Greenbrier & Russel What’s New In Manufacturing?: Oracle 11.5.9 March 2, 2004
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Greenbrier & Russel
What’s New In Manufacturing?: Oracle 11.5.9
March 2, 2004
Greenbrier & Russel
www.gr.com
Agenda
▪ Key Enhancements to “Core Functionality”
▪ Configure-to-Order▪ Manufacturing Scheduling▪ Shop Floor Management▪ Warehouse Management▪ Advanced Product Catalog
Greenbrier & Russel
www.gr.com
EBS Footprint – Focus for Today◆ Discrete Manufacturing
■ Project Manufacturing■ Flow Manufacturing■ Project Contracts■ Shop Floor Management
◆ Logistics■ Inventory Management■ Mobile Supply Chain Apps■ Warehouse Management■ Transportation Execution
◆ Product Lifecycle Management■ Advanced Product Catalog■ CADView-3D■ Project Mgmt/Collaboration
Suite
◆ Order Management◆ Supply Chain Planning◆ Procurement◆ Manufacturing◆ Logistics◆ Service◆ Maintenance Mgmt◆ Product Lifecycle Mgmt◆ Supply Chain Analytics◆ Finance◆ HR◆ Projects◆ Marketing/Sales◆ Interaction Center
Greenbrier & Russel
www.gr.com
Current Release – 11.i.9◆ 1800 New Capabilities overall
■ 50% industry-specific■ 50% cross-industry
◆ Oracle’s Overall E-Business Strategy■ Expand Industry-specific capabilities■ Additional New Modules■ Real-time Business Intelligence■ Lower Total Cost of Ownership
Greenbrier & Russel
www.gr.com
“Core” Manufacturing Functionality
▪ What:▪ Inventory▪ Bills of Material▪ Work in Process
Greenbrier & Russel
www.gr.com
Inventory◆ Consigned Inventory from Supplier
■ Receiving & maintaining goods belonging to Supplier■ Can be used with or separately from VMI■ Suppliers can view in-transit and on-hand balances through
iSupplier Portal■ Purchasing can do “consigned” receipts (no accruals)■ Deliver into stock either in separate subinventory or
commingled■ Can transfer from consigned stock to regular inventory using
Consigned Inventory Transaction form or hand-held UI.■ New Consumption Setup form to define transactions that
automatically consume consigned material■ Can adopt manual supplier billing or “pay on use” billing
Greenbrier & Russel
www.gr.com
Inventory – Consigned from Supplier
Greenbrier & Russel
www.gr.com
Inventory – Consigned from Supplier
Greenbrier & Russel
www.gr.com
Inventory – Consigned from Supplier
Greenbrier & Russel
www.gr.com
Inventory◆ Move Order “Fill/Kill”
■ Can automatically close all open lines on a move order (used for partial fulfillments)
◆ Min/Max Move Order Enhancements■ Transit time
• Can define transit time when computing sourcing date• Transit time may differ by sourcing org
■ Report can create one move order for everything or one per planning subinventory
■ Can optionally execute min/max for all min/max subinventories in an org
◆ OSFM Lot API■ Lot Transactions API allows lots split, merge, translate, etc.
Greenbrier & Russel
www.gr.com
Inventory◆ Pick Methodologies for WIP
■ All pick methodologies available for shipments now supported for component picking in Manufacturing
■ Pick Slip grouping and Pick Methodologies (i.e. bulk picking, work order picking, user-defined grouping rules)
■ User indicates rule for each component pick release; tasks grouped accordingly
■ Rules may be manufacturing-specific (based on job, department, or operation) or more generic (item, subinventory, locator)
◆ Serial Tracking in WIP with Genealogy■ Initiate WIP transactions by Serial Number■ WIP jobs linked to pre-defined assembly serial numbers■ Serial Label printing w/job info■ With these enhancements, now have full serialization
capability for entire Store-Build-Ship-Service process
Greenbrier & Russel
www.gr.com
Item Enhancements◆ New Item Attributes
■ Installed Base Tracking for Service (Service)■ Configurator Model Type (BOM)■ Activity Source (Asset Mgmt)■ Lot Substitution Enabled (Inventory)■ Minimum License Quantity (iStore)
◆ Item Catalog and Item Revision MLS-enabled◆ Item Category definition enhancements
■ 2 new Flags for Purchasing Class flexfield structure• Enabled for iProcurement• Viewable by Suppliers
Greenbrier & Russel
www.gr.com
BOM Enhancements◆ Routings
■ Skills-related attributes for BOM resources ■ Time Component on Operations Effectivity■ Serialization Starting Operation Sequence Number■ Switch alternate to primary API■ Principle Flag validation on Routings■ Reason Code for Resource Capacity changes■ Routing Export API■ Attachments enabled for Routing header & revisions■ Resource downtime as capacity change■ Long Description on Routing Operations■ Work Order Billing attributes on resource
Greenbrier & Russel
www.gr.com
Routing Resources- Skills region
Greenbrier & Russel
www.gr.com
Routings-Time Effectivity
Greenbrier & Russel
www.gr.com
Serialization Starting Sequence
Greenbrier & Russel
www.gr.com
Other BOM Enhancements◆ AutoCreate Supply Flag on
Components■ Used for Asset Activity BOM’s to identify
components for which Move Orders or PO’s should be created
◆ Enhanced BOM export functionality
Greenbrier & Russel
www.gr.com
Work in Process◆ Lead Time Calculation Enhancement◆ Support for Additional Pick Methodologies◆ Option to Manually Release Tasks for
Component Picking ◆ Enhanced Warnings when Completing,
Canceling, or Closing Jobs■ Purchase Orders■ Sales Orders
◆ Component Picking by Job Operation◆ Serial Tracking & Genealogy through Production◆ Additional Date Choices on Closed Jobs SRS◆ Unit Effectivity Update via Mass Load◆ Infinite Scheduler Modifications
Greenbrier & Russel
www.gr.com
WIP – Component Pick Release
Greenbrier & Russel
www.gr.com
Configure-to-Order
◆ Multiple instances of ATO model under ATO model parent■ Can interactively add or delete “child” ATO model
components during Configurator runtime■ Must be “non-phantom”
◆ Multi-level Auto Create Supply■ Option in shipping org to automatically create supply for:
• Top-level item• All levels of auto-created configurations• All levels of configurations and ATO items
■ Each level can have different type of supply, I.e.• Top-level – Discrete Job• Lower-level – Purchase Requisition
Greenbrier & Russel
www.gr.com
Configure-to-Order◆ Supply-to-Order Workbench
■ Enables Customer Service to provide order status without navigating to PO, WIP, Flow forms for info
■ Single source of info for Configured, Assembled-to-Order, and Drop-shipped products.
■ Accessible from order header or line (Actions button)■ Can view:
• Multi-level configuration details• Supply info for top-level configuration (WIP job, PO, etc.)
◆ Enhanced Costing■ Will roll up an estimated cost in Avg, FIFO, and LIFO Costing
orgs for component-level cost, and transfer to parent in Std Costing org for standard Cost Roll-up.
■ New “CTO BUY” cost type based on rollup list prices in that org
Greenbrier & Russel
www.gr.com
Manufacturing Scheduling◆ Resource Scheduling Workbench
■ Display of Resource Downtime■ User Preferences for what gets displayed■ User Controlled Dispatching■ Advanced Constraint Violation Feedback
◆ Load/Capacity Display■ By Department■ For Shared Resources
◆ Real-Time Resource Load Reduction upon Completion
◆ Equipment Downtime Integration w/EAM◆ Enhanced Forward Scheduling (Based on
current time/date)◆ Option to Respect Resource Utilization &
Efficiency
Greenbrier & Russel
www.gr.com
Resource Scheduling Workbench
Greenbrier & Russel
www.gr.com
Manufacturing Scheduling
◆ Scheduling Time Fence◆ Decimal Values in Load/Capacity
Graph◆ Support for Scheduling Jobs longer
than Horizon Length
Greenbrier & Russel
www.gr.com
Shop Floor Management◆ Supports complex shop floor information needs◆ Bridges the gap between MFG and MES systems◆ Not just for the Semiconductor industry anymore◆ Features:
■ Dynamic Network Routings■ Complex Lot Transactions■ Lot Genealogy■ Yield-Based Operational Costing■ Co-Product Definition■ Integrated with APS, WMS, outside MES systems
Greenbrier & Russel
www.gr.com
Shop Floor Management
◆ Co-Product Enhancements◆ Jump Enhancement◆ Outside Processing Enhancements on lot-based
jobs◆ Time Component on Routing Operations◆ Kanban supports lot-based jobs◆ Operation & Component Effectivity on Lot-Based
Jobs
Greenbrier & Russel
www.gr.com
Warehouse Management
◆ Cluster Picking◆ Common UI for Mobile Receiving◆ Direct Ship on LPN Reservations◆ Drop by LPN◆ Express Receiving for Internal Requisitions◆ Labeling Enhancements◆ Response API for Material Handling Equipment◆ Re-use of empty LPN’s◆ Task Planning Control Board
Greenbrier & Russel
www.gr.com
Product Lifecycle Management◆ Process of Managing products through entire life
■ Concept■ Development■ Prototype■ Product Introduction■ Maintenance■ Retirement
◆ Heart of PLM: Advanced Product Catalog■ Browser-based application■ Can manage product definitions and catalog through life
cycle■ Can perform change management (I.e. ECO’s)■ Can collaborate with suppliers and customers with secured
data
Greenbrier & Russel
www.gr.com
Advanced Product Catalog
◆ Item Catalog■ Security Control over certain aspects of item
information■ Item Classification■ Hierarchical categories with “inherited”
functions/attributes■ Item and Item-revision user-defined attributes for
“structured” specification information■ User-defined functions by category■ Role-based security at org, catalog category, or item
levels■ Keyword search and advanced search capabilities■ Multiple descriptions and images for an item■ Can assign a “lifecycle” to an item
Greenbrier & Russel
www.gr.com
Advanced Product Catalog
Greenbrier & Russel
www.gr.com
Advanced Product Catalog
◆ Change Management■ Flexible Approval routing system with role-
based security■ User-defined Change Categories and Types■ User-defined Line Types & Attributes■ Workflow-based Assignment/Approvals■ Advanced Search capability■ Dependency Management■ Item and Project Reporting references
Greenbrier & Russel
www.gr.com
Summary
▪ Key Enhancements to “Core Functionality”
▪ Configure-to-Order▪ Manufacturing Scheduling▪ Shop Floor Management▪ Warehouse Management▪ Advanced Product Catalog
Related Documents
