Original BMW Accessories. Installation Instructions.bd8ba3c866c8cbc330ab-7b26c6f3e01bf511d4da3315c66902d6.r6.c… · The following components must be removed first of all Rear PDC

Original BMW Accessories.Installation Instructions.

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 1

Park Distance Control (PDC) Retrofit KitBMW 3 Series Coupé (E 92)BMW 3 Series Convertible (E 93)

These installation instructions are not valid for cars with the aerodynamics package or M sport package SA 337)

Retrofit kit No.: 66 20 0 418 636 Park Distance Control retrofit kit, rear66 20 0 418 637 Park Distance Control retrofit kit, front66 20 0 428 637 Park Distance Control retrofit kit, rear

Installation timeThe installation time for the rear PDC retrofit and the front PDC upgrade/retrofit is approx. 3.5 hours each. If the rear PDC retrofit and the front PDC upgrade are installed at the same time, the installation time is approx. 5.5 hours. The installation time may vary depending on condition of the car and the equipment in it.

The installation time given does not include time needed for programming/encoding.

The total costs for the programming time should be taken into account when calculating retrofitting costs (reimbursement through warranty is not permissible).

Important informationThese installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies.

In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge.

All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations.

If you experience installation or function problems, limit troubleshooting to approx. 0.5 hours for mechanical or 1.0 hour for electrical work. In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support via the Aftersales Assistance Portal (ASAP).Specify the following information:- Chassis number- Part number of the retrofit kit- A precise description of the problem- Work steps already carried out

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

Pictograms

Denotes instructions that draw your attention to special features.

� Denotes the end of the instruction or other text.

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 2

Installation informationEnsure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby incurred will not be reimbursed by BMW AG.

Additional cables/lines that you install must be secured with cable ties.

If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

After the installation work, the retrofit must be programmed / coded via the Retrofit or Conversion path.

All pictures show LHD cars; proceed accordingly on RHD cars.

Ordering instructionsCheck colour versions and technical equipment. The following parts are not supplied in the kits and must be ordered separately (see EPC for part number and details).

For rear PDC retrofit

- Control unit D

- Sensors I

For front PDC upgrade/retrofit

- Control unit P

- Sensors T

- Clip trim Y

- Centre console switch centre Z

List of special equipmentThe following special equipment must be taken into consideration when installing the retrofit kit:

SA 235 Towing hitchSA 507 Park Distance Control (PDC), rearSA 606 Business navigation systemSA 609 Professional navigation systemSA 663 BMW Professional radio

Special tools required00 9 317, Installation wedges

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 3

Table of contents

Section Page

1. Rear PDC retrofit parts list (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Rear PDC retrofit parts list (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3. Front PDC upgrade/retrofit parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Preparatory work (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5. Preparatory work (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Rear PDC retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Front PDC upgrade/retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. Rear PDC retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9. Rear PDC retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

12. Installing the sensors at the rear (rear PDC retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

13. Installing the front sensors (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

14. Installing the signal generator (cars built before 09/07 without SA 606/609/663 only) . . . . . . . . . . . . . . . . . 18

15. Installing the control module (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

16. Installing the control module (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

17. Installing and connecting the rear PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

18. Installing and connecting the rear PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

19. Connecting power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

20. Installing and connecting the front PDC wiring harness (all cars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

21. Installing and connecting the front PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

22. Installing and connecting the front PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

23. Installing the centre console switch centre (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

24. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

25. Front and rear PDC circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 4

1. Rear PDC retrofit parts list (E92 only)

Legend

A Rear PDC wiring harness

B Supply cable

C Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

D Control unit (not supplied in the retrofit kit)

E Module holder

F Speed nut (3x)

G Self-tapping screw 4.8 x 16 mm (3x)

H Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

I Sensor (4x, not supplied in the retrofit kit)

J Disconnecting ring (4x)

K Sensor holder (4x, different coding)

L Fusible link 5 A

M Miniature connector (3x)

N Cable tie 200 x 3.6 mm (20x)

E F

A

B CD

G

M

H I K

N

J

L 092 0032 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 5

2. Rear PDC retrofit parts list (E93 only)

Legend


B Supply cable


D Control unit (not supplied in the retrofit kit)

E Module holder

F Part deleted

G Screw M5 x 12 mm (2x)


I Sensor (4x, not supplied in the retrofit kit)

J Disconnecting ring (4x)

K Sensor holder (4x, different coding)

L Fusible link 5 A

M Miniature connector (3x)

N Cable tie 200 x 3.6 mm (20x)

E

A

B CD

G

M

H I K

N

J

L 093 0001 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 6

3. Front PDC upgrade/retrofit parts list

Legend

O Cable tie 200 x 3.6 mm (20x)

P Control unit (not supplied in the upgrade kit)

Q Front signal generator (for cars built before 09/07 without SA 606/609/663 only)

R Adapter (for cars built before 09/07 without SA 606/609/663 only)

S Front PDC wiring harness

T Sensor (4x, not supplied in the upgrade kit)

U Disconnecting ring (4x)

V SW 18-pin socket casing

W SW 2-pin socket casing (for cars built before 09/07 without SA 606/609/663 only)

X Sensor holder (4x, different coding)

Y Trim (for cars without centre console switch centre, not supplied in upgrade kit)

Z Centre console switch centre (not supplied in the retrofit kit)

LANOISSEFORPNOITAGIVANWMB

O R

T

P S

U

Q

Z

V WYX

092 0033 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 7

4. Preparatory work (E92 only)

TIS No.

Conduct a brief test ---

Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all

Rear PDC retrofit

Rear bumper trim 51 12 000

Luggage compartment floor trim 51 47 101

Right luggage compartment wheel arch trim 51 47 161

Side trim at rear right(for cars built before 09/07 without SA 606/609/663 only)

51 43 002

Backrest side section, rear seat, right 52 26 008

Door sill strip, rear (interior) right 51 47 030

Door sill strip, front (interior) right 51 47 000

Side footwell trim on right A pillar 51 43 070

Trim at the bottom right of the dashboard 51 45 181

Glovebox 51 16 366

Release fuse holder ---

Front PDC upgrade/retrofit

Front bumper trim 51 11 000


Pedal trim(for cars built before 09/07 without SA 606/609/663 only)

51 45 185


Heating/air-conditioning control 64 11 377

Switch centre, centre console 61 31 052/054


Door sill strip, rear (interior) right 51 47 030

Backrest side section, rear seat, right 52 26 008



© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 8

5. Preparatory work (E93 only)

TIS No.

Conduct a brief test ---

Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all

Rear PDC retrofit

Rear bumper trim 51 12 000



Rear seat 52 24 005

Rear seat backrest 52 24 010

Rear backrest partition ---

Side trim bottom part at rear right(for cars built before 09/07 without SA 606/609/663 only)

51 43 015




Glovebox 51 16 366

Release fuse holder ---


Front bumper trim 51 11 000


Pedal trim(for cars built before 09/07 without SA 606/609/663 only)

51 45 185


Heating/air-conditioning control 64 11 377

Switch centre, centre console 61 31 052/054


Rear seat 52 24 005

Rear seat backrest 52 24 010

Rear backrest partition ---

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 9

6. Rear PDC retrofit connection diagram

Branch/

Item

Designation Signal Cable colour /

Cross-section

Connection site in the car Abbreviation

/ Slot

A Rear PDC wiring harness --- --- --- ---

A1 Natural 18-pin socket casing --- --- On control unit D X18013

A2 SW 3-pin socket casing --- --- On sensor I , rear right outside X18023

A3 SW 3-pin socket casing --- --- On sensor I , rear right inside X18022

A4 SW 3-pin socket casing --- --- On sensor I , rear left inside X18021

A5 SW 3-pin socket casing --- --- On sensor I , rear left outside X18020

B Supply cable --- --- --- ---

B1 Double flat spring contact Terminal 15 GN/WS

0.50 mm2

Cars built before 03/07 only

To fuse holder A4010, 15-pin BL plug

Cars built after 03/07 only

To fuse holder A4010, 15-pin BL plug

X11003

PIN 8

X11001

PIN 7

B2 Eyelet M6 Terminal 31 Brown/black

0.50 mm2

On joint connector,

in footwell on passenger side

X10012

B3 Twisted cable CAN high OR/GN

0.35 mm2

To standard wiring harness,


X15001

B4 Twisted cable CAN low GN

0.35 mm2

To standard wiring harness,


X15002

B5 SW 12-pin socket casing --- --- On control unit D X300

C Signal generator cable --- --- For cars built before 09/07 without SA 606/609/663 only ---

C1 SW 2-pin socket casing --- --- On rear signal generator H X14279

C2 Socket contact LS_HI+ BL/GN

0.35 mm2

With branch B5 on control unit D X300

PIN 4

C3 Socket contact LS_HI- SW/GN

0.35 mm2

With branch B5 on control unit D X300

PIN 10

A

B

C

A1A2

B5

B1B2B3B4

C1C2

C3

A3

A4

A5

090 0173 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 10

7. Front PDC upgrade/retrofit connection diagram

Branch/

Item


Cross-section

Connection site in the car Abbreviation /

Slot

S Front PDC wiring harness --- --- --- ---

S1 SW 3-pin socket casing --- --- On sensor T, front right outside X18019

S2 SW 3-pin socket casing --- --- On sensor T, front right inside X18018

S3 SW 3-pin socket casing --- --- On sensor T, front left inside X18017

S4 SW 3-pin socket casing --- --- On sensor T, front left outside X18016

S5 Socket contact, 2.5 mm LS_VO+ BL/GR

0.35 mm2

Only for cars built before 09/07

without SA 606/609/663

With socket casing W on front signal generator Q

Only for cars built after 09/07 or

with SA 606/609/663

Insulate and tie back

X14278

PIN 1

---

S6 Socket contact, 2.5 mm LS_VO- SW/RT

0.35 mm2



With socket casing W on front signal generator Q


with SA 606/609/663


X14278

PIN 2

---

S7 Socket contact LS_VO+ BL/GR

0.35 mm2



With branch B5 to the control module P


with SA 606/609/663


X300

PIN 5

---

S8 Socket contact LS_VO- SW/RT

0.35 mm2



With branch B5 to the control module P


with SA 606/609/663


X300

PIN 11

---

SS9-S20

S1

S6

S7 S8

S5

S2

S3

S4

V W

092 0056 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 11

7. Front PDC upgrade/retrofit connection diagram

Branch/

Item


Cross-section

Connection site in the car Abbreviation

/ Slot

S9 Socket contact U_WVR GN/VI

0.35 mm2

With socket casing V to control unit P X18362

PIN 8

S10 Socket contact M_WVR BR/GE

0.35 mm2


PIN 11

S11 Socket contact D_WVR GE/BR

0.35 mm2


PIN 17

S12 Socket contact U_WVMR GN/GR

0.35 mm2


PIN 7

S13 Socket contact M_WVMR BR/BL

0.35 mm2


PIN 10

S14 Socket contact D_WVMR GE/SW

0.35 mm2


PIN 16

S15 Socket contact U_WVML GN/BR

0.35 mm2


PIN 6

S16 Socket contact M_WVML Brown/black

0.35 mm2


PIN 3

S17 Socket contact D_WVML GE/GN

0.35 mm2


PIN 15

S18 Socket contact U_WVL GN/SW

0.35 mm2


PIN 5

S19 Socket contact M_WVL BR/WS

0.35 mm2


PIN 2

S20 Socket contact D_WVL GE/GR

0.35 mm2


PIN 14

V SW 18-pin socket casing --- --- To control unit P X18362

W SW 2-pin socket casing

--- ---

For cars built before 09/07 without SA 606/609/663 only

On front signal generator Q

X14278

SS9-S20

S1

S6

S7 S8

S5

S2

S3

S4

V W

092 0056 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 12

8. Rear PDC retrofit installation and cabling diagram (E92 only)

Legend


B Supply cable


D Control unit


I Sensors

1 LHD cars only

Terminal 15 pick-up on fuse holder, plug X11003 or X11003

Terminal 31 pick-up on joint connector X10012

CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

1* RHD cars only

Terminal 15 pick-up on fuse holder, plug X11003 or X11003



D

A

CHB1

I

I

1*092 0034 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 13

9. Rear PDC retrofit installation and cabling diagram (E93 only)

Legend


B Supply cable


D Control unit


I Sensors

1 LHD cars only

Terminal 15 pick-up on fuse holder, plug X11001



1* RHD cars only

Terminal 15 pick-up on fuse holder, plug X11001



A

H

B1

I

I

1*

A

C

D

093 0002 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 14

10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only)

Legend

P Control unit

Q For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front

Q* For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front


T Sensors

Z Switch centre, centre console

P

T

T

Q

S

Q*

Z

092 0035 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 15

11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only)

Legend

P Control unit

Q For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front

Q* For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front


T Sensors

Z Switch centre, centre console

P

T

T

Q

S

Q*

Z

093 0003 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 16

12. Installing the sensors at the rear (rear PDC retrofit)

Clean and degrease the bumper trim (1) at the gluing points (2).

Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

Enlarge the holes in the bumper trim (1) using a 18 mm step drill.

Deburr the edges of the holes.

Fit sensors I into disconnecting rings J.

Fit sensors I into sensor holders K.

Sensor holders K are coded. Check the descriptions on sensor holders K.

The connection plugs for sensors I point towards the inside of the bumper trim (1).�

Affix sensor holders K to the bumper trim (1) as per the descriptions:

- HI to the inside

- HA to the outside

18 mm

18 mm

1

2

3

23

092 0058 Z

J

I

092 0036 Z

I

K 092 0037 Z

1

I

K

I

K

I

K

K 092 0038 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 17

13. Installing the front sensors (front PDC upgrade/retrofit)

Clean and degrease the bumper trim (1) at the gluing points (2).

Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

Enlarge the holes in the bumper trim (1) using a 18 mm step drill.

Deburr the edges of the holes.

Fit sensors T into disconnecting rings U.

Fit sensors T into sensor holders X.

Sensor holders X are coded. Check the descriptions on sensor holders X.

The connection plugs for sensors T point towards the inside of the bumper trim (1).�

Affix sensor holders X to the bumper trim (1) as per the descriptions:

- VLI to the left inside

- VRI to the right inside

- VA to the outside

18 mm

18 mm

1

2

3

23

092 0059 Z

U

T

092 0039 Z

T

X092 0040 Z

1

T T T

X

XX

X

092 0041 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 18

14. Installing the signal generator (for cars built before 09/07 without SA 606/609/663 only)

Rear PDC retrofit


E92 only

Fit rear signal generator H into the side trim (1).

Connect branch C1 to rear signal generator H.

Install the side trim (1) as described in TIS RA 51 43 002.

Route signal generator cable C along the standard wiring harness to the right-hand side of the boot.

E93 only

Fit rear signal generator H into the side trim (1).

Connect branch C1 to rear signal generator H.

Install the side trim (1) as described in TIS RA 51 43,015.

Route signal generator cable C to right partition.

All cars

Clip front signal generator Q into adapter R.

Clip the adapter R into the pedal trim (1).

The interlocks on front signal generator Q, adapter R and pedal trim (1) are coded.

They will only fit into one position.�

C

1H

C1

092 0015 Z

C

1H

C1

093 0004 Z

R

Q

1

Q/R

092 0042 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 19

15. To install the control module (E92 only)

Rear PDC retrofit

Place speed nuts F into the right-hand boot side section (1).

Insert control unit D into module holder E.


Insert the control module P into the module holder E.

Insert module holder E into the right-hand boot side section and secure it with self-tapping screws G.

1

F

090 0187 Z

E

D

090 0188 Z

E

P

092 0043 Z

E

G

090 0190 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 20

16. To install the control module (E93 only)

Rear PDC retrofit

The module holder guide (1) E must be inserted into the brace (2).�

Insert module holder E into brace (2) and secure with screws G.

Insert control unit D into module holder E.


Insert the control module P into the module holder E.

1 2

E

G 093 0005 Z

E

D093 0006 Z

E

P093 0007 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 21

17. To install and connect the rear PDC wiring harnesses (E92 only)

Cars without SA 235 only

Remove the sealing stopper (1) from the right rear closing panel (2).

Cars with SA 235 only

Mark the specified dimensions on the rear closing panel (1).

Drill through the rear closing panel (1) at the drilling point (2) and enlarge the hole using a 40 mm step drill bit.

Deburr the hole and coat the bare surfaces with preservative.

All cars

Route branch A1 to the boot and insert the grommet (2).

Route rear PDC wiring harness A into the holding lugs on the holder (1).

Connect branches A2–A5 to sensors I (not shown).

Fit the bumper trim.


Route signal generator cable C to control unit D.

Connect branches C2 and C3 to branch B5 as follows:

- Branch C2, BL/GN cable, to PIN 4

- Branch C3, SW/GN cable, to PIN 10

All cars

Connect branch A1 and branch B5 to the control module D.

1

2

090 0291 Z

26 mm

30 mm

2

1

090 0290 Z

1

2A A1

A5 A4 A3 A2090 0191 Z

C

C2B5

C3

A1

D

090 0192 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 22


Cars without SA 235 only

Remove the sealing stopper (1) from the right rear closing panel (2).

Cars with SA 235 only

Remove the battery to prevent any damage when drilling.�

Drill through the rear closing panel (1) at the circular gradation (2) using a 40 mm step drill bit.

Deburr the hole (3) and prime the bare surfaces.

All cars

Route branch A1 to the boot and insert the grommet (2).

Route rear PDC wiring harness A into the holding lugs on the holder (1).

Connect branches A2–A5 to sensors I (not shown).


Route branch A1 in the cable duct (1) along the standard wiring harness to the installation site of the control module D (not shown).

1

2

093 0025 Z

23

1

093 0008 Z

1

2A A1

A5 A4 A3 A2090 0191 Z

A11

093 0009 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 23



Route signal generator cable C to control unit D.

Connect branches C2 and C3 to branch B5 as follows:

- Branch C2, BL/GN cable, to PIN 4

- Branch C3, SW/GN cable, to PIN 10

All cars

Connect branch A1 and branch B5 to the control module D.

C

D

C2

B5C3

A1

1

093 0010 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 24

19. To connect power supply

E92 only

Route branches B1–B4 along the standard wiring harness to the fuse holder (1).

E93 only

Route branches B1–B4 along the standard wiring harness to the fuse holder (1).


Connect branch B1, GN/WS cable, to PIN 8 of plug X11003 (BL 15-pin).

If PIN 8 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable.


Connect branch B1, GN/WS cable, to PIN 7 of plug X11001 (BL 15-pin).

If PIN 7 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable.

All cars

Route branch B2, brown/black cable, to the footwell on the passenger side.

Secure branch B2 to joint connector X10012 (cable colours BR/SW).

1 B1-B4

092 0044 Z

1 B1-B4

093 0011 Z

X11003X11001

B11

M

092 0055 Z

B2

X10012

092 0045 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 25

19. To connect power supply

Connect branch B3, orange/green cable, and branch B4, green cable, to the cables of the same colours on the twisted cables (1) on the standard wiring harness using miniature connectors M.


Fit the fuse holder (1).

Insert fusible link L into slot F 28.


Fit the fuse holder (1).

Insert fusible link L into slot F 28.

B3

B4

M

1

1

092 0054 Z

L

1

092 0047 Z

5 A

1

L

092 0120 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 26

20. To install and connect the front PDC wiring harness (all cars)

Connect front PDC wiring harness A to the holder (1) with cable ties and route it to behind the right headlight.

Connect branches S1–S4 to sensors T (not shown).


Route front PDC wiring harness S along the standard wiring harness through grommets (1) and (2) into the interior.

Only cars built after 09/07 or with SA 606/609/663

Insulate and tie back branch S5, blue/grey cable, and branch S6, black/red cable.


Route branch S5, blue/grey cable, and branch S6, black/red cable, along the standard wiring harness to the pedal trim (1).

Connect branches S5 and S6 to socket casing W as follows:

- Branch S5, blue/grey cable, to PIN 1

- Branch S6, black/red cable, to PIN 2

Connect socket casing W to front signal generator Q.

Fit the pedal trim (1).

1

S1 S2 S3 S4

S

090 0198 Z

1 2

S

090 0199 Z

1S5-S6092 0060 Z

Q

1S6

S5

W092 0048 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 27

21. To install and connect the front PDC wiring harnesses (E92 only)

Route branches S7–S20 along the standard wiring harness to control unit P.

Connect branches S9–S20 to socket casing V as follows:

- Branch S9, green/violet cable, to PIN 8

- Branch S10, brown/yellow cable, to PIN 11

- Branch S11, yellow/brown cable, to PIN 17

- Branch S12, green/grey cable, to PIN 7

- Branch S13, brown/blue cable, to PIN 10

- Branch S14, yellow/black cable, to PIN 16

- Branch S15, green/brown cable, to PIN 6

- Branch S16, blue/black cable, to PIN 3

- Branch S17, yellow/green cable, to PIN 15

- Branch S18, green/black cable, to PIN 5

- Branch S19, blue/white cable, to PIN 2

- Branch S20, yellow/grey cable, to PIN 14

In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in

the car.�


Insulate and tie back branches S7 and S8.


Connect branches S7 and S8 to branch B5 as follows:



All cars

Connect branch B5 and socket casing V on control unit P.

PS7-S20

092 0061 Z

S9-S20

V

092 0050 Z

S7B5

S8

V

P

092 0051 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 28

22. To install and connect the front PDC wiring harnesses (E93 only)

Route branches S7–S20 along the standard wiring harness to control unit P.

Connect branches S9–S20 to socket casing V as follows:

- Branch S9, green/violet cable, to PIN 8

- Branch S10, brown/yellow cable, to PIN 11

- Branch S11, yellow/brown cable, to PIN 17

- Branch S12, green/grey cable, to PIN 7

- Branch S13, brown/blue cable, to PIN 10

- Branch S14, yellow/black cable, to PIN 16

- Branch S15, green/brown cable, to PIN 6

- Branch S16, blue/black cable, to PIN 3

- Branch S17, yellow/green cable, to PIN 15

- Branch S18, green/black cable, to PIN 5

- Branch S19, blue/white cable, to PIN 2

- Branch S20, yellow/grey cable, to PIN 14

In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in

the car.�


Insulate and tie back branches S7 and S8.


Connect branches S7 and S8 to branch B5 as follows:



All cars

Connect branch B5 and socket casing V on control unit P.

PS7-S20

093 0012 Z

S9-S20

V

092 0050 Z

V

P

S7

B5S8

093 0013 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 29

23. To install the centre console switch centre (front PDC upgrade/retrofit)

Clip the centre console switch centre Z into the trim Y.

Clip trim Y into the trim for the centre instrument panel.

Connect the plug (1) from centre console switch centre Z to the heating/air-conditioning control (2).

Clip in the heating/air-conditioning control (2).


Z

Y

092 0052 Z


2

1

Z

Y

092 0053 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 30

24. Concluding work and coding

These retrofit systems require encoding.

- Connect the battery

Cars with an existing rear PDC only

- Encode/program the front PDC retrofit via path Conversion

All cars

- Encode/program the retrofit via path Retrofit

- Conduct a brief test

- Conduct a function test

- Re-fit the car components as required

© BMW AG, Munich

01 29 0 418 635

8/2007

(Z/Z)

31

25.Front and rear P

DC circuit d

iagram

0,35

BL/

GN

0,35

SW

/GN

7

0,50

GN/

WS

A4010

5A F28

0,50

BR/

SW

X300/B5*

A81/D*/ P*

8

3

0,35

GN/

SW

11

2

0,35

BR/

WS

17

1

0,35

GE/

GR

B34/I*

7

3

0,35

GN/

BR

10

2

0,35

BR/

SW

16

1

0,35

GE/

GN

X18021/A4*

B35/I*

6

3

0,35

GN/

GR

3

2

0,35

BR/

BL

15

1

0,35

GE/

SW

X18022/A3*

B36/I*

5

3

0,35

GN/

VI

2

2

0,35

BR/

GE

14

1

0,35

GE/

BR

X18023/A2*

B37/I*

X10012/B2*

X18020/A5*

X300/B5*

5 2 14 6 3 15 7 10 16 8 11 17

3 2 1 3 2 1 3 2 1 3 2 1

U_WVML M_WVML D_WVML U_WVMR M_WVMR D_WVMR U_WVR M_WVR D_WVR

1 2

7 12

4 10

0,35

OR/

GN

8

0,35

GN

2

X15001/B3*

X15002/B4*

0,35

BL/

GR

0,35

SW

/RT

1 2

5 11

B30/T* B31/T* B32/T* B33/T*

X18362/V*

X18013/A1*

U_WVL M_WVL D_WVL

U_WHML M_WHML D_WHML U_WHMR M_WHMR D_WHMR U_WHR M_WHR D_WHRU_WHL M_WHL D_WHL

0,35

GN/

SW

0,35

BR/

WS

0,35

GE/

GR

0,35

GN/

BR

0,35

BR/

SW

0,35

GE/

GN

0,35

GN/

GR

0,35

BR/

BL

0,35

GE/

SW

0,35

GN/

VI

0,35

BR/

GE

0,35

GE/

BR

X18017/S3*

X18018/S2*

X18019/S1*

X18016/S4*

H40/Q* H45/H*

CAN_LKl. 15 KL. 31 CAN_H

LS_HI- LS_VO+ LS_VO- LS_HI+

X14279/C1*

X14278/W*

8

A40105A F2

8

X110

01/

B1*

X110

03/

B1*

092 0057 Z

© BMW AG, Munich 01 29 0 418 635 8/2007 (Z/Z) 32

25. Front and rear PDC circuit diagram

Legend

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours

A81 Control unit, D* rear PDC and P* front PDC

A4010 Fuse holder

B30-B33

Front sensors, T*

B34-B37

Rear sensors, I*

H40 Front signal generator, Q* (for cars built before 09/07 without SA 606/609/663 only)

H45 Rear signal generator, H* (for cars built before 09/07 without SA 606/609/663 only)

X300 12-pin SW socket casing, B5*

X10012 Terminal 31 pick-up joint connector contact, B2*

X11001 15-pin BL socket casing, B1* (cars built after 03/07 only)

X11003 15-pin BL socket casing, B1* (cars built before 03/07 only)

X14278 2-pin SW socket casing, W* (cars built before 09/07 without SA 606/609/663 only)

X14279 2-pin SW socket casing, C1* (cars built before 09/07 without SA 606/609/663 only)

X15001 Open cable, CAN high pick-up, B3*

X15002 Open cable, CAN low pick-up, B4*

X18013 18-pin natural socket casing, A1*

X18016 3-pin SW socket casing, S4*




X18020 SW 3-pin socket casing, A5*

X18021 3-pin SW socket casing, A4*

X18022 Black 3-pin socket casing, A3*

X18023 3-pin SW socket casing, A2*

X18362 18-pin SW socket casing, V*

BL Blue OR Orange

BR Brown RT Red

GE Yellow SW Black

GN Green VI Violet

GR Grey WS White

Original BMW Accessories. Installation Instructions.bd8ba3c866c8cbc330ab-7b26c6f3e01bf511d4da3315c66902d6.r6.c… · The following components must be removed first of all Rear PDC

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