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1. REMOVAL OF ANODE CAP ............................................................................................................2. NOTE FOR THE REMOVAL OF THE MAIN PCB ............................................................................
SERVICE MODE LIST ................................................................................................................................CONFIRMATION OF HOURS USED .........................................................................................................WHEN REPLACING EEPROM (MEMORY) IC ..........................................................................................ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL ADJUSTMENTS .........................................................................2. BASIC ADJUSTMENTS ....................................................................................................................3. PURITY AND CONVERGENCE ADJUSTMENTS ...........................................................................4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION) ...................
MICON/CHROMA/TUNER ..................................................................................................................... TV POWER ............................................................................................................................................
VOLTAGE LIST ..........................................................................................................................................WAVEFORMS .............................................................................................................................................MECHANICAL EXPLODED VIEW .............................................................................................................MECHANICAL REPLACEMENT PARTS LIST .........................................................................................ELECTRICAL REPLACEMENT PARTS LIST ...........................................................................................
Safety PrecautionsGeneral GuidelinesAn Isolation Transformer should always be usedduring the servicing of a receiver whose chassis is notisolated from AC power line. Use a transformer ofadequate power rating as this protects the technicianfrom accidents resulting in personal injury from electricalshocks. It will also protect the Receiver from beingdamaged by accidental shorting that may occur duringservicing.When servicing, observe the original lead dress,especially in the high voltage circuit. Replace alldamaged parts (also parts that show signs ofoverheating.)Always Replace Protective Devices, such asfishpaper, isolation resistors and capacitors, and shieldsafter servicing the Receiver. Use only manufacturer'srecommended rating for fuses, circuits breakers, etc.High potentials are present when this Receiver isoperating. Operation of the Receiver without the rearcover introduces danger for electrical shock. Servicingshould not be performed by anyone who is notthoroughly familiar with the necessary precautions whenservicing high-voltage equipment.Extreme care should be practiced when Handling thePicture Tube. Rough handling may cause it to implodedue to atmospheric pressure. (14.7 lbs per sq. in.). Donot nick or scratch the glass or subject it to any unduepressure. When handling, use safety goggles and heavygloves for protection. Discharge the picture tube byshorting the anode to chassis ground (not to the cabinetor to other mounting hardware). When dischargingconnect cold ground (i.e. dag ground lead) to the anodewith a well insulated wire or use a grounding probe.Avoid prolonged exposure at close range to unshieldedareas of the picture tube to prevent exposure to X-rayradiation.The Test Picture Tube used for servicing the chassis atthe bench should incorporate safety glass and magneticshielding. The safety glass provide shielding for the tubeviewing area against X-ray radiation as well asimplosion. The magnetic shield limits the X-ray radiationaround the bell of the picture tube in addition to therestricting magnetic effects. When using a picture tubetest jig for service, ensure that the jig is capable ofhandling 50kV without causing X-ray radiation.Before returning a serviced receiver to the owner,the service technician must thoroughly test the unit toensure that is completely safe to operate. Do not use aline isolation transformer when testing.Leakage Current Cold CheckUnplug the AC cord and connect a jumper between thetwo plug prongs.
Measure the resistance between the jumpered AC plugand expose metallic parts such as screwheads, antennaterminals, control shafts, etc. If the exposed metallicpart has a return path to the chassis, the reading shouldbe between 240k and 5.2M . If the exposed metallicpart does not have a return path to the chassis, thereading should be infinite.Leakage Current Hot Check (Fig. 1)
Plug the AC cord directly into the AC outlet. Do not usean isolation transformer during the check.Connect a 1.5k 10 watt resistor in parallel with a0.15µF capacitor between an exposed metallic part andground. Use earth ground, for example a water pipe.Using a DVM with a 1000 ohms/volt sensitivity or higher,measure the AC potential across the resistor.Repeat the procedure and measure the voltage presentwith all other exposed metallic parts.Verify that any potential does not exceed 0.75 volt RMS.A leakage current tester (such a Simpson Model 229,Sencore Model PR57 or equivalent) may be used in theabove procedure, in which case any current measuremust not exceed 0.5 milliamp. If any measurement is outof the specified limits, there is a possibility of a shockhazard and the Receiver must be repaired andrechecked before it is returned to the customer.
Special components are used in this television set which are important for safety. These parts are identified on the
schematic diagram by the symbol and printed in BOLD TYPE on the replacement part list. It is essential thatthese critical parts are replaced with the manufacturer's specified replacement part to prevent X-ray radiation, shock,fire or other hazards. Do not modify the original design without the manufacturer's permission.
X-ray RadiationWARNING: The potential source of X-ray radiation inthe TV set is in the High Voltage section and the picture
AC VOLTMETER
0.15µF
COLDWATERPIPE(GROUND)
TO INSTRUMENT’SEXPOSED METALPARTS
1500 ,10 W
Figure 1. Hot Check Circuit
It is important to use an accurate, calibrated highvoltage meter.
Set the brightness and picture controls to Minimum.Measure the High Voltage. The high voltage should be24.5 ± 1.0kV. If the upper limit is out of tolerance,immediate service and correction is required to insuresafe operation and to prevent the possibility ofpremature component failure.
Note:
Leadless Chip Component(surface mount)
Service NotesThese components are affixed with glue. Be careful not to break or damage any foil under thecomponent or at the pins of the ICs when removing. Usually applying heat to the component for ashort time while twisting with tweezers will break the component loose.
How to Replace Flat-IC
Note:
Cut the pins of a defective IC with wire cutters.Remove IC from board. If IC is glued to the board,heat the IC and release the IC. See Note above.
Check with a magnifier for solder bridge betweenthe pins or for dry joint between pins and solderingpads. To remove a solder bridge, use a de-solderbraid as shown in the figure below.
Solder the pin opposite to pin #1. This will assistpositioning the IC.Solder all pins to the soldering pads using a finetipped soldering iron.
Position the new Flat-IC in place (apply the pins ofthe Flat-IC to the soldering pads where the pinsneed to be soldered). Determine the positions ofthe soldering pads and pins by correctly aligningthe polarity symbol. Solder pin #1 first, align the IC.
Using de-soldering braid and soldering iron removesolder from affected are on board (pads).
Using soldering iron and needle nose pliers removethe IC pins from the board.
- Required Tools -Chip components must be replaced with identical chipsdue to critical foil track spacing. There are no holes inthe board to mount standard transistors or diodes. Somechips capacitor or resistor board solder pads may haveholes through the board, however the hole diameter limitsstandard resistor replacement to 1/8 watt. Standardcapacitor may also be limited for the same reason. It isrecommended that identical components be used.Chip resistor have a three digit numerical resistance code- 1st and 2nd significant digits and a multiplier.Example: 162 = 1600 or 1.6k resistor, 0 = 0 (jumper).Chip capacitors generally do not have the value indicatedon the capacitor. The color of the component indicates thegeneral range of the capacitance.Chip transistors are identified by a two letter code. Thefirst letter indicates the type and the second letter, thegrade of transistor.Chip diodes have a two letter identification code as per thecode chart and are a dual diode pack with either commonanode or common cathode. Check the parts list for correctdiode number.Component Removal
Chip Components
TYPE
GRADE
TRANSISTOR CAPACITOR
SOLDERCAPS
1ST DIGIT 2ND DIGIT
MULTIPLIER=1600 = 1.6k
SOLDERCAPS
RESISTORMH DIODE
COMMONCATHODE
ANODES
C
B
E
A2-2
Flat IC
SolderingIron
De-solderingBraid
SolderingIron
Polaritysymbol
1st solder
SolderingIron
Solder
SolderBridge
De-SolderBraid
Solderinglron
2nd solder
Use solder wick to remove solder from component endcaps or terminal.Without pulling up, carefully twist the component withtweezers to break the adhesive.Do not reuse removed leadless or chip componentssince they are subject to stress fracture duringremoval.
Chip Component Installation
1.
2.
3.
1.
2.
Put a small amount of solder on the board solderingpads.Hold the chip component against the soldering padswith tweezers or with a miniature alligator clip andapply heat to the pad area with a 30 watt iron untilsolder flows. Do not apply heat for more than 3seconds.
1.
2.
3.
4.
5.
6.
Soldering iron De-solder braids Needle nose pliers Magnifier Wire cutters (sharp & small)
Service Notes (Continued)
IMPORTANT: To protect against possible damage to thesolid state devices due to arcing or static discharge, makecertain that all ground wires and CRT DAG wire aresecurely connected.
CAUTION: The power supply circuit is above earthground and the chassis cannot be polarized. Use anisolation transformer when servicing the Receiver to avoiddamage to the test equipment or to the chassis. Connectthe test equipment to the proper ground ( ) or ( ) whenservicing, or incorrect voltages will be measured.
WARNING: This Receiver has been designed to meetor exceed applicable safety and X-ray radiationprotection as specified by government agencies andindependent testing laboratories.
To maintain original product safety design standardsrelative to X-ray radiation and shock and fire hazard,
parts indicated with the symbol on the schematicmust be replaced with identical parts. Order parts fromthe manufacturer’s parts center using the partsnumbers shown in this service manual, or provide thechassis number and the part reference number.
For optimum performance and reliability, all other partsshould be replaced with components of identicalspecification.
A2-3
About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.The Lead Free Sold er used in our manuf acturing process and discussed below is Sn(Tin)+Ag (Silver)
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol stamped on thefront of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the meltingpoint is 30 ~ 40 °C higher. Please use a high temperature soldering ironand set it to 350 ± 5°C.
• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).If you must use Pb solder, please completely remove all of the Pb free solder on thepins or solder area before applying Pb solder. If this is not practical, be sure to heat thePb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component sidefor excess solder which may flow onto the opposite side. (see figure below)
Suggested Pb free solder
componentcomponentpin
solder
excess solderremove all of the
slice view
0.3mm X 100g 0.6mm X 100g 1.0mm X 100g
不明
A2-4
不明
不明
不明
+ Cu(Copper).
不明
不明
There are several kinds of Pb free solder available for purchase. Although, this product can be used only Sn+Ag+Cu(tin, silver, copper) solder
GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 13 inch / 335.4mmVSystem CRT Type Normal
Deflection 90 degreeMagnetic Field BV/BH +0.35G/0.18G
Color System NTSCSpeaker 1Speaker
Position FrontSize × 1.5 2.5 InchImpedance 8 ohm
Sound Output MAX 1.0 W10%(Typical) 0.8 W
NTSC3.58+4.43 /PAL60Hz NoG-2 Tuning Broadcasting System US System M
System Tuner and System 1Tuner Receive CH Destination USA(W/ CATV)
Tuning System F-SynthInput Impedance VHF/UHF 75 ohm
2 - 69, 4A, A-5 - A-1, CH Coverage A - I, J - W, W+1 - W+84
AC Cord NoAV Cord (2Pin-1Pin) NoRegistration Card (NDL Card) NoESP Card NoPTB Sheet No300 ohm to 75 ohm Antenna Adapter No
G-13 Interface Switch Front Power YesSystem Select No Main Power SW No Sub Power No CH Up(UP) YesCH Down(DOWN) YesVolume Up(Right) YesVolume Down(Left) YesACTION=Volume Up+Volume Down Yes
Rear AC/DC No TV/CATV Selector No Degauss No Main Power SW No
Indicator Power NoStand-by No On Timer No
Terminals Front Video Input RCA Audio Input RCA x 1 Other Terminal Ear Phone
Rear Video Input(Rear1) NoVideo Input(Rear2) NoAudio Input(Rear1) No Audio Input(Rear2) No Video Output NoAudio Output No Euro Scart NoColor Stream NoDiversity NoExt Speaker NoDC Jack 12V(Center +) NoVHF/UHF Antenna Input F TypeAC Outlet No
G-14 Set Size Approx. W x D x H (mm) 359.4 x 354 x 337 G-15 Weight Net (Approx.) 9.5 kg ( 20.9 lbs)
Gross (Approx.) 11.0kg ( 24.4lbs)G-16 Carton Master Carton No
Content ---- SetsMaterial -- /--Dimensions W x D x H(mm) -- x -- x -- Description of Origin No
Gift Box YesMaterial Double/WhiteDimensions W x D x H(mm) 440 x 408 x 396 Design As per Buyer'sDescription of Origin Yes
Drop Test Natural Dropping At 1 Corner / 3 Edges / 6Surfaces
G-17 Material Cabinet Cabinet Front PS 94V0 NONDECABROM Cabinet Rear PS 94V0 NONDECABROM
PCB Non-Halogen Demand NoEyelet Demand Yes
G-18 Environment Environmental standard requirement (by buyer) Green procurement of MATSUSHITAPb-free Phase3(Ph
A3-5
1. REMOVAL OF ANODE CAPRead the following NOTED items before starting work.
After turning the power off there might still be a potentialvoltage that is very dangerous. When removing theAnode Cap, make sure to discharge the Anode Cap'spotential voltage.Do not use pliers to loosen or tighten the Anode Capterminal, this may cause the spring to be damaged.
*
*
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.Connect one end of an Alligator Clip to the metal part of aflat-blade screwdriver and the other end to ground.While holding the plastic part of the insulated Screwdriver,touch the support of the Anode with the tip of theScrewdriver.A cracking noise will be heard as the voltage is discharged.
Flip up the sides of the Rubber Cap in the direction of thearrow and remove one side of the support.
2.
DISASSEMBLY INSTRUCTIONS
3. After one side is removed, pull in the opposite direction toremove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a smallamount of alcohol.
Location of Anode Cap
NOTE
Confirm that there is no dirt, dust, etc. at the spot wherethe cap was located.
2.
3.
Arrange the wire of the Anode Cap and make sure thewire is not twisted.Turn over the Rubber Cap.
4. Insert one end of the Anode Support into the anode button,then the other as shown in the figure below.
5.6.
Confirm that the Support is securely connected.Put on the Rubber Cap without moving any parts.
B-1
GND on the CRT
Screwdriver
Alligator Clip
SupportCRT
GND on the CRT
Rubber Cap
CRTSupport
CRTSupport
2. NOTE FOR THE REMOVAL OF THEMAIN PCBWhen the removal of the Main PCB, remove the hookfirst, then draw it in the direction of the arrow.
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.To enter to the SERVICE MODE function, press both set key and remote control key for more than 1 second.
Set Key Remocon Key Operations
VOL. (-) MIN 1 Initialization of factory data.NOTE: Do not use this for normal servicing. If you set factory initialization, the memories are reset such as the clock
setting, the channel setting, the POWER ON total hours, and PLAY/REC total hours.
VOL. (-) MIN 6
POWER ON total hours is displayed on the screen.Refer to the "CONFIRMATION OF HOURS USED".
Can be checked of the INITIAL DATA of MEMORY IC.Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
VOL. (-) MIN 8 Writing of EEPROM initial data.NOTE: Do not use this for the normal servicing.
VOL. (-) MIN Display of the Adjustment MENU on the screen.Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
9
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set factory initialization, the total hours is reset to "0".
1.2.
3.
Set the VOLUME to minimum.Press both VOL. DOWN button on the set and Channelbutton (6) on the remote control for more than 1 second.After the confirmation of using hours, turn off the power.
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours. = (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
ADDRESS DATA
INIT 00 50
CRT ON 0010
VOL. (-) MIN 0 Releasing of V-CHIP PASSWORD.
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken toensure correct data settings while making reference to TABLE 1.
Table 1
+9+2INI +0 +1 +3 +4 +5 +6 +7
00
+8 +A
46 B3 24 69 39 30 CC50 04 FB 4C
+B +C +D +E +F
05 90 D4 00 07
1.2.
3.
4.5.6.7.8.
9.10.11.
Enter DATA SET mode by setting VOLUME to minimum.While holding down VOLUME button on front cabinet, press key 6 on remote control for more than 1 second.ADDRESS and DATA should appear as FIG 1.ADDRESS is now selected and should "blink". Using the CH. UP/DOWN button on the remote, step through theADDRESS until required ADDRESS to be changed is reached.Press VOL. UP/DOWN to select DATA. When DATA is selected, it will "blink".Again, step through the DATA using CH. UP/DOWN button until required DATA value has been selected.Pressing VOL. UP/DOWN will take you back to ADDRESS for further selection if necessary.Repeat steps 3 to 6 until all data has been checked.When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.After the data input, set to the initializing of shipping.Turn POWER on.While holding down VOLUME button on front cabinet, press key 1 on remote control for more than 1 second.After the finishing of the initializing of shipping, the unit will turn off automatically.
C-1
ELECTRICAL ADJUSTMENTS
D-1
1.
Read and perform these adjustments when repairing thecircuits or replacing electrical parts or PCB assemblies.
CAUTION
•
•
•
•
•
Use an isolation transformer when performing any serviceon this chassis.Before removing the anode cap, discharge electricitybecause it contains high voltage.When removing a PCB or related component, afterunfastening or changing a wire, be sure to put the wireback in its original position.When you exchange IC and Transistor with a heat sink,apply silicon grease (YG6260M) on the contractsection of the heat sink, Before applying new silicongrease, remove all the old silicon grease. (Old greasemay cause damages to the IC and Transistor.)The adjustments are needed for each mode, RF mode andAV mode. Perform the adjustments refering each adjust-ment items.
2. BASIC ADJUSTMENTSBEFORE MAKING ELECTRICALADJUSTMENTS 2-1: CUT OFF (RF)
1.
2.3.
4.
Adjust the unit to the following settings.R.DRIVE=10, B.DRIVE=10, R.BIAS=64, G.BIAS=64,B.BIAS=64, BRI.CENT=120, CONT.MAX=40.Place the set in Aging Test for more than 15 minutes.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (01) on the remote control toselect "CUT OFF".Adjust the Screen Volume until a dim raster is obtained.
2-2: FOCUS (RF)
1.2.3.
Receive a broadcast.Turn the Focus Volume fully counterclockwise once.Adjust the Focus Volume until picture is distinct.
2-3: WHITE BALANCE (RF)
NOTE: Adjust after performing CUT OFF adjustment.
Place the set in Aging Test for more than 10 minutes.Receive the white 100% signal from the PatternGenerator.Using the adjustment control, set the brightness andcontrast to normal position.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (10) on the remote control toselect "R.BIAS".Using the VOL. UP/DOWN button on the remote control,adjust the R.BIAS.Press the CH. UP/DOWN button on the remote control toselect the "R.DRIVE", "B.DRIVE", "G.BIAS" or "B.BIAS".Using the VOL. UP/DOWN button on the remote control,adjust the R.DRIVE, B.DRIVE, G.BIAS or B.BIAS.Perform the above adjustments 6 and 7 until the whitecolor is achieved.
1.2.
3.
4.
5.
6.
7.
8.
1. Synchro Scope2. Digital Voltmeter
On-Screen Display Adjustment
In the condition of NO indication on the screen.Press the VOL. DOWN button on the set and theChannel button (9) on the remote control for more than1 second to appear the adjustment mode on the screenas shown in Fig. 1-1.
1.
Fig. 1-1
Use the Channel UP/DOWN button or Channel button(0-9) on the remote control to select the options shownin Fig. 1-2.Press the ACTION button on the remote control to endthe adjustments.
2.
3.
Prepare the following measurement tools for electricaladjustments.
Receive the color bar pattern. (RF Input)Connect the oscilloscope to TP023.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (22) on the remote control toselect "TINT".Press the VOL. UP/DOWN button on the remote controluntil the section "A" becomes as straight line.(Refer to Fig. 2-1)Connect the oscilloscope to TP022.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (19) on the remote control toselect "COLOR CENT".Press the VOL. UP/DOWN button on the remote controluntil the red color level is adjusted to 110 ±10% of thewhite level. (Refer to Fig. 2-2)Receive the color bar pattern. (Audio Video Input)Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments2~7.
ELECTRICAL ADJUSTMENTS
D-2
2-8: OSD HORIZONTAL (RF)
1.2.
Activate the adjustment mode display of Fig. 1-1.Press the VOL. UP/DOWN button on the remotecontrol until the difference of A and B becomesminimum. (Refer to Fig. 2-3)
BA
TV
00 OSD 19
Fig. 2-3
Receive the black pattern*.Using the adjustment control, set the brightness andcontrast to normal position.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (13) on the remote control toselect "BRIGHT CENT".Press the VOL.UP/DOWN button on the remote controluntil the white 10% is starting to be visible.Press the TV/VIDEO button on the remote to set to theAV mode. Then perform the above adjustment 2~4.Receive a broadcast and check if the picture is normal.
1.2.
3.
4.
5.
6.
2-9: BRIGHT MANUAL (RF, AV)
Fig. 2-1
Fig. 2-2
2-5: HORIZONTAL PHASE (RF)
1.
2.
3.
4.
Receive the center cross signal from the PatternGenerator.Using the adjustment control, set the brightness andcontrast to normal position.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (05) on the remote control toselect "H.PHASE".Press the VOL. UP/DOWN button on the remotecontrol until the SHIFT quantity of the OVER SCAN onright and left becomes minimum.
2-6: VERTICAL SIZE (RF)
1.2.
3.
4.
Receive the cross hatch signal from the Pattern Generator.Using the adjustment control, set the brightness andcontrast to normal position.Activate the adjustment mode display of Fig. 1-1 andpress the channel button (06) on the remote control toselect "V.SIZE".Press the VOL. UP/DOWN button on the remote controluntil the SHIFT quantity of the OVER SCAN on upsideand downside becomes 10 ± 2%.
2-7: VERTICAL SHIFT (RF)
1.2.
3.
4.
Receive the center cross signal from the Pattern Generator.Using the adjustment control, set the brightness andcontrast to normal position.Activate the adjustment mode display of Fig. 1-1and press the channel button (07) on the remotecontrol to select "V.SHIFT".Press the VOL. UP/DOWN button on the remotecontrol until the horizontal line becomes fit to thenotch of the shadow mask.
White 100% Red 110%
"A"
Receive an 70dB the color bar pattern.Activate the adjustment mode display of Fig. 1-1press the channel button (17) on the remote controlto select "CONTRAST MAX".Press the VOL. UP/DOWN button on the remote controluntil the contrast step No. becomes "44".Press the TV/VIDEO button on the remote control to set to the AV mode.Activate the adiustment mode display of Fig 1-1press the channel button (17) on the remote controlto select"CONTRAST MAX".Press the VOL.UP/DOWN button on the remote controlunitil the contrast step No. becomes "48".Receive a broadcast and check if the picture is normal.
1.2.
3.
4.
5.
6.
7.
2-10: SUB CONTRAST (RF, AV)
Please check if the fixed values of the each adjustmentitems are set correctly referring below. (RF/AV)
*The Black Pattern means the whole black raster signal.Select the "RASTER" of the pattern generator, set to theOFF position for each R, G and B.
04140603017740040
ELECTRICAL ADJUSTMENTS
D-3
3. PURITY AND CONVERGENCEADJUSTMENTS
NOTE
1.
2.
3.
Turn the unit on and let it warm up for at least 30minutes before performing the following adjustments.Place the CRT surface facing east or west to reduce theterrestrial magnetism.Turn ON the unit and demagnetize with a Degauss Coil.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
2.
3.
4.
5.
6.
7.
8.
Tighten the screw for the magnet. Refer to the adjustedCRT for the position. (Refer to Fig. 3-1)If the deflection yoke and magnet are in one body,untighten the screw for the body.Receive the green raster pattern from the color bargenerator.Slide the deflection yoke until it touches the funnel sideof the CRT.Adjust center of screen to green, with red and blue onthe sides, using the pair of purity magnets.Switch the color bar generator from the green rasterpattern to the crosshatch pattern.Combine red and blue of the 3 color crosshatchpattern on the center of the screen by adjusting the pairof 4 pole magnets.Combine red/blue (magenta) and green by adjusting thepair of 6 pole magnets.Adjust the crosshatch pattern to change to white byrepeating steps 6 and 7.
3-2: PURITY
NOTE
Adjust after performing adjustments in section 3-1.
1.2.
3.
4.5.
Receive the green raster pattern from color bar generator.Adjust the pair of purity magnets to center the color onthe screen.Adjust the pair of purity magnets so the color at the endsare equally wide.Move the deflection yoke backward (to neck side)slowly, and stop it at the position when the whole screenis green.Confirm red and blue color.Adjust the slant of the deflection yoke while watching thescreen, then tighten the fixing screw.
DEFLECTION YOKEDEFLECTION YOKE SCREWMAGNET SCREW
6 POLE MAGNETS4 POLE MAGNETSPURITY MAGNETS
Fig. 3-1
3-3: STATIC CONVERGENCE
NOTE
Adjust after performing adjustments in section 3-2.
1.
2.
3.
Receive the crosshatch pattern from the color bargenerator.Combine red and blue of the 3 color crosshatchpattern on the center of the screen by adjusting the pairof 4 pole magnets.Combine red/blue (magenta) and green by adjusting thepair of 6 pole magnets.
3-4: DYNAMIC CONVERGENCE
NOTE
Adjust after performing adjustments in section 3-3.
1.
2.
Adjust the differences around the screen by moving thedeflection yoke upward/downward and right/left.(Refer to Fig. 3-2-a)Insert three wedges between the deflection yoke andCRT funnel to fix the deflection yoke.(Refer to Fig. 3-2-b)
R G B
RGB R
GB
R G B
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
Fig. 3-2-a
WEDGE WEDGE
WEDGE
WEDGE POSITION
Fig. 3-2-b
ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)
CD101A
CP
802A
TU001
S501A
S501B
FB401
CD101B
AC IN
CP401
CP802B
CP806
CP803B
CP801
R807
R803
SPEAKER
TP023
TP022
CRT PCB
MAIN PCB
GN
D C
RT
CD
801
DEGAUSS COIL
CP502
L503
CR
T DY
D-4
CP803A
J801
CD501
OSD
BLOCK DIAGRAM
74
78
70
69
68
67
73
66 ATTRGB Proc.2OSD SWCONTRAST BRIGHTNESS
I/OIICTIMINT
PWMAD
MCUCLK
VCXO
RGB OUTPUT Stage DRIVE CUT OFF HV BLK
Ver.Proc.Ver SYNC SEPVer.COUNT DOWNV RAMP
2021
IC1001 AN7511
Q801
RED OUT
Q802
GREEN OUT
Q803
BLUE OUT
Q402
H. DRIVE
Q401
H. OUTPUT
2 6
SOUND AMPIC4 8
Q607
H-CTL
SPEAKERSP1001
52
51
50
34
45
46
9
HV
F
S
FB401
10
1
2
3
CRTV801
3 9 7
RGB
Heater
F 84
PUMP UP
AMP+
-
7 53 6
V-OUT ICIC401 AN5522
VCC
RGB Proc.1RGB MATRIXCOLOR CONT
ROMRAM
38372627575856 16
Hor.Proc.SYNC SEPA/Hor. VCOHor.COUNT DOWNAFC-1/H COINCIDENTAFC-2 H PHASE
1
J703
2
J702
2
DYD501~D504
RECTIFIER
31
42L501
AC IN
F501
Q507
FEED BACK
T502
4
8
13
FEED BACKSW
Q502
BUFFER
Q501
POWER AMP
6
DEGAUSS COILL503
65MEMORY ICIC199 BR24L02F-WE2
SDA SCL
POWER
VOL. DOWN
CH. DOWN
VOL. UP
CH. UP
X6013.579545MHz
TU001
10 1311 12 17
OS101
1
16
Q505
Q503
PROTECT DRV.
MICON/CHROM ICIC101 OEC7094B
Chroma Proc.ACC/C-BPFAPC/KILLERTINT/DEMO
P. FAIL
IC501LTV-817M-VB
1
3
2EAR PHONE_JACKJ1001
E-1 E-2
TM
C573C
TCC434C
Q602
Q606
R605
D604
D603
C621
C620_1
W803
C1003
IC1001
C1005
C1001
W813
W032W031
W036
L001
D001
R602
W053
W054
C616
C615
D608
D609
D607
W046
R608
R621
R604
D606
R606
W048
Q607C633
R616
R617
R109
IC199_1
Q601Q603
D102
D101
W040
R615
R613R614
R611
C628
W051
D605
C605
R601
X601
C601C106
W041
C614
W060
CP
802A
CD
101A
CD
101B
C612
R701
J703
J702
TU
001
R002
SW101 SW102 SW103 SW104 SW105
R516
Q505R505
R449
R448
R413
W038
W039
C427
R416
D403
R415
R418
R424
C414
J1001
R629
IC40
1
W027
W001
C437
R408_1
D412
D509
D508
HS501
C513_1
C508
TH501_1
C511
C526_1
C519
C446
C417
W005
W826
W020
R814C810_1
R816
R809
R811
R813C808_1
R815
R504
TP024
TP023
TP022
TP401
R519
R509
D512
R429
FH
501
FH502
F501
S501B
CP801
R806
R802
L501
CP803B
L801
R805_
1
R80
3_1
R80
7_1
CP806
Q802
CP802B
S501A
C435
R518_1
R502
D515
W006
IC501
D511
R515 R513
D528
R512
D516
R447
CP401
R507
CP803A
C403
R514
C410_1
R427
D501
HS402
R520
C509
R506
R503
Q502
R508
Q501
R542
D503D
502
CP502
D408
D405
B504
B501
R51
7_1
D504
R422
D510
D513
D505
D506
R1007
D410
R410
AF
C
HS401
C123
OS101
J801
CO
L
+B
8V
AB
L
GN
D
25V
12V180V
HE
AT
ER
FB401
R423
R538
D524
W003
Q801
Q803D
411
C434
C401
L401
W802
Q507
W035
R417C516
R525
Q503W049
C507
D514
R523
R527
R607
W037
D521
C622
W061
C610
W052
R530
Q511
W050
C617
W816
W028
R405
C809_1D
404
W007
W008
W029
D522
R001
R445
W042
R528
D701
D610
R1001
C1006
Q509 D520
R130
C521_1
R510_1
W817
W026
C103
C606
W014
W012
C002
C118
Q401
W011
W004
CP601
W043
W044
W045
W018
R110
R113
R112
W057
W058
C602
C004
W062
W059
W023
W017
W030
W022
R421
C440
R446
R403
W033W068
C448_1
C624_1
C630
D406
D409
C634_1
W067
W064
R120_1
W070
W019
R401_1
R409_1
W010
W009
C007
W024
W065
W069
R119
W071
R804_1
C406
T401
R620
R404
Q402
C518
T502
C510
C422
C502
C503
C505
R501
C515
C514_1
C517_1
C418
C506
C819_1
CP503
C443
W072
Q510
W073
W025
W034
W015
R603
R537
C623
C420_1
D601
W055
D703
D602
W056
W066
D704
D705
R704
D702
D612
D523
C1007
R500
W828
W823
W808
W831
D413
W811
W809
S803Y
S803X
C423
W810
W832
W830
W819
W827
CD
501
PRINTED CIRCUIT BOARDSMAIN/CRT (INSERTED PARTS)
SOLDER SIDE
F-1 F-2
RIS
KO
FF
IRE
-R
EP
LA
CE
AS
MA
RK
ED
.
1
25
41
64
TM
C57
3C
TC
C43
4C
C1004_2
R10
03R004R003
R610
C10
1
C60
9
R61
8
C11
2
C62
9
C62
6C
627
C60
4
C104C102
IC10
1
R702
R70
3
R128
R12
6
R101
R14
3
R10
08
R420
R41
9C501_2
C60
3
R104C10
8_1
C10
7
C10
5R
102
R10
3
R533
R12
5
R535
R534
C113_1
R609
R11
5
C001
R10
05
R10
04
R122
R12
7
R11
6
R627
R12
4R
106
R105
R10
7
R108
R129
PRINTED CIRCUIT BOARDSMAIN (CHIP MOUNTED PARTS)
SOLDER SIDE
F-3 F-4
A B C D E F G H
A B C D E F G H
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
AUDIO SIGNAL
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED
C001
0.01 F
C624
_1 163
VM
KT
C626
0.01
F
C627
0.01
F
C629
0.01F
C112
100P
CH
C602
0.1
F
C104
0.01
F
C108
_1
0.00
1B
C113
_1
560P
BC102
0.01 F
C101
0.01 F
C004
0.02
2F
C620_1
0.01 B
C105
470P
B
C107
220P
B
C609
0.01 FC6
04
0.02
2F
C603
22P
CH
C007
0.02
2B
C634_1
0.0056 B
C002
10006.3V YK
C628 1
50V
KA
C623
2.250V KA
C630
47010VYK
C616
150V KA
C106
150
VKA
C103
4725
VYK
C617
10010V YK
C118
1006.3V KA
C633
1050
VKA
C606 10
010
VYK
C123
1025
VKA
C622
150V KA
C614
150V KA C612
150V KA
C621
4725V YK
C610
476.3V KAC6
05
150
VKA
C601 1
50V
KAC615
150V KA
R618
22K
R106
4.7K
R130
10K 1/4W
R108 100
R107 100
R105
4.7K
R617
47K
1/4W
R611
10K
1/4W
R609
120K
R604
100 1/4W
R120
_1
470
1/4W
R116 2.2K
R115 22K
R613
100
1/4W
R614
100
1/4W
R102 1K
R602
1001
/4W
R603
120 1/2W
R605
220 1/2W
R606
22K 1/4W
R610
6.8K
R607
100 1/4W
R615
100
1/4W
R126
2.7K
R101
560
R122
10K
R109
10K 1/4W
R621
220 1/4W
R608
1K 1/4W
R620
2.2K
1/2W
R143
47
R001
15K 1/2W
R002
15K 1/2W
R003
100
R004
100
R104
1M
R128
560
R127
1K
R627
10K
R124
10K
R125
47K
R129
47K
R119
22K 1/4W
R103
1K
R601
8.2K
1/4W
R110
10K 1/4W
R112 2.2K 1/4W
R113 2.2K 1/4W
R616
1K1/
4W
OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICENOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
DANS LA NOMENCLATURE DES PIECESN’UTILISER QUE CELLS DECRITESDANGEREUSES AN POINT DE VUE SECURITE
:LES PIECES REPAREES PAR UN ETANTATTENTION:SINCE THESE PARTS MARKED BYCAUTIONDESCRIBED IN PARTS LIST ONLYCRITICAL FOR SAFETY,USE ONES
ARE
W82
3
W80
8
W82
8
W80
9
W81
6
IC19
9_1
BR24
L02F
-WE2
MEM
ORY
IC
1 2 3 4
5678
TUNER VIDEO SIGNAL
D607
MTZ
J9.1
B
D608
MTZ
J9.1
B
D609
MTZ
J9.1
B
D605
MTZJ9.1B
D610
MTZJ6.8B
D102
MTZ
J5.6
B
D001
MTZ
J33B
D101
MTZ
J5.6
B
D604
MTZJ8.2B
D602
MTZJ9.1B
D601
MTZJ6.8B
DEFLECTION SIGNALB.SIGNALG.SIGNALR.SIGNAL
D612
1SS1
33
D603
1SS133
D606
11E1
-EIC
Q606KTC3203_Y
8V REG
Q601KTC3203_Y
5V REG
Q602KTC3203_Y
5V REG
Q603KTC3203_Y
5V REG
Q607
KTC3198
H.CTL
R629
22 3W
IC101OEC7094B
MICON/CHROMA IC
1 10 11 12 13 14 15 16 17 18 192 20 21 22 23 24
2526
2728
29
3
3031
3233
3435
3637
3839
4
40
414243444546474849
5
50515253545556575859
6
6061626364
6566
6768
69
7
7071
7273
7475
7677
7879
8
80
9
SW10
4EV
Q215
05R
VOL
DOW
N
SW10
3EV
Q215
05R
VOL
UP
SW10
2EV
Q215
05R
CH D
OWN
SW10
1EV
Q215
05R
CH U
P
SW10
5EV
Q215
05R
POW
ER
X601
100C
T3R5
053.
5795
45M
Hz
CP601A2001WR2-6P
1
2
3
4
5
6
L001
3.3uH 0305
VoutB+ GN
D
OS101RPM7137-WH5
123
TU001ENG36A29GF
1
10
11
12
13
14
15
16
17
1819
2
20 21
3
4
5
6
7
8
9
S803X
P.CO
N+5V
P.CO
N+5V
H_OU
T
H_CT
L
ABCL
CLAMP
H_CT
L
G.OU
T
R.OU
T
H_SY
NC
STAN
DBY_
H
B.OU
T
P.CON+B
V_OUT
GND
V_FEEDBACKAT+5VABCL
H_OUT
X-RAYSDA
R.OUTSCL
G.OUT
B.OUT
H_SYNC
AFTUNREG+12V
STANDBY_HKEY1 V_OUTPOWER_FAIL
UNREG+12VKEY2 V_FEEDBACK
X-RAYGNDPOWER_ON
P.CON+5VREMOCON
AT+5VAUDIO_OUT
AUDIO_MUTE
X-RAY
AUDIO_MUTEP.CON+5VIIC_OFF VIDEO_INTUNER+5V
AUDIO_IN
AUDIO_OUT
P.CON+5V
GNDPOWER_FAIL AUDIO_IN
VIDEO_IN
TUNER+5V
AT+5V
TU_VIDEO
TU_AUDIO
SCL
KEY1
KEY2
REM
OCON
AT+5
V
POW
ER_O
N
SDA
AFTIIC_OFF
TU_AUDIO SDA
SCL
P.CON+B
TU_VIDEO
PCB010TMC573
E0 E1 E2 VSS
SDA
SCL
MOD
E
VCC
4.804.9
00 0 0
4.8
7.9
8.5 11.3
TEST POINT
SCL
SDA
IIC_OFF
GND
NC
NC
NC
NC
NC
NC
NC
NC
NC
TUNER+5V
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC NC
SCL
SDA
AFT
TU_AUDIO
P.CON+B
TU_VIDEO
3
4
(MAIN PCB)MICON/CHROMA/TUNER SCHEMATIC DIAGRAM
8.8
5.54.9
4.9
7.25.5
5.57.2
4.9
6 MCU VCC
7 TEST0
8 FILT
9 HLT
5 VSS
1 CNVSS
2 XIN
3 XOUT
4 TEST1
11 CVIN
10 VHOLD
12 RESET IN
13 MCU RESET OUT
14 Y SW OUT
15 V/C GND
16 3.58 XTAL
17 C-APC
18 MCU5.7V REG OUT
19 NC
20 CVBS IN3
21 AUDIO IN3
22 V/C VCC
23 MCU TEST
24 CVBS IN2
25 AUDIO IN2
26 CVBS IN1
27 AUDIO IN1
28 5.7V REG OUT
29 C(Y/C) IN
33 MONITOR OUT
32 FSC OUT
31 VREG VCC
30 Y(Y/C) IN
34 AUDIO ATT OUT
37 V RAMP F/B
38 V RAMP OUT
39 V RAMP CAP
40 8.7V REG OUT
Ver SYNC SEPVer.COUNT DOWNV RAMP
Ver.Proc.Hor.Proc.SYNC SEPA/Hor.VCOHor.COUNT DOWNAFC-1/H COINCIDENTAFC-2 H PHASE