africa,
evolution of local infrastructure and the evolution of technologies including carbon capture and storage. Together,
these often inter-dependent drivers will shape the future and the evolution of the coal value chain in South Africa.
Of these, two primary drivers were considered in framing the scenarios, namely the global and local response to
climate change. These drivers were used to define a set of four distinct scenarios with very different implications
for the development of the coal value chain over the period from 2010 to 2040. Figure 1 shows the framing
drivers, while Figure 2 shows the resulting scenarios: More of the Same, Lags Behind, At the Forefront and
Low Carbon World.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 2
FIGURE 1: THE FOUR SOUTH AFRICAN COAL ROADMAP SCENARIOS
MA
IN D
ET
ER
MIN
AN
TS
LAGS BEHIND
The world decarbonises, but coal remains
a significant energy source in South Africa
and other developing countries. Coal-
based power generation still dominates
local electricity supply, but with a move
towards clean coal technologies, such as
ultra-supercritical power stations, carbon
capture and storage and underground coal
gasification as they become available.
A new coal-to-liquids plant is built in 2027
to meet local liquid fuels demand.
LOW CARBON WORLD
The world decarbonises and moves
towards use of nuclear and renewables for
electricity supply. Funding is available for
South Africa to follow suit, and no new coal-
fired power stations are built beyond
Medupi and Kusile.
Carbon capture and storage is pursued and
no more coal-to-liquids plants are built in
South Africa.
MORE OF THE SAME
Coal use continues globally and locally.
Coal-based power generation using
existing supercritical technologies
dominates the electricity mix, and the life of
existing power stations is extended.
Two new coal-to-liquids plants are built
between 2027 and 2040 to meet local liquid
fuels demand.
AT THE FOREFRONT
Coal use continues globally, but South
Africa aims to diversify its energy mix to
include renewables and more nuclear
generation. New coal-fired power plants
after Medupi and Kusile use ultra-
supercritical technology, with smaller power
stations (including FBC stations) also being
built.
No new coal-to-liquids plants are built.
FIGURE 2: MAIN DETERMINANTS OF THE SCENARIOS
LOW CARBON
WORLD
AT THE FORE-
FRONT
MORE OF THE
SAME
LAGS BEHIND
High global
response to
climate change
Low local
response to
climate change
Low global
response to
climate change
High local
response to
climate change
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 3
The implications of these scenarios for local coal demand, coal supply and exports of coal are now described.
2.1 Coal use in South Africa
The scenario models are driven primarily from a local electricity demand perspective. In other words, coal is
mined to ensure local electricity security, but is supplied at a cost to the electricity generator that ensures
adequate return on investment in mine projects and new mines. At the same time, various industry sources were
used to identify coal projects that are likely to come on line between now and 2040. These projects are assumed
to provide the thermal coal required for electricity generation, the thermal coal for non-Eskom domestic demand,
the metallurgical coal for domestic demand, and coal for exports (both thermal and metallurgical).
2.1.1 Electricity generation
The electricity generation mix is at the heart of the scenarios, given the strong reliance on coal for generation in
South Africa currently and the impact on coal use of any increase in electricity from nuclear and renewables in
the grid. The generation mix determines not only coal demand, but, also has implications for energy security,
electricity costs, requirements for infrastructure investment, water needs and pollution impacts, transmissions
grid requirements, land requirements, employment, and greenhouse gas and other emissions to air.
The basis for the electricity build plans under the four SACRM scenarios are a selection of the build plans
developed during the 2010 Integrated Resource Plan (IRP2010) process, which have been extended to 2040.
The published IRP scenarios give MW installed capacity per year by technology type up to 2030.
The SACRM scenarios were matched to what were considered to be the most likely IRP2010 build plans to 2030
to evolve under the different futures as follows:
• More of the Same and Lags Behind: IRP2010 Base Case scenario, under which new power stations
are mostly coal-fired;
• At the Forefront: IRP2010 Policy Adjusted scenario, which provides a diversified mix of new power
stations including coal, renewables and nuclear;
• Low Carbon World: IRP2010 Emissions 3 scenario, under which no new coal-fired power stations are
built after Medupi and Kusile.
While the IRP scenarios were followed closely to 2030, some minor adjustments were made to account for data
becoming available since publication of the IRP2010 draft reports. These updates pertain specifically to Eskom
generation capacity and the realised Return-to-Service (RTS) schedule. This had the effect of reducing the
electricity generation (GWh sent out) in 2010 and 2011 as predicted by the IRP2010, to rather match that
reported in the Eskom Divisional reports for these years. The assumptions made to extend the IRP2010
scenarios to define the build plan for the period 2031-2040 are described in detail below.
Existing coal-fired power station capacity in 2010
The following parameters relating to existing Eskom coal-fired power stations are used in the model: Net
maximum capacity (MW), nominal capacity (MW) and auxiliary power requirements (%). The values applied are
shown in Table 1.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 4
TABLE 1: COAL-FIRED POWER STATIONS NET MAXIMUM CAPACITY (MW), NOMINAL CAPACITY (MW)
AND AUXILIARY POWER REQUIREMENTS IN 2010 (%)
Power station Net maximum capacity (MW)
Nominal capacity (MW)
Auxiliary power requirement (%)
Arnot 2,232 2,352 5.1%
Camden 1,450 1,530 5.2%
Duvha 3,450 3,600 4.2%
Grootvlei 380 (1,090) 400 (1,150) 5.2%
Hendrina 1,865 1,965 5.1%
Kendal 3,840 4,116 6.7%
Komati 170 (878) 182 (940) 6.6%
Kriel 2,850 3,000 5.0%
Lethabo 3,558 3,708 4.0%
Majuba 3,843 4,110 6.5%
Matimba 3,690 3,990 7.5%
Matla 3,450 3,600 4.2%
Tutuka 3,510 3,654 3.9%
Medupi 0 (4,332) 0 (4,618) 6.2%1
Kusile 0 (4,338) 0 (4,680) 7.3%
Non-Eskom 435 459 5.2%
Sasol 1 (Sasolburg) 130 137 5.2%
Sasol 2&3 (Secunda) 520 549 5.2%
Notes:
1. For those power stations under refurbishment or construction in 2010, the design capacity is given in brackets. 2. The generation of electricity by Sasol for its own facilities in included in total electricity demand in South Africa in the IRP2010. To retain comparability
with the IRP2010 it is thus included in Table 1, but in the scenario models power generation for CTL is considered separately as Sasol’s generation does not strictly contribute to electricity available for use in South Africa (see the section on CTL for further details on modelling of CTL).
Source: Net maximum capacity and nominal capacity are taken in most cases from the Eskom Divisional Report for the year ended 31 March 2012, with auxiliary power calculated from the difference between the two. For Komati, nominal capacity was taken from Eskom Divisional Report for the year ended
31 March 2012, and includes 3 x 300 MW units in reserve storage. Auxiliary power for this station was adjusted to get the same net max capacity as in IRP Table 12 (2010 Rev 2). Medupi and Kusile net maximum capacity is taken from Integrated Resource Plan (2010 Rev 2), with auxiliary power requirements taken from the IRP technical report (EPRI 2010)2 and nominal capacities calculated from these. Net maximum capacity for non-Eskom power stations and Sasol power stations taken from the IRP2010 Rev 2 Draft report with auxiliary power assumed to be the same as an older Eskom power station.
All power stations are assumed to be operating at their net maximum capacity at the beginning of 2010, with the
exception of the RTS stations Grootvlei and Komati, which have an assumed installed net maximum capacity of
380 and 170 MW respectively at the start of 2010. Medupi and Kusile were both not online in 2010 and therefore
have an installed net maximum capacity of 0 MW. Total coal-fired net maximum capacity installed at the
beginning of 2010 is therefore calculated to be 35,373 MW.
Power station efficiencies and capacity factors for individual Eskom power stations were set in such a way so as
to achieve the average Eskom reported generation load factor value of 65% and coal consumption in 20113 of
125 Mt. Non-Eskom and Sasol power stations were assigned an efficiency and capacity factor similar to an older
Eskom power station. Capacity factors for new coal-fired power stations (both FBC and PF) were assumed to be
85%, with underground coal gasification also assigned a capacity factor of 85%.
1 The auxiliary power of Medupi increases to 7.3% when FGD is added in 2021. 2 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa. Palo Alto, CA. 3 Based on figures published in the 2012 annual report for the year ending 31st March 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 5
Data constraints were such that power station coal demand was split according to whether the power station
required a high, medium, low or very low calorific value (CV), as shown in Table 2, where high CV = 22-24 MJ/kg,
medium = 20-22 MJ/kg, low =18-20 MJ/kg, and very low = 16-18 MJ/kg (on an air-dried basis). It is noted that
other quality parameters such as ash, sulphur, volatiles and abrasiveness are as important as CV, which together
make up the coal specification for the power station. However, given data constraints and the complex nature of
coal, it was not possible to include these characteristics in these relatively high-level scenario models of the coal
value chain. It is further noted that the CV ranges used in the scenario models are broad, and some power
stations are designed to operate optimally for a CV that might fall at the top of the range, and that there would be
efficiency penalties if a coal with a CV at the bottom end of the range is burned. Similarly, a power station’s
optimal CV may fall at the bottom of the range indicated below, but could burn coal in the lower CV band with
some efficiency losses. These effects are not captured in the models.
TABLE 2: COAL-FIRED POWER STATIONS ASSUMED CV REQUIREMENTS
Power station CV Range
Arnot 22 – 24 MJ/kg
Camden
Tutuka
Non-Eskom
Kriel 20 – 22 MJ/kg
Duvha
Grootvlei
Hendrina
Komati
Majuba
Matla
Kendal 18 – 20 MJ/kg
Matimba
Medupi
Kusile
Sasol 1 (Sasolburg)
Sasol 2&3 (Secunda)
Lethabo 16 – 18 MJ/kg
Source: Eskom personal communication
Existing non-coal generation capacity in 2010
Table 3 shows the net maximum capacity of non-coal generation technologies assumed installed at the
beginning of 2010.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 6
TABLE 3: NET MAXIMUM CAPACITY (NON-COAL GENERATION TECHNOLOGIES) INSTALLED AT THE
BEGINNING OF 2010 (ESKOM AND NON-ESKOM GENERATION)
Technology Net maximum capacity assumed installed at beginning of 2010
(MW)
OCGT 2,490
CCGT 0
Co-generation 407
Nuclear 1,800
Wind 0
CSP 0
Solar PV 0
Import hydro 1,500
Landfill, small hydro 600
Pumped storage 1,580
Coal imports 0
TOTAL 8,377
Source: IRP2010 Rev 2 Draft Report
The capacity factors of these technologies are assumed as shown in Table 4, with the same capacity factors
assumed to also apply to new build, unless specified otherwise.
TABLE 4: CAPACITY FACTORS OF NON-COAL GENERATION TECHNOLOGIES
Technology Capacity Factor (%)
Source/Comment
OCGT 10% pg. 3-7. EPRI (2010)4
CCGT 50% (peak)
90% (baseload)
Peak from pg. 3-7.
Baseload as supplied by Expert Group.
Co-generation 85% Assumed to be IGCC. Typical capacity factor of IGCC, Table 1-7 pg. xv. EPRI (2010).
Nuclear 84% (existing)
92% (new)
Existing nuclear on basis of Koeberg current performance.
New nuclear from IRP2010 Rev 2 Draft report.
Wind 21% Based on BP Statistical Review 2011. Revised down on advice of Expert Group from the 29% used in IRP2010 Rev 2 Draft report (pg. 38).
CSP 44% Assumed 9 hours of storage; pg. 38 IRP2010 Rev 2 Draft Report.
Solar PV 17% Revised down on advice of expert group from 26.8% in IRP2010 Rev 2 Draft report (pg. 38).
Import hydro 100% Imported power is not modelled in relation to a particular power station.
Landfill, small hydro
36% (existing) 46% (new)
The existing figure is for small hydro only, as calculated from Eskom Divisional Report
for year ended 31 March 2012. For a mix of new landfill and small hydro, the weighted average of landfill gas capacity factor from IRP2010 Rev 2 Draft report and existing
small hydro (calculated from Eskom Divisional Report 2012) on a 25:100 ratio was used.
Pumped storage 24% (existing) 20% (new)
Existing based on understanding of capacity factors of existing plant.
New from pg. 3-7. EPRI (2010)
Coal imports 100% Imported power is not modelled in relation to a particular power station.
4 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa. Palo Alto, CA.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 7
Return to Service 2010 - 2013
The difference between assumed total net maximum capacity installed in 2010 (43,750 MW) in the model which
was based on an analysis of reported values as described above, and that of the IRP2010 (43,897 MW)
amounted to 147 MW, with the IRP installed net maximum capacity being the greater of the two. The difference is
as a result of discrepancies between those values for Arnot, Camden, Grootvlei, Hendrina and Komati applied in
the IRP2010 and given in the Eskom Divisional Report for the year ended 31 March 2012.
For the RTS programme, it was decided that it was more appropriate in the scenario modelling to use capacities
as reported in the Eskom Divisional reports rather than the values in the IRP2010, as the Eskom values reflect
the actual progress in the RTS programme between 2010 and 2012. The RTS schedules were thus adjusted
from the IRP2010 schedule as shown in Table 5.
TABLE 5: ASSUMED RETURN TO SERVICE SCHEDULE FOR GROOTVLEI AND KOMATI POWER
STATIONS
Year Grootvlei (MW) Komati (MW)
2010 380
2011 190 114
2012 140 296
2013 298
Source: Eskom Integrated Reports 2012, 2011, 2010, 2009 and own calculations
Decommissioning of power stations 2010 - 2030
The IRP2010 shows a total decommissioning of 10,902 MW between 2015 and 2030 across all IRP scenarios.
This was all assumed to be the decommissioning of coal-fired power stations. A decommissioning schedule
provided by Eskom was used to indicate the order of decommissioning. From this the schedule shown in Table 6
was developed to align with the IRP assumption for total amount of capacity decommissioned, with the order of
decommissioning suggested to be as follows: Non-Eskom, Camden, Komati, Grootvlei, Matla and Duvha. Note
that decommissioning is not disaggregated explicitly into individual power stations in the IRP2010.
TABLE 6: ASSUMED DECOMMISSIONING SCHEDULE IN MW NET GENERATION CAPACITY TO 2030
Year Power Station Total
2015 Non-Eskom -180
2016 Non-Eskom -90
2017
2018
2019
2020
2021 Non-Eskom -75
2022 Camden, Komati, Non-Eskom -1,960 (1450, 420, 90)
2023 Grootvlei, Komati, Matla -2,448 (1090, 458, 900)
2024 Matla -1,030
2025 Matla -1,520
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 8
Year Power Station Total
2026
2027
2028 Duvha -2,322
2029 Duvha -1,128
2030
TOTAL 10,753
The difference between total MW decommissioned here (10,753 MW) and under the IRP2010 scenarios to 2030
(10,902 MW) amounts to 149 MW which is approximately the same as the difference found between installed
capacity5 as predicted by the IRP2010 and that reported by Eskom (with the latter used in the scenario
modelling). Thus, the assumption that all decommissioning in the IRP2010 is coal coming off line seems to be
substantiated.
Decommissioning of power stations 2030 - 2040
Extending the life of existing power stations is an important variable to consider in the modelling as it not only
affects coal demand but also the emissions profile, with newer coal-fired power stations being more efficient
(using less coal) and having a lower emissions intensity, as well as the investment required to replace existing
power stations that are closed earlier. The decommissioning schedule was not altered prior to 2030 so as to
retain the build plan of the IRP2010 to 2030, other than through the explicit assigning of the stations to be
decommissioned, based on the information obtained about Eskom’s decommissioning schedule. However, the
schedule was altered post 2030 to explore the impact of this variable on the model outputs as follows:
• More of the Same: Late decommissioning of coal-fired power stations after 2030. In this
scenario neither coal usage nor emissions are constrained and thus it makes sense to keep
power stations on line for as long as feasible before investing in new infrastructure.
• Lags Behind: Mid-range decommissioning of coal-fired power stations after 2030. In this
scenario, while coal use is still dominant there is some external pressure to reduce emissions
and so existing coal-fired power stations are replaced with more efficient coal-fired power
stations earlier than in More of the Same.
• At the Forefront: Mid-range decommissioning of coal-fired power stations after 2030. This is in
line with this scenario’s fairly ambitious low carbon build plan.
• Low Carbon World: Early decommissioning of coal-fired power stations. In this scenario,
reduction of GHG emissions is one of the primary drivers of the build plan and so coal-fired
power stations are decommissioned early.
Mid-range decommissioning aligns with Eskom’s current decommissioning plan with power stations having a life
of 50 years, with the exception of Arnot, Kriel and Hendrina power stations having a 60-year lifespan. For early
decommissioning, the power stations were assumed to be decommissioned 4 years earlier and similarly, for late
decommissioning the power stations were assumed to be decommissioned 4 years later. Post 2030 power
stations were decommissioned over a number of years, with a unit coming off line per year. This is considered
5 The 2 MW discrepancy can be traced to the IRP where reported non-Eskom capacity is rounded down from 3,262 MW to 3,260 MW between the draft
IRP 2010 and the final IRP 2010, with this work using the disaggregated non-Eskom installed capacity as reported in the Draft IRP.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 9
more realistic than the decommissioning schedule assumed under the IRP where whole power stations were
assumed to be decommissioned in a single year or over two years.
Power stations partly or fully decommissioned in the 2030 – 2040 period include (in order of decommissioning):
Hendrina, Arnot, Tutuka, Lethabo, Kriel, Matimba and Kendal. Therefore, power stations still operational in 2040
are Majuba, Medupi and Kusile.
Disaggregated decommissioning schedules can be found in Appendix A.
Assumptions underpinning demand projections for electricity between 2030 and 2040
New power station build plans between 2030 and 2040 were based on the installed capacity that is required to
meet projected increases in demand, as well as that required to make up for power stations which have been
decommissioned.
The annual electricity sent out forecast between 2010 and 2030 from the IRP, which is the same across all the
IRP scenarios, was extrapolated linearly to 2040 (see Figure 3). In the IRP, GDP grows almost linearly at 4.5%,
while energy intensity of the economy (the amount of electricity consumed for every one rand of GDP in real
terms) declines linearly. Together the GDP growth and the reduced energy intensity give rise to a net linear
increase in electricity demand, although at a rate that is lower than the GDP growth. In the IRP, all DSM
opportunities are assumed to have been exploited by 2017, and no further opportunities are identified thereafter
(Figure 4).
FIGURE 3: ASSUMED PEAK DEMAND (MW) AND ANNUAL ELECTRICTY FORECAST (GWH SO) TO 2030
FROM IRP AND EXTRAPOLATED TO 2040
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
200,000
250,000
300,000
350,000
400,000
450,000
500,000
550,000
600,000
2010 2015 2020 2025 2030 2035 2040
Pe
ak D
em
an
d [
MW
]
Fo
recast
Dem
an
d [
GW
hS
O]
Forecast Demand Peak Demand
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 10
FIGURE 4: CONTRIBUTION OF DSM ASSUMED IN IRP SHOWING NO ADDITIONAL DSM FROM 2017 TO
2030 AND EXTRAPOLATED TO 2040
Projecting electricity demand so far into the future using linear GDP growth coupled with a linear reduction of
energy intensity of the economy (as has been done for the IRP and is replicated here) is a significant
simplification, and projecting electricity demand growth so far into the future carries a significant level of
uncertainty. This approach does not take into account slowing of GDP growth in response to global economic
trends (as has been seen recently) or as the country becomes more developed. It also does not take into account
reductions in electricity intensity due to step changes in technology, or potential restructuring of the economy
which could come about if the country moves from a resource-led economy towards a more service-based
economy as a result, for example, of resource, climate change or energy cost drivers. Any of these factors could
lead to a slowing in electricity demand growth and hence a requirement for less rapid building of new power
stations, and a consequent slowing of the growth in electricity prices (assuming recovery of cost for new build is
reflected in the electricity price). The use of the same demand across scenarios (as was done in the IRP and is
replicated here) also ignores the fact that other sectors of the economy will likely track the decisions made in the
electricity supply sector – for example, a shift away from coal-fired power could be coupled with a reduced
electricity intensity of the economy.
Technology selection after 2030
The assumptions that determine the generation mix post 2030 to meet the growth in demand and that which
results from decommissioning old power stations are as follows:
• In More of the Same, new supercritical pulverised fuel (PF) coal-fired power stations, new
fluidised bed combustion (FBC) plants with sorbent injection and underground coal gasification
combined cycle gas turbines (UCG-CCGT) are built. It is assumed that 10% of net increased
demand is met with UCG-CCGT and the build plan has been extended to 2040 so that the ratio
of installed PF to installed FBC remains the same as in the 2030 build. FBC units are assumed
to be smaller than PF units (2 x 250 MW units for power stations of 500 MW net max). As noted
earlier in the discussion on the decommissioning schedules, the life of existing power stations in
2030 is extended 4 years beyond the default assumption of 50 or 60 years. Furthermore, open
cycle gas turbines (OCGT) are built such that the proportion of OCGT capacity in the mix is kept
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
2010 2015 2020 2025 2030 2035 2040
MW
Demand Side Management
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 11
constant and 3,557MW (net max) of new combined cycle gas turbine (CCGT) capacity is phased
in over four years from 2031.
• In Lags Behind, new ultra-supercritical PF coal-fired power stations, FBC and UCG-CCGT are
built. It is assumed that 10% of net increased demand is met with UCG-CCGT and the build plan
has been extended to 2040 so that the ratio of installed PF to installed FBC remains the same as
in the 2030 build. FBC units are assumed to make up smaller power stations (2 x 250 MW net
max units for power stations of 500 MW net max). As noted earlier in the discussion on the
decommissioning schedules, a mid decommissioning date is selected for coal-fired power
stations operational in 2030. Furthermore, open cycle gas turbines (OCGT) are built such that
the proportion of OCGT capacity in the mix is kept constant and 3,557MW (net max) of new
CCGT capacity is phased in over four years from 2031.
• In At the Forefront, the contribution to the generation mix by OCGT, co-generation, wind, solar
photovoltaic (PV), landfill gas, small scale hydro-electrical generation, pumped storage (for peak
power), imported hydropower and imported coal-based power to meet increased demand and
that required by decommissioning of old coal-fired power stations is kept constant between 2030
and 2040, on a per MWh basis. In other words, if wind power provided x% of the annual
electricity sent out in 2030, it still provides x% of the annual electricity sent out in 2040. Installed
capacity for each technology in each year is then determined by the electricity sent out and the
capacity factors associated with the technology. The limits to imported coal-based power
(Botswana: 1,200 MW, Mozambique: 1,000 MW) and imported hydropower (Mozambique: 2,135
MW, Zambia: 1,230 MW) as suggested in the IRP2010 Rev 2 draft report are taken into account
in the build plan. The remaining demand is met by installing 3,557MW (net max) of new CCGT
capacity phased in over four years from 2031, and a combination of nuclear, smaller FBC power
stations (500 MW net max in 250 MW units) with sorbent injection and large ultra-supercritical PF
stations (4,500 MW net max in 750 MW units). The split between nuclear, FBC and PF is done
such that the ratio of installed PF to installed FBC remains the same as in the 2030 build. As
noted earlier in the discussion on the decommissioning schedules, a mid decommissioning date
is selected for operational coal-fired power stations in 2030.
• In Low Carbon World, no new coal-fired power stations are built after 2030 and no imported
coal-based power utilised. New renewable, co-generation, OCGT, CCGT, pumped storage and
nuclear capacity is built and imported hydropower utilised. Under this scenario, as coal-fired
power stations are decommissioned, new nuclear power stations are built to keep the overall
contribution of baseload power (i.e. nuclear and coal) to MWh sent out constant. The remaining
capacity is made up by installing 6,402 MW (net max) of new CCGT capacity, phased in over
four years from 2031, building new OCGT, co-generation, pumped storage and renewables
capacity, as well as utilising imported hydropower so as to keep electricity generation by these
individual technologies in proportion to their relative MWh contribution in 2030. As noted in the
discussion on the decommissioning schedules, an early decommissioning date is selected for
operational coal-fired power stations in 2030.
It is assumed in all scenarios that all new power stations are built with flue gas desulphurisation (FGD), in
addition to FGD being retrofitted to Medupi in 2021. Kusile is also assumed to be built with FGD.
It is recognised that these four scenarios do not account for the potential for shale gas from the Karoo to play a
role in electricity generation in South Africa. This, and the more extensive use of imported gas (from fields such
as those in Mozambique) could have a substantial impact on the build plans under the various scenarios.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 12
Electricity generation build plans to 2040
The resulting build plans to 2040 under the different scenarios are shown in Figure 5 to Figure 8. Details of
capacities installed in each year are shown in Table 33 to Table 36 in Appendix B to this document.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 13
FIGURE 5: ELECTRICITY GENERATION BUILD PLAN (LAGS BEHIND) FIGURE 6: ELECTRICITY GENERATION BUILD PLAN (LOW CARBON WORLD)
FIGURE 7: ELECTRICITY GENERATION BUILD PLAN (MORE OF THE SAME) FIGURE 8: ELECTRICITY GENERATION BUILD PLAN (AT THE FOREFRONT)
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Net
Max C
ap
acit
y [
MW
]
Coal (ex imports) Nuclear Renewables (incl imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Net
Max C
ap
acit
y [
MW
]
Coal (ex imports) Nuclear Renewables (incl imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Net
Max C
ap
acit
y [
MW
]
Coal (excl. imports) Nuclear Renewables (incl. imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040 N
et
Max C
ap
acit
y [
MW
]
Coal (ex imports) Nuclear Renewables (incl imports) Gas Other
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 14
Coal demand for electricity generation
National demand for coal for electricity generation according to the four CV bands considered in the model is
shown in Figure 9 to Figure 12. The rapid growth in demand in More of the Same and Lags Behind in the 18 to
20 MJ/kg category is for new power stations, with all new-build power stations (including Kusile and Medupi)
assumed to burn coal in this range. Of this low quality band of coal, by 2040 approximately 80% of the demand is
for power stations in the Waterberg, 3-5% is for UCG in the Free State and the remainder is for the Central Basin
power stations Kusile and Kendal (with Kendal already partially or fully decommissioned in some scenarios). At
the Forefront shows moderate growth in demand for coal in the 18 to 20 MJ/kg CV band as fewer, more
efficient, power stations are opened in this scenario, while Low Carbon World remains constant to 2028,
increases after that year as Medupi and Kusile are retrofitted with CCS (causing a decrease in efficiency, see
Section 2.2 for the discussion on CCS retrofitting), and then declines towards the end of the period as Kendal
and Matimba power stations are decommissioned.
The other bands of coal used in electricity generation are utilised in the Central Basin. Under all scenarios, there
is an on-going demand for over 50 Mtpa of the 20 to 22 MJ/kg coal band to around 2020 (depending on the
scenario), with the demand for this band of coal starting to drop off after this year as older power stations are
decommissioned – earlier under Low Carbon World and At the Forefront than More of the Same and Lags
Behind. Ensuring security of this grade of coal is critical to meeting on-going electricity demand up to 2040 in all
scenarios, although the volumes required are fairly low by 2040 (around 10 Mtpa in all scenarios other than More
of the Same where it is 19 Mtpa).
Of particular concern is the supply of the 22 to 24 MJ/kg coal band given the decline in high quality resources in
the Central Basin (see Section 3.1) and the competition for this grade of coal with exports and other domestic
users (see Section 2.3). Coal in the 22 – 24 MJ/kg CV band is required up to 2038 in all scenarios, other than
More of the Same, where it is required beyond 2040. Ensuring security of this grade of utility coal is critical to
meeting on-going electricity demand up to 2040, without having to prematurely retire coal assets and build
additional capacity to make up the shortfall.
The small rise in the under 18 MJ/kg coal seen in More of the Same, Lags Behind and At the Forefront seen
from around 2023 onwards is required by the small fluidised bed combustion plants brought on line after this
year. The decline towards the end of the period in some scenarios is caused by the decommissioning of Lethabo
power station.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 15
FIGURE 9: COAL DEMAND FOR ELECTRICITY GENERATION (LAGS BEHIND) FIGURE 10: COAL DEMAND FOR ELECTRICITY GENERATION (LOW CARBON
WORLD)
FIGURE 11: COAL DEMAND FOR ELECTRICITY GENERATION (MORE OF THE SAME)
FIGURE 12: COAL DEMAND FOR ELECTRICITY GENERATION (AT THE FOREFRONT)
0
20
40
60
80
100
120
140
160
180
200
2010 2015 2020 2025 2030 2035 2040
Co
al d
em
an
d [
Mtp
a]
Below 18 MJ/kg 18 - 20 MJ/kg 20 - 22 MJ/kg 22 - 24 MJ/kg
0
20
40
60
80
100
120
140
160
180
200
2010 2015 2020 2025 2030 2035 2040
Co
al d
em
an
d [
Mtp
a]
Below 18 MJ/kg 18 - 20 MJ/kg 20 - 22 MJ/kg 22 - 24 MJ/kg
0
20
40
60
80
100
120
140
160
180
200
2010 2015 2020 2025 2030 2035 2040
Co
al d
em
an
d [
Mtp
a]
Below 18 MJ/kg 18 - 20 MJ/kg 20 - 22 MJ/kg 22 - 24 MJ/kg
0
20
40
60
80
100
120
140
160
180
200
2010 2015 2020 2025 2030 2035 2040 C
oal d
em
an
d [
Mtp
a]
Below 18 MJ/kg 18 - 20 MJ/kg 20 - 22 MJ/kg 22 - 24 MJ/kg
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 16
2.1.2 Coal-to-liquids
Sasol is assumed to continue to operate coal-to-liquids operations in Secunda across all scenarios, under similar
levels of coal consumption, although it is recognised that there may be an expansion of production with gas
rather than coal as feedstock (this possibility is not assessed in the scenario models). Coal-fired electricity
demand for utilities at the Sasol facilities for the 2010-2030 period was taken from the IRP (IRP2010 Rev 2). For
the 2030-2040 extension it was assumed that Sasol facilities would continue to operate as before, although it
may be that existing power stations could be replaced with gas-fired electricity generation facilities in the future
(emissions from gas usage, both GTL and for utilities are not included in the scenario models).
The assumptions regarding the opening up of further CTL plants are as follows:
• More of the Same: With no constraints on coal use under this scenario it is assumed that a new
CTL plant with a capacity of 80,000 bbl per day starts to be brought on line from 2027, with a
further plant of the same capacity brought on line from 2037.
• Lags Behind: With continued domestic coal use, but a gradual global shift to a low carbon
future, it is assumed that one new CTL plant with a capacity of 80,000 bbl per day starts to be
brought on line from 2027.
• At the Forefront: With a national ambition for a diversified and low carbon energy mix, no new
CTL plants are built under this scenario.
• Low Carbon World: No new CTL plants are built in this scenario.
New CTL facilities are brought on line over a period of 4 years, with 25% of capacity coming on line in the first
year, and a further 25% at a time in the second, third and fourth years. All future plants are assumed to be
located in the Waterberg. The costs of constructing a new CTL plant are not considered in the study.
Sasol Secunda consumed 39 Mt of coal in 2010 for a 160,000 bbl per day refinery, including both process coal,
which is converted into product, and utility coal (used for steam and electricity generation)6. Coal consumption in
an 80,000 bbl per day refinery is assumed to be half of that used at Secunda.
2.1.3 Other uses of coal
Although the majority of coal use in South Africa is in electricity generation and synfuels production, coal is also
used domestically in other thermal and metallurgical applications. The Department of Mineral Resources (DMR)
collates information on use of coal in such applications, with 2010 consumption shown in Table 7.
TABLE 7: USE OF COAL IN OTHER APPLICATIONS IN 2010
Type Mtpa
Bituminous steam coal 19.8
Bituminous coking coal (metallurgical) 2.4
Anthracite 1.0
Source: Department of Mineral Resources (2012), Personal Communication
Demand for thermal coal has remained relatively flat over the past number of years, and expert opinion is that
6 Sasol 2010 Analyst Book
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 17
this will continue to be the case moving into the future. This assumption is used for all four scenarios, with a
demand of 19 Mtpa of coal from the Central Basin from 2010 through to 2040 assumed in the SACRM scenario
models. The demand is assumed to be for coal with a CV greater than 22 MJ/kg.
Growth in metallurgical coal consumption is assumed to differ per scenario under the SACRM. Iron and steel and
ferroalloys are the primary consumers of metallurgical coal in South Africa. Various growth projections for these
two commodities to 2030 were explored in a study conducted for the National Planning Commission and are
used to guide growth in metallurgical coal demand for the SACRM scenarios. These growth projections are
shown in Table 8. To map the growth projections in these two commodities onto the metallurgical coal demand
data shown in Table 7, it was assumed that a nominal 85% of the metallurgical coal is used in iron and steel
production and the remainder in ferroalloys.
TABLE 8: GROWTH PROJECTIONS FOR FERROALLOY AND IRON AND STEEL SECTORS
Commodity Baseline projection Low output projection High output projection
Ferroalloys Ferrochrome and ferromanganese
production grow at 2% per annum
throughout the analysis period to
2030.
Ferrochrome and
ferromanganese production
decline at 2% per annum
throughout the analysis period
to 2030.
Ferrochrome and ferromanganese
production grows by 4% per
annum to 2020 and then at 6%
between 2021 and 2030.
Iron and
steel
Blast Furnace/Basic Oxygen Furnace
(BF/BOF) production of iron and steel
will remain unchanged.
BF/BOF production shrinks by
23%, spread linearly over the
analysis period to 2030.
BF/BOF output as per the baseline
projection.
Source: Cohen, B., Lewis, Y. and K. Mason-Jones (2012), Projections of greenhouse gas emissions trajectories from the South African mining and minerals processing sectors to 2030. Report prepared for the National Planning Commission.
Mapping the above growth projections onto the SACRM scenarios is done as follows:
• More of the Same and Lags Behind: High output projection is followed, as South Africa continues to
pursue an energy- and coal-intensive trajectory;
• At the Forefront: Baseline projection, as South Africa’s economy is diversified following diversification of the
electricity mix;
• Low Carbon World: Low output projection, as South Africa moves away from a coal- and energy-intensive
economy.
For the extension of these growth projections to the period between 2031 and 2040 in the SACRM study, no
further growth or decline is assumed between 2031 and 2040 for the Baseline and Low Output projection, while
under the High Output projection, growth in ferrochrome and ferromanganese production is assumed slow to 3%
per annum between 2031 and 2040, while iron and steel production remains unchanged.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 18
FIGURE 13: PROJECTED LOCAL DEMAND FOR METALLURGICAL COAL
2.2 Carbon capture and storage (CCS)
Coal is an inherently greenhouse gas intensive resource, so the coal value chain is highly exposed to activities to
reduce greenhouse gas emissions both within South Africa and globally. There is a strong signal from
government that it will introduce a carbon tax by 2015, and introduce caps on emissions to various sectors
through the passing of the National Climate Change Response White Paper. Carbon Capture and Storage (CCS)
– as an enabling technology to allow the continued use of coal in an increasingly carbon-constrained world – is
therefore of high interest to the coal industry.
The process streams from coal-to-liquids operations show the most promise for CCS due to their volume, high
concentration of CO2 and ease of capture. For coal-fired power stations, CCS could have application on new
power stations. In terms of potential for retrofitting to Eskom’s existing fleet, guidance was obtained from a report
produced by the International Energy Agency in 20127, which was based on the conclusions from four other
studies. A summary of this analysis and comments to contextualise this for Eskom’s existing power station fleet is
presented in Table 9.
TABLE 9: CRITERIA FOR SUITABILITY OF CCS RETROFIT TO ESKOM’S EXISTING FLEET
Parameter Criterion Comment
Size of unit Minimum of 100 to 300 MW, depending on the study
All Eskom’s units are above this threshold
Efficiency High efficiency (not sub-critical)
Minimum LHV efficiency 29% to 35% depending on the study
Only Medupi and Kusile will be supercritical, with all power
stations before this sub-critical and thus below this threshold.
Age Not for older plants – at least less than 35 years old
Majuba, Medupi and Kusile power stations will be less than 35 years old in 2030 (the assumed commercialisation date)
Distance to storage Less than 40 km All Eskom’s units are at least 250 km away from potential storage sites.
7 Finkenrath, M., Smith, J. and Dennis Volk, D. (2012). CCS retrofit: analysis of the globally installed coal-fired power plant fleet, International Energy Agency.
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
2010 2015 2020 2025 2030 2035 2040
Lo
cal m
eta
llu
rgic
al co
al d
em
an
d
pro
jecti
on
s [
Mt]
More of the same and lags behind At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 19
Although there are no absolute criteria for suitability of retrofit, retrofitting plants that do not satisfy the minimum
requirements generally will not be economically justifiable. Within this study, therefore, it is assumed that since
Eskom’s existing plants do not meet the majority of the criteria listed in the Table above, none of the existing
power stations would be retrofitted with CCS. However, where substantial funding would be available for
greenhouse gas mitigation, CCS could be retrofitted to Medupi and Kusile in 2030 (currently under construction
without CCS).
The following assumptions are thus made about the adoption of CCS for the different scenarios:
• More of the Same: No commercial CCS capacity is installed for either power stations or CTL
plants. Local CCS effort stops early, probably in 2020, after the test injection project being
planned by the South African Centre for Carbon Capture and Storage. This is due to no
requirement for CCS in a world with limited focus on reducing greenhouse gas emissions.
• Lags Behind: CCS continues to be pursued due to the international focus on low carbon
technologies, with a local trial injection by 2017 and an internationally funded demo in about
2025. Commercial-scale CCS is available from around 2030 and is retrofitted to the Sasol
Secunda process stream, the process stream from the new CTL plant built in 2027, as well as
new large PF coal-fired power stations built from 2034 onwards.
• At the Forefront: Local CCS effort stops early, probably 2020, after the test injection as there
will be no global funding to take the effort beyond this point, and South Africa is unable to
develop CCS without this support. Thus no commercial CCS is installed in South Africa.
• Low Carbon World: CCS is adopted actively both globally and locally. CCS is retrofitted to
Sasol Secunda, as well as to Medupi and Kusile, from 2029 onwards.
Phasing in of CCS
The phase in of CCS with CTL under Lags Behind is shown in Table 10. Furthermore, under this scenario, all
new PF power stations from 2034 onwards are built with CCS installed.
TABLE 10: PHASE IN OF CCS UNDER LAGS BEHIND
Plant Year Mt CO2 captured per year
Sasol Secunda (process stream) 2030 1.0
Sasol Secunda (process stream) 2031 2.0
Sasol Secunda (process stream) 2032 10.0
Sasol Secunda (process stream) 2033 onwards
Full capacity (90% of 24 Mt CO2 per annum process stream)
8
New CTL plant process stream 2033 5.0
New CTL plant process stream 2034 onwards
Full capacity (90% of 12 Mt CO2 per annum process stream)
The phase in of CCS at Sasol Secunda under Low Carbon World is shown in Table 11. In addition, under this
scenario, Medupi and Kusile are retrofitted with CCS, resulting in around an 85% drop in the CO2 emissions from
8 Extent of capture from: DEA (Department of Environmental Affairs) (2008). Long Term Mitigation Scenarios. Available online:
http://www.environment.gov.za/hotissues/2008/ltms/ltms.html, accessed July 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 20
these two power stations. CCS is phased in over three years, starting in 2029. No further coal-fired power
stations are built under this scenario.
TABLE 11: PHASE IN OF CCS UNDER LOW CARBON WORLD
Plant Year Mt CO2 captured per year
Sasol Secunda (process stream) 2030 1.0
Sasol Secunda (process stream) 2031 2.0
Sasol Secunda (process stream) 2032 10.0
Sasol Secunda (process stream) 2033 onwards Full capacity (90% of 24 Mtpa process stream)
Carbon Storage in South Africa
The focus of CCS research in South Africa is primarily on geological storage, with the South African Centre for
CCS leading the exploration of the potential for geological carbon storage in South Africa. The Centre has
produced an Atlas on Geological Storage in which potential injection sites are identified. An estimated storage
capacity of 150 Gt of CO2 in South Africa is identified, with almost all of this capacity being located off-shore in
saline formations associated with oil- and gas-bearing formations, with less than 2% of the estimated capacity
occurring on-shore (Table 12).
TABLE 12: POTENTIAL CARBON STORAGE SITES IN SOUTH AFRICA
Off-shore sites: Capacity [Gt]
On-shore sites: Capacity [Gt]
Outeniqua Basin 48 Zululand Basin 0.46
Orange Basin 56 Algoa Basin 0.4
Durban/Zululand Basin 42 SA coalfields 1.2
Alternatives to geological CCS include chemical reaction of the CO2 to form chemically stable compounds
through a process known as mineral sequestration, and algal sequestration, in which the CO2 is pumped into a
pond and is used to grow algae subsequently recovered for their energy value. At present these are not being
explored extensively in South Africa, although there may be merit in further exploration of their potential as an
alternative.
Assumptions applied in modelling CCS
CCS with coal-fired power stations
CCS incurs a thermal efficiency penalty for power stations, and also increases the auxiliary power requirements.
The loss in thermal efficiency arises because the capture system requires a large amount of heat for amine
solvent regeneration, whilst the increased auxiliary power is required for flue gas pre-treatment, blowers, pumps
and compressors. Together this results in an appreciable drop in net plant efficiency. As such, power plants with
CCS use more coal and water than those without, and bigger power stations are required to achieve the same
electricity outputs.
A review of the available literature data on CCS suggested that it would be useful to have two assumptions sets:
One for the retrofit of Medupi and Kusile, and one for new build. For these, both leading CCS technologies were
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 21
reviewed: post–combustion capture technology using amine solvent (MEA) and pre-combustion capture
technology (the so-called oxy-fuel process). The oxy-fuel process has a number of significant advantages,
notably no increase in water use, a slightly lower efficiency penalty and a smaller plant footprint. However, the
MEA process is the more proven and established technology, and most of the cost and performance data
available in the literature is for the MEA process. The assumption here is that the MEA technology is the more
likely in the time-frame of this study and also has the more accurate data set, and thus is the technology used to
model both CCS retrofits and new build in the SACRM scenario models. Assumptions used in the modelling of
CCS are shown in Table 13.
TABLE 13: MODEL INPUTS FOR CCS USING MEA SOLVENT CAPTURING 90% OF CO2 EMISSIONS
Input variable Supercritical Ultra-supercritical
Energy penalty
Retrofit: Percentage point drop in net efficiency 12.5
New Build: Percentage point drop in net efficiency 9.6 9.5
Retrofit: Auxiliary power requirements (% of nominal capacity) 27%
New build: Auxiliary power requirements (% of nominal capacity) 20% 20%
Emissions
Retrofit: CO2 net capture efficiency 85%
New build: CO2 net capture efficiency 86% 87%
Retrofit and new build: % decrease in SO2 emissions 99.9% 99.9%
Retrofit: NOx emissions (kg/MWh net) 2.9
New build: NOx emissions (kg/MWh net) 2.7 2.7
Retrofit: particulate emissions (kg/MWh net) 0.20
New build: particulate emissions (kg/MWh net) 0.18 0.15
Water use
Specific water consumption of dry-cooled plant (l/kWh net) 0.67 0.59
Sources: Shuster, E and Hoffmann, J, (2009) Water Requirements for Fossil-Based Electricity Plants with and without Carbon Capture, National Energy Technology Laboratory, 2009 GWPC Annual Forum, Salt Lake City, UT; MIT (2007) The Future of Coal - Options for a carbon-constrained world;
DOE/NETL (2008) Estimating Freshwater Needs to Meet Future Thermoelectric Generation Requirements; Haibo Zhai, Edward S. Rubin, and Peter L. Versteeg (2011), Water Use at Pulverized Coal Power Plants with Postcombustion Carbon Capture and Storage, Environ. Sci. Technol. 2011, 45, 2479–2485 dx.doi.org/10.1021/es1034443; NETL (2007) Cost and Performance Baseline for Fossil Energy Plants, Vol. 1, DOE/NETL-2007/1281, May 2007. B_PC_051507 (Pulverized Bituminous Coal Plants With and Without Carbon Capture & Sequestration); IEA GHG / Foster Wheeler Italiana (2010) Water
Usage And Loss Analysis Of Bituminous Coal Fired Power Plants With Capture, Report: 2010/ 05, March 2011; Finkenrath, M (2011) Cost and Performance of Carbon Dioxide Capture from Power Generation, Working Paper, International energy agency; NETL (2008) Water Requirements for Existing and Emerging Thermoelectric Plant Technologies, DOE/NETL-402/080108, August 2008 (Revised April 2009); DOE/NETL (2006) Carbon Dioxide Capture from Existing Coal-Fired Power Plant, DOE/NETL-401/110907, revised November 2007.
CCS Retrofit
Retrofitting post-combustion CCS, e.g. MEA, has a significant effect on the boiler and steam cycle, and because
of this unbalancing effect, higher net efficiency penalties are seen in the literature for retrofits than for new build.9
For this reason, pre-combustion CCS or oxy-fuel might be a better option for retrofitting since the steam cycle is
less affected and the major impact is the increased electricity requirement for the auxiliaries (primarily the
ASU10
). However, for the reasons stated above, only the MEA process is modelled in the SACRM.
9 MIT (2007) The Future of Coal - Options for a carbon-constrained world; and DOE/NETL (2006) Carbon Dioxide Capture from Existing Coal-Fired Power Plant, DOE/NETL-401/110907, revised November 2007 10 Air separation unit
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 22
Retrofit of CCS is assumed to differ from new build CCS only with respect to the energy penalties associated with
the CCS plant. In all other respects the effect of CCS on power station performance (e.g. on water consumption
and stack emissions) is modelled the same for retrofits and new builds.
CCS New Build
The net thermal efficiency penalty for supercritical plants with post-combustion capture of 90% of their CO2 was
found to vary between 9.2 and 11.9 percentage points (see data source list for Table 13), the OECD average of
9.6 % given in the IEA review11
is used in the scenario models. A similar range is found for ultra-supercritical
plants (9.2 to 11.3 percentage points). In the ultra-supercritical case, the average across all data sources was
identical to the OECD average used in the IEA study, so this value is used in the models (9.5 percentage points).
The majority of the data points were for wet-cooled stations, but the efficiency drop for dry-cooled stations was
found to be only marginally higher in a study by Foster Wheeler using South African climate conditions12
(9.4 for
dry-cooled vs. 9.2 for wet-cooled).
Emissions
In all cases, the MEA plants are estimated to remove 90% of CO2 emissions. However, because of the decrease
in power station efficiency, on a net electricity sent out basis, the decrease in CO2 emissions relative to a plant
without CCS is less than 90%. In other words, 90% of CO2 stack emissions are captured, but because more coal
now being burnt to provide the same power output as a plant without CCS - and thus more CO2 emissions are
now being produced – the net effect is a drop in CO2 emissions of between 84 and 87% (depending on the drop
in net thermal efficiency applied). The CO2 net capture efficiency assumed in the models follows from the net
efficiency penalty and auxiliary power increases assumed for each case. These calculated values are given in
Table 13.
Emissions of SO2 are also substantially decreased (to negligible levels) with the MEA CCS process.
NOx and particulate emissions are assumed to be the same as for plants without CCS (on a MWh generated
basis). However, because of the drop in net efficiency, they increase slightly on a net sent out basis. The energy
penalties given in Table 13 are used to adjust the baseline NOx and particulate emission factors for power
stations with CCS. Improvements in boiler design for future build power stations mean that NOx emissions might
not necessarily increase with addition of CCS (as they currently do slightly in the scenario models).
Particulate emissions increase to a higher percentage than NOx emissions with addition of CCS (increases of
35% and 16%, respectively, for a supercritical plant with CCS based on MEA). This is because unlike NOx
emissions, particulate emissions are linked to coal burn rate in the scenario models. The ash content and
particulate collection efficiency are assumed to be constant, and particulate emissions therefore increase in
proportion to the increase in coal feed (on a per MWh sent out basis). The CCS technology is assumed not to
remove a higher proportion of particulates than the equipment in place without CCS, although this assumption
has not been rigorously checked (only one of the literature studies reviewed included data on particulate
emissions13
).
Cost penalties
11 Finkenrath, M (2011) Cost and Performance of Carbon Dioxide Capture from Power Generation, Working Paper, International energy agency 12 IEA GHG / Foster Wheeler Italiana (2010) Water Usage And Loss Analysis Of Bituminous Coal Fired Power Plants With Capture, Report: 2010/ 05, March 2011 13 Shuster, E and Hoffmann, J, (2009) Water Requirements for Fossil-Based Electricity Plants with and without Carbon Capture, National Energy
Technology Laboratory, 2009 GWPC Annual Forum, Salt Lake City, UT
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 23
Cost penalties associated with CCS fitted to new power stations and retrofitted to Medupi and Kusile are
presented in Section 3.3.1, along with implications for the operation of these power stations. Fuel cost penalties
are incorporated into the coal consumption figures required to meet electricity demand. It is recognised that the
O&M costs are likely to be substantially underestimated for South African conditions, given the long piping
distances from power stations and CTL plants to the coast where the majority of storage locations are found.
CCS applied to coal-to-liquids facilities
In a CTL facility greenhouse gas emissions arise from the production of the synfuels product (process
emissions), as well as from burning coal (or gas) for steam and electricity generation (utility emissions). The
process emissions, which represent about 50% of overall emissions from CT, are produced in a concentrated
form and are directly suitable for capture via CCS, whilst the utility emissions are in a relatively dilute form, and
their capture is energy and water intensive. It is thus assumed that, both for retrofit to Secunda, and also in any
new CTL facility, 50% of CO2 emissions are suitable for capture via CCS14
.
Unlike the capture of CO2 emissions from power stations, it is assumed that the high concentration process CO2
stream can be captured with negligible impact on process efficiency and water demand. It is thus assumed that
coal consumption does not increase with addition of CCS to the CTL process. Furthermore, it is assumed that the
relatively slight additional energy requirements of the plant (for compression and pumping of the CO2 stream) can
be met either by utilising waste heat in the process, as suggested by Mantripragada and Rubin15
, or would
increase gas consumed to generate electricity (and is thus not captured in the models where the focus is on coal
consumption). These assumptions only hold for the relatively low CO2 capture rates identified above (50%). To
reduce CO2 emissions further would require capture of the low concentration streams, in which case the same
substantial increases in energy costs and water demand would be evident as for CCS applied to coal-fired power
generation.
Costs for building and operating CTL plants are not included in the economic models. Although costs of CO2
capture for CTL are not as extensive as for power generation, they are still appreciable, with the Long Term
Mitigation Scenarios study (LTMS)16
suggesting the cost of capturing CO2 from CTL is to the order of
R 476/tonne CO2 (in 2007 Rands).
2.3 Coal supply
The scenario models are primarily demand driven, in other words it is assumed that sufficient coal is mined to
meet the local demand for utility coal and other domestic coal, as reported above. The model also looks at
projections of coal supply from existing mines and mine projects, which were collated from annual reports, the
Wood Mackenzie coal supply service data and industry experts. For thermal coal projects, the coal from a
particular project was allocated either to Eskom, other domestic supply or to export. If there was no information
on the project, the coal was allocated according to wherever there was shortfall in demand. A number of projects
were identified as not for Eskom, in which case the coal was designated for export, unless it was needed to meet
other domestic demand. Projects supplying coal for domestic use are assumed to come on line when required by
the demand, i.e. whenever there is a shortfall in that grade of coal. This demand-driven timing was applied also
14 Assumption based on DEA (Department of Environmental Affairs) (2008). Long Term Mitigation Scenarios. Available online: http://www.environment.gov.za/hotissues/2008/ltms/ltms.html, accessed July 2012. 15 Mantripragada and Rubin (2011). Techno-economic evaluation of coal-to-liquids (CTL) plants with carbon capture and sequestration, Energy Policy 16 DEA (Department of Environmental Affairs) (2008). Long Term Mitigation Scenarios. http://www.environment.gov.za/hotissues/2008/ltms/ltms.html,
accessed July 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 24
to dual-producing mines, where the export fraction is assumed dependent on the domestic fraction. The timing of
export-only projects is according to industry expert opinion and the Wood Mackenzie database.
Sufficient projects were identified in the Central Basin coalfields to secure coal supply to the existing power
stations and to other non-Eskom domestic users throughout the 2010 to 2040 period, in all scenarios other than
in More of the Same. However, in all scenarios other than in Low Carbon World, supply of high-grade utility
coal is very constrained from the mid-2020s. Whether in reality there is sufficient supply of this grade of coal in
the Central Basin from the mid 2020s onwards will depend on new mines opening on time, whether projects
opening in the Central Basin are willing to supply Eskom, or whether the coal is exported as low-grade exports
(23.5 MJ/kg). If the latter occurs, in all scenarios, other than Low Carbon World (where early decommissioning
of power stations occurs), alternative sources of this grade of coal will need to be sourced, most likely from the
Waterberg. This is demonstrated as part of the sensitivity analysis presented in Section 4. Furthermore, where
the decommissioning of power stations is delayed and 22-24 MJ/kg coal is required beyond 2040, as in More of
the Same, an alternative source of coal will be required from the mid 2030s.
Most of the growth in coal supply occurs in the Waterberg, where it is assumed all future coal-fired power stations
are located. Each future power station is associated with a new dual-producing mine, that produces a low-grade
utility product, together with a high grade export product. In addition to supplying new power stations in the
Waterberg, as per the previous paragraph it is likely that coal will be required from the Waterberg to supply high-
grade coal to existing Mpumalanga power stations, where delays in projects, or projects switching to export
rather domestic supply will leave a shortfall in supply from the Central Basin. The scenario models show that it
would thus be prudent to plan for such a Waterberg coal supply from the early 2020s in all scenarios other than
in Low Carbon World.
Figure 14 shows utility coal supply from existing mines and projects located in Central Basin coalfields, while
Figure 15 shows utility coal supply from existing mines and projects in the Waterberg coalfields. Coal supply from
mines in the Central Basin is similar under all four scenarios, with some variations due to generating load and the
timing of decommissioning of power stations. Coal supply from the Central Basin increases slightly to 2020, and
then declines to 2040.
Coal supply from the Waterberg differs between scenarios, with More of the Same and Lags Behind requiring
the highest volumes of coal from new mines in this coalfield. No new mines are developed under Low Carbon
World, where coal supply increases slightly with the retrofit of CCS to Medupi in 2030, and then declines towards
2040 as Matimba power station is decommissioned. At the Forefront shows limited growth in the Waterberg,
under which fewer mines are brought on line than in More of the Same and Lags Behind.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 25
FIGURE 14: UTILITY COAL SUPPLY FROM EXISTING MINES AND PROJECTS IN CENTRAL BASIN
FIGURE 15: UTILITY COAL SUPPLY FROM EXISTING MINES AND PROJECTS IN WATERBERG
2.4 Coal exports
Global demand for coal differs between the scenarios as follows:
• More of the Same and At the Forefront: global demand for coal grows, with high demand for
Asia for coal including lower grade products for power stations.
• Lags Behind: Although there is some global lock-in to coal given existing infrastructure with long
service lives, growth for the higher grade export products (27 and 25 MJ/kg) slows and is
replaced by demand for low-grade coal for Asian markets (23.5 MJ/kg).
• Low Carbon World: Global demand for coal will decline as the world moves away from fossil
fuels, potentially retiring existing plants early. However, whilst demand for the higher grades of
export coal declines, demand in low-grade coal for Asian markets (23.5 MJ/kg) is assumed to
remain strong throughout the period.
0
20
40
60
80
100
120
140
160
2010 2015 2020 2025 2030 2035 2040
Mtp
a
More of the Same Lags Behind At the Forefront Low Carbon World
0
20
40
60
80
100
120
140
160
2010 2015 2020 2025 2030 2035 2040
Mtp
a
More of the Same Lags Behind At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 26
Whilst acknowledging the likely global changes, it is recognised that South Africa makes up a relatively small
proportion of global trade in coal, and hence under the SACRM it is assumed that a market can be found for all
export coal that is produced. All Waterberg mines are assumed to be dual-product mines along the lines of the
existing Grootegeluk mine (the only Waterberg mine operating in 2010), and are assumed to continue to produce
high-grade thermal coal export and a low-grade utility coal product under all scenarios.
Exports from existing mines and projects were projected from a collation of data from annual reports, the Wood
Mackenzie coal supply service data and expert input. Where specific information could not be found about a
project, especially with regards to potential product grades and markets, these were estimated by assuming a
number of indicative yields and product splits according to the grade of the coal resource (spit into high, medium,
low or very low, see Section 3.1). If the deposit was sufficiently high-grade, a dual-producing mine was selected
as the default option, with the mine configuration selected based on the option giving the lowest cost of the
particular grade of utility coal required while still ensuring mine profitability (i.e. that which provides an IRR of
10%). Thus, the export yield is dependent on the utility demand (grade and volume), unless specific information
is known for the project, in which case this was used instead. In some scenarios, project start dates are pushed
out until the utility coal is required (as happens in At the Forefront), whilst if there is no utility demand, as
happens in Low Carbon World, the mine is assumed to produce for export only. Projects utilising lower-grade
deposits and which were labelled specifically as not for utility supply, were assumed to produce low-grade
exports and were brought on line to keep exports reasonably smooth, i.e. to keep export volumes as constant as
possible so as to keep transport infrastructure utilised. The models assume there are no infrastructure
constraints, and that there is sufficient infrastructure to transport export coal to market, as discussed in Section
3.7.1.
Metallurgical exports are estimated from total metallurgical coal production less the predicted metallurgical
domestic demand (see Section 2.1.3). Metallurgical coal production from existing coal mines and projects was
taken from the Wood Mackenzie coal supply service data.
Total South African coal exports (thermal and metallurgical) under the four different scenarios are shown in
Figure 16. Exports are reported as a five-year rolling average. Under all four scenarios, exports grow to around
90 Mtpa and remain at that level until 2025. Exports under More of the Same and Lags Behind increase further
(to 95 Mtpa) as new power stations are opened in the Waterberg, and then from 2031 start to decline to around
current levels (80 Mtpa) as mines in the Central Basin close. On the other hand, exports from At the Forefront
and Low Carbon World start to decline gradually from 2025 to below current export levels (60 Mtpa), as mines
close in the Central Basin, and are not replaced by as many mines opening in the Waterberg as under the other
scenarios. If exports are looked at on a 20 year rolling average rather than a 5 year rolling average, More of the
Same and Lags Behind maintain exports at around 90 Mtpa. between 2020 to 2040, whilst in At the Forefront
and Low Carbon World exports decline from 85 Mtpa to 75 Mtpa over this time.
The export trends are shown more clearly by looking at Figure 17 and Figure 18, which show the exports from
the Central Basin and Waterberg, respectively.
From Figure 17 it can be seen that exports from Central Basin rise as new dual-producing and export only mines
are brought on line, and then begin to decline as resources are mined out and power stations begin to close. If
looked at on a 20 year rolling average, the Central Basin sustains exports at around 75 Mtpa between 2015 and
2030 in all scenarios. Low Carbon World shows slightly higher exports at the end of the period than the other
scenarios. This is because early decommissioning of power stations under this scenario means that certain
projects supplying utility coal in the other scenarios (either as dual-producing mines or dedicated utility coal
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 27
supply) are no longer required under Low Carbon World. However, it is assumed that these projects would still
go ahead but as export only mines instead.
An important assumption affecting the predicted export volumes from the Central Basin is that non-Eskom
domestic demand stays at a relatively high and constant 19 Mtpa. This coal competes directly for low-grade
exports, thus exports could potentially be higher should domestic demand decline (this is not investigated under
any of the scenarios).
Turning to Figure 18, exports from the Waterberg increase from 2023 as the first power station post Medupi is
opened in More of the Same and Lags Behind. Thereafter dual product mines start to be opened and a steady
growth in exports is observed. At the Forefront shows modest growth in export production post 2023 as fewer
new power stations are built under this scenario than under More of the Same and Lags Behind. In Low
Carbon World export production from the Waterberg remains low as no further coal-fired power stations are built
after Medupi, and Matimba power station is decommissioned early towards the end of the period.
A very important assumption for the predicted growth in exports is thus the dependency on exports from the
Waterberg on securing a market for a utility coal stream, i.e. that all future Waterberg mines will be dual-
producing (along the lines of the only currently operating Waterberg mine). However, if exports from South Africa
are to be maintained at current levels (or to grow beyond these) further exploration and development is required
in the Waterberg so as to demonstrate the feasibility of export only mines. Export only mines would be required in
the Waterberg from 2030 in At the Forefront and Low Carbon World to keep infrastructure from becoming
stranded (i.e. to keep exports from declining below current levels). Furthermore, the levels of exports seen under
More of the Same and Lags Behind are dependent on the relatively conservative estimate of export fraction in
the dual-producing mines (only one scenario is applied for all new Waterberg mines: 8% high-grade exports and
30% low-grade utility coal). There is far higher export potential should future exploration of the Waterberg
suggest alternative product splits from its mines, such as the production of a low-grade export stream.
FIGURE 16: SOUTH AFRICAN COAL EXPORTS (FIVE YEAR ROLLING AVERAGE)
0
10
20
30
40
50
60
70
80
90
100
2010 2015 2020 2025 2030 2035 2040
Mtp
a
More of the same Lags behind At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 28
FIGURE 17: EXPORTS FROM CENTRAL BASIN FIGURE 18: EXPORTS FROM THE WATERBERG
3 IMPLICATIONS OF THE SCENARIOS
3.1 Resources and reserves
Remaining run-of-mine coal resources17
in the Witbank, Highveld and Ermelo coalfields is estimated to be around
12,000 Mt (combined reserves and resources across all three coalfields). Various internal industry reports and
expert opinion was used to categorise these remaining resources into four possible grades:
• High (> 24 MJ/kg), making up 4% of remaining resources
• Medium (22 to 24 MJ/kg), making up 26% of resources
• Low (20 - 22 MJ/kg), making up 40% of resources
• Very low (<20 MJ/kg), making up 30% of resources
ROM coal from the existing mines and projects in these coalfields were assigned to one of the resource grades.
The analysis is very approximate because estimates of resources are very uncertain and can differ substantially
between studies, largely because of what can be considered a minable resource, for example, whether resources
are adjusted for environmental considerations (e.g. wetlands), whether pillars from old underground workings are
included and whether the possibility of reworking fines and discard dumps is included (these factors are excluded
from the resource estimate used in the scenario models).
Decline in resources according to these resource grades up to 2040 is shown in Figure 19, Figure 20 and Figure
21 (with the two bottom grades combined). In all scenarios, the two top grades of resources are close to being
depleted over the period. There are still large volumes of lower grade resources, even though these resources
are more than halved over the time period. Low grade resource estimates are more extensive if the Vereeniging-
Sasolburg coalfield is included in the estimate.
Total ROM resource depletion in Central Basin coalfields is shown in Figure 22. All four scenarios show very
similar profiles as they are fed by the same set of existing mines and projects.
17 Resources here should be interpreted as resources and reserves, i.e. the total coal remaining that can be viably extracted.
0
10
20
30
40
50
60
70
80
90
2010 2015 2020 2025 2030 2035 2040
Mtp
a
More of the same Lags behind
At the forefront Low carbon world
0
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20
30
40
50
60
70
80
90
2010 2015 2020 2025 2030 2035 2040
Mtp
a
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At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 29
Although rather approximate, this top-down analysis of remaining resources seems to tie in fairly well with the
bottom-up analysis conducted by identifying all potential projects and minable deposits remaining in the Central
Basin. If the bottom-up analysis is comprehensive and all potential projects have managed to be captured, then
assuming that all these projects are brought on line over the period 2010-2040, as is done in all scenarios,
should leave very few (if any) deposits remaining to be exploited. This seems to be the case, with the top-down
analysis showing high and medium quality resources dwindling close to zero by 2040. Furthermore, whilst plenty
of low-grade resources remain in the Central Basin at 2040 (5,000+ Mt), these are not currently earmarked for
development because of quality, environmental and/or cost constraints.
Resources in the Waterberg coalfield are understood to be very extensive, and an indicative value of 45,000 Mt
run-of-mine resources in 2010 is used in the analysis. The total run-of-mine resource depletion in the Waterberg
coalfields is shown in Figure 23. The trend is as expected: for More of the Same and Lags Behind there is a
heavy power station build post 2025, so the resources begin to decline rapidly after that year. At the Forefront
and Low Carbon World are less coal intensive, so the decline in resources is less rapid. The resource base of
the Waterberg coalfield is thought to be so large that even with the considerable coal consumption of the high-
coal scenarios, the remaining resources are still very substantial.
FIGURE 19: DECLINE IN HIGH GRADE (> 24 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD AND
ERMELO COALFIELDS
0
100
200
300
400
500
600
2010 2015 2020 2025 2030 2035 2040
Mt
More of the same Lags behind At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 30
FIGURE 20: DECLINE IN MEDIUM GRADE (22 - 24 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD
AND ERMELO COALFIELDS
FIGURE 21: DECLINE IN LOW GRADE (< 22 MJ/KG) ROM RESOURCES IN WITBANK, HIGHVELD AND
ERMELO COALFIELDS
0
500
1,000
1,500
2,000
2,500
3,000
3,500
2010 2015 2020 2025 2030 2035 2040
Mt
More of the same Lags behind At the forefront Low carbon world
0
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2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
2010 2015 2020 2025 2030 2035 2040
Mt
More of the same Lags behind At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 31
FIGURE 22: DECLINE IN RUN-OF-MINE COAL
RESOURCES IN CENTRAL BASIN
FIGURE 23: DECLINE IN RUN-OF-MINE COAL
RESOURCES IN THE WATERBERG
3.2 Implications of the electricity generation build plans
The total new installed capacity needed in At the Forefront and Low Carbon World (98,706 MW net max and
114,359 MW net max, respectively) is higher than in More of the Same and Lags Behind (63,712 MW net max
and 74,724 MW net max, respectively) to meet the same electricity demand projection. The difference is due to
the lower capacity and availability factors for renewable energy technologies, which are used more extensively in
At the Forefront and Low Carbon World. A further contributing factor to increased new build requirement in
Low Carbon World is the earlier retirement of coal-fired power stations post 2030 than in the other scenarios,
which then need to be replaced during the analysis period. The overall build in More of the Same is higher than
that in Lags Behind. The higher build requirement is due to the lower efficiency of supercritical power stations
built in More of the Same than the ultra-supercritical power stations built in Lags Behind – although this
difference is offset somewhat by the fact that certain of the existing power stations operate to beyond the
analysis period in More of the Same but are decommissioned in Lags Behind, and hence need to be replaced
in Lags Behind.
Nuclear power stations require a lead time of nine to ten years, due primarily to the requirements for careful site
selection, public consultation, sourcing of funding and provisions for safety. Under Low Carbon World, the first
nuclear power station is to come on line in 2022, and At the Forefront in 2023, suggesting that it may already
almost be too late to achieve these build plans. Coal-fired power stations have somewhat shorter lead times, of
about eight years. Failing to begin planning with sufficient lead times, particularly for coal and nuclear power
stations, will result in the technologies not being able to be brought on line in time, and the gap needing to be
made up by alternative technologies which have shorter lead times, including gas and some renewable
technologies, such as wind.
The renewables and nuclear builds under At the Forefront and Low Carbon World are ambitious and would
require investment in local manufacturing capacity and skills development in the very short term. Low Carbon
World in particular assumes a substantial roll out of concentrated solar power (CSP) and wind power from 2017
onwards. Given that CSP technology is still in its infancy in South Africa (with 100 MW demonstration plants
being discussed at the time of writing in 2012), the achievement of this CSP build requires rapid technology
advancement. Failing to achieve this level of advancement will require the gap to be filled by alternative
technologies – once again likely to be gas and wind, which have shorter lead times.
0
5,000
10,000
15,000
2010 2015 2020 2025 2030 2035 2040
Rem
ain
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es [
Mt]
More of the Same Lags Behind
At the Forefront Low Carbon World
0
10,000
20,000
30,000
40,000
50,000
2010 2015 2020 2025 2030 2035 2040
Rem
ain
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Mt]
More of the Same Lags Behind
At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 32
Technological and economic challenges associated with CCS
A number of challenges associated with the roll-out of CCS technology that is installed under Lags Behind and
Low Carbon World need to be considered. Capital and operating costs are high; plant efficiency is decreased
and hence fuel usage increases substantially; water requirements are high and the technology is immature (at
least in terms of integrating capture, transport and storage on full-scale plants). Key issues that need to be
resolved for the successful application of CCS in South Africa include:
• Resolution of regulatory and liability matters associated with carbon capture, piping and storage.
• Accessing the substantial funding required to install CCS technologies, the scale of which is
shown in Section 3.3.1.
• Fully determining the implications of high piping infrastructure and pumping costs due to the
distant location of CCS sites relative to power stations and coal resources.
• Demonstrating the long-term stability of CO2 in the storage sites.
• Weighing up the investment in CCS against the other socio-economic imperatives that the
government is required to deal with.
• Overcoming the need for skills for all aspects of CCS (design, operation, maintenance),
particularly if the technology is pursued extensively globally and skills are in global demand.
• Advancing technologies to reduce water required for cooling of CCS.
3.3 Economic implications of the scenarios
Economic implications of the scenarios are considered in terms of:
• Electricity generation infrastructure investment and generation cost
• Revenues associated with local sales and export sales of coal
• Impact on competitiveness
3.3.1 Electricity generation infrastructure investment and electricity generation cost
Electricity build plans were analysed across the different scenarios to ascertain annual investment requirements;
and average electricity generation cost.
The annual investment requirement represents the capital that needs to be raised to fund new build, either from
local or global funders. It is calculated by determining the total investment required for each power station (in
2010 Rands), and spreading the investment over the years assumed to be required for construction of the power
station. The investment spread was obtained from the SNAPP power systems model developed by the Energy
Research Centre at the University of Cape Town18
.
Average electricity generation cost per technology is calculated as the sum of annualised cost of capital (i.e.
spread of capital cost over the life of plant) for each technology, fixed and variable O&M costs, fuel costs as well
as an environmental levy on electricity from non-renewable resources. The costs of carbon transport and storage
are not included in the calculation. The electricity generation cost presented is indicative and is used as a proxy
for electricity price, as a variety of other factors contribute to determining the ultimate price paid for electricity,
18 Energy Research Centre, UCT (2012), Sustainable National Accessible Power Planning. Available online:
http://www.erc.uct.ac.za/Research/Snapp/snapp.htm, accessed August 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 33
such as the costs of transmission and distribution and utility operational costs, which are not modelled in the
study. Imported hydro and imported coal are excluded from the calculation of electricity generation cost as they
are not built in South Africa, and the price paid by South Africa will not necessarily be linked to the cost of
generation.
Model input data to calculate generation infrastructure investment and electricity
generation cost
The data required to calculate the generation infrastructure investment and electricity generation cost includes
capital and O&M costs, the impact of technology learning on capital cost, the phasing in of capital spend in the
years leading up to the commissioning of the power station, fuel costs and the environmental levy.
Capital and O&M costs (in 2010 Rands) were extracted from the promulgated IRP2010, and other literature, as
shown in Table 14.
TABLE 14: 2010 CAPITAL AND O&M COSTS
Technology Overnight
capital cost [R/kW net
max]
Fixed O&M
[R/kW net max/a]
Variable
O&M [R/MWh
SO]
Reference
Existing large coal (subcritical)
N/A 199 8.18 SNAPP model for power generation developed by the Energy Research Centre at UCT
19
Existing small coal (subcritical)
N/A 275 8.18 SNAPP model for power generation developed by the Energy Research Centre at UCT19
Supercritical PF 15,470 348 36.30 IRP2010
Supercritical PF with FGD
17,785 455 44.40 IRP2010
Ultra-supercritical PF
17,931 348 36.30 IEA ETP20
suggests a ratio of capital costs of ultra-
supercritical to supercritical of 2,550: 2,200. This ratio is
applied to the supercritical PF capital costs with no CCS or FGD from IRP2010. For O&M costs, the MIT study on the future of coal
21 cites various studies on
O&M costs of SC and USC. The average values for SC and USC are almost identical, although there is variability between studies. On this basis, the fixed and
variable O&M costs were assumed to be the same for USC and SC.
Ultra-supercritical PF with FGD
20,614 455 44.40 The IEA ETP20
ratio of capex of USC to SC was
assumed to apply in scaling to SC with FGD to USC with FGD. For O&M costs, the MIT study
21 reports on
various studies on O&M costs of SC and USC power
stations. Average values for SC and USC are almost identical, although there is variability between studies. The same was assumed to hold for supercritical with FGD and ultra-supercritical with FGD.
Ultra-supercritical
PF with CCS and FGD
32,983 778 75.92 The IEA ETP 2012 ratio of capex of USC to SC was
assumed to apply in scaling to SC with FGD to USC
with FGD. Hamilton et al22
suggests that a multiplier of 1.6 times be applied to the capex cost of supercritical PF without CCS to account for the cost of CCS
19 Energy Research Centre, UCT (2012), Sustainable National Accessible Power Planning. Available online:
http://www.erc.uct.ac.za/Research/Snapp/snapp.htm, accessed August 2012. 20 International Energy Agency (2012), Energy Technology Perspectives 2012. 21 MIT (2007), The Future of Coal, Massachusetts Institute of Technology, ISBN 978-0-615-14092-6 22 Hamilton, M, Herzog, H, Parsons, J 2009, ‘Cost and U.S. public policy for new coal power plants with carbon capture and sequestration’, Energy
Procedia vol. 1, pp 4487-4494.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 34
Technology Overnight
capital cost
[R/kW net max]
Fixed O&M
[R/kW net max/a]
Variable
O&M
[R/MWh SO]
Reference
equipment. The same factor was assumed for the cost of adding CCS to USC. For O&M, the MIT study
21
suggests that a USC with CCS has, on average, O&M costs of 1.71 times that without CCS. The multiplier of 1.71 was applied to fixed and variable O&M costs of SC with FGD (given that average O&M costs for SC and USC are almost identical as discussed above). Note that the cost given here excludes the costs of
pipelines, transportation and sequestration. However, the impact of the cost of transportation and sequestration on electricity generation price
has been estimated to be R 2.02 per tonne of CO2 captured and is explored as a sensitivity.
Fluidised bed with FGD
16,540 404 99.10 IRP2010
OCGT 3,955 70 0 IRP2010
CCGT 5,780 148 0 IRP2010
Nuclear 26,575 0 95.20 IRP2010
Landfill/small hydro 3,508 99 22.22 Own calculations based on landfill figures in IRP2010. Assumes small hydro comes with negligible costs.
Wind 14,445 266 0 IRP2010
CSP parabolic 50,910 635 0 IRP2010
Solar PV 20,805 208 0 IRP2010
Pumped storage 7,913 123 0 IRP2010
Cogeneration 21,248 436 0.13 NERSA consultation paper on COFIT23
, pg 19. Figures used for coal CHP. Exchange rate = R 8/$.
UCG-CCGT 9,973 148 659 In the absence of local cost data, this data is based on a US study
24. Capital costs are for an oxygen-fired
UCG plant coupled with a combined cycle gas turbine. The fixed O&M costs is for a CCGT plant, the O&M costs associated with the UCG are considered fuel costs as per the cited study.
Retrofitting CCS to Medupi and Kusile
17,920 778 75.92 Cost estimates for retrofitting presented in the literature are highly variable, depending on the power station technology, amount of space available etc. The figure here is from a single 2001 study cited in the MIT study
25. The cost was escalated to 2010 values using
the Chemical Engineering Plant Cost Index (1.4) and converted to Rands using an exchange rate of R 8/$. The cost of running a supercritical PF with FGD and CCS is assumed to be 1.71 times that without CCS, as per the MIT study. Note that the cost here excludes that of pipelines, transportation and sequestration as discussed below.
Retrofitting FGD to Medupi
1,385 As per Supercritical
PF with FGD
As per Supercritical PF with FGD
An Engineering News article in 201026
suggests that it would cost R 6 billion to add FGD to Medupi which has a net maximum capacity of 4,332 MW. This figure is used here.
23 NERSA consultation paper on COFIT, pg 19. Figures used for coal CHP. Exchange rate = R 8/$, available online at http://www.nersa.org.za/Admin/Document/Editor/file/Electricity/Consultation/Documents/NERSA%20Consultation%20Paper%20Cogeneration%20Regulatory%20Rules%20and%20Feed-In-%20Tariff.pdf, accessed November 2012. 24 IU (2011) Viability of Underground Coal Gasification with Carbon Capture and Storage in Indiana. Prepared by the School of Public and Environmental Affairs, Indiana University (Submitted May 4, 2011). 25 MIT (2007), The Future of Coal, Massachusetts Institute of Technology, ISBN 978-0-615-14092-6 26 http://www.engineeringnews.co.za/print-version/medupi-units-to-undergo-air-quality-retrofit-from-2018-onwards-2010-01-22
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 35
All operating costs are indicated in the IRP2010 to include the cost of sorbent (in the case of technologies fitted
with FGD), and are assumed to include the cost of water. It is not possible to isolate either the sorbent or water
costs from the IRP study, and hence it cannot be ascertained whether the price trajectories for these inputs are
appropriate. Of the costs listed in the table, the highest uncertainty exists around the costs of CCS, and those of
new ultra-supercritical power stations. All data from international references and have not been adjusted to
account for costs of construction in South Africa, which adds further uncertainty.
Fuel costs were included as follows:
• For coal supplied by existing mines to Eskom power stations, the cost of fuel in 2010 Rands was
based on information presented by Eskom. The price for OCGT, CCGT and nuclear was
extracted from the IRP2010, as shown in Table 15. Cogeneration costs were extracted from
alternative reference sources as shown. No escalation in fuel costs is assumed in the modelling
for calculating generation costs, as per the IRP assumptions.
• For new power stations as well as existing Eskom power stations supplied from new mines, the
cost of coal was determined by calculating the average price at which individual mines would
have to sell coal to Eskom in order to achieve an IRR of 10%, taking into account the cost of
capital to produce the different coal qualities required by Eskom (including mine establishment
costs and costs of single or multiple stage washing plants), production costs, and the revenues
achieved from exporting coal. It is recognised that the debate about an appropriate rate of return
for mining houses supplying coal to Eskom is on going.
TABLE 15: FUEL COSTS IN 2010 RANDS
Technology Fuel cost
Coal for existing power stations supplied by existing mines
R 205.00 per tonne
Discards for fluidised bed combustion Assumed to be zero
OCGT R 2,385 per MWhSO
CCGT R 462.40 per MWhSO
Nuclear R 68.18 per MWhSO27
Cogeneration R 163.4 per MWhSO28
The costs of operating power stations equipped with CCS as indicated in Table 14 exclude capital and operating
costs associated with pipelines, transportation and storage. Various studies internationally have explored these
cost implications. A study by McKinsey29
in 2008 suggested that for early commercial CCS projects, of a total
cost of sequestration of ! 35 – 50 per tonne CO2 sequestered, ! 4 – 6 per tonne is associated with transport
(with the ! 6 per tonne upper estimate referring to offshore transport), and a further ! 4 – 12 per tonne with
storage. Capture thus represents to the order of two-thirds of the costs. These figures account for both capital
and operating costs. Transport distances considered in that study were to the order of 200 – 300 km. In South
27 IRP 2010 suggests a fuel cost of R 6.25/GJ. Assuming a conversion efficiency of 33%, this figure is calculated as 6.25*3600/1000/0.33 28 NERSA consultation paper on COFIT, pg 19. Figures used for coal CHP. Exchange rate = R 8/$. http://www.nersa.org.za/Admin/Document/Editor/file/Electricity/Consultation/Documents/NERSA%20Consultation%20Paper%20Cogeneration%20Regulatory%20Rules%20and%20Feed-In-%20Tariff.pdf 29 McKinsey & Company (2008) Carbon Capture and Storage: Assessing the Economics, available online at http://www.mckinsey.com/clientservice/ccsi/pdf/ccs_assessing_the_economics.pdf, accessed November 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 36
Africa, where storage sites are located offshore and power stations in The Central Basin or the Waterberg, the
longer pumping distances will result in higher transport costs.
A final cost included is that of the environmental levy currently charged on electricity generated from non-
renewable resources. The levy started at 2c per kWh in July 2009. This was escalated to 2.5c per kWh in July
2011 and to 3.5c per kWh in July 2012 (all in nominal terms). For the purposes of modelling, it was assumed that
the levy continues to increase at 1c/kWh/a in nominal terms. The levy can be converted to real terms using a
discount factor of 6%. Note that the impact of the proposed carbon tax on generation cost was not explored as
part of this study.
Although costs of CCS were not included in the results, to provide a reference point it is suggested the upper
ends of the cost estimates could hold in South Africa (! 50 per tonne CO2 sequestered in 2008). Capture costs
are covered by the costs shown in Table 14, and transport and sequestration account for around ! 18 per tonne.
Inflating these figures at 6% p.a. from 2008 to get to 2010 values, and using a Rand/Euro exchange rate of 10 to
convert to Rands, this gives a 2010 cost of around R 202 per tonne CO2 sequestered for transport and
sequestration.
Technology learning
Technology learning will bring down the overnight capital costs of renewable and third generation nuclear
technologies. For the period 2010 to 2030, learning rates presented in the IRP2010 are used. For the period
2030 to 2040, it is assumed that the trend in learning observed between 2025 and 2030 continues. UCG-CCGT
is assumed to follow the IGCC technology learning curve.
FIGURE 24: IMPACT OF TECHNOLOGY LEARNING ON OVERNIGHT CAPITAL COSTS OF RENEWABLES
AND NUCLEAR (R/kW)
Supercritical PF power stations with FGD, FBC power stations and gas technologies are assumed to be mature
and costs do not change over time. The impact of technology learning on the costs of ultra-supercritical PF power
stations was not included, due to uncertainties associated with their costs and a lack of available data to develop
similar trajectories.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
2010 2015 2020 2025 2030 2035 2040
Co
st
rela
tive t
o 2
010
CCS Nuclear Wind CSP Solar PV UCG-CCGT
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 37
Results and analysis: electricity generation infrastructure investment cost and
electricity generation cost
Annual investment costs are shown in Figure 25 to Figure 28, while the indicative electricity generation cost is
shown in Figure 29 to Figure 32. The drop in costs at the end of the time period (from about 2035 onwards) on
Figure 25 to Figure 28, indicated by the shaded area, is attributed to the fact that the models only run to 2040,
and hence no upfront capital for plant built from 2041 onwards is accounted for. Hence this drop is a modelling
anomaly, and should not be interpreted literally. Similarly, generation costs do not take into account recovery of
capital for new build post 2040.
In interpreting generation costs, it is important to recognise that generation cost is not the same as
electricity price. Generation cost includes an allowance for capital cost of new build only (and excludes
depreciation of existing capital which is consistent across scenarios), O&M, fuel costs and an
environmental levy on electricity generated from fossil fuel. It thus excludes transmission and
distribution, CCS transport and sequestration and other costs typically taken into account in determining
electricity price.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 38
FIGURE 25: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (LAGS BEHIND)
FIGURE 26: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (LOW CARBON WORLD)
FIGURE 27: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (MORE OF THE SAME)
FIGURE 28: ANNUAL INVESTMENT IN ELECTRICITY GENERATION CAPACITY (AT THE FOREFRONT)
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Investm
en
t [R
millio
n]
Coal (excl. imports) Nuclear Renewables (incl. imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Investm
en
t [R
millio
n]
Coal (excl. imports) Nuclear Renewables (incl. imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Inv
estm
en
t [R
millio
n]
Coal (excl. imports) Nuclear Renewables (incl. imports) Gas Other
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Inv
estm
en
t [R
millio
n]
Coal (excl. imports) Nuclear Renewables (incl. imports) Gas Other
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 39
FIGURE 29: INDICATIVE ELECTRICITY GENERATION COST (LAGS BEHIND) FIGURE 30: INDICATIVE ELECTRICITY GENERATION COST (LOW CARBON WORLD)
FIGURE 31: INDICATIVE ELECTRICITY GENERATION COST (MORE OF THE SAME)
FIGURE 32: INDICATIVE ELECTRICITY GENERATION COST (AT THE FOREFRONT)
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
2010 2015 2020 2025 2030 2035 2040
To
tal g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
Coal Nuclear Renewables Gas Other
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
2010 2015 2020 2025 2030 2035 2040
To
tal g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
Coal Nuclear Renewables Gas Other
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
2010 2015 2020 2025 2030 2035 2040
To
tal g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
Coal Nuclear Renewables Gas Other
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
2010 2015 2020 2025 2030 2035 2040
To
tal g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
Coal Nuclear Renewables Gas Other
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 40
The total capital investment, expressed as 2010 Rands, over various periods is shown in Table 16.
TABLE 16: COSTS OF BUILD PLANS (R BILLION)
2010-2015 2016-2020 2021-2030 2031-2040* Total
More of the Same
140 120 400 270 930
Lags Behind 140 120 480 500 1,240
At the Forefront 220 210 580 580 1,590
Low Carbon World
260 540 650 610 2,060
* Note that the investment during this time period excludes capital cost of infrastructure build required post 2040
More of the Same offers the lowest requirement for capital investment over the entire period, for the continued
building of supercritical power stations. The substantial capital cost implications of fitting CCS to new power
stations built from 2034 onwards in Lags Behind is highlighted by the figures in Table 16. This results in the
capital requirement for the 2031-2040 period being the highest of all four time periods for this scenario, and
accounts for the substantially higher costs of Lags Behind relative to More of the Same in the 2031-2040
period.
The total upfront capital expenditure associated with pursuing an electricity build plan that relies primarily on
renewables and nuclear under Low Carbon World is substantial. Notable here are the substantial investment
costs required for solar CSP that is brought on line in 2017 to 2021, causing the sharp peak observed in Figure
26, and the high capital costs associated with nuclear. It is highlighted that by 2031, when more solar CSP
begins to be brought online, the technology learning as shown in Figure 24 brings down the overnight costs of
this technology by almost 30% between 2017 and 2040. What this suggests is that using an alternative
technology to CSP (such as CCGT if the gas is available or wind) between 2017 and 2021 would bring down the
overall cost associated with Low Carbon World substantially.
On the other hand, a number of considerations need to be taken into account when interpreting this data, which
could contribute to the capital investment costs for At the Forefront and Low Carbon World as shown
representing an underestimate of what will likely be seen in practice. Firstly, the cost of new transmission
infrastructure is excluded from the analysis. Solar technologies will likely be located in the Northern Cape where
the solar resource is highest, but where there is limited existing grid infrastructure. Similarly, nuclear power
stations will likely be at the coast, so as to allow the use of seawater for cooling, thus requiring grid infrastructure
to transmit power to the inland centres of economic activity. A second factor, in Low Carbon World is that a high
renewables contribution to the grid requires additional infrastructure to manage grid stability. Thirdly, more recent
evidence suggests that the capital investment numbers would be different to those used in IRP2010, with the
costs of some renewables being lower and the cost of building nuclear being substantially higher – with the
impact of the higher cost of nuclear likely pushing the overall investment cost up. Finally, the costs of nuclear
waste management, liability, insurance and plant decommissioning are excluded – these will be substantial.
Although these will only be incurred post 2040, provision needs to be in for these costs in advance.
Moving on to total generation cost, which is different to electricity price in that it includes only the cost of local
generation of electricity and excludes the costs of imports, transmission and distribution, as well as the costs of
CO2 pumping and sequestration; More of the Same demonstrates the lowest overall generation costs starting
from about 21 cents per kWh in 2010 and rising to about 55 cents per kWh in 2040. The increased cost of
generation is attributed primarily to the cost of new generation infrastructure. The impact of cleaner coal
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 41
technologies can be seen by comparing More of the Same and Lags Behind. These two scenarios are similar
in terms of generation cost to just after 2030. The additional costs associated with ultra-supercritical PF
technologies is off set to some measure by the higher efficiency of ultra-supercritical as compared to supercritical
technologies used in More of the Same. Post 2034, however, when all new power stations are fitted with CCS
under Lags Behind, the cost of electricity generation increases significantly, ending about 13 cents higher by
2040 under Lags Behind as compared to More of the Same. The cost of the diversified mix built under At the
Forefront is lower than the coal-intensive build under Lags Behind, ending at 66 cents per kWh in 2040. Finally,
the electricity generation cost in 2040 is 14% higher under Low Carbon World than At the Forefront, due to the
cost of renewables and nuclear capacity that is built. However the generation figures for At the Forefront and
Low Carbon World need to once again be considered under estimates for the reasons given in the previous
paragraph.
Access to global funding
The four scenarios differ in terms of both the level of funding required for building of new infrastructure, and the
likely availability of funding from global sources:
• More of the Same requires the lowest level of funding on an annual basis. Given that coal
continues to be pursued as a primary energy source globally, there will be limited pressure on
international funders to move away from funding coal-fired power stations. As such, access to
funding is not expected to be a significant issue. The reduction in the level of sulphur dioxide
emissions from coal-fired power stations using a sorbent could be seen to be a prerequisite for
access to funding as has been observed already with loans to South Africa; the installation of
FGD for new PF and direct sorbent injection for FBC has been accounted for in the costing of the
build plans to account for this requirement.
• Funding requirements for Lags Behind are of a similar magnitude to those for More of the
Same, with the difference being due to installation of ultra-supercritical PF in the former and
supercritical in the latter. This is the case until the introduction of Carbon Capture and Storage
onto power stations built from 2034 onwards, at which point the cost of new power generation
increases significantly. As the remainder of the world has moved away from coal as a primary
energy source while South Africa continues to use coal, access to funding is likely to be a
significant challenge. The introduction of CCS would, however, need to be achieved through
access to international funding sources for greenhouse gas mitigation.
• Under At the Forefront, South Africa will be seeking funding for diversification of electricity
generation infrastructure, while the rest of the world shows limited activity in this regard. Access
to funding for nuclear and renewables could thus be challenging.
• Under Low Carbon World, the world moves away from coal-fired power towards nuclear and
renewables, and strong support is offered globally for this transition. The significant funding
required for CSP in the 2015-2020 period mentioned previously may, however, represent a
challenge if developed countries do not yet have mechanisms in place to provide this support by
then. It is recognised that the investment requirement for this transition is nonetheless very high,
and there could be competition for financial support from other developing countries also
undergoing the transition.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 42
3.3.2 Coal price and revenue from coal sales
Revenue from local and export sales were used as two proxy indicators of contribution of the coal value chain to
the economy. These indicators were calculated by multiplying tonnages of coal by associated selling price (in
2010 Rands).
Local coal prices
As stated previously, coal sold to Eskom by mines that are already in existence is assigned an average price of
R 205.00 per ton in 2010, based on information provided by Eskom. For new mines, the price of coal was
calculated as being that which gave a return of investment of 10%, taking into account the cost of capital to
produce the different coal qualities required by Eskom (including mine establishment costs and costs of single or
multiple stage washing plants), production costs, and the revenues achieved from exporting coal.
Assumptions made to calculate coal prices are shown in Table 17 to Table 19, with the average values for the
Central Basin used in the models for those mines. Sales revenues for local metallurgical coal and non-Eskom
domestic thermal coal have not been included in the models.
TABLE 17: MINE ESTABLISHMENT COSTS (R/TONNE CAPACITY ROM)
Waterberg Central Basin
Surface Surface Underground Average
Mine 235 1,200 1,000 1,100
Single stage wash plant N/A 160
Multi-stage wash plant 230 200
Source: SACRM Expert Group (2013).
TABLE 18: COST OF PRODUCTION EXCLUDING TRANSPORT AND PORTS (R/TONNE)
Waterberg Central Basin
Production cost 56 225
Source: SACRM Expert Group (2013).
TABLE 19: COST OF TRANSPORT OF EXPORT PRODUCT FROM MINE TO PORT (R/TONNE)
Destination Transport cost
Waterberg to RBCT 258, rising to 308 in 2015
to account for cost of building new rail line from
the Waterberg
Mpumalanga to RBCT 126
Waterberg to Central Basin/Vereeniging
132
Port costs 15
Source: Average costs calculated from data presented for individual mines by Woodmac, and McGeorge, N. (2013), Personal Communication.
The five year rolling average price of coal sold to Eskom calculated using this approach is shown in Figure 33. As
identified above, coal supplied by existing contracts remains at R 205 per tonne over the analysis period, and
hence the steady growth in price is attributed to coal supplied through new mines supplying new power stations,
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 43
as well as existing power stations in excess of existing contracts. It is clear that the prices of coal sold to Eskom
will grow steadily under all four scenarios. The higher price of coal in Low Carbon World as compared to the
other scenarios is due to the fact that the under the model assumptions Low Carbon World requires
substantially less coal for power generation than the other scenarios, and a very much smaller proportion of this
is supplied from the Waterberg. Waterberg coal is substantially cheaper than Central Basin coal, bringing down
the average under the other three scenarios.
FIGURE 33: FIVE YEAR ROLLING AVERAGE PRICE OF COAL SOLD TO ESKOM
Coal export prices
Trajectories for export selling prices of a 27 MJ/kg export product were set as follows:
• More of the Same and At the Forefront are those in a world in which demand for export coal
remains high and hence coal prices continue to grow. Here export prices are assumed to follow
the trajectory proposed in the IEA “current policies” scenario to 2020, the Woodmac FOB Atlantic
price projection to 2030, and are then assumed to remain flat thereafter in the absence of any
projections.
• Lags Behind follows the coal prices as projected under the IEA Energy Technology
Perspectives’ New Policies scenario, representing a world which makes some progress in
moving away from coal, and takes account of global policy commitments already made in the
form of national pledges to reduce greenhouse gas emissions under the Copenhagen Accord.
The IEA projections are to 2035, prices are assumed to remain flat thereafter in the absence of
further projections.
• Low Carbon World follows the IEA 450 Scenario, which assumes that the world achieves
extensive policy implementation to achieve the upper estimate of greenhouse gas reductions,
with the aim of limiting atmospheric concentrations of CO2e to 450 ppm and global temperature
rise to 2°C. The IEA projections are to 2035, prices are assumed to remain flat thereafter in the
absence of further projections.
The resulting price trajectories are shown in Figure 35.
200
220
240
260
280
300
320
340
360
2010 2015 2020 2025 2030 2035 2040
Co
al p
rice [
R/t
]
More of the Same Lags Behind At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 44
FIGURE 34: PRICE TRAJECTORIES FOR 27 MJ/KG EXPORT PRODUCT
The prices of other thermal export products were calculated by calculating the ratio of current export prices to the
27 MJ/kg product as shown in Table 19. These ratios were assumed to remain fixed throughout the analysis
period. Metallurgical coal was priced at US$209 per tonne in 2010 terms30
.
TABLE 20: EXPORT PRICES OF DIFFERENT GRADES OF COAL
Product 2010 price
[US$/tonne]
Ratio of current price to that of 27 MJ/kg product
Low CV exports (23.5 MJ/kg) 64 0.71
Medium CV exports (25 MJ/kg) 75 0.83
High CV exports (27 MJ/kg) 90 1.00
Source: McGeorge, N. (2012), Personal Communication.
Results and analysis: local and export sales revenues
The prices discussed above were used in the calculation of electricity generation cost, as presented in Section
3.3.1. Export sales revenue and local sales revenue under the four scenarios are shown in Figure 35 and Figure
36. Under all of the scenarios, the contribution of thermal and metallurgical coal exports to bringing in foreign
revenue grows until 2030, bringing in almost R 120 billion per annum by 2030 in More of the Same and
R 80 billion in Low Carbon World (in 2010 Rands). Thereafter, however, the export revenue declines under all
of the scenarios. These results do, however, need to be understood in the context of the modelling assumptions
made in predicting future export volumes (see section 2.4), and particularly the assumption that no export only
mines are opened in the Waterberg. Particularly under At the Forefront and Low Carbon World, this stresses
the need for increased exploration of the Waterberg to determine the feasibility of export only mines in that
coalfield should South Africa wish to continue to ensure that coal contributes to earning foreign revenue. The
scenario models only implement one Waterberg mine configuration – that of a small stream of high-grade exports
and a large stream of low-grade utility coal. Export revenues could potentially be very much higher in More of
30 McGeorge, N. (2012), Personal Communication.
0
20
40
60
80
100
120
140
160
180
2010 2015 2020 2025 2030 2035 2040
$/t
More of the Same/Lags Behind At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 45
the Same and Lags Behind should future development of the Waterberg move towards higher volumes of
lower-grade exports and/or export only mines.
FIGURE 35: LOCAL SALES REVENUE (ESKOM COAL ONLY)
FIGURE 36: EXPORT SALES REVENUE (METALLURGICAL AND THERMAL COAL)
3.3.3 Global competitiveness
The implications of following the different scenarios for South Africa’s global competitiveness can be qualitatively
described as follows:
• Under More of the Same, South Africa remains competitive globally. There is no pressure to
reduce dependence on coal, and markets and prices for coal exports remain strong. Electricity
generation cost remains relatively low, and hence electricity price will remain low, enabling
manufacturing to be competitive.
0
10
20
30
40
50
60
70
2010 2015 2020 2025 2030 2035 2040
Lo
cal sale
s r
even
ue [
R b
illio
n]
More of the Same Lags Behind At the Forefront Low Carbon World
0
20
40
60
80
100
120
140
2010 2015 2020 2025 2030 2035 2040
Exp
ort
reven
ue [
R b
illio
n]
More of the Same Lags Behind At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 46
• Under Lags Behind, South Africa’s export markets could be penalised due to the continued coal
intensity of the economy, given the global drive away from coal towards lower carbon energy
sources. This penalty could be in the form of border tax adjustments on export products.
Electricity generation cost also remains low initially, but grows as CCS is introduced. South
Africa’s manufacturing sector consequently becomes increasingly non-competitive in high export
and energy intensive sectors.
• Under At the Forefront, South Africa does not gain any global competitiveness benefits from
diversification of its supply, except in the case of trade with a select few countries that continue
to pursue a low carbon trajectory. Electricity generation cost is ultimately comparable to Lags
Behind.
• Under Low Carbon World, South Africa’s efforts to reduce greenhouse gas emissions ensures a
place in the global export markets, as the world decarbonises. Electricity generation costs are
high, potentially resulting in uncompetitive energy intensive industries.
3.3.4 The cost of climate adaptation
It is widely accepted that the world is going to experience the impacts of climate change due to increased levels
of greenhouse gas emissions in the atmosphere from human activities. Such impacts as those associated with
extreme weather events (floods, droughts and heat waves), as well as changes in the long-term average climate
are projected to occur. Impacts include those on water resources, agriculture (and hence food security), forestry,
human health etc.
There are substantial costs associated with adapting to climate change impacts. Examples include costs of new
infrastructure, changing agricultural practices, protecting biodiversity, protecting coastlines and improving
resilience of rural and urban communities. Addressing food security issues, particularly in the poorer, least
developed areas, represents a substantial challenge for the country, and may require high levels of government
support.
The extent of climate change, the consequent impacts and the associated costs, including those for the coal
value chain, depend largely on global efforts at mitigation of greenhouse gas emissions, and less so on the
greenhouse gas emissions trajectory followed by South Africa. This is due to South Africa being a relatively small
emitter as compared to the world’s major emitters. On this basis, impacts and the consequent adaptation costs
are expected to be lower in Low Carbon World and Lags Behind, where global action is taken on climate
mitigation, than they are in More of the Same and At the Forefront, where greenhouse gas emissions continue
unabated. The timing of action is critical to determining the scale of impacts and adaptation costs: early action
may imply a greater upfront cost, but will reduce adaptation requirements down the line. Delayed action will in
turn result in a need for greater investment in adaptation and in dealing with the costs of impacts.
It is recognised that estimating the actual costs of impacts and adaptation requirements is challenging, with
requirements and costs being highly localised.
3.4 Energy Security
Energy security refers to the ability to maintain uninterrupted availability of a country’s main energy sources at an
affordable price. Two key factors are suggested to be important in this regard, being reliant on local resources as
opposed to energy imports, and technology related considerations.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 47
3.4.1 Reliance on local resources versus energy imports
Electricity-related imports include imported gas, hydropower and coal-fired power (from Botswana and
Mozambique), while liquid fuels-related imports include crude oil and gas for GTL. More of the Same and Lags
Behind offer the greatest security for electricity provision in this regard, as the overwhelming majority of
electricity is supplied by coal from local resources. A small amount of imported gas, hydropower and coal-fired
power are found in the mix, but this is suggested to be insufficient to impact on domestic energy security. At the
Forefront performs similarly to More of the Same and Lags Behind, although there is an additional 1,150 MW
of imported hydro and 300 MW of imported coal-fired power in At the Forefront. Low Carbon World considers
a somewhat higher reliance on gas (6,000 MW versus 3,000 MW in the other scenarios). This gas may be
imported, and so may offer less security. In general, however, the difference between the scenarios in terms of
gas and electricity imports is suggested not to be high enough to be of considerable concern to the country.
Having said this, Low Carbon World and to a lesser degree At the Forefront build a number of new nuclear
power stations. At present, although uranium is mined locally, processed nuclear fuel is imported from overseas,
which is less desirable from an energy security point of view. Increased local fuel processing would help to
overcome this concern.
In terms of liquid fuels supply, building of two new CTL plants under More of the Same will help to reduce
reliance on foreign crude oil, global demand for which is likely to grow dramatically given the continued global
reliance on fossil fuels under this scenario. Lags Behind will also provide a high level of liquid fuels security.
Although only one CTL plant is built here, global demand for crude oil will reduce as the remainder of the world
decarbonises. The lowest liquid fuel security is under At the Forefront under which no new CTL plants are built
locally, and global demand for fossil fuels continues to grow, given the lack of focus on reducing fossil fuel
consumption. Finally, Low Carbon World sees a shift away from fossil fuel dependence globally and locally.
Here there will be a focus on alternatives in mobility to liquid fuels, which in turn is dependent on technology
development.
It is noted that Project Mthombo, the proposed crude oil refinery at Coega, could result in new CTL plants not
being built under More of the Same and Lags Behind. Although local refining capacity will then be available,
energy security will be impacted by global crude oil availability.
3.4.2 Technology considerations
A strong reliance on foreign companies to supply and service power generation plant could become a concern for
energy security moving into the future. The extensive roll out of nuclear power stations under Low Carbon
World, and to a somewhat lesser degree At the Forefront, is of particular importance to consider here. South
Africa has historically been dependant on foreign suppliers to provide support for Koeberg. Unless a significant
training programme for local nuclear skills development is launched, the reliance on foreign service providers will
continue to grow. If the uptake of nuclear power continues to grow in other countries, particularly under Low
Carbon World, these skills will become increasingly scarce. A similar situation of foreign dependence on support
for renewables could arise under these two scenarios, unless there is a substantial development of a local
renewables industry in South Africa.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 48
3.5 Employment and other socio-economic considerations
Employment data is expressed as intensities, or jobs per tonnes coal, per MWh, or per MW capacity installed etc.
Employment is then calculated by multiplying activity data by the employment intensities.
3.5.1 Mining
An average employment intensity was calculated from data obtained from the Chamber of Mines for the industry
for 2010. This data suggests 73,817 employees are employed for 254,529 kt saleable production, giving an
average intensity of 0.29 employees/kt saleable production31
. For comparison, BHP Billiton Energy Coal South
Africa (BECSA) has approximately 6,000 full time equivalents for 34 Mt of sales i.e. 0.17 employees/kt sold, while
Anglo American has 15,560 employees for 58.5 Mt sold, or 0.27 employees/kt saleable production.
The following limitations relating to mining employment data used in the models are identified:
• The data does not distinguish between employment on opencast and underground mines;
• No data on employment intensity of beneficiation was found. As such, this is assumed to be included in
the employment intensity of coal mining;
• Data excludes employment in mine construction phases as no data was found;
• Data is assumed to include contractors;
• No data on indirect employment could be found; and
• The models assume that employment intensity does not change over time. The impact of increased
mechanisation could reduce employment intensity over time, and hence employment in mining could be
over estimated.
3.5.2 Electricity generation
Employment associated with construction and operation of electricity generation plants is presented below. As for
mining, indirect employment was not considered for electricity generation.
Coal-fired power stations
Power station construction
The Eskom Factor Project32
reports employment over a period of eight years for the construction of Kusile power
station as shown in Table 21.
TABLE 21: FULL-TIME EMPLOYEE YEARS (FTE) FOR CONSTRUCTION OF KUSILE
Year FTE
2011 6,400
2012 8,600
2013 10,000
2014 11,000
2015 9,100
31 Department of Mineral Resources (2011) Facts and Figures 2011. Available online: www.bullion.org.za/, accessed August 2012. 32 Eskom (2011) Eskom Factor Report 2011. Available online: www.eskomfactor.co.za, accessed August 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 49
2016 5,200
2017 4,200
2018 1,900
TOTAL 56,400
The nominal installed capacity of Kusile is 4,800 MW, suggesting total construction jobs of 11.75 FTE-years/MW
nominal installed capacity for new PF coal-fired power stations. This ratio is used for all new large PF coal-fired
power stations. Half this employment intensity (5.9 FTE-years/MW nominal installed capacity) is assumed for
small FBC plants (500 MW net max) in the absence of better information, given the shorter construction times.
Coal-fired power station operation
No consistent data sets could be found to provide an indication of employment for operation and maintenance of
the coal-fired power station fleet. In personal communication, Eskom has suggested that the average
employment is about 900 people per power station (including both permanent employees and contractors), which
is the same as the average calculated from data presented on employment at individual power stations on the
Eskom website33
. The figures for the individual power stations are thus used for the existing power stations. For
new power stations, Eskom has suggested that employment would be lower, at 800 people per power station.
This is the employment used for the operation of new PF coal-fired power stations.
No figures were found for employment at FBC power stations. FBC installations in the model are approximately
12% of the installed capacity of a PF power capacity. It was assumed that employment at FBC power stations is
10% of that at a PF station, or 88 employees.
Renewable electricity generation technologies
Employment intensities for construction and manufacturing of wind, CSP and solar PV are shown in Table 22.
TABLE 22: EMPLOYMENT INTENSITIES FOR MANUFACTURING AND CONSTRUCTION OF
RENEWABLES
Technology FTE-years/MW installed capacity
Wind Energy
Employment intensity for construction 1.5
Employment intensity for manufacturing 4.5
Concentrated Solar Power (CSP)
Employment intensity for construction 6.1
Employment intensity for manufacturing 14.4
Solar PV
Employment intensity for construction 7.0
Employment intensity for manufacturing 16.8
33 Eskom, Power station data. Available online: http://www.eskom.co.za/c/12/power-stations/, accessed August 2012. Note that no information is given as
to the year for which this data applies.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 50
Source: Maia et al (2011) and others34
It is recognised that manufacturing of renewables could very likely be conducted overseas. Under More of the
Same and Lags Behind, which focus on coal-fired power, it is assumed that renewables build uses imported
technologies, and hence no manufacturing jobs are created in South Africa. Construction jobs are assumed to be
local. For At the Forefront and Low Carbon World, In line with the assumptions used in developing the IRP35
,
30% of the jobs created in wind manufacturing are assumed to be local, 50% of those in solar thermal and 30%
in solar photovoltaic. Construction jobs are assumed to be local.
Employment intensities for operation and maintenance of renewables are provided in the same report from which
manufacturing and construction employment intensities are taken (Maia et al.) and reproduced in Table 23.
TABLE 23: EMPLOYMENT INTENSITIES FOR O&M OF RENEWABLES
Technology Employees/MW installed capacity
Wind 0.5
CSP 0.54
Solar PV 0.7
Nuclear
Employment data for the construction phase of nuclear power stations is based on an estimate made by Arcus
Gibb in the Environmental Impact Assessment (EIA) for “Eskom Nuclear 1”, the proposed first nuclear power
plant to be built 36
. This study suggests that 8,737 people will be employed every year for the 9-year period
required to build a 4,000 MW power station. The employment intensity is thus assumed to be 8,737*9/4,000 =
19.65 FTE-years/MW. However, in line with the EPRI data used in the IRP, only 40% of the labour is assumed to
be local labour hence a value of 7.86 FTE-years/MW nominal installed capacity is assumed 37
.
In the operational phase, Koeberg currently employs approximately 1,200 employees, for a power station with a
nominal installed capacity of 1,910 MW, suggesting 0.62 employees per MW installed capacity38
. The Arcus Gibb
EIA study suggests 1,385 permanent employees for a 4,000 MW power station, or an employment intensity of
0.35 employees per MW installed capacity. The latter figure is assumed in the models, given firstly that nuclear
power stations may be larger than Koeberg, and secondly that more recent designs may be more automated and
less labour intensive.
34 Construction and manufacturing employment for wind and solar PV, manufacturing employment for CSP and operational phase jobs, were taken from Maia, J., Giordano, T., Kelder, N., Bardien, G., Bodibe, M., Du Plooy, P., Jafta, X., Jarvis, D., Kruger-Cloete, E., Kuhn, G., Lepelle, R., Makaulule. L., Mosoma, K., Neoh, S., Netshitomboni, N., Ngozo, T. and Swanepoel, J. (2011) Green jobs: an estimate of the direct employment potential of a greening
South African economy. Industrial Development Corporation, Development Bank of Southern Africa, Trade and Industrial Policy Strategies. The figures for solar CSP in this report appeared, however, implausable at 21.6 jobs per MW capacity. As such the average figure from a US study was used, which reported 0.85 to 4.65 peak construction jobs per MW. A value of 2.75 jobs per MW at the peak was thus used. The IRP assumes CSP is built over 4 years, with 10% of capital expenditure occurring in year 1, 25% in year 2, 45% in year 3 and 20% in year 4. These same ratios were used to scale jobs, i.e.
10/45*2.75 = 0.6 jobs per MW in year 1, 25/45*2.75 = 1.53 obs/MW in year 2 and 20/45*2.75 = 1.22 jobs/MW in year 4, giving a total of 6.1 jobs/MW (http://webservices.itcs.umich.edu/drupal/recd/?q=node/64). 35 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa. Palo Alto, CA. 36 Arcus GIBB, Environmental Impact Assessment for the Proposed Nuclear Power Station (‘Nuclear 1’) and Associated Infrastructure: Social Impact
Assessment. Available online : http://projects.gibb.co.za/portals/3/projects/201104%20N1%20DEIR/27.%20APP%20E2%20to%20E30%20Specialist%20Reports/Rev%20DEIR%20APP%20E18%20Social%20Impact%20Assessment.pdf, March 2011, accessed August 2012 37 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa. Palo Alto, CA 38 Eskom (2012) Koeberg Power Station. Available online: http://www.eskom.co.za/c/74/koeberg-nuclear-power-station/, accessed August 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 51
OCGT, CCGT and UCG-CCGT
The Draft EIA for the Mossel Bay OCGT (Gourikwa) power station suggests the creation of 358 employment
opportunities during the construction of the OCGT power plant and transmission substation. Although not clear
from the report, this is assumed to be in FTE-years. The EIA was for a 150 MW plant, suggesting 358/150 =
2.39 FTE-years/MW during construction.
For CCGT, construction will likely take place over 3 years (see discussion below on phase-in of capital).
Employment in construction is assumed to be scaled by multiplying the OCGT construction figure by 3/2, giving a
total of 537 FTE-years for a similar size plant. This provides an employment intensity of 537/150 = 3.58 FTE-
years/MW nominal capacity installed.
Operational phase employment at OCGT power stations is small, with the same EIA for a 150 MW plant
suggesting 20 jobs being created during the operational phase, or an employment intensity of 0.133 jobs/MW
installed capacity. The same figure is assumed for OCGT plants.
No data was found for employment associated with construction of UCG-CCGT power stations. In the absence of
further information, it was assumed that employment to construct a UCG plant was 50% higher than for CCGT –
in other words 3.58*1.5 = 5.37 FTE-years/MW.
A study conducted by Indiana State University39
reports a wide range of figures for employment during the
operational phase of UCG-CCGT. Based on the figures presented in that report, a nominal 100 employees for a
250MW UCG power station, or an employment intensity of 0.4 employees/MW installed capacity is assumed in
the models.
Local hydro, pumped storage and cogeneration
Small hydropower build and cogeneration form a very small component of the long-term electricity build plan and
are not particularly employment intensive, and hence employment associated with these categories is excluded
from the models. In the absence of any available information, employment at pumped storage facilities is also
excluded. This is expected to be small.
Imported electricity from coal and hydro
No employment was allocated to import coal and hydro as construction and operation occurs outside of the
borders of South Africa and hence has no employment implications for South Africa.
Distribution of jobs over the power station construction period
It was assumed that the employment profile for construction of power stations and renewables follows the
phasing of investment capital, as per the IRP2010. However, where power stations were built over shorter
periods of time, the distribution of jobs was manually adjusted to take this into account.
39 IU (2011) Viability of Underground Coal Gasification with Carbon Capture and Storage in Indiana. Prepared by the School of Public and Environmental
Affairs, Indiana University (Submitted May 4, 2011)
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 52
3.5.3 Coal-to-Liquids
In terms of CTL construction, a 2008 Engineering News article40
suggests that 37,000 jobs could be created over
five years for the construction of a 80,000 bbl/day CTL plant. In the absence of any further data, it is assumed
that this figure represents FTE-years of employment, and that these are spread over the five years as follows:
Year (where year 0 is when the plant begins to produce output)
-2 -1 0 1 2
Percentage of jobs (FTE-years) 10% 28% 33% 18% 11%
Employment at Sasol Secunda for 2010 was 5,362 employees for a 160,000 bbl/day CTL refinery41
. A new
80,000 bbl/day CTL refinery was assumed to employ half of this number.
3.5.4 Richards Bay Coal Terminal
Employment at RBCT is included in the model. In 2012 RBCT employed approximately 500 people42
, and it is
assumed that this figure will not change with an increase in coal handled from current levels to the maximum
capacity of RBCT. It may be possible that there will be a small amount of growth if coal volumes increase.
However, given this contributor to employment as compared to those of other elements of the value chain is
small, this assumption is not expected to have any effect on the results.
3.5.5 Transnet
Transnet Freight Rail has approximately 25,000 employees43
. It is impossible to allocate a proportion of these
employees to coal transport specifically, based on information contained in the public domain. For the purposes
of the model, therefore, an assumption was made that employment is proportional to the tonnes of each
commodity transported by TFR. In 2009-2010 TFR transported a total of 178.6 Mt of freight. Coal exports were
61.8 Mt and coal transported for Eskom was 30.5 Mt in 2010, suggesting 92.3 Mt or 51.7% was made up by
coal44
. Employment associated with coal transport is thus assumed to be 12,925 in 2010. It is not clear how this
will increase with increased volumes of coal being transported, so for modelling purposes it was assumed that for
every 10% increase in coal transported to export markets, there will be a 5% increase in employment. No
allowance is made for jobs during construction or upgrading of rail lines or RBCT.
3.5.6 Results and analysis: Employment under the SACRM scenarios
Employment in mining
Employment in mine construction was not included due to the lack of data available in the public domain, and the
wide variability across different types of mines and mine locations.
Employment in coal mine operation in the Central Basin and Waterberg coalfields is shown in Figure 37 and
Figure 38. Under all scenarios, mining reaches a peak in the Central Basin in 2020 when Kusile is fully brought
40 Kolver, L. (2008) Sasol making progress on the globalisation of its coal-to-fuels technology. Available online: http://www.engineeringnews.co.za/article/sasol-making-progress-on-the-globalisation-of-its-coaltofuels-technology-2008-03-28, accessed August 2012 41 Sasol (2011) Sasol Integrated Report 2011. Available online: http://www.sasol.com/sasol_internet/frontend/navigation.jsp?navid=21100001&rootid=3; 18 June 2012. Pg 83, accessed August 2012 42 RBCT (Richards Bay Coal Terminal) (2012) Economic overview. Available online: http://www.rbct.co.za/jit_default_1108.Economic_overview.html, accessed 27 June 2012 43 Transnet website (2012). Available online: http://www.spoornet.co.za/, accessed August 2012 44 Transnet Annual Report 2009-2010, Eskom Annual Report 2010.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 53
on line, and then begins to decline as power stations are decommissioned. From the 2020 peak to 2040,
between 31,000 and 35,000 jobs are lost in this coalfield, depending on the scenario. In the Waterberg, however,
employment creation depends much more strongly on the scenario followed: under More of the Same and Lags
Behind there is on-going substantial employment creation in that coalfield, reaching about 20,000 employees by
the mid-2020’s, and over 50,000 employees by 2040. Job creation in the Waterberg under At the Forefront is
more moderate, growing from 10,000 in 2025 to 21,000 by 2040. Low Carbon World is the only scenario with
limited growth in mining employment in the Waterberg, and as with At the Forefront, nation-wide there is an
overall decline in coal mining employment under these scenarios.
FIGURE 37: EMPLOYMENT IN MINING IN
CENTRAL BASIN
FIGURE 38: EMPLOYMENT IN MINING IN THE
WATERBERG
Employment in construction of power stations and CTL plants
Figure 39 shows the total number of construction jobs created for power stations and CTL plants for the different
scenarios. This figure demonstrates little distinction between the scenarios, especially taking uncertainties in
employment intensities into account. The key outlier here is the jobs associated with the intensive build of solar
CSP and wind under Low Carbon World between 2014 and 2021. Supplying this level of skilled employees
within the relatively short term in South Africa could well present a substantial challenge.
A further concern here is availability of skilled personal for building of nuclear power stations under At the
Forefront and Low Carbon World. An estimated 96,100 FTE-years of employment is created between 2010
and 2030 under At the Forefront and 122,000 FTE-years of employment under Low Carbon World in nuclear
alone. There is reportedly a global shortage of skilled people to build nuclear power stations, so sourcing skills
could be challenging.
0
20,000
40,000
60,000
80,000
2010 2020 2030 2040
Em
plo
yees
More of the same Lags behind At the forefront Low carbon world
0
20,000
40,000
60,000
2010 2020 2030 2040
Em
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yees
More of the same Lags behind At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 54
FIGURE 39: CONSTRUCTION JOBS FOR POWER STATIONS AND CTL
Employment in operation of power stations and CTL plants
Employment in operation of power stations and CTL plants shows a different picture under the four scenarios to
that of construction employment. Figure 40 shows that Low Carbon World has the highest number of permanent
employees, with 57% higher employment than Lags Behind in 2040. The majority of the job creation in Low
Carbon World is in the renewables sector, as shown in Figure 41. Employment associated with CTL in More of
the Same is about 34% of the combined employment of power stations and CTL plants by 2040, in Lags Behind
it is 27%, in At the Forefront it is 13% and in Low Carbon World it is 11%. Separating out power station
employment only thus suggests an even greater differential between the scenarios.
FIGURE 40: EMPLOYMENT ASSOCIATED WITH OPERATION OF POWER STATIONS AND CTL
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
2010 2015 2020 2025 2030 2035 2040
Nu
mb
er
of
FT
Es
More of the Same Lags Behind At the Forefront Low Carbon World
0
10,000
20,000
30,000
40,000
50,000
2010 2015 2020 2025 2030 2035 2040
Op
era
tio
nal p
hase e
mp
loyees
More of the Same Lags Behind At the Forefront Low Carbon World
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 55
FIGURE 41: OPERATION PHASE EMPLOYMENT UNDER LOW CARBON WORLD IN POWER STATIONS
AND CTL
Summary: total operational phase employment
Total employment for the operational phase of mining, power stations and CTL is shown in Figure 42 to Figure
45. These figures show the overwhelming dominance of mining jobs in determining the overall employment
profile for the coal value chain, and that around 35,000 more jobs are created by 2040 in the coal dominant Lags
Behind, compared to Low Carbon World. Once again, employment figures exclude indirect employment.
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
2010 2015 2020 2025 2030 2035 2040
Op
era
tio
nal p
hase e
mp
loyees
Coal Nuclear Renewables Gas Other
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 56
FIGURE 42: TOTAL EMPLOYMENT (LAGS BEHIND) FIGURE 43: TOTAL EMPLOYMENT (LOW CARBON WORLD)
FIGURE 44: TOTAL EMPLOYMENT (MORE OF THE SAME) FIGURE 45: TOTAL EMPLOYMENT (AT THE FOREFRONT)
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Nu
mb
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yees
Mining Electricity generation CTL Transnet
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Nu
mb
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yees
Mining Electricity generation CTL Transnet
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040
Nu
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yees
Mining Electricity generation CTL Transnet
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
2010 2015 2020 2025 2030 2035 2040 N
um
ber
of
em
plo
yees
Mining Electricity generation CTL Transnet
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 57
3.5.7 Other socio-economic considerations
Employment and contribution to export and local sales revenue (as discussed in Section 3.3.2) represent a proxy
for the contribution of the coal value chain to South Africa’s economy and society. There are, however, other
considerations that need to be taken into account when assessing the overall impacts of the value chain. Notable
here is indirect employment – apart from the direct employees quantified above, the coal value chain requires a
vast array of material and service inputs which would no longer be required in the case where coal production
reduces (At the Forefront and Low Carbon World). At the same time new opportunities open up through
development of a renewables and nuclear sector under these scenarios. Quantification of the relative job losses
and gains is not undertaken here.
At the same time, it needs to be recognised that socio-economic impacts are localised. More of the Same and
Lags Behind, which will involve development of mines, power stations and CTL plants in the Waterberg, will
contribute to economic growth in these areas, through the increase in the sizes of communities in these areas.
Effective planning is required to ensure that suitable facilities are established in these areas to support growing
communities.
Provision also needs to be made for the post-2030 period in the Central Basin, when many mines are closed and
power stations are decommissioned, potentially resulting in significant unemployment in this region. Strategic
planning is required to ensure that interventions such as relocation of employees to the Waterberg (in More of
the Same and Lags Behind) and reskilling of employees contribute to minimising this impact.
Significantly, the economic costs of mining and coal-fired power generation on the environment and society have
not explicitly been quantified in this study.
3.6 Water demand
As with the other impacts considered, water demand is expressed on an intensity basis (e.g. kl or m3 per activity),
and overall water consumption is then calculated by multiplying the intensity with the activity such as tonnes coal
produced or MWhSO.
3.6.1 Mining and beneficiation
Estimates used in the models for calculation of water demand in mining are shown in Table 24. The literature that
was reviewed for this study (data from individual mines and a 2001 survey of consumption in the mining industry)
showed a very wide range of water usages for different mines, with no clear trends or differences between
opencast and underground mining. Much of the variability arises from whether or not the mine has excess water,
e.g. through seepage and rainwater collection. To remove this variability to some degree, the values in Table 24
represent purchased water only (river and municipal water sources). Note that the wider impact of coal mines on
water catchment is discussed qualitatively in Section 3.9.1.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 58
TABLE 24: WATER PURCHASED FOR MINING AND BENEFICIATION (Ml/MT ROM)
Mine type Value applied
Central Basin underground (mine only) 25
Central Basin opencast (mine only) 50
Central Basin combined or unknown 40
Central Basin wash plant only 85
Waterberg mine and wash plant 65
Source: Pulles and Notten45
3.6.2 Electricity generation
Table 25 presents the water intensity factors and assumptions used in the models to calculate water demand in
electricity generation. Actual data for Eskom power stations was used where available. For future build and
renewables, water intensity factors were taken from the supporting technical documentation for the IRP46
. The
water factors used in Table 25 were also checked and found to be in line with those in the Harvard Kennedy
School review47
. The increased water requirements as a result of inclusion of CCS are discussed in Section
3.6.4.
TABLE 25: WATER DEMAND IN ELECTRICITY GENERATION
Application Value applied Units Comments Reference
Fossil fuels
PF wet cooled power stations: existing
1.70 – 2.01 l/kWhSO Values for existing power stations
chosen so as to get Eskom’s overall water intensity figure quoted in the 2012 Divisional Report (1.34
l/kWhSO). Grootvlei is the one station that falls outside of this range with a demand of 1.38 l/kWhSO.
Eskom
PF dry cooled power stations: existing
0.12 l/kWhSO Eskom
New coal: supercritical PF, dry cooled with FGD
0.36 l/kWhSO Value for Medupi and Kusile, as well as future supercritical build
Eskom plans
(personal communication)
Above value comprised of:
Dry cooled supercritical PF 0.11 l/kWhSO
FGD 0.25 l/kWhSO Average figure, actual water use for
FGD will depend on performance and technology at each station.
New coal: ultra-supercritical PF, dry cooled with FGD
0.31 l/kWhSO Water usage as for supercritical PF
with FGD, but assumes 5% increase in thermal efficiency.
Retrofit supercritical PF, dry cooled with FGD and CCS
0.67 l/kWhSO Calculated taking into account cooling
load of CCS (assuming wet cooled) and net efficiency drop of plant. This
figure applies to Medupi and Kusile when retrofitted with FGD and CCS.
See Section 3.6.4
New coal: ultra-supercritical PF, dry cooled with FGD and CCS
0.59 l/kWhSO Calculated taking into account cooling
load of CCS (assuming wet cooled) and net efficiency drop of plant.
See Section 3.6.4
45 Range of values from: Pulles, W., Boer, R.H. and Nel, S. (2001) A Generic Water Balance for the South African Coal Mining Industry. WRC Report No 801/1/0145 and Notten, PJ. (2001) Life Cycle Inventory Uncertainty In Resource-Based Industries - A Focus On Coal-Based Power Generation, PhD
Thesis, University of Cape Town 46 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa, Palo Alto, CA 47 Water consumption of energy uses, resource extraction, processing and conversion, from Energy Technology Innovation Policy Research Group, Harvard Kennedy School, 2010
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 59
Application Value applied Units Comments Reference
Fluidised bed combustion
(FBC): dry cooled with sorbent injection
0.11 l/kWhSO Assumed to have same water
consumption as dry cooled supercritical PF station
Eskom
Nuclear at coast 0.055 l/kWhSO Consumption only, excludes sea water which is returned
Eskom (personal communication)
UGC-CCGT 0.26 l/kWhSO Figure is for IGCC. The water
consumption thus excludes water for UGC component, which is highly variable depending on the resource,
i.e. can either be a net producer of water (because of need to maintain hydraulic gradient) or a net consumer of water.
EPRI (2010)
OCGT 0.020 l/kWhSO Air cooled EPRI (2010)
CCGT 0.013 l/kWhSO Air cooled EPRI (2010)
Renewables
CSP parabolic trough, 9 hours storage (dry cooled)
0.3 l/kWhSO Air cooled condensers, primary use of water is for mirror washing
EPRI (2010)
Solar PV 0.024 l/kWhSO Water for washing PV panels EPRI (2010)
3.6.3 Coal-to-liquids
Secunda used to the order of 88.4 Mm3 of water in 2010 and this level of consumption is assumed to continue
throughout the analysis period48
.
Water supply is needed for new coal-to-liquids plants in More of the Same and Lags Behind. Demand is
estimated at 8 – 10 m3/tonne for an 80,000 bbl/day plant, lower than Secunda due to dry cooling and extensive
effluent re-use and recycling49
. The total annual water consumption of a new 80,000 bbl/day plant is thus
estimated at 37 Mm3/a. The water demand figure for new CTL plant (approximately 9.6 m
3/ton) is assumed to
include that required for CCS (see next section).
3.6.4 Carbon Capture and Storage
It is clear in the literature that post-combustion CCS results in an increase in water use for electricity generation.
This is primarily due to the large cooling water demand of the amine process, with a smaller amount of water
required in the scrubber. There is also an increase in the water required in the FGD process. The majority of the
literature is for wet-cooled stations, and shows a large range in increases with post-combustion CCS (from 83%
to 290%). However, it is reasonable to assume that in South Africa the additional cooling water demand of the
amine process would be dry-cooled, rather than incur the substantial water increases cited in the literature for
wet-cooled plants. The water requirements of the post-combustion CCS plant are therefore estimated using the
following information:
• Approximate doubling in cooling duty50
.
• Approximately 45% increase in FGD water use (net sent out basis)15,51
48 Sasol (2011) Sasol Integrated Report 2011. Available online: http://www.sasol.com/sasol_internet/frontend/navigation.jsp?navid=21100001&rootid=3; 18
June 2012. Pg 83, accessed August 2012 49 Meyer, A. (Sasol) (2012) Personal communication. 50 NETL (2008) Water Requirements for Existing and Emerging Thermoelectric Plant Technologies, DOE/NETL-402/080108, August 2008 (Revised April 2009) 51 HZhai, H., Rubin, E.S. and Versteeg, P.L. (2011) Water Use at Pulverized Coal Power Plants with Postcombustion Carbon Capture and Storage, Environmental Science and Technology, 45, pp. 2479–2485
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 60
• Approximately 90 litres/MWh required in amine scrubber 16
The values in Table 25 are derived from the above three assumptions and the value provided by Eskom for a
dry-cooled supercritical plant (0.36 l/kWh net sent out, comprised of 0.11 l/kWh net sent out general plant water
consumption and 0.25 l/kWh net sent out FGD water consumption). These values are assumed to be 20% and
11% lower, respectively, for an ultra-supercritical plant.
No additional efficiency penalty is applied for the use of dry-cooling rather than wet-cooling, i.e. the net thermal
efficiency drops given in Table 13 are straight from the wet-cooled literature and are likely therefore to be an
underestimate.
3.6.5 Communities
Provision needs to be made for water usage in communities surrounding new power stations and mines,
especially for the development in the Waterberg. The work done around Phase 2 of the Mokolo and Crocodile
Water Augmentation Project explores the need for new water supply for new mines and power stations to the
Waterberg. This work suggests a requirement for municipal water associated with a coal-fired power station
(4,368 MW) and associated mine of 1.5 Mm3/a. This demand has been included in the models. No allowance has
been made for increased municipal demand in the Central Basin as it is suggested this will not change
significantly.
3.6.6 Results and analysis: Water demand under the SACRM scenarios
Water demand in mining
Water demand for mining in the Central Basin (Figure 46) peaks between 2015 and 2020 in More of the Same,
Lags Behind and At the Forefront, and in 2015 in Low Carbon World at about 12 Mm3/a and then decreases
to between 15% and 30% of 2010 levels by 2040, depending on the scenario. In the Central Basin, the scenarios
follow very similar trajectories, since water demand tracks existing mining projects which are common to all
scenarios. More of the Same ends slightly higher than the other scenarios. Water stress is already experienced
in most of the water catchments supplying the Central Basin (see Section 3.9.1). To supply the increased water
demand up to 2020, therefore, solutions will have to be found, which include the costly, but technologically
proven, desalination of contaminated mine water and much higher reuse of effluents (including sewage). Some
relief will be obtained with older power stations being decommissioned, although this occurs after the 2020 water
demand peak has been reached. Furthermore, where water from the Upper Vaal is used to supplement water
requirements in Limpopo for development of the Waterberg, the water freed up by decommissioning power
stations and mines will be used in the Waterberg and will do little to relieve the water stress in the Central Basin.
Mining water demand in the Waterberg (Figure 47) is very different for the four scenarios. More of the Same and
Lags Behind show the considerable water required in the mines supplying the new Waterberg power stations (to
the order of 25 Mm3 by 2040). Low Carbon World shows essentially constant water demand as the mine
supplying the existing Waterberg power stations first ramps up to full coal supply for Medupi power station, but
then ramps down again towards the end of the period when Matimba power station is closed. At the Forefront
shows moderate growth in water demand particularly after 2030.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 61
FIGURE 46: WATER DEMAND FOR MINING IN THE
CENTRAL BASIN
FIGURE 47: WATER DEMAND FOR MINING IN THE
WATERBERG
Under More of the Same and Lags Behind, water demand for mining in the Waterberg by 2040 is substantially
higher than that currently used in the Central Basin. This water is needed for the extensive washing required of
the Waterberg coals, and thus advances in mining technologies, especially dry beneficiation techniques, will be
required to alleviate the water demand.
Water demand in electricity generation
Figure 48 shows total national water demand for electricity generation, while Figure 49 shows water intensity of
electricity supply. More of the Same is more water intensive than Lags Behind due to supercritical power
stations being built in the former as opposed to ultra-supercritical in the latter. Both however show a very
significant decline in water intensity over the period as wet-cooled power stations are replaced by more efficient
dry-cooled power stations. At the Forefront shows an on-going decline in water demand as coal-fired power
stations are brought off line and are replaced by renewables and nuclear which are less water intensive. Of the
four scenarios, Low Carbon World is the least water intensive, from about 2018 onwards, again due to early
decommissioning of coal-fired power replaced with lower water intensive nuclear and renewables, although water
demand and intensity in Low Carbon World exceeds that of At the Forefront for a short period after 2029,
which is attributed to the water penalty from the retrofit of Medupi and Kusile with CCS.
The retrofit of Medupi with FGD in 2021 under all of the scenarios also causes a noticeable spike in total water
consumption in all scenarios.
0
2
4
6
8
10
12
14
2010 2020 2030 2040
Wate
r d
em
an
d [
Mm
3/a
]
More of the same Lags behind
At the forefront Low carbon world
0
5
10
15
20
25
30
2010 2020 2030 2040
Wate
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an
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Mm
3/a
]
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At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 62
FIGURE 48: NATIONAL WATER DEMAND PER SCENARIO FOR POWER STATIONS
FIGURE 49: WATER INTENSITY OF ELECTRICITY GENERATION
Water demand by coalfield
Given the importance of water demand at a regional level rather than a national level, water demand is also
considered disaggregated by coalfield in Figure 50 to Figure 53. Notable here is the following:
• The dramatic drop-off in demand for water in the Central Basin as coalfields are
decommissioned, which occurs earlier and to a greater degree in At the Forefront and Low
Carbon World than it does in More of the Same and Lags Behind as coal-fired power stations
are decommissioned earlier under the former two scenarios than the latter two.
• The rise in water demand in the Waterberg as new power stations are built in that coalfield under
More of the Same and Lags Behind, with a significant increase in Lags Behind post 2034 as
new power stations coming on line are fitted with CCS. Given low water availability in that
0
50,000
100,000
150,000
200,000
250,000
300,000
350,000
2010 2015 2020 2025 2030 2035 2040
To
tal w
ate
r d
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an
d f
or
po
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ns
[Mm
3/a
]
More of the Same Lags Behind At the Forefront Low Carbon World
0
0.2
0.4
0.6
0.8
1
1.2
1.4
2010 2015 2020 2025 2030 2035 2040
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 63
coalfield, sufficient infrastructure will need to be built to ensure this water can be supplied –
assuming it is available from elsewhere in the country.
• A relatively small but notable increase in water demand in the Waterberg when FGD is fitted to
Medupi in 2021 under all scenarios.
• Some growth in demand for water in other parts of South Africa to supply nuclear and renewable
technologies (particularly in At the Forefront and Low Carbon World). Solar power plants are
likely to be located in the Northern Cape where the solar resource is highest, so even although
the water volumes required are low relative to the demand for coal-fired power stations, this
demand could be important in the local context.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 64
FIGURE 50: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (LAGS BEHIND)
FIGURE 51: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (LOW CARBON WORLD)
FIGURE 52: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (MORE OF THE SAME)
FIGURE 53: WATER DEMAND PER COALFIELD FOR ELECTRICITY GENERATION (AT THE FOREFRONT)
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 65
Water demand in CTL
Water demand for CTL is shown in Figure 54. Water demand remains constant at Secunda (Mpumalanga), whilst
the new CTL plants cause step increases in water demand in the Waterberg as they are brought on line (one
80,000 bbl/day plant in Lags Behind and two 80,000 bbl/day plants in More of the Same).
FIGURE 54: WATER DEMAND IN CTL
Total water demand
Total water demand for the Central Basin is shown in Figure 55 to Figure 58 and for the Waterberg is shown in
Figure 59 to Figure 62 for the different scenarios.
The water demand profiles in the Central Basin are similar for all scenarios, although the drop in demand occurs
earlier in At the Forefront and Low Carbon World than in the other two scenarios:
• Water demand for CTL stays constant at 88 Ml per annum (around a fifth of total water demand in the
Central Basin in 2010), increasing to 43% of total water demand in 2040, because of declining water
demand for electricity generation as coal-fired power stations are decommissioned.
• Water for mining contributes around 3% to the total water demand in 2010, and peaks in 2019, after
which it declines to around 22% of 2010 levels.
• Water demand for the coal-fired power stations dominates water demand in the Central Basin, but
declines steadily over the period as power stations are decommissioned, the rate of decline depending
on the particular scenario.
• Water demand is highest in More of the Same at the end of the period, due to later decommissioning of
power stations under this scenario. Similar, the demand in Low Carbon World is lowest by the end of
the analysis period due to more power stations having been taken off line.
Water demand in the Waterberg, however, is very different for the different scenarios:
• More of the Same and Lags Behind – water demand for electricity generation, mining and CTL ramp
up to give a total demand comparable to that required in the Central Basin in 2040, and just over half of
what is required in the Central Basin in 2010.
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 66
• At the Forefront – relatively low water demand is seen in the Waterberg, with no CTL demand. The
retrofit of FGD to Medupi causes a slight increase in demand but levels are very low compared to the
other scenarios.
• Low Carbon World – lowest water demand of all the scenarios.
When viewed together, the following are evident:
• The decline in water demand in the Central Basin is taken up by new water demand in Waterberg under
More of the Same and Low Carbon World, which is significant if transfers from the Upper Vaal are
contemplated for supplying the Waterberg.
• CCS increases water demand very considerably when applied to power stations, and from a water
demand view is far better suited to CTL. Nonetheless, electricity generation in Lags Behind still has
lower water intensity than More of the Same due to its more efficient ultra-supercritical power stations.
• Further solutions may well have to be found for supplying the Waterberg at the levels required in More
of the Same and Low Carbon World, including desalination, dry-cooling CCS, dry coal beneficiation
techniques etc.
FIGURE 55: WATER DEMAND IN CENTRAL BASIN
(LAGS BEHIND)
FIGURE 56: WATER DEMAND IN CENTRAL BASIN
(LOW CARBON WORLD)
FIGURE 57: WATER DEMAND IN CENTRAL BASIN
(MORE OF THE SAME)
FIGURE 58: WATER DEMAND IN CENTRAL BASIN
(AT THE FOREFRONT)
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 67
FIGURE 59: WATER DEMAND IN THE
WATERBERG (LAGS BEHIND)
FIGURE 60: WATER DEMAND IN THE
WATERBERG (LOW CARBON WORLD)
FIGURE 61: WATER DEMAND IN THE
WATERBERG (MORE OF THE SAME)
FIGURE 62: WATER DEMAND IN THE
WATERBERG (AT THE FOREFRONT)
3.7 Infrastructure
3.7.1 Transport infrastructure
The development of appropriate transport infrastructure is at the centre of the scenarios – both to transport
export coal to the markets, and to move coal around South Africa for electricity supply and other applications.
With respect to transport infrastructure, consideration is given here to:
Port capacity and rail capacity on the rail line from the Central Basin to RBCT; and
Capacity on the Waterberg line to transport coal for use in Mpumalanga power stations, and for
exports via RBCT.
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 68
Port capacity and rail capacity on the RBCT line
South Africa’s total exports were shown previously in Section 2.4. The plot shown in Figure 16 is repeated in
Figure 63, with the addition of lines indicating a possible evolution of the port capacity at RBCT and capacity on
the Central Basin to RBCT rail line. The latter two lines were developed based on the Transnet 2013 National
Infrastructure Plan, as well as personal communication with individuals at Transnet. The Transnet National
Infrastructure Plan suggests the TFR coal line from the Central Basin to RBCT will be expanded to 81 Mtpa by
2019, but could be further expanded to as high as 97.5 Mt per annum, post 2019. An expansion of RBCT from a
capacity of 91 Mtpa to 97.5 Mtpa to match that expansion would then also be required.
FIGURE 63: PLANNED RBCT PORT AND RAIL LINE EXPANSION WITH TOTAL COAL EXPORTS (5 YEAR
ROLLING AVERAGE)
The following important observations are highlighted from this plot:
Given that not all exports are transported through RBCT (with small amounts exported through Matola,
the Richards Bay dry bulk terminal and Durban), there is likely to be sufficient port capacity in South
Africa for exporting coal, even without the expansion of RBCT or Matola.
The challenge to South Africa in achieving the exports predicted under the four scenarios relates to
the on going limitation in provision of rail infrastructure to transport coal from the Central Basin to
RBCT, rather than port capacity. The results of the analysis suggest that even with Transnet’s planned
upgrade to this line, exports will still be constrained by rail infrastructure limitations at least till the early
2020’s. This matter needs to be urgently addressed.
There is, however, potential for stranded port and rail infrastructure post about 2032, unless existing
capacity is used for export of other bulk commodities or the potential of the Waterberg as a viable
source of exports is realised.
Within this context, it is critical that the justification for expansion of the port facility at Matola be fully
explored, unless this facility is to transport coal from other countries such as Botswana and
Mozambique.
It is reiterated that the coal export projections under the different scenarios are based on various assumptions
about allocation of coal to Eskom in the Central Basin, that future mines open on time and at the capacities
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RBCT Capacity Capacity on RBCT rail line
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 69
captured in the models, that domestic non-Eskom demand remains strong and that no export only mines can
operate profitably in the Waterberg. If any of these assumptions do not hold, the above picture will change. In
particular, if the country wishes to continue to grow exports, the feasibility of establishing export only mines in the
Waterberg needs to be explored.
Coal transport on the Waterberg to Central Basin line
Coal potentially needs to be transported from the Waterberg to Central Basin for supply to Eskom power stations,
and for export coal to be transported onwards to RBCT.
Under the assumptions made in the SACRM scenarios, from a purely resource-supply point of view, coal is only
required to be transported from the Waterberg to the Central Basin power stations under More of the Same,
from after 2035, where 4 Mtpa will be required in 2035, rising to about 10 Mtpa in 2040. Under the other
scenarios, supply from the Central Basin is sufficient to sustain the existing power stations over their lifetimes.
However, supply options are very constrained from 2025, and managing to meet the demand of the Central
Basin power stations will require that all of the Central Basin mines are opened on time, to the capacities
specified in the SACRM study, and to the markets allocated (i.e. to supply Eskom and not to supply other
domestic users or exports). Already it appears that some of these projects are not on track to being operational
by the time coal is required by Eskom. The impact of just one mine diverting its coal from Eskom supply to
exports is explored in the sensitivity analysis in Section 4. Thus from a risk and cost point of view, provision
should be made for transport of coal from the Waterberg to Central Basin from the early 2020s in all scenarios
other than Low Carbon World.
Exports from the Waterberg under the four scenarios are shown in Figure 63 to Figure 66. Also shown in these
plots is the expansion on the Waterberg to Central Basin line, as proposed in the National Infrastructure Plan.
The additional 5-10 Mtpa coal required to be transported from the Waterberg to the Central Basin by 2025 in all
scenarios other than Low Carbon World should be kept in mind when interpreting these figures.
FIGURE 64: EXPORTS FROM WATERBERG - LAGS
BEHIND (5 YEAR ROLLING AVERAGE)
FIGURE 65: EXPORTS FROM THE WATERBERG –
LOW CARBON WORLD (5 YEAR
ROLLING AVERAGE)
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 70
FIGURE 66: EXPORTS FROM THE WATERBERG –
MORE OF THE SAME (5 YEAR ROLLING
AVERAGE)
FIGURE 67: EXPORTS FROM THE WATERBERG –
AT THE FOREFRONT (5 YEAR ROLLING
AVERAGE)
The need for new rail infrastructure from the Waterberg to support access to export markets thus differs between
the scenarios. Under More of the Same and Lags Behind, as new power stations are opened in the Waterberg,
the volume of exports that is produced in multiproduct mines will rise, with the new capacity being planned by
Transnet starting to be required by 2017. The currently planned capacity will be exceeded by the late 2020s, after
which new capacity is required to support exports. If, this infrastructure is also required to transport coal to
Central Basin power stations as seems likely, the capacity on this rail line will be exceed by 2025, and additional
upgrades on the RBCT line will be required earlier.
Under At the Forefront and Low Carbon World, export levels from the Waterberg are significantly lower,
reaching a peak of just over 10 Mt per annum under At the Forefront and then declining. As such, new
infrastructure built from the Waterberg to the Central Basin coalfields would need to be carefully considered, in
order to avoid it becoming a stranded asset. Under At the Forefront, the currently planned upgrade would be
required to transport coal from the Waterberg to the Central Basin power stations, as seems likely, from the
2020s, although the planned capacity of the line could be reduced. Under Low Carbon World the upgrade is not
required. However, under these two scenarios the development of export only mines in the Waterberg are
essential to maintaining South Africa’s coal export revenues and to avoiding port capacity becoming stranded.
Should export only mines become economically feasible in the Waterberg, then the upgrade on the Waterberg
rail line will be required to get this coal to market. Thus even in Low Carbon World there is a likelihood of the
upgrade still being required, but only from the 2030s.
In summary, what is clear from this analysis is that overall transport requirements differ substantially between
scenarios, and as the sensitivity analysis shows are highly assumption dependent. Early strategic planning is
thus required to ensure that there is not overinvestment in transport infrastructure. At the same time,
underinvestment should be avoided to avoid a situation which capacity requirements are quickly exceeded.
3.7.2 Water supply infrastructure and catchment management
All scenarios show comparable water demand in the Central Basin (see Figure 55 to Figure 58). Sufficient water
infrastructure is assumed to be in place to meet these demands, which increase to 2020, and decline thereafter.
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 71
Having said this, it is recognised that the water catchments of the Central Basin are already under considerable
stress, as witnessed by the fact that water qualities in this area are too poor for power station use, and Kusile
power station will thus need to be supplied by transfers from the Upper Vaal52
.
Water demand in the Waterberg is considerable in More of the Same and Lags Behind (at about 200 Mm3/a by
2040), and less, although still appreciable, in At the Forefront and Low Carbon World (60 and 17 Mm3/a,
respectively by 2040). Expert opinion is that water will be able to be provided to the Waterberg, but that the issue
is rather one of infrastructure cost, and who will pay for the pipeline53
.
In planning for water supply to different areas of the country, consideration needs to be given to where the water
is to be sourced from. The intention, should the required pipelines be put into place, is to transfer water from the
Upper Vaal. In implementing water transfer projects, water resource planning needs to be accounted for. This
process attempts to balance the availability of water with the needs of the economy, whilst ensuring sufficient
remaining water flow for reasonably functional ecosystems. In South Africa this has been implemented through
the declaration of 19 Water Management Areas (WMAs), which generally correspond to catchment areas or sub-
sections of river basins, each of which need to maintain a water balance that allows for an acceptable ecological
reserve54
.
The Upper Vaal WMA is one of the most important from a coal industry perspective, providing water to the
Central Basin coalfields and power stations and Sasol facilities, and represents a potential source of additional
water for the Waterberg area. After accounting for the ecological reserve, as of 2000 the Upper Vaal was only
marginally within the desired range of positive water balance, with 19 Mm3/a still available after withdrawals of
1,045 Mm3/a. This situation is only made possible by artificial water transfers of 1,311 Mm
3/a from other
catchment areas, an amount which exceeds the local water yield in the Upper Vaal WMA55
. For comparison,
water requirements for development of the Waterberg coalfields as contemplated in More of the Same will
involve a growth in annual water demand of up to 130 Mm3/a by 2040, although annual water demand in the
Central Basin would decline by around 176 Mm3/a by this time from 2010 levels.
Lesotho and the Thukela WMA in KwaZulu-Natal are the main sources for interbasin transfers supplying water to
the Upper Vaal56
. In 2000 the Thukela WMA was already extracting water above the ecologically desirable level
in all four of its sub-catchment areas, in large part due to the artificial transfer of water to other areas57
. The
Lesotho Highlands Water Project, on the other hand, draws from the upper reaches of the Orange River
catchment58
where water is relatively abundant. However, any additional withdrawals from the Orange / Vaal river
system, including from Lesotho, would reduce the river flow through the extremely water-scarce Lower Orange
WMA in the Northern Cape, impacting on a water resource that is important to the economy of that region as well
as the ecologically important Orange River mouth59
.
Solar energy generation will require water resources in the area of Upington, which falls within the Lower Orange
WMA. This WMA was fully exploited in 200057
and additional withdrawals in this area would therefore also be
expected to reduce flows in the Orange River.
52 Yolandi Groenewald (2012) Coal’s Hidden Water Cost to South Africa, Greenpeace Africa 53 SACRM Expert Group water discussion, June 2012 54 DWAF (2004) National Water Resource Strategy. Department of Water Affairs and Forestry 55 DWAF (2004) National Water Resource Strategy. Department of Water Affairs and Forestry 56 DWAF (2004) National Water Resource Strategy. Department of Water Affairs and Forestry 57 DWAF (2004) National Water Resource Strategy. Department of Water Affairs and Forestry 58 Middleton, B.J. and Bailey, A.K. (2005) TT 382/08 Water Resources of South Africa (WR2005): Book of Maps. Water Research Commission 59 DWAF (undated) Environmental Issues. Available at: http://www.dwaf.gov.za/orange/default.aspx, accessed August 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 72
Pipeline costs
The planning for Phase 2 of Mokolo and Crocodile Water Augmentation Project, being that which will deliver the
interbasin transfers described above to the Waterberg, provides an indication of the costs of building water
pipelines. This work suggests that the cost of a 42 Mm3/a pipeline would be to the order of R 11.42 billion, while
that of a 90 Mm3/a pipeline would be R 13.94 billion (values in real 2012 Rands).
3.8 Greenhouse gas (GHG) emissions
Greenhouse gas emissions from the use of coal in South Africa at present make up approximately 60% of a total
of 510 – 520 Mt per annum as assessed in 200960
. The great majority (229 Mt per annum) is from coal-fired
power generation, followed by about 47 Mt per annum from CTL. The direct emissions from coal mining itself are
much lower, estimated at 4.2 Mt per annum61
. With possible future constraints on the amount of GHG that can be
emitted, the estimation of future GHG emissions from possible coal futures is important.
3.8.1 Assumptions relating to GHG emissions
In the model of the coal value chain developed for the SACRM, of interest is both the total greenhouse gas
(GHG) emissions arising from the value chain as well as the GHG intensity of electricity supply (expressed in
kg CO2e/MWh SO). Quantitative estimates of GHG emissions are limited in this study to CO2 emissions (and do
not include other greenhouse gases such as methane). Emissions of CO2 are calculated by multiplying carbon
dioxide intensity factors by the relevant activity data in the models.
Mining and beneficiation
No GHG emissions are considered from the mining stage in the models as these are small relative to the
remainder of the value chain, with direct emissions from coal mining estimated to account for less than 2% of the
total GHG emissions of the coal value chain. Having said this, methane emissions account for the majority of the
GHG emissions of an underground mine (around 50 – 60%), with the remainder being made up of GHG
emissions associated with electricity used in mining (indirect GHG emissions), and those from burning liquid
fuels. On opencast mines, however, methane emissions account for only a small portion of the total GHG
emissions (less than 2%), with emissions associated with electricity provision or liquid fuel use accounting for the
majority of GHG emissions (depending on the mining method employed).
The other GHG emissions associated with mining are those from spontaneous combustion (commonly referred to
as “sponcom” in the industry). Where sponcom is occurring, this typically dominates the GHG emissions from the
mine. However, sponcom is very difficult to quantify reliably, with estimates based on expensive thermal imaging
techniques or on quantifying the reserves lost. In South Africa, the most severe sponcom problems are
experienced in surface mines in areas previously mined by bord and pillar methods62
. Thus a number of strip
mines in the Witbank coalfield have considerable GHG emissions from sponcom. This is a particular problem for
large operations that rely on blasting multiple pillars simultaneously to achieve high outputs. Small-scale
operations of previously mined areas can avoid the problem by excavating pillars one at a time. The other control
60 Jongi Witi, DEA (2012) Personal communication 61 Resarch undertaken for Coaltech Research Association. J Beukes (2012) Personal communication 62 Coaltech (2011) Prevention and Control of Spontaneous Combustion: Best Practice Guidelines for Surface Coal Mines in South Africa. Available online:
www.coaltech.co.za, accessed August 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 73
mechanism is to put sufficient buffers (i.e. un-mined areas) in place, although this represents a trade-off with loss
of reserves. Many strip mines also experience severe spontaneous combustion in the spoil heaps.
Having said this, the problems with spontaneous combustion of surface dumps are reported to have largely been
brought under control and can be prevented through good management. Fires in underground mines are also
now relatively rare.
Electricity generation
Table 26 presents the carbon dioxide intensity factors and assumptions used to estimate GHG emissions from
electricity generation. Emission factors for the existing Eskom power stations for 2010 were used so as to ensure
alignment with Eskom’s reported annual CO2 emissions. For future build, CO2 emission factors were taken from
the supporting technical document for the IRP63
.
Where CCS is employed (either as a retrofit to Medupi and Kusile or with new coal build), 90% of the CO2
emissions are assumed to be captured. However, as indicated earlier, since CCS substantially affects the net
plant efficiency, the CO2 emission intensities for PF stations with CCS are around 86% less than those of the
corresponding power stations without CCS (see Table 13). The emission factors for PF stations with CCS were
based on those of the corresponding plant without CCS, but adjusted for the increase in auxiliary power required
to run the CCS process, and also for the increase in coal burn to produce the same electrical output due to the
drop in thermal efficiency.
63 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 74
TABLE 26: CO2 EMISSIONS FACTORS IN ELECTRICITY GENERATION
Application Value applied Units Comments Reference
Fossil fuels
Existing PF power stations 1.07 – 1.13 kg/kWhSO Values for existing power stations
chosen so as to get Eskom’s overall CO2 figure quoted in the 2012 Divisional Report (231.9 Mt)
Eskom
New coal: supercritical PF, dry cooled
0.924 kg/kWhSO Value for Medupi until FGD is retrofitted
EPRI (2010)
New coal: supercritical PF, dry cooled with FGD
0.936 kg/kWhSO Value for Kusile, Medupi once FGD is
retrofitted, as well as future supercritical build with FGD
New coal: ultra-supercritical PF, dry cooled with FGD
0.822 kg/kWhSO CO2 intensity as for supercritical PF,
but adjusted for decrease in coal burnt as a result of 5.3% increase in thermal efficiency between the two.
Based on EPRI (2010)
New coal: supercritical PF, dry cooled with FGD and CCS
0.142 kg/kWhSO Value for Medupi and Kusile under
Low Carbon World scenario where
CCS is retrofitted from 2029. Calculated taking into account drop in net plant efficiency and 90% CO2 removal.
Based on EPRI (2010)
New coal: ultra-supercritical PF, dry cooled with FGD and CCS
0.106 kg/kWhSO Calculated taking into account drop in
net plant efficiency and 90% CO2 removal.
Based on EPRI (2010)
Fluidised bed combustion
(FBC): dry cooled with sorbent injection
0.997 kg/kWhSO EPRI (2010)
UCG-CCGT 0.857 kg/kWhSO Excludes UCG component EPRI (2010)
OCGT 0.622 kg/kWhSO EPRI (2010)
CCGT 0.376 kg/kWhSO EPRI (2010)
Renewables
Landfill gas and small scale hydro
0.161 kg/kWhSO
Coal-to-liquids
Sasol Secunda reported emissions of 47.2 Mt of CO2 for the production of 7.38 Mt of synfuels in 201064
. This
translates to an emission factor of 6.4 tonnes CO2/tonne synfuels. The same emission factor is assumed for a
new CTL plant, which results in around 23.6 Mt CO2 per annum for an 80,000 bbl/day plant.
In a CTL facility GHG emissions arise from the production of the synfuels product (process emissions), as well as
from burning coal (or gas) for steam and electricity generation (utility emissions). The process emissions are
produced in a concentrated form and are directly suitable for capture via CCS, whilst the utility emissions are in a
relatively dilute form, and their capture is energy and water intensive. It is thus assumed that, both for retrofit to
Secunda, and also in a new CTL facility, only 50% of CO2 emissions are suitable for capture via CCS65
. For the
purposes of modelling, it is thus assumed that the process emissions, which are those more readily captured,
account for 50% of the total CO2 emissions from CTL facilities and 50% of the total CO2 emissions are power
generation emissions which are not captured. The CO2 emission factor for CTL plants with CCS applied in the
64 Sasol (2011) Integrated Report. Available online http://www.sasol.com, accessed August 2012. 65 Assumption based on DEA (Department of Environmental Affairs) (2008) Long Term Mitigation Scenarios.
http://www.environment.gov.za/hotissues/2008/ltms/ltms.html, accessed July 2012.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 75
models is thus half that of a plant without CCS (i.e. 3.2 tonnes CO2/tonne synfuels). Retrofitting CCS to Sasol
Secunda which produces 160,000 bbl/day would ultimately result in 26 Mt CO2 emitted per year (23.6 Mt CO2
from power generation and 2.4 Mt CO2 process emissions, as CCS only captures 90% of the process emissions,
as stated previously). For a future 80,000 bbl/day plant with CCS the annual CO2 emissions with CSS are
ultimately 13 Mt CO2 per year (11.8 Mt CO2 from power generation and 1.2 Mt CO2 process emissions).
3.8.2 Results and analysis: Greenhouse Gas Emissions
Mining
GHG emissions from mining are only inferred from the available quantitative data because the mining operations
were not modelled at a sufficiently detailed level to allow a meaningful quantification of emissions.
Figure 68 and Figure 69 show the total extent of mining in the two major coalfields across the four scenarios.
Mining in the Central Basin declines in the period to 2040 in all scenarios, after a peak between 2015 and 2020 in
More of the Same, Lags Behind and At the Forefront, and a peak in 2015 in Low Carbon World. With this
relatively high level of mining in all scenarios, GHG emissions from spontaneous combustion in the Central Basin
surface mines are anticipated to remain a problem, and there might even be potential for the number of
incidences to increase towards the end of the period when the Central Basin coal reserves have been
significantly drawn down and there is temptation to reduce the buffers and mine out the pillars of previous
underground operations.
Mining in the Waterberg ramps up very substantially over the period to 2040 in More of the Same and Lags
Behind. Waterberg mines are more likely to be surface operations, with the nature of the resource such that
underground mines are likely to be difficult and expensive. Coal-bed methane emissions are thus anticipated to
be low. Furthermore, the Waterberg surface mines do not have the potential for spontaneous combustion that the
Central Basin mines have (where this is primarily caused by intersecting old underground workings). However,
experience at the only operating Waterberg mine has shown Waterberg mines could be prone to spontaneous
combustion in the spoil heaps. Furthermore the low yields in the Waterberg (only around 50%) lead to high
discard volumes and extensive waste dumps that could also pose a spontaneous combustion risk.
FIGURE 68: TOTAL ROM COAL MINED IN THE
CENTRAL BASIN
FIGURE 69: TOTAL ROM COAL MINED IN THE
WATERBERG
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 76
Electricity generation
Annual greenhouse gas emissions from power generation are shown in Figure 70, while the GHG intensity of
electricity supply is shown in Figure 71. The scenarios in which coal-fired power generation dominates (More of
the Same and Lags Behind) are, as expected, more CO2 intensive than At the Forefront and Low Carbon
World – with the former diversifying electricity supply and the latter building no further coal-fired power stations.
The impact of installing CCS on power stations built from 2034 under Lags Behind and retrofitting Medupi and
Kusile in Low Carbon World in helping to reduce emissions can clearly be seen.
South Africa’s National Climate Change Response White Paper presents a stated intention to reduce national
greenhouse gas emissions by 2050. The White Paper sets out a so-called benchmark National GHG Emissions
Trajectory Range, under which emissions peak in the period 2020 to 2025 in a range with a lower limit of
398 Mt CO2e and upper limits of 583 Mt CO2e and 614 Mt CO2e for 2020 and 2025 respectively. Emissions then
plateau for up to ten years after the peak within the range with a lower limit of 398 Mt CO2e and upper limit of
614 Mt CO2e. From 2036 onwards, emissions decline in absolute terms to a range with lower limit of
212 Mt CO2e and upper limit of 428 Mt CO2e by 2050. The extent to which the given levels of mitigation will be
achieved depends on support from developed countries.
There is no resolution as to the allocation of emissions to the electricity generation sector under this trajectory,
although at present electricity emissions are approximately half of total emissions. If the current contribution of
electricity generation to emissions is to remain constant, More of the Same and Lags Behind will contribute to
the country exceeding the upper limits of the electricity generation component of the trajectory after about 2025.
At the Forefront will fall within the trajectory to 2035, although will begin to exceed emissions during the decline
period post 2035. Only Low Carbon World affords the possibility of remaining within the proposed emissions
trajectory.
FIGURE 70: CO2 EMISSIONS FROM ELECTRICITY GENERATION
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 77
FIGURE 71: CO2 EMISSIONS INTENSITY FROM ELECTRICITY GENERATION
Greenhouse gas emissions from CTL
CO2 emissions from Sasol Secunda remain constant over the period to 2040 at 47.2 Mt CO2 per annum in More
of the Same and At the Forefront. The two additional CTL plants built in More of the Same add an additional
23.6 Mt CO2 per annum each, resulting in total GHG emissions from CTL of 94.4 Mt CO2 per annum by 2040.
In Lags Behind, from 2030, Secunda is fitted with CCS, so total GHG emissions from Secunda drop from
47.2 Mt CO2 to 26 Mt CO2 per annum by 2033. However, the single new CTL plant built in 2027 introduces
23.6 Mt CO2 by 2030, leading to a peak in CO2 emissions of 69.8 Mt CO2 in 2030. As this CTL plant is retrofitted
with CCS in 2033, the emissions from this CTL plant reduces to 13 Mt CO2, leading to a drop in total emissions
from CTL to 38.9 Mt CO2 from 2034 to 2040.
In Low Carbon World, no additional CTL plants are built, whilst the CCS retrofit to Secunda decreases
emissions from CTL to 26 Mt CO2 per annum by 2033.
3.9 Environmental implications
The environmental implications of the four scenarios are considered in terms of water supply (as well as land and
biodiversity) considerations, solid waste generation and other emissions.
3.9.1 Water provision, land and biodiversity
Water supply, land and biodiversity are discussed together here because they are interconnected, with impacts
on one inevitably leading to impacts on the others. Water demand is discussed in Section 3.6.6. The discussion
here focuses on the ability of the land to provide the resources needed to meet the demand. The complexity of
these topics, with a large number of factors playing a role, means that they are dealt with qualitatively, and the
broad implications of the scenarios discussed.
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Water provision, land and biodiversity in mining
The impact of mining on water catchments is well documented66
, with the Olifants Catchment clearly showing the
historic impacts of mining, with a large proportion of the degradation attributable to coal mines. Coal mines have
the potential to affect water catchments through both reducing the volume of water available, as well as
degrading the quality of the water. The former is partly due to the mine’s own water requirements, primarily for
dust suppression and in coal washing (requiring about 150 litres/tonne coal washed), but more significantly due
to the amount of water extracted by the mine when aquifers are intersected (e.g. seepage into underground
mines and opencast pits), and water that needs to be contained once it has come into contact with coal discard
dumps, spoil heaps and stockpiles. Thus coal mines frequently have excess poor quality water that needs to be
disposed of in some way, although whether mines are a net consumer or generator of water depends on the
particular geological setting of the mine.
The other considerable impact coal mines have on water catchment is degradation through acid mine drainage
(AMD), i.e. water runoff with elevated sulphates and heavy metals caused when water comes into contact with
pyrite, present in coal, spoils, discards etc. The Water for Growth and Development Framework identifies AMD
as the most important threat to water quality in South Africa67
. Whilst AMD can be partially controlled through
careful water management on the mines (e.g. catching and containing runoff from stockpiles and dumps), it is
difficult to control in surface coal mines because of the extensive surface disruption and the destruction of
regolith layers that naturally regulate the surface-groundwater interface68
. The eMalahleni water treatment plant
has shown that solutions are possible, and a further five treatment plants are planned for the Central Basin.
Problems to be overcome include getting cooperation between the parties, high treatment costs, and the
problems of brine disposal (currently primarily done in evaporation ponds). The considerable effect AMD has had
on the Olifants catchment is clearly evident in that the water is now too polluted for industrial use, with Eskom
needing to transfer water from other catchments to supply certain of its power stations (most notably the new
Kusile Power station).
Land use is strongly connected to water catchment, and in South Africa only 4% of the land area comprises high
water yield areas. This is particularly notable for the grasslands in which large portions of the Central Basin
coalfields fall, where 23% of the area is high water yielding. Furthermore, the headwaters of some of South
Africa’s most economically important river systems are fed from this area; these rivers subsequently supply the
Midmar, Zaaihoek, Heyshope and the Vaal dams – all of which are vital to the water security for Gauteng and
Durban69
. The competition between land for water security and coal mining is therefore likely to increasingly
become an issue.
Land disruption is frequently used as a proxy for biodiversity impact. The grasslands biome in which the Central
Basin coalfields sit is well recognised for its biodiversity, with large portions of it under threat70
. The Waterberg
falls primarily under sour bushveld habitat, an area of high biodiversity and intact habitats, in recognition of which
it was been declared a UNESCO Biosphere Reserve in 2001. The impact on biodiversity in the Waterberg has
the potential to be as extensive as it has been in the grasslands of the Central Basin coalfields. This is because
of the potentially massive surface disruption of surface mining in the Waterberg, coupled with the very extensive
area required for waste dumps (due to the low yield and attendant high level of discard production) and the
66 WWF (2011) Coal and Water Futures in South Africa. 67 Dept of Water Affairs and Forestry (2009) Water For Growth and Development Framework 68 WWF (2011) Coal and Water Futures in South Africa 69 WWF (2011) Coal and Water Futures in South Africa 70 SANBI website (2012). Available online: http://Sanbi.org, accessed August 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 79
consequent land sterilisation this implies. For example, the currently operating Waterberg mine covers an area of
some 2,200 Ha.
Water provision, land and biodiversity in electricity generation
Coal-fired electricity generation does not have the scale of disruption on water catchments as mining does,
although ash dumps and dams can have similar issues to AMD (high salinity seepage). As the power stations will
be in the same area as the mines (Central Basin or the Waterberg), much of the above discussion applies to
power station land use as well.
Land occupation by the power stations is fairly extensive (300 – 600 Ha), with much of that due to the land
requirements of dumps. Where ash can be backfilled into mining pits, this will decrease the overall land
disruption of the power station-mine complex. The addition of flue gas desulphurisation to coal-fired power
stations will increase the land required for solid waste dumps, assuming this will be produced in excess of what
can be sold. In particular, if less reactive limestone is used (which might be the case in South Africa, where FGD
is yet to be demonstrated on the very large scale’s required by Eskom) the solid waste volumes will be more
extensive that that currently predicted in the scenario models. Gypsum dumps have similar problems of high
salinity seepage and possible impact on water quality in the area.
Renewables also have extensive land footprints. A 100 MW solar installation (either parabolic trough or central
receiver) is estimated to occupy a similar land area to a 1000+ MW coal-fired power station (350 Ha). The land
requirements of wind are even more extensive, with a 200 MW installation estimated to occupy 2000 Ha.
However, even though they have high land footprints, the renewables are not anticipated to have as significant
impacts on water catchments as power stations and coal mines do. Furthermore, wind land requirements can
potentially be balanced with other land requirements, for example, cattle grazing. Nonetheless, depending on the
manner of their construction, solar and wind installations could potentially have negative impacts on biodiversity.
But if care is taken during construction, they might potentially have positive biodiversity effects, e.g. if land
beneath wind turbines is kept in a natural state with service corridors rather than converted to grassland.
Nuclear power stations have similar land footprints to coal-fired power stations (520 Ha for a 1,600 MW plant),
although these can be much larger if one includes the land requirements of nuclear waste disposal and the
exclusion zones required around such sites. However, as with solar and wind, they are associated with less
surface disruption and land sterilisation and thus have lower impacts on water and biodiversity than coal-fired
power stations. They may well have positive biodiversity impacts by reserves being created in the exclusion
zones around nuclear power stations and nuclear waste disposal sites (although with the very low probability of
very considerable impacts should an incident occur).
Results and analysis: Water provision, land and biodiversity
Mining
Under all scenarios the water catchments of the Central Basin are anticipated to come under increasing stress.
Water demand peaks in around 2020 and then decreases to about one quarter to one third of current levels by
2040, depending on the scenario. Water stress was already experienced in the Olifants, Inkomati, and Thukela
water management areas in 200071
, whilst the Upper Vaal was operating only marginally within its ecological
71 Van Rooyen, J.A. and Versfeld, D.B. (2009) Strategic planning for water resources in South Africa. A situation analysis 2009. report No. P RSA
000/00/7809, Department of Water and Environment Affairs, Pretoria
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 80
reserve (sustained only by inter-basin transfers). The increase in water demand predicted by the scenarios is
probably sufficient to place these catchments further under stress, but especially when coupled with the
anticipated industrial growth in these areas, the potential degradation in supply due to the increased levels of
mining, and the potential impacts of climate change on water availability.
Large-scale development of the Waterberg, as occurs in More of the Same and Lags Behind, is associated with
considerable water demand (mines, power stations, industry (CTL) and communities) and will require
considerable infrastructure (see Section 3.7). To meet demand in this water-scarce area will require substantial
inter-basin transfers, most likely from the Upper Vaal, so the question becomes more one of cost and
infrastructure than water provision in the Waterberg. Nonetheless, considerable water stress will likely be felt in
the area, with dams and construction disrupting river flow, as is already being felt with the construction of Medupi
power station72
.
Land and biodiversity impacts follow the trends of water catchment stress, with extensive mining in More of the
Same and Lags Behind likely to cause significant biodiversity impacts in the Grasslands and Bushveld biomes.
These impacts are softened in At the Forefront because of the decline in coal mining for domestic supply, whilst
Low Carbon World has the lowest biodiversity impacts, and no impact on the Bushveld (the Waterberg is not
developed in this scenario).
Electricity generation
The high-coal scenarios (More of the Same and Lags Behind) follow similar trends as discussed for mining,
where the power stations essentially follow the mines in terms of location and impact, although they are attributed
a smaller share of the land and water catchment impact than the mines.
The scenarios with high renewables content (At the Forefront and Low Carbon World) have high land
requirements. Nearly 1,500 km2 is required for the wind power built under At the Forefront, and just under
500 km2 is required for the solar power build (compared to around 40 km
2 required for the new coal build under
More of the Same). Nonetheless, as discussed above, the impacts of this land use are very different, and At the
Forefront and Low Carbon World are anticipated to have lower water provision impacts than More of the
Same and Lags Behind, especially Low Carbon World, where the Waterberg is not developed further.
However, finding suitable sites for the number of new nuclear power station units required under At the
Forefront and Low Carbon World is likely to be problematic. There is significant public resistance to nuclear
power stations being located close to residential areas, as has already been found by Eskom during site
selection studies for a new nuclear station. There is some similar resistance to wind farms due to the visual
impacts.
3.9.2 Solid waste generation
Tonnages of solid wastes produced from mining and electricity generation are calculated in the model, using
yield factors for mining and ash intensity factors for power generation.
Solid wastes from mining and beneficiation
Spoils and discards produced during mining and beneficiation are the major sources of solid wastes on mines.
The former is only a consideration in surface mines, whilst the latter are a by-product of coal washing. Discard is
72 Groenewald, Y. (2012) Coal’s Hidden Water Cost to South Africa, Greenpeace Africa
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 81
quantified in the models based on washing yields. Product yields for existing mines and projects were taken from
Wood Mackenzie coal supply service data, whilst for projects that were not well specified, indicative yields were
assumed based on the quality of the coal resource.
Solid waste from electricity generation
Table 27 presents waste intensity factors and assumptions used to estimate total waste tonnages from electricity
generation. Ash factors for the existing Eskom power stations were applied so as to get Eskom’s reported total
annual mass of ash produced. For future build, waste emission factors were taken from the supporting technical
document for the IRP73
. The waste intensity factors for PF stations with CCS are based on those of the
corresponding plant without CCS, but adjusted for the increase in auxiliary power required to run the CCS
process, and also for the increase in coal burn to produce the same electrical output due to the drop in thermal
efficiency.
TABLE 27: WASTE GENERATION FACTORS IN ELECTRICITY GENERATION
Application Value applied Units Comments Reference
Fossil fuels
Existing PF power stations Ash: 140 – 280 kg/MWhSO Values for existing power stations
chosen so as to get Eskom’s overall
ash figure quoted in the 2012 Divisional Report (36.21 Mt)
Eskom
New coal: supercritical PF, dry cooled
170 kg/MWhSO Value for Medupi until FGD added in 2021
EPRI (2010)
New coal: supercritical PF, dry cooled with FGD
Ash: 172
FGD: 24
kg/MWhSO Value for Kusile and Medupi once FGD is added in 2021, as well as future supercritical build with FGD
New coal: ultra-supercritical PF, dry cooled with FGD
Ash: 151
FGD: 21
kg/MWhSO Intensity as for supercritical PF, but adjusted for decrease in coal burnt as
a result of 5.3% increase in thermal efficiency between the two.
Based on EPRI (2010)
New coal: supercritical PF,
dry cooled with FGD and CCS
Ash: 260
FGD: 36
kg/MWhSO Calculated taking into account drop in
net plant efficiency. Applies to Medupi and Kusile after 2029 in Low Carbon World.
Based on EPRI (2010)
New coal: ultra-supercritical
PF, dry cooled with FGD and CCS
Ash: 195
FGD: 27
kg/MWhSO Calculated taking into account drop in
net plant efficiency. Applies to new PF
stations build after 2034 in Lags Behind.
Based on EPRI (2010)
Fluidised bed combustion
(FBC): dry cooled with sorbent injection
Ash/’FGD”: 239
(includes solids from in-situ
desulphurisation)
kg/MWhSO EPRI (2010)
UCG-CCGT 0 kg/MWhSO Excludes UCG component EPRI (2010)
Renewables
Co-generation 30 kg/MWhSO Municipal solid waste (MSW) or forestry residue
EPRI (2010)
73 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 82
Solid wastes from coal-to-liquids
Sasol Secunda (160,000 bbl/day) reported 1.45 tonnes of ash per tonne synfuels produced74
, giving a total of
10 Mt for 2011. The same waste factor is assumed for a new 80,000 bbl/day plant, which translates to an annual
solid waste production of 5.4 Mt. As discussed above for the GHG intensity, it is assumed that adding CCS to the
plant will not appreciably increase the amount of solid waste generated.
Results and analysis: solid waste generation
Solid wastes from mining
Cumulative discard volumes produced over the time period in the Central Basin are shown in Figure 72. This is
the total discard produced by the mines operating in the Central Basin less the discard burnt in FBC to 2040
(ranging from 216 Mt in More of the Same to 389 Mt in At the Forefront). Solid waste generation from the
Central Basin coalfields is much the same for each scenario. Low Carbon World has the highest cumulative
discards in 2040 (at 1.8 billion tonnes) as it produces more for export towards 2040, so has higher beneficiation
losses than the other scenarios where mines are producing for Eskom at high yields. At the Forefront has the
lowest cumulative discards in 2040 (at 1.5 billion tonnes) as it has the highest installed capacity of FBC power
stations (and so the highest use of discard). Although mining steadily declines after 2020, the fact that the lower
quality resources are increasingly mined from around 2025 means that discard volumes do not decline
proportionally.
In More of the Same and Lags Behind, the decline in mining in the Central Basin is countered by steadily
increasing mining in the Waterberg (see Figure 69).
Figure 73 gives the total mass of discards generated in the Waterberg in the different scenarios. The low yields of
the Waterberg coal resource means that these are very extensive in the scenarios where development of the
Waterberg is extensive (More of the Same and Lags Behind). These scenarios generate just under 3,500 Mt of
discards, which need to be contained in some way. Whilst there will likely be some backfilling of mining pits,
these huge tonnages indicate massive surface disruption, and if not very carefully managed, potentially very
significant environmental impacts (such as emissions of greenhouse and toxic gases through spontaneous
combustion). These tonnages also hint at the need for much larger uptake of fluidised bed combustion (FBC) in
future power stations.
At the Forefront and Low Carbon World have much lower discard production (between 1,000 and 1,500 Mt),
showing the far lower levels of Waterberg development in these scenarios. Low Carbon World sees no future
mine development in the Waterberg beyond that needed to supply Matimba and Medupi power stations.
The Waterberg coal deposits are anticipated to be better suited to surface mining techniques, thus in addition to
the high volume of discard, spoil heaps are potentially also a significant source of mining wastes.
74 Sasol (2011) Sasol Integrated Report 2011. Available online: http://www.sasol.com/sasol_internet/frontend/navigation.jsp?navid=21100001&rootid=3; 18
June 2012. Pg 83, accessed August 2012
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 83
FIGURE 72: CUMULATIVE DISCARD GENERATION IN THE CENTRAL BASIN (DISCARD PRODUCED
LESS DISCARD BURNED IN FBC)
FIGURE 73: CUMULATIVE DISCARD GENERATION IN THE WATERBERG
Solid wastes from electricity generation
Solid wastes from electricity generation fall into four categories:
• Ash (fly ash and bottom ash from PF and FBC)
• Gypsum waste from flue gas desulphurisation (FGD)
• High level nuclear waste (spent fuel)
• Low/intermediate level nuclear waste
Plots of solid waste generation under the four scenarios are shown in Figure 74 to Figure 77. Note that these
figures are for cumulative wastes to 2040, and the graphs have different scales on the y-axes. Ash from coal-
fired power stations is produced in the largest quantities, with over 1.6 billion tonnes having been produced
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TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 84
between 2010 and 2040 in More of the Same and Lags Behind. Ash volumes are considerable as the new-
build power stations are assumed to burn poorer quality coals with high ash contents. FGD waste production
under these scenarios is also high, although this will present less of a management issue if a market for these
products can be found. Markets for fly ash in South Africa have historically been small (around 6%) due to
concerns of heavy metal contamination. The management and containment of solid wastes are thus an important
consideration in More of the Same and Lags Behind, with a consequent increase in land footprint of the power
station (unless backfilling of surface mines occurs), as well as possible high salinity effluent issues (especially
with the wet FGD waste).
Nuclear waste generation under Low Carbon World, as well as At the Forefront, is also of concern not due to
the volumes but rather due to the management requirements for high and medium level nuclear wastes. Secure
waste disposal sites will need to be identified as, at present, all high-level nuclear waste is stored at Koeberg (i.e.
SA does not have a dedicated high-level nuclear waste storage facility).
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 85
FIGURE 74: CUMULATIVE ASH GENERATION FIGURE 75: CUMULATIVE FGD WASTE GENERATION
FIGURE 76: CUMULATIVE HIGH LEVEL NUCLEAR WASTE GENERATION FIGURE 77: CUMULATIVE LOW/INTERMEDIATE LEVEL WASTE GENERATION
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3.9.3 Non-GHG emissions
Emissions of SO2, NOx and particulates are also calculated in the model, so as to get a wider feel for the
potential environmental impacts of the coal value chain under the different scenarios. As with GHG emissions,
these are expressed on an intensity basis (e.g. kg/MWh sent out), with the emissions calculated by multiplying
the emission intensity factors by the relevant activity data in the models.
Mining and beneficiation
In terms of non-GHG emissions from mining, dust is a significant potential impact, but is difficult to quantify and
generation is highly site specific. The models do not go to the level of the mining technology employed at the
different mines, which would be needed to be able to estimate the emission profiles of the mines.
As discussed above for GHG emissions, emissions from spontaneous combustion are also not considered in the
models. Apart from CO2, spontaneous combustion is associated with significant aerial pollutants, including CO,
H2S, SO2, NOx and particulates, and where it does occur, is easily the most visible and damaging local
environmental impact.
Electricity generation
Table 30 presents the emission intensity factors and assumptions used to quantify the emissions of SO2, NOx
and particulates from electricity generation. Emission factors for the existing Eskom power stations were applied
so as to get Eskom’s reported annual emissions. For future build, emission factors were taken from the
supporting technical document for the IRP75
The emission factors for SO2 and particulate emissions from PF stations with CCS were based on those of the
corresponding plants without CCS, but adjusted for the increase in auxiliary power required to run the CCS
process, and also for the increase in coal burn to produce the same electrical output due to the drop in thermal
efficiency. NOx emissions are primarily a function of boiler conditions. NOx emission factors for PF plants with
CCS are therefore not affected by increase in coal burn, but just corrected for the drop in net plant efficiency.
TABLE 28: NON-GHG EMISSION FACTORS APPLIED IN ELECTRICITY GENERATION
Application SO2 NOx Particulates Units Comments Reference
Existing PF power stations
5.2 – 12 3.2 – 6.7 0.15 – 1.1 kg/MWhSO Values for existing power
stations chosen so as to get the overall figures quoted in Eskom’s 2012 Divisional Report
Eskom (2012)
New coal: supercritical PF, dry cooled
8.93 2.26 0.12 kg/MWhSO Value for Medupi until FGD added.
EPRI (2010)
New coal: supercritical PF, dry cooled with FGD
0.45 2.3 0.13 kg/MWhSO Value for Kusile, and for Medupi once FGD has
been retrofitted in 2021, as well as future supercritical build with FGD
New coal: ultra-
supercritical PF, dry
0.4 2.29 0.11 kg/MWhSO Emissions intensities as
for supercritical PF, but adjusted for decrease in
Based on
EPRI
75 EPRI (2010) Power Generation Technology Data for Integrated Resource Plan of South Africa
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 87
Application SO2 NOx Particulates Units Comments Reference
cooled with FGD coal burnt as a result of 5.3 % increase in thermal
efficiency between the two.
(2010)
New coal:
supercritical PF, dry cooled with FGD and CCS
0.014 2.93 0.2 kg/MWhSO Calculated taking into
account drop in net plant efficiency. Applies to Medupi and Kusile in Low Carbon World.
Based on
EPRI (2010)
New coal: ultra-supercritical PF, dry
cooled with FGD and CCS
0.01 2.66 0.15 kg/MWhSO Calculated taking into account drop in net plant
efficiency. Applies to new PF installed after 2034 in Lags Behind.
Based on EPRI (2010)
Fluidised bed
combustion (FBC): dry cooled with sorbent injection
0.19 0.2 0.09 kg/MWhSO EPRI (2010)
UCG-CCGT 0.21 0.01 0 kg/MWhSO Excludes UCG component EPRI (2010)
OCGT 0 0.28 0 kg/MWhSO EPRI (2010)
CCGT 0 0.29 0 kg/MWhSO EPRI (2010)
Cogeneration 0.78 0.61 0.16 kg/MWhSO EPRI (2010)
Landfill gas and small scale hydropower
0 0.12 0.48 kg/MWhSO EPRI (2010)
Coal-to-liquids
Emissions of SO2, NOx and particulates are reported in Sasol’s Sustainable Development Report (2011). The
following emission factors are derived for the CTL process from the reported figures:
• 25 kg SO2 per tonne synfuels
• 20 kg NOx per tonne synfuels
• 1.3 kg particulates per tonne synfuels
The same emission factors are assumed for a new CTL plant, which, for a plant half the size of Secunda, results
in around 94 kt SO2, 75 kt NOx and 4.9 kt particulates emitted per year.
For the reasons discussed above, the addition of CCS to capture the high-concentration stream of CO2 is
assumed not to appreciably increase the emissions of SO2, NOx and particulates per tonne of synfuels.
Results and analysis: other emissions
Emissions from mining
Although not quantitatively addressed, the same trends for the scenarios can be inferred as for the emissions of
GHGs.
Emissions from electricity generation
Figure 78 to Figure 80 give the emissions of SO2, NOx and particulates for the four scenarios.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 88
FIGURE 78: TOTAL SO2 EMISSIONS FROM POWER
GENERATION
FIGURE 79: TOTAL NOX EMISSIONS FROM POWER
GENERATION
FIGURE 80: TOTAL PARTICULATES FROM POWER
GENERATION
Key observations relating to the other emissions from electricity generation are as follows:
• Emissions of SO2 and particulates drop across all scenarios. When viewed on a coalfield basis it
is evident some of the decline is due to the decommissioning of the older Mpumalanga power
stations (see for example Figure 81 for More of the Same). In Low Carbon World the drop-off
occurs earlier with earlier retirement of power stations.
• The drop in SO2 is also a result of installation of flue gas desulphurisation on new-build power
stations (for example, in More of the Same, SO2 emissions in 2040 are about 60% of current
levels). This can also be seen in Figure 82, which shows the SO2 emission profile for the
Waterberg under More of the Same. SO2 emissions rise steadily as new power stations are
opened in this coalfield, and then a drop sharply when FGD is installed at Medupi power station.
• Particulates and NOx on the other hand show a steady rise as new power stations are opened in
the Waterberg coalfield (in comparing emissions between the Central Basin and the Waterberg,
note should be taken of the scales on the vertical axes).
• The fact that particulates decrease marginally between 2010 and 2040 indicates the improved
particulate collection efficiency of the new-build power stations. NOx on the other hand increases
in More of the Same and Lags Behind.
0
500
1,000
1,500
2,000
2,500
2010 2015 2020 2025 2030 2035 2040
SO
2 [kt/
a]
More of the same Lags behind
At the forefront Low carbon world
0
200
400
600
800
1,000
1,200
1,400
2010 2015 2020 2025 2030 2035 2040
NO
x [
kt/
a]
More of the same Lags behind
At the forefront Low carbon world
0
20
40
60
80
100
2010 2015 2020 2025 2030 2035 2040
Part
icu
late
s [
kt/
a]
More of the same Lags behind
At the forefront Low carbon world
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 89
• Particulates and NOx both decrease considerably in At the Forefront and Lags Behind,
showing the lower NOx and particulates emission rates of technologies employed in the
diversified electricity build plan.
FIGURE 81: NON GHG POWER STATION EMISSIONS IN CENTRAL BASIN UNDER MORE OF THE SAME
FIGURE 82: NON GHG POWER STATION EMISSIONS IN WATERBERG UNDER MORE OF THE SAME
4 SENSITIVITY ANALYSES
Sensitivity analyses were applied to further interrogate some of the assumptions made within the scenario
modelling. In the sensitivity analyses, consideration was given to changes to the electricity supply infrastructure
build plan, as well as to the impact on local utility coal supply of diverting the coal from one big mine in the
Central Basin from Eskom supply to export markets.
0
10
20
30
40
50
60
70
80
90
100
0
500
1,000
1,500
2,000
2,500
2010 2015 2020 2025 2030 2035 2040
Part
icu
late
s [
kt/
a]
SO
2 a
nd
NO
x [
kt/
a]
SO2 NOx Particulates
0
5
10
15
20
25
30
35
40
45
0
100
200
300
400
500
600
700
2010 2015 2020 2025 2030 2035 2040
Part
icu
late
s [
kt/
a]
SO
2 a
nd
NO
x [
kt/
a]
SO2 NOx Particulates
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 90
In terms of the electricity supply infrastructure build plan, the impacts of the following changes to the build plan
under At the Forefront were explored:
• The IRP 2010 policy adjusted scenario has an ambitious nuclear and renewables build
programme. The nuclear build, in particular, is considered by many to already be running behind
the proposed schedule in light of the numerous issues that require resolution, including issues of
costs and financing mechanisms, localisation of manufacture and possible uranium mining and
enrichment, safety and environmental implications and skills availability for construction and
maintenance. The National Planning Commission has suggested that if building the first nuclear
power stations as required by IRP 2010 is unachievable, gas-fired power generation be put
forward as a so-called “plan b”, with potential sources of gas including off-shore natural gas,
shale gas from the Karoo and liquefied natural gas (LNG) imports. The first sensitivity explored in
the SACRM models is thus to change the build plan under At the Forefront to replace the first
nuclear build with gas build in the form of CCGT that delivered the same GWhSO. The
remainder of the build plan remains the same
• Of relevance to the South African Coal Roadmap was a comparison of the above situation (i.e.
gas replacing the first nuclear build) with a new coal-fired power station replacing the first nuclear
build. For the second sensitivity, therefore, the build plan under At the Forefront was adjusted to
replace the first nuclear build with coal-fired power at the scale required to deliver the same
GWhSO. The remainder of the build plan remains the same.
• Demand side management can significantly influence the build plan required and thus the coal
demand. To investigate the effect of reduced demand, in the third sensitivity, annual electricity
demand was reduced by a total of 10% total between 2030 and 2040 against the demand
projections extrapolated from the IRP 2010 demand projections which were used in this study.
The build plan between 2030 and 2040 was adjusted to account for this lower demand.
The impact on the following parameters were explored in the sensitivity analysis, where relevant:
• Investment requirements for new power generation infrastructure;
• Electricity generation cost;
• Coal exports (as these are linked to coal demand for power generation);
• Greenhouse gas emissions; and
• Greenhouse gas emissions intensity of power generation.
In the sensitivity analysis relating to diversion of coal supply to Eskom, the implications of switching a large scale
mine delivering 5 Mtpa of high quality (22-24 MJ/kg) middlings coal to Eskom to a low-quality export mine, which
no longer produces a middlings product was explored. This sensitivity is applied to a project planned to
commence production in the early 2020s, so that the implications for the requirement for coal from the Waterberg
to feed Central Basin power stations can be explored.
4.1 Replacing the first nuclear plant with gas CCGT
In this sensitivity analysis the first 4,800 MW nuclear plant commissioned under the IRP 2010 between 2023 and
2025 is replaced with a 4,908 MW CCGT plant, this being the capacity required to replace the nuclear plant on a
sent out basis given capacity factors applied in the study (92% for nuclear and 90% for gas). Note that impact on
exports is not considered under this scenario, as there is no change to the build plan for coal-fired power stations
and hence exports remain unaffected.
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 91
4.1.1 Electricity supply infrastructure investment and electricity generation cost
A comparison between the investment required under At the Forefront, and that under which CCGT replaces
the first nuclear plant, is shown in Figure 83. The replacement of only one nuclear plant saves a total of
R 129.4 billion of the investment required for power station infrastructure (in 2010 Rands) over the 2010-2040
analysis period. Note once again that this excludes any provision for power stations built after 2040, explaining
the drop in investment post about 2035. There is, however, no discernable effect on the cost of generating
electricity despite the lower investment requirement, as shown in Figure 84.
FIGURE 83: CHANGE IN GENERATION
INFRASTRUCTURE INVESTMENT BY
REPLACING ONE NUCLEAR STATION
WITH GAS
FIGURE 84: CHANGE IN GENERATION COST BY
REPLACING ONE NUCLEAR STATION
WITH GAS
4.1.2 Greenhouse gas emissions and emissions intensity
The use of gas in place of nuclear for the next base load power station causes an additional 236 Mt of
greenhouse gases to be emitted over the analysis period, due to electricity from gas having higher GHG
emissions than nuclear. The greenhouse gas emissions intensity of electricity supply is predicted to be about 6%
higher by 2040 if the next power station is gas-fired rather than nuclear (as in IRP 2010).
4.2 Replacing the first nuclear plant with a coal-fired power station
In this sensitivity analysis, the first 4,800 MW nuclear plant commissioned under the IRP 2010 between 2023 and
2025 is replaced with a 5,220 MW coal fired plant, this being the capacity required to replace the nuclear plant on
a sent out basis given the capacity factors applied in the study (92% for nuclear and 84.6% for coal PF).
4.2.1 Electricity supply infrastructure investment and electricity generation cost
A comparison between the investment required under At the Forefront, and that under which coal replaces the
first nuclear plant, is shown in Figure 85. The replacement of only one nuclear plant saves a total of R 37 billion
of the investment required for power station infrastructure (in 2010 Rands) over the 2010-2040 analysis period.
Note once again that this excludes any provision for power stations built after 2040, explaining the drop in
0
20,000
40,000
60,000
80,000
100,000
120,000
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y b
uild
pla
n in
vestm
en
t p
er
year
(R M
illio
n)
At the Forefront
At the Forefront CCGT replaces nuclear
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
At the Forefront
At the Forefront CCGT replaces nuclear
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 92
investment post about 2035. There is, however, no discernable effect on the cost of generating electricity despite
the lower investment requirement, as shown in Figure 86.
FIGURE 85: CHANGE IN GENERATION
INFRASTRUCTURE INVESTMENT BY
REPLACING ONE NUCLEAR STATION
WITH COAL
FIGURE 86: CHANGE IN GENERATION COST BY
REPLACING ONE NUCLEAR STATION
WITH COAL
4.2.2 Greenhouse gas emissions and emissions intensity
The use of coal in place of nuclear for the next base load power station gives rise to an increase in emissions of
500 Mt over the analysis period, due to electricity from gas having higher emissions than nuclear. Notably,
building the next power station as coal-fired instead of nuclear results in an additional 27 to 32 Mtpa GHG
emissions on a year-by-year basis. This differential is substantial when considered in the light of South Africa’s
intention for emissions to peak, plateau and then decline. The greenhouse gas emissions intensity of electricity
supply is predicted to be about 12% higher by 2040 if the next power station is coal-fired rather than nuclear (as
in IRP 2010).
4.2.3 Impact on exports
The impact of building an additional coal fired power station on exports is an additional 4.2 Mtpa from 2025,
which is as a result of a new dual-producing coal mine in the Waterberg to supply the new power station. Thus,
exports are predicted to be 8% higher in 2040 if the next power station is coal-fired rather than nuclear (as in IRP
2010), resulting in increased export revenue of some R 5 billion per year.
4.3 Reduced electricity demand post 2030
Under this sensitivity analysis, the electricity demand between 2030 and 2040 was reduced each year, to end up
10% lower in 2040 than was assumed in At the Forefront. The resulting demand profile is shown in Figure 87.
Note that coal exports are not considered under this sensitivity analysis since the impact is negligible (less than
2 Mtpa difference in any one year).
0
20,000
40,000
60,000
80,000
100,000
120,000
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y b
uild
pla
n in
vestm
en
t p
er
year
(R M
illio
n)
At the Forefront
At the Forefront CCGT replaces nuclear
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y g
en
era
tio
n c
ost
[R/k
Wh
s
en
t o
ut]
At the Forefront
At the Forefront PF replaces nuclear
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 93
FIGURE 87 ELECTRICITY DEMAND IN AT THE FOREFRONT AND ADJUSTED TO INVESTIGATE
SENSITIVITY TO LOWER DEMAND POST 2030
4.3.1 Electricity supply infrastructure investment and electricity generation cost
A comparison between the investment required under At the Forefront, and under a scenario in which demand
is reduced, is shown in Figure 88. Note that even though demand only begins to decline post-2030, the impact is
seen from before 2025, due to the long lead times for base load power stations. The reduction in demand of 10%
over a 10 year period saves a total of R 189 billion (or about 12%) of the investment required for power station
infrastructure (in 2010 Rands) over the 2010-2040 analysis period. Note once again that this excludes any
provision for power stations built after 2040, explaining the drop in investment post about 2035. This stresses the
significant importance of electricity demand side management in contributing to reducing the investment required
in new power stations. There is, however, little overall effect on the cost of generating electricity despite the lower
investment requirement, as shown in Figure 89.
FIGURE 88: INVESTMENT IN GENERATION
INFRASTRUCTURE UNDER THE IRP
2010 AND A REDUCED DEMAND
SCENARIO
FIGURE 89: ELECTRICITY GENERATION COST
UNDER THE IRP 2010 AND A REDUCED
DEMAND SCENARIO
0
100,000
200,000
300,000
400,000
500,000
600,000
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y d
em
an
d G
Wh
SO
lower demand unchanged
-
20,000
40,000
60,000
80,000
100,000
120,000
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y b
uild
pla
n in
vestm
en
t p
er
year
(R M
illio
n)
At the Forefront Lower Demand
At the Forefront
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
2010 2015 2020 2025 2030 2035 2040
Ele
ctr
icit
y g
en
era
tio
n c
ost
[R/k
Wh
sen
t o
ut]
At the Forefront Lower Demand
At the Forefront
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 94
The different between the build plans in At the Forefront and the scenario with lower demand is shown in Figure
90. Notable here is that the reduced demand avoids building of one full PF power station, and about one unit at a
nuclear power station.
FIGURE 90: NEW BUILD REQUIRED POST 2030 FOR AT THE FOREFRONT AND WITH LOWER
ELECTRICITY DEMAND POST 2030
4.3.2 Greenhouse gas emissions and emissions intensity
The reduced demand profile gives an emissions savings of 136 Mt (or 2%) over the 10 year period from 2031-
2040. While this is arguably small, given it is over a 10 year period, it is also worth noting that in the year 2040
emissions are 12% or 30 Mt lower in the reduced demand case than in At the Forefront. Continued reduction in
electricity demand will further reduce the emissions. The GHG emissions intensity of electricity supply is also
about 2% lower in the reduced demand case.
4.4 Diversion of coal from Eskom to exports
As stated previously, in this sensitivity analysis the implications of switching a large scale mine delivering 5 Mtpa
of high quality (22-24 MJ/kg) middlings coal to Eskom to a low-quality export mine, which no longer produces a
middlings product was explored. This sensitivity is applied to a project planned to commence production in the
early 2020s, so that the impact on the requirement for coal from the Waterberg to feed Central Basin power
stations, as well as infrastructure needs on the Waterberg line, is explored.
4.4.1 Coal from the Waterberg to supply Central Basin power stations
In Section 2.3, it was identified that under the assumptions used in the models, coal would only be required to be
transported from the Waterberg for Central Basin power stations under More of the Same, starting from 2036.
The loss of Eskom supply in the Central Basin from just one mine, however, has a significant impact on high-
quality utility coal requirement from the Waterberg as follows:
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000 M
W n
ew
bu
ild
po
st
2030
At the Forefront Reduced demand
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 95
• More of the Same, Lags Behind and At the Forefront all require coal from the Waterberg for
Central Basin power stations from 2025 onwards, up to a level of just over 4 Mtpa.
• Demand for Waterberg coal in the Central Basin begins to grow again under More of the Same
from 2036, reaching a level of 13.2 Mtpa by 2040.
• The total coal required from the Waterberg for More of the Same under this sensitivity is 100 Mt.
Lags Behind and At the Forefront each require a total of 61.2 Mt.
• Low Carbon World never requires coal from the Waterberg for Central Basin power stations.
Clearly, if planned mining projects either don't commence operation on time as per the schedules used in the
scenarios, or supply at different product yields to those assumed in the models (most notably if exports are
increased at the expense of Eskom supply), further coal will be required from the Waterberg for Central Basin
power stations.
4.4.2 Transport infrastructure requirements
Figure 91 to Figure 94 below are analogous to Figure 64 to Figure 67 from Section 3.7.1, but have been updated
to reflect new export volumes from the Waterberg under the sensitivity, as well as to include coal required to be
delivered to Central Basin power stations. Once again, these plots suggest that Transnet’s currently planned
expansion of the Waterberg to Central Basin line will be sufficient to about the mid-2020s under More of the
Same and Lags Behind, where after a further upgrade will be required. Under At the Forefront, some
expansion of capacity is necessary although not to the full 23 Mtpa level – a total capacity of 15.5 Mtpa is
required. Under Low Carbon World expansion is required to even a lower limit, at 10 Mtpa for a short period in
the early 2030s, after which this need is no longer seen.
It needs to be reiterated that this assumes that all other mines planned for the Central Basin open on time, and at
planned supply volumes to Eskom. If these conditions are not met, additional coal will be required from the
Waterberg for Central Basin power stations, with a concurrent requirement for infrastructure built early and with
higher capacities. Furthermore, as stated previously, if the opening of export-only mines in the Waterberg is
proven to be feasible, additional rail capacity will be required to move this coal to the ports.
FIGURE 91: EXPORTS AND CENTRAL BASIN
SUPPLY FROM THE WATERBERG -
LAGS BEHIND (5 YEAR ROLLING
AVERAGE)
FIGURE 92: EXPORTS AND CENTRAL BASIN
SUPPLY FROM THE WATERBERG –
LOW CARBON WORLD (5 YEAR
ROLLING AVERAGE)
0
10
20
30
40
50
60
2010 2015 2020 2025 2030 2035 2040
Mtp
a
Waterberg to Mpumalanga power stations Exports Capacity on Waterberg to Central Basin rail line
0
10
20
30
40
2010 2015 2020 2025 2030 2035 2040
Mtp
a
Waterberg to Mpumalanga power stations
Exports
Capacity on Waterberg to Central Basin rail line
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 96
FIGURE 93: EXPORTS AND CENTRAL BASIN
SUPPLY FROM THE WATERBERG –
MORE OF THE SAME (5 YEAR ROLLING
AVERAGE)
FIGURE 94: EXPORTS AND CENTRAL BASIN
SUPPLY FROM THE WATERBERG – AT
THE FOREFRONT (5 YEAR ROLLING
AVERAGE)
0
10
20
30
40
50
60
2010 2015 2020 2025 2030 2035 2040
Mtp
a
Waterberg to Mpumalanga power stations Exports Capacity on Waterberg to Central Basin rail line
0
10
20
30
40
50
60
2010 2015 2020 2025 2030 2035 2040
Mtp
a
Waterberg to Mpumalanga power stations Exports Capacity on Waterberg to Central Basin rail line
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 97
APPENDIX A: DETAILS OF COAL-FIRED POWER STATION DECOMMISSIONING 2010 – 2040
TABLE 29: MORE OF THE SAME COAL-FIRED POWER STATION RTS AND “LATE” DECOMMISSIONING 2010 - 2040
Arnot Camden Duvha Grootvlei Hendrina Kendal Komati Kriel Lethabo Majuba Matimba Matla Tutuka non-Eskom
2010 0 0 0 380 0 0 0 0 0 0 0 0 0 0
2011 0 0 0 190 0 0 114 0 0 0 0 0 0 0
2012 0 0 0 140 0 0 296 0 0 0 0 0 0 0
2013 0 0 0 0 0 0 298 0 0 0 0 0 0 0
2014 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2015 0 0 0 0 0 0 0 0 0 0 0 0 0 -180
2016 0 0 0 0 0 0 0 0 0 0 0 0 0 -90
2017 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2018 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2019 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2020 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2021 0 0 0 0 0 0 0 0 0 0 0 0 0 -75
2022 0 -1450 0 0 0 0 -420 0 0 0 0 0 0 -90
2023 0 0 0 -1090 0 0 -458 0 0 0 0 -900 0 0
2024 0 0 0 0 0 0 0 0 0 0 0 -1030 0 0
2025 0 0 0 0 0 0 0 0 0 0 0 -1520 0 0
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2028 0 0 -2322 0 0 0 0 0 0 0 0 0 0 0
2029 0 0 -1128 0 0 0 0 0 0 0 0 0 0 0
2030 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 98
2031 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2032 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2033 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2034 0 0 0 0 -187 0 0 0 0 0 0 0 0 0
2035 -94 0 0 0 -280 0 0 0 0 0 0 0 0 0
2036 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2037 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2038 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2039 -282 0 0 0 -280 0 0 0 -58 0 0 0 -403 0
2040 -282 0 0 0 -280 0 0 -530 -700 0 0 0 -690 0
TABLE 30: LAGS BEHIND COAL-FIRED POWER STATION RTS AND “MID” DECOMMISSIONING 2010 - 2040
Arnot Camden Duvha Grootvlei Hendrina Kendal Komati Kriel Lethabo Majuba Matimba Matla Tutuka non-Eskom
2010 0 0 0 380 0 0 0 0 0 0 0 0 0 0
2011 0 0 0 190 0 0 114 0 0 0 0 0 0 0
2012 0 0 0 140 0 0 296 0 0 0 0 0 0 0
2013 0 0 0 0 0 0 298 0 0 0 0 0 0 0
2014 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2015 0 0 0 0 0 0 0 0 0 0 0 0 0 -180
2016 0 0 0 0 0 0 0 0 0 0 0 0 0 -90
2017 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2018 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2019 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2020 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2021 0 0 0 0 0 0 0 0 0 0 0 0 0 -75
2022 0 -1450 0 0 0 0 -420 0 0 0 0 0 0 -90
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 99
2023 0 0 0 -1090 0 0 -458 0 0 0 0 -900 0 0
2024 0 0 0 0 0 0 0 0 0 0 0 -1030 0 0
2025 0 0 0 0 0 0 0 0 0 0 0 -1520 0 0
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2028 0 0 -2322 0 0 0 0 0 0 0 0 0 0 0
2029 0 0 -1128 0 0 0 0 0 0 0 0 0 0 0
2030 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2031 -94 0 0 0 -467 0 0 0 0 0 0 0 0 0
2032 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2033 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2034 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2035 -282 0 0 0 -280 0 0 0 -58 0 0 0 -403 0
2036 -282 0 0 0 -280 0 0 -530 -700 0 0 0 -690 0
2037 -282 0 0 0 0 0 0 -795 -700 0 -79 0 -690 0
2038 -282 0 0 0 0 -183 0 -795 -700 0 -942 0 -690 0
2039 -164 0 0 0 0 -731 0 -729 -700 0 -942 0 -690 0
2040 0 0 0 0 0 -731 0 0 -700 0 -942 0 -345 0
TABLE 31: AT THE FOREFRONT COAL-FIRED POWER STATION RTS AND “MID” DECOMMISSIONING 2010 - 2040
Arnot Camden Duvha Grootvlei Hendrina Kendal Komati Kriel Lethabo Majuba Matimba Matla Tutuka non-Eskom
2010 0 0 0 380 0 0 0 0 0 0 0 0 0 0
2011 0 0 0 190 0 0 114 0 0 0 0 0 0 0
2012 0 0 0 140 0 0 296 0 0 0 0 0 0 0
2013 0 0 0 0 0 0 298 0 0 0 0 0 0 0
2014 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 100
2015 0 0 0 0 0 0 0 0 0 0 0 0 0 -180
2016 0 0 0 0 0 0 0 0 0 0 0 0 0 -90
2017 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2018 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2019 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2020 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2021 0 0 0 0 0 0 0 0 0 0 0 0 0 -75
2022 0 -1450 0 0 0 0 -420 0 0 0 0 0 0 -90
2023 0 0 0 -1090 0 0 -458 0 0 0 0 -900 0 0
2024 0 0 0 0 0 0 0 0 0 0 0 -1030 0 0
2025 0 0 0 0 0 0 0 0 0 0 0 -1520 0 0
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2028 0 0 -2322 0 0 0 0 0 0 0 0 0 0 0
2029 0 0 -1128 0 0 0 0 0 0 0 0 0 0 0
2030 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2031 -94 0 0 0 -467 0 0 0 0 0 0 0 0 0
2032 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2033 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2034 -282 0 0 0 -280 0 0 0 0 0 0 0 0 0
2035 -282 0 0 0 -280 0 0 0 -58 0 0 0 -403 0
2036 -282 0 0 0 -280 0 0 -530 -700 0 0 0 -690 0
2037 -282 0 0 0 0 0 0 -795 -700 0 -79 0 -690 0
2038 -282 0 0 0 0 -183 0 -795 -700 0 -942 0 -690 0
2039 -164 0 0 0 0 -731 0 -729 -700 0 -942 0 -690 0
2040 0 0 0 0 0 -731 0 0 -700 0 -942 0 -345 0
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 101
TABLE 32: LOW CARBON WORLD COAL-FIRED POWER STATION RTS AND “EARLY” DECOMMISSIONING 2010 - 2040
Arnot Camden Duvha Grootvlei Hendrina Kendal Komati Kriel Lethabo Majuba Matimba Matla Tutuka non-Eskom
2010 0 0 0 380 0 0 0 0 0 0 0 0 0 0
2011 0 0 0 190 0 0 114 0 0 0 0 0 0 0
2012 0 0 0 140 0 0 296 0 0 0 0 0 0 0
2013 0 0 0 0 0 0 298 0 0 0 0 0 0 722
2014 0 0 0 0 0 0 0 0 0 0 0 0 0 722
2015 0 0 0 0 0 0 0 0 0 0 0 0 0 1444
2016 0 0 0 0 0 0 0 0 0 0 0 0 0 722
2017 0 0 0 0 0 0 0 0 0 0 0 0 0 722
2018 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2019 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2020 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2021 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2022 0 -1450 0 0 0 0 -420 0 0 0 0 0 0 0
2023 0 0 0 -1090 0 0 -458 0 0 0 0 -900 0 0
2024 0 0 0 0 0 0 0 0 0 0 0 -1030 0 0
2025 0 0 0 0 0 0 0 0 0 0 0 -1520 0 0
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2028 0 0 -2322 0 0 0 0 0 0 0 0 0 0 0
2029 0 0 -1128 0 0 0 0 0 0 0 0 0 0 -286
2030 0 0 0 0 0 0 0 0 0 0 0 0 0 -286
2031 -94 0 0 0 -467 0 0 0 -58 0 0 0 -403 -286
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 102
2032 -282 0 0 0 -280 0 0 -530 -700 0 0 0 -690 0
2033 -282 0 0 0 -280 0 0 -795 -700 0 -79 0 -690 0
2034 -282 0 0 0 -280 -183 0 -795 -700 0 -942 0 -690 0
2035 -282 0 0 0 -280 -731 0 -729 -700 0 -942 0 -690 0
2036 -282 0 0 0 -280 -731 0 0 -700 0 -942 0 -345 0
2037 -282 0 0 0 0 -731 0 0 0 0 -785 0 0 0
2038 -282 0 0 0 0 -731 0 0 0 0 0 0 0 0
2039 -164 0 0 0 0 -731 0 0 0 0 0 0 0 0
2040 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 103
APPENDIX B: DETAILS OF ELECTRICITY GENERATION BUILD PLAN 2010 – 2040
TABLE 33: MORE OF THE SAME ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN (ALIGNS WITH IRP2010 BASE CASE TO 2030)
RT
S C
ap
ac
ity
Me
du
pi
Ku
sil
e
De
co
mm
iss
ion
ing
OC
GT
CC
GT
Co
-ge
ne
rati
on
Nu
cle
ar
Win
d
CS
P
So
lar
PV
Imp
ort
Hy
dro
La
nd
fill
, h
yd
ro
Pu
mp
ed
sto
rag
e
Co
al
Imp
ort
s
CC
GT
ba
se
loa
d
Co
al
(PF
)
Co
al
FB
C
Co
al
UC
G
To
tal
ne
w b
uil
d
To
tal
sy
ste
m
ca
pa
cit
y
MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW
Existing 2010 43,750
2010 380 0 0 0 0 0 260 0 0 0 0 0 0 0 0 0 0 0 0 640 44,390
2011 304 0 0 0 0 0 130 0 0 0 0 0 0 0 0 0 0 0 0 434 44,824
2012 436 0 0 0 0 0 0 0 400 0 0 0 100 0 0 0 0 0 0 936 45,760
2013 298 722 0 0 1020 0 0 0 400 0 0 0 25 333 0 0 0 0 0 2,798 48,558
2014 0 722 0 0 0 0 0 0 0 100 0 0 0 999 0 0 0 0 0 1,821 50,379
2015 0 1444 0 -180 0 0 0 0 0 100 0 0 0 0 0 0 0 0 0 1,364 51,743
2016 0 722 0 -90 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 632 52,375
2017 0 722 1446 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2,168 54,543
2018 0 0 723 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 723 55,266
2019 0 0 1446 0 460 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1,906 57,172
2020 0 0 723 0 805 0 0 0 0 0 0 653 0 0 0 0 0 0 0 2,181 59,353
2021 0 0 0 -75 805 474 0 0 0 0 0 1023 0 0 0 0 0 0 0 2,227 61,580
2022 0 0 0 -1960 805 948 0 0 0 0 0 283 0 0 600 0 0 750 0 1,426 63,006
2023 0 0 0 -2448 0 711 0 0 0 0 0 0 0 0 600 0 1500 750 0 1,113 64,119
2024 0 0 0 -1030 0 474 0 0 0 0 0 0 0 0 0 0 1500 250 0 1,194 65,313
2025 0 0 0 -1520 345 0 0 0 0 0 0 0 0 0 0 0 3000 0 0 1,825 67,138
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1500 0 0 1,500 68,638
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 104
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1500 0 0 1,500 70,138
2028 0 0 0 -2322 460 237 0 0 0 0 0 0 0 0 0 0 3750 0 0 2,125 72,263
2029 0 0 0 -1128 0 237 0 0 0 0 0 0 0 0 0 0 2250 0 0 1,359 73,622
2030 0 0 0 0 0 237 0 0 0 0 0 0 0 0 0 0 1,500 0 0 1,737 75,359
2031 0 0 0 0 229 0 0 0 0 0 0 0 0 0 0 711 750 250 250 2,191 77,550
2032 0 0 0 0 115 0 0 0 0 0 0 0 0 0 0 711 750 0 0 1,576 79,126
2033 0 0 0 0 229 0 0 0 0 0 0 0 0 0 0 711 750 0 0 1,691 80,816
2034 0 0 0 -186.5 229 0 0 0 0 0 0 0 0 0 0 1,423 0 0 250 1,716 82,532
2035 0 0 0 -373.73 115 0 0 0 0 0 0 0 0 0 0 0 1,500 0 0 1,241 83,773
2036 0 0 0 -561.69 229 0 0 0 0 0 0 0 0 0 0 0 1,500 0 250 1,418 85,191
2037 0 0 0 -561.69 229 0 0 0 0 0 0 0 0 0 0 0 1,500 250 250 1,668 86,858
2038 0 0 0 -561.69 229 0 0 0 0 0 0 0 0 0 0 0 2,250 0 0 1,918 88,776
2039 0 0 0 -1022.8 229 0 0 0 0 0 0 0 0 0 0 0 1,500 0 250 957 89,733
2040 0 0 0 -2482.3 459 0 0 0 0 0 0 0 0 0 0 0 3,000 0 250 1,226 90,959
TABLE 34: LAGS BEHIND ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN (ALIGNS WITH IRP2010 BASE CASE TO 2030)
RT
S C
ap
ac
ity
Me
du
pi
Ku
sil
e
De
co
mm
iss
ion
ing
OC
GT
CC
GT
Co
-ge
ne
rati
on
Nu
cle
ar
Win
d
CS
P
So
lar
PV
Imp
ort
Hy
dro
La
nd
fill
, h
yd
ro
Pu
mp
ed
sto
rag
e
Co
al
Imp
ort
s
CC
GT
ba
se
loa
d
Co
al
(PF
)
Co
al
FB
C
Co
al
UC
G
To
tal
ne
w b
uil
d
To
tal
sy
ste
m
ca
pa
cit
y
MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW
Existing 2010 43,750
2010 380 0 0 0 0 0 260 0 0 0 0 0 0 0 0 0 0 0 0 640 44,390
2011 304 0 0 0 0 0 130 0 0 0 0 0 0 0 0 0 0 0 0 434 44,824
2012 436 0 0 0 0 0 0 0 400 0 0 0 100 0 0 0 0 0 0 936 45,760
2013 298 722 0 0 1020 0 0 0 400 0 0 0 25 333 0 0 0 0 0 2,798 48,558
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 105
2014 0 722 0 0 0 0 0 0 0 100 0 0 0 999 0 0 0 0 0 1,821 50,379
2015 0 1444 0 -180 0 0 0 0 0 100 0 0 0 0 0 0 0 0 0 1,364 51,743
2016 0 722 0 -90 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 632 52,375
2017 0 722 1446 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2,168 54,543
2018 0 0 723 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 723 55,266
2019 0 0 1446 0 460 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1,906 57,172
2020 0 0 723 0 805 0 0 0 0 0 0 653 0 0 0 0 0 0 0 2,181 59,353
2021 0 0 0 -75 805 474 0 0 0 0 0 1023 0 0 0 0 0 0 0 2,227 61,580
2022 0 0 0 -1960 805 948 0 0 0 0 0 283 0 0 600 0 0 750 0 1,426 63,006
2023 0 0 0 -2448 0 711 0 0 0 0 0 0 0 0 600 0 1500 750 0 1,113 64,119
2024 0 0 0 -1030 0 474 0 0 0 0 0 0 0 0 0 0 1500 250 0 1,194 65,313
2025 0 0 0 -1520 345 0 0 0 0 0 0 0 0 0 0 0 3000 0 0 1,825 67,138
2026 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1500 0 0 1,500 68,638
2027 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1500 0 0 1,500 70,138
2028 0 0 0 -2322 460 237 0 0 0 0 0 0 0 0 0 0 3750 0 0 2,125 72,263
2029 0 0 0 -1128 0 237 0 0 0 0 0 0 0 0 0 0 2250 0 0 1,359 73,622
2030 0 0 0 0 0 237 0 0 0 0 0 0 0 0 0 0 1500 0 0 1,737 75,359
2031 0 0 0 -560.48 344.1 0 0 0 0 0 0 0 0 0 0 711.3 1500 250 250 2,495 77,854
2032 0 0 0 -561.69 114.7 0 0 0 0 0 0 0 0 0 0 711.3 750 0 0 1,014 78,868
2033 0 0 0 -561.69 229.4 0 0 0 0 0 0 0 0 0 0 711.3 750 0 250 1,379 80,247
2034 0 0 0 -561.69 229.4 0 0 0 0 0 0 0 0 0 0 1422.6 750 0 0 1,840 82,088
2035 0 0 0 -1022.8 344.1 0 0 0 0 0 0 0 0 0 0 0 2250 0 250 1,821 83,909
2036 0 0 0 -2482.3 344.1 0 0 0 0 0 0 0 0 0 0 0 3000 250 250 1,362 85,271
2037 0 0 0 -2546.2 458.8 0 0 0 0 0 0 0 0 0 0 0 2250 0 500 663 85,933
2038 0 0 0 -3592.7 458.8 0 0 0 0 0 0 0 0 0 0 0 3750 250 250 1,116 87,049
2039 0 0 0 -3957.5 573.5 0 0 0 0 0 0 0 0 0 0 0 3750 0 500 866 87,915
2040 0 0 0 -2718.7 458.8 0 0 0 0 0 0 0 0 0 0 0 3000 250 250 1,240 89,155
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 106
TABLE 35: AT THE FOREFRONT ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN (ALIGNS WITH IRP2010 POLICY ADJUSTED TO 2030)
RT
S C
ap
ac
ity
Me
du
pi
Ku
sil
e
De
co
mm
iss
ion
ing
OC
GT
CC
GT
Co
-ge
ne
rati
on
Nu
cle
ar
Win
d
CS
P
So
lar
PV
Imp
ort
Hy
dro
La
nd
fill
, h
yd
ro
Pu
mp
ed
sto
rag
e
Co
al
Imp
ort
s
CC
GT
ba
se
loa
d
Co
al
(PF
)
Co
al
FB
C
Co
al
UC
G
To
tal
ne
w b
uil
d
To
tal
sy
ste
m
ca
pa
cit
y
MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW
Existing 2010 43,750
2010 380 0 0 0 0 0 260 0 0 0 0 0 0 0 0 0 0 0 0 640 44,390
2011 304 0 0 0 0 0 130 0 0 0 0 0 0 0 0 0 0 0 0 434 44,824
2012 436 0 0 0 0 0 0 0 400 0 300 0 100 0 0 0 0 0 0 1,236 46,060
2013 298 722 0 0 1,020 0 0 0 400 0 300 0 25 333 0 0 0 0 0 3,098 49,158
2014 0 722 0 0 0 0 0 0 400 100 300 0 0 999 0 0 0 500 0 3,021 52,179
2015 0 1,444 0 -180 0 0 0 0 400 100 300 0 0 0 0 0 0 500 0 2,564 54,743
2016 0 722 0 -90 0 0 0 0 400 100 300 0 0 0 0 0 0 0 0 1,432 56,175
2017 0 722 1,446 0 0 0 0 0 400 100 300 0 0 0 0 0 0 0 0 2,968 59,143
2018 0 0 723 0 0 0 0 0 400 100 300 0 0 0 0 0 0 0 0 1,523 60,666
2019 0 0 1,446 0 0 0 0 0 400 100 300 0 0 0 0 0 0 250 0 2,496 63,162
2020 0 0 723 0 0 237 0 0 400 100 300 0 0 0 0 0 0 250 0 2,010 65,172
2021 0 0 0 -75 0 237 0 0 400 100 300 0 0 0 0 0 0 250 0 1,212 66,384
2022 0 0 0 -1,960 805 237 0 0 400 100 300 1,143 0 0 0 0 0 250 0 1,275 67,659
2023 0 0 0 -2,448 805 0 0 1,600 400 100 300 1,183 0 0 0 0 0 250 0 2,190 69,849
2024 0 0 0 -1,030 0 0 0 1,600 800 100 300 283 0 0 0 0 0 250 0 2,303 72,152
2025 0 0 0 -1,520 805 0 0 1,600 1,600 100 1,000 0 0 0 0 0 0 250 0 3,835 75,987
2026 0 0 0 0 0 0 0 1,600 400 0 500 0 0 0 1,000 0 0 0 0 3,500 79,487
2027 0 0 0 0 0 0 0 0 1,600 0 500 0 0 0 0 0 0 250 0 2,350 81,837
2028 0 0 0 -2,322 690 474 0 1,600 0 0 500 0 0 0 0 0 1,000 0 0 1,942 83,779
2029 0 0 0 -1,128 805 237 0 1,600 0 0 1,000 0 0 0 0 0 250 0 0 2,764 86,543
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 107
2030 0 0 0 0 0 948 0 0 0 0 1,000 0 0 0 0 0 1,000 0 0 2,948 89,491
2031 0 0 0 -560 344 0 130 1,600 400 100 280 500 25 375 500 711 750 250 0 5,405 94,896
2032 0 0 0 -562 229 0 0 0 200 0 260 0 25 0 0 711 0 0 0 864 95,760
2033 0 0 0 -562 229 0 0 0 400 100 250 0 25 0 0 711 750 0 0 1,904 97,664
2034 0 0 0 -562 229 0 0 0 200 0 260 0 0 375 0 1,423 750 0 0 2,675 100,339
2035 0 0 0 -1,023 229 0 0 0 400 0 310 0 25 0 0 0 750 250 0 942 101,281
2036 0 0 0 -2,482 459 0 130 1,600 600 100 470 0 50 0 0 0 2,250 0 0 3,176 104,457
2037 0 0 0 -2,546 344 0 0 0 400 100 480 0 25 375 0 0 1,500 250 0 928 105,385
2038 0 0 0 -3,593 574 0 130 1,600 600 100 600 0 50 0 0 0 2,250 250 0 2,561 107,946
2039 0 0 0 -3,958 574 0 0 0 800 100 650 0 50 375 0 0 3,000 250 0 1,841 109,787
2040 0 0 0 -2,719 459 0 0 1,600 600 0 510 0 25 375 0 0 2,250 250 0 3,350 113,137
TABLE 36: LOW CARBON WORLD ELECTRICITY GENERATION DECOMMISSIONING AND BUILD PLAN (ALIGNS WITH IRP2010 EMISSIONS 3 TO 2030)
RT
S C
ap
ac
ity
Me
du
pi
Ku
sil
e
De
co
mm
iss
ion
ing
OC
GT
CC
GT
Co
-ge
ne
rati
on
Nu
cle
ar
Win
d
CS
P
So
lar
PV
Imp
ort
Hy
dro
La
nd
fill
, h
yd
ro
Pu
mp
ed
sto
rag
e
Co
al
Imp
ort
s
CC
GT
ba
se
loa
d
Co
al
(PF
)
Co
al
FB
C
Co
al
UC
G
To
tal
ne
w b
uil
d
To
tal
sy
ste
m
ca
pa
cit
y
MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW
Existing 2010 43,750
2010 380 0 0 0 0 0 260 0 0 0 0 0 0 0 0 0 0 0 0 640 44,390
2011 304 0 0 0 0 0 130 0 0 0 0 0 0 0 0 0 0 0 0 434 44,824
2012 436 0 0 0 0 0 0 0 400 0 0 0 100 0 0 0 0 0 0 936 45,760
2013 298 722 0 0 1,020 0 0 0 400 0 0 0 25 333 0 0 0 0 0 2,798 48,558
2014 0 722 0 0 0 0 0 0 0 100 0 0 0 999 0 0 0 0 0 1,821 50,379
2015 0 1,444 0 -180 0 0 0 0 1,600 100 0 0 0 0 0 0 0 0 0 2,964 53,343
2016 0 722 0 -90 0 0 0 0 1,600 0 0 0 0 0 0 0 0 0 0 2,232 55,575
TECHNICAL REPORT: SACRM SCENARIOS TO 2040 | 108
2017 0 722 1,446 0 0 948 0 0 1,600 1,500 0 0 0 0 0 0 0 0 0 6,216 61,791
2018 0 0 723 0 0 948 0 0 1,600 3,125 0 0 0 0 0 0 0 0 0 6,396 68,187
2019 0 0 1,446 0 805 948 0 0 1,600 3,125 0 0 0 0 0 0 0 0 0 7,924 76,111
2020 0 0 723 0 805 948 0 0 1,600 3,125 0 1,110 0 0 0 0 0 0 0 8,311 84,422
2021 0 0 0 -75 805 474 0 0 1,600 375 0 0 0 0 0 0 0 0 0 3,179 87,601
2022 0 0 0 -1,960 0 0 0 1,600 1,600 0 0 0 0 0 0 0 0 0 0 1,240 88,841
2023 0 0 0 -2,448 0 0 0 1,600 200 0 0 0 0 0 0 0 0 0 0 -648 88,193
2024 0 0 0 -1,030 0 0 0 0 1,600 0 0 0 0 0 0 0 0 0 0 570 88,763
2025 0 0 0 -1,520 0 0 0 1,600 0 0 0 0 0 0 0 0 0 0 0 80 88,843
2026 0 0 0 0 805 0 0 1,600 400 0 0 0 0 0 0 0 0 0 0 2,805 91,648
2027 0 0 0 0 805 0 0 0 1,400 0 0 0 0 0 0 0 0 0 0 2,205 93,853
2028 0 0 0 -2,322 805 0 0 1,600 0 0 0 0 0 0 0 0 0 0 0 83 93,936
2029 0 0 0 -1,128 805 0 0 1,600 400 0 0 0 0 0 0 0 0 0 0 1,677 95,613
2030 0 0 0 0 805 0 0 0 800 0 0 0 0 0 0 0 0 0 0 1,605 97,218
2031 0 0 0 -1,022 574 0 130 1,600 1,200 700 0 500 50 375 0 1,423 0 0 0 5,530 102,748
2032 0 0 0 -2,482 574 0 0 0 1,200 700 0 0 25 375 0 1,423 0 0 0 1,814 104,561
2033 0 0 0 -2,826 574 0 130 1,600 1,200 900 0 500 50 0 0 1,423 0 0 0 3,550 108,111
2034 0 0 0 -3,872 688 0 0 0 1,600 1,000 0 0 50 375 0 2,134 0 0 0 1,975 110,086
2035 0 0 0 -4,355 918 0 130 3,200 1,800 1,100 0 0 50 375 0 0 0 0 0 3,218 113,304
2036 0 0 0 -3,280 574 0 0 3,200 1,400 900 0 500 50 0 0 0 0 0 0 3,343 116,647
2037 0 0 0 -1,798 574 0 130 1,600 1,200 600 0 0 50 375 0 0 0 0 0 2,730 119,377
2038 0 0 0 -1,013 344 0 0 1,600 600 500 0 0 25 0 0 0 0 0 0 2,056 121,433
2039 0 0 0 -896 344 0 0 1,600 800 500 0 500 25 375 0 0 0 0 0 3,248 124,681
2040 0 0 0 0 229 0 0 0 600 300 0 0 0 0 0 0 0 0 0 1,129 125,810