OSP-P300M CONTROL AND MECHATRONICS Revision: 05-15-13 OSP-P300M OAC General Proposal Page 1 OF 10 “Easy Operation” Ease of operation for Machining Centers. Features made possible by designing and building the control to meet the specific requirements of the machine tool with PC communication and flexibility. The P300M takes the flexible power of THINC with its PC based dual core control technology, combines the latest available components of OSP technology with the networking power of a PC to provide a control of unmatched performance. Ease of use A fluid platform: Hardware and software will grow with emerging technology. Affords a simple and common approach to factory floor communication and networking Creates an in-place PC for implementing custom strategies Leverages the technology advantage of the off-the-shelf PC market. Panel PC Intel Pentium 2.0GHz dual core processor Windows XP OS embedded * 160 GB hard disk (built-in) 15” color touch-screen LCD - XGA 1 GB RAM optional expansion to 2 GB. 2 USB ports, 1 RS-232 port (1) Ethernet 10 Base/100 Base/1000 Base Application Program Interfaces (API) Provides the capability of user written programs RTOS (Real Time Operating System) for deterministic control *Configured with all XP Pro operating system drivers and capabilities Windows XP gives user familiarity with data entry Set-up features for safety, simplicity, accuracy, speed & operator confidence Cutting preview, tool offset animation 3D tool animation simulation Twin screen editing and quick edit function Layout that promotes quick learning and confidence Load monitoring standard User Task II (Macro) functions The advanced architecture of the OSP-P300M
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OSP-P300M CONTROL AND MECHATRONICS - Factory … · OSP- P300M CONTROL AND MECHATRONICS Revision: 05-15-13 OSP-P300M OAC General Proposal Page 4 OF 10 Okuma Absolute Position Encoder
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OSP-P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 1 OF 10
“Easy Operation” Ease of operation for Machining Centers. Features made possible by designing and building the control to meet the specific requirements of the machine tool with PC communication and flexibility. The P300M takes the flexible power of THINC with its PC based dual core control technology, combines the latest available components of OSP technology with the networking power of a PC to provide a control of unmatched performance.
Ease of use
A fluid platform: Hardware and software will grow with emerging technology. Affords a simple and common approach to factory floor communication and networking Creates an in-place PC for implementing custom strategies Leverages the technology advantage of the off-the-shelf PC market.
Panel PC Intel Pentium 2.0GHz dual core processor Windows XP OS embedded * 160 GB hard disk (built-in) 15” color touch-screen LCD - XGA 1 GB RAM optional expansion to 2 GB. 2 USB ports, 1 RS-232 port (1) Ethernet 10 Base/100 Base/1000 Base Application Program Interfaces (API) Provides the capability of user written programs RTOS (Real Time Operating System) for deterministic control *Configured with all XP Pro operating system drivers and capabilities
Windows XP gives user familiarity with data entry Set-up features for safety, simplicity, accuracy, speed & operator confidence Cutting preview, tool offset animation 3D tool animation simulation Twin screen editing and quick edit function Layout that promotes quick learning and confidence Load monitoring standard User Task II (Macro) functions
The advanced architecture of the OSP-P300M
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 2 OF 10
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 3 OF 10
Ease of use for new and experienced machinists "One-screen operation:" A series of operations can be done with only a single screen. Integrated information management: Information on tool dimensions, tool posture, and tool
compensation is managed collectively for each tool number. Sharing of tool data among machining operation, Advanced One-Touch IGF operation, and
Collision Avoidance System operation New machine operation panel that has the enhanced switches for manual operation and that offers
easy machine operation
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 4 OF 10
Okuma
Absolute Position Encoder
Okuma “Hi-G”
Okuma Motion Control System
Okuma Servo Motor
Okuma Patented Absolute Position Encoder
Absolute Machine Position Retained on Power Loss Most machine tools cannot retain the machine’s exact position in the event of a power loss. The Okuma Position Encoder has these benefits:
Encoder Feedback Accuracy The Okuma encoder is a compact, multi-stage rotary device with a resolution of 0.00001” (ten millionths of an inch) (0.25 microns) and is used on over 100,000 Okuma machine tools. When under power the rate of movement of all slideways is accurately monitored by the encoder. Data is then relayed to the Okuma OSP THINC control. The direct motor-mounted unit eliminates coupling backlash. Saves Time: eliminates this time-consuming and complicated machine re-zeroing/restart process. Non-Volatile: Unique mechanical design senses and retains tool position relative to machine zero at all times. The position of a slideway is stored and maintained within the encoder in digital format. Wear-free: No brushes or contacts 1,296,000 Pulses per single ball screw revolution Fast Serial Communication; 10 Mbs
High-Torque, High-Response Motion Control Designed and Manufactured by Okuma This brushless servo motor and amplifier system is a result of Okuma’s long track record in servomotor applications. Okuma's own patented brushless servo system is designed and optimized for every machine in the Okuma product line. The superb “mechatronics” combine the best of both motor and amplifier design. High-Torque, High-Response Performance Higher metal removal rates can only be accomplished with high torque motors. Both axes and the turret feature Okuma high-torque output motors. Faster servo system response time allows superior workpiece accuracy and surface finish. Response time is improved by having direct design control over all aspects of the machine and servo system. Brushless Motor and Amplifier Features:
Compact, permanent magnet design Pulse width modulated amplifier High torque motors Flashover elimination Maximum response, low inertia design with dynamic braking Cooler operation with heat sink and extended cooling fins Overload protection with direct sensing of coil temperature Maintenance-free: No brush replacement or inspections Enclosed design to withstand any environment Simplified cable connectors increase reliability
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 5 OF 10
New Improved Operational Panel
Regrouping of associated operational push buttons. Single mode operation for tool preparation, program creation, set up and continuous run. Spindle orientation enabled by push button. All operational stop buttons have been changed to red for quick identification.
Tool Life Management
View, manage and control the cutting life of tools with this standard feature. Calculate tool wear based on the number of parts machined or time in cut, Change tools at a predetermined interval and graphically display the data.
On Screen “Pocket Manual”
On board problem solving and instruction- Beyond hardcopy and literally “at your fingertips” This standard feature provides an easy way of accessing and displaying reference information to the programming and operation of the machine and options.
Mac Man - Manage the asset
Monitor and improve machine utilization Make a plan – monitor the plan – evaluate results Analyze operating times, both power-on and cutting. Display alarm history Summarize machine status Transmit and display the information through Ethernet.
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 6 OF 10
THINC OSP-P300M CNC USA Standard
Name Description
OCJ Standards
P300M &
3D-E kit
■Control Axes
No.of machine axes X-Y-Z simultaneous:3 axes ●
Spindle axis 1-axis ●
Position detection OSP full range absolute position detection ●
Feed drives Override 0 to 200% ●
Programmable units 0.001mm、0.01mm、1mm、0.001°、0.01°、1° ●
Fixed cycle G73、G74、G76、G81~G87、G89 (type of 11) ●
User task1 GOTO statement, IF statement, arithmetic operation
● Local variables, system variables
READ/WRITE/GET/PUT functions
Common variables:(std. 200 sets) ●
User task 2 Functional operation, logical operation ●
Programmable travel limit Can change travel axis by G22、G23 ●
G/M code macros Calling sub-programs by G/M code ●
Auto programming function (M-LAP4)
Automatically carries out from roughing to finishing Generates cutting paths according to material shape
●
■Interactive Programming
I-MAP Easy part program editing per guide maps(drawing calculate) ●
■Programming Capacities
Program storage capacity 4Gbyte(Incl/fixture information data) ●
Operation buffer capacity 2Mbyte ●
■Machine Management
Machining records totals/display
This function totals and displays machining status per selected main program
●
Operating records totals/display
This function totals and displays machine operating times (power ON, cutting, etc) ●
Input of reasons for non-operation
Operation history totals/display
Time charts of machine operating status ●
Trouble information totals/display
Automatic totaling of data required for troubleshooting (alarm history, etc,)
●
Records, trouble information file output
Machining, operating, operating history, and trouble info.
●
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 9 OF 10
■Monitoring
(Limitations per certain component/movement may exist)
Real 2D display Development view(X-Y/Y-Z surface)displayed ●
(OSP-P200M incl/with real 3D animation) Real 3D animation Real-time simulation in all machining modes
(auto, MDI, manual operation)
●
Solids, sections, transparent displays
Colored tool-linked machining surface displays
With cycle time calculator
Load monitor display Display of load meters for feed axes and spindle ●
Peek value hold function provided
Simple Load Monitor Functions
Spindle overload monitoring (Machining stops when overloaded.)
●
Tool life management This function totals the number of workpieces machined or the cutting time, and automatically changes to a standby tool when the total reaches the preset value
●
The function graphs tool life data per tool
NC operation monitor Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters ●
■Measuring
Manual gauging Easily set zero point and compensate for tool length manually according to guidance in display screen
●
■External Input/Output and Communication Functions
Name Description
Ethernet interface Ethernet(1000Mbps) ●
USB interface USB2.0 interface 2CH ●
RS232C interface RS232C interface 1CH ●
DNC-T1 Ethernet part program transfers ●
■High Speed/High Accuracy Functions
Name Description
Hi-G control Positioning acceleration/deceleration conforming to motor's speed-torque characteristics
● Hi-Cut Pro High-accurate machining with shape smoothing
and shape adaptive control ●
Pitch error compensation Compensates for ball screw pitch error ●
OSP- P300M CONTROL AND MECHATRONICS
Revision: 05-15-13 OSP-P300M OAC General Proposal Page 10 OF 10
■Pocket Manual Functions (Online Help)
Programming help Illustrated explanation of commands sucha s G codes, M codes, cycle commands to be specified in part programs
●
Operation help Menu display in accordance with the display screen
●
Explanation of operation procedures according to select menu item
Alarm help Explanation of alarm causes and remedies ●
■Others Functions
API Library ●
Auto power shut off MO8, END, Alarm, Workpiece preparation completion, OFF.