for U Sheet Piles 500-600mm wide
T4_Ver 1.0EN01 / 01 Feb 2019
for U Sheet Piles500-600mm wide
© 2019 GIKEN LTD. All Rights Reserved.
International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : [email protected]
GIKEN LTD.
For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies
Construction Solutions Company www.giken.com
Global Network : Japan, USA, UK, Germany, Singapore, China, Australia
“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.
Standard Accessories
Roller Holder
Pile RollerPile Roller
Auger Head ReplacementAttachment *
Casing Scraper *
Casing Scraper
Casing
Hose Roller
Hose Roller
Cable HangerCable Hanger
Pile Laser
Piler Stage Chuck Stage *
Auger Head *
Pile Roller Module Box
■ 500-600mm wide
φ400 Twin Blades
φ580 Twin Blades (Retractable) φ685 Triple Blades
φ540 Twin Blades
*
* for 600mm wide only
φ540 Triple Blades
Optional Accessories
Piler Jet Reel (JR28)
* Available for Super Crush Mode only.
2
Applicable to 500-600mm wide U Sheet Pile and soft to hard ground conditions
F201A has wider adoptability and is applicable to Standard Mode, Water Jetting Mode, and Super Crush Mode and 500mm, 600mm wide U sheet pile by changing the chuck and chuck frame, and equipping suitable attachments.
Standard ModeWater Jetting ModeSuper Crush Mode
1
1
Silent Piler F201A
The F201A features a new modular design developed by optimising all the partsand drastically modifying the structure, shape, and material. Not only are the main component parts more versatile, it is also equipped with a cutting-edge control system,and realising high functionality and longer operation life.
Flexible and Functional Formula
Modular model applicable to U Sheet Piles (500-600mm wide)
Longer Operational Life and Higher Functionality by New Control System
The new control system manages the position of the press-in machine and controls load generation from press-in work during operation, maximising the durability of each part.Also, control of the machine is remarkably improved by the Press-in Force Control System and the Phaseless Linear Auger Torque Control System.
2
Piler Jet Reel
Leader Mast
Slide Frame
Saddle
Clamps
Hose Reel
Pile Auger
Silent Piler Main BodyHose Reel
Piler Jet Reel
5050 25 0SPT N ValuesSPT N Values
Pile Auger
Super CrushMode Chuck
StandardMode Chuck
StandardMode Chuck
Load applied to Silent Pilercan be reduced.
Penetration modes corresponding to the Chuck is automatically detected.
Maximum Up/DownStroke Forceis regulated.
Position of the Press-in Machine isautomatically detected
Up/Down Stroke Force is optimised.
■ Secondary Piling ■ Raised Chuck■ Corner Piling
“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.
表2 P2
3 4
Rotation
Pile Installation into Hard Ground3
1 2
The "Pilot Coring Theory", GIKEN's original theory, makes the Hard Ground Press-in Method able to install sheet piles into difficult ground conditions such as gravelly soil and cobble or boulder mixed soil without losing the advantages of the Press-in Method. The augering area can be reduced to assist pile installation, minimising volume of spoil and disturbance to the soil strata. Hence, high bearing capacity is available from sheet piles which are installed by the Hard Ground Press-in Method.
Crushing cobbles / boulders by wedge effect
Press-in with the Pile AugerExtracting the Pile Auger
after completion ofsheet pile installation
Auger Motor
Slide Cover
Pile Auger
Auger Screw
Casing
Auger HeadAuger Head
Locking FunctionLock functions in the leader mast, chuck and clamps secure Silent Piler against drilling torque and increase drilling efficiency and accuracy of pile installation.
Chuck Lock
Leader Mast Lock
*
GIKEN IT System Press-in Monitoring and Data Logging SystemGIKEN's engineers can monitor individual Silent Pilers, such as operating condition, maintenance records and location. Quick advice for any technical troubles is available promptly and appropriate information can also be provided to prevent troubles.
Press-in monitoring data can be used for quality control and information modelling of the foundation. Operators are able to keep working while checking data such as press-in force, auger torque, and working hours of press-in work, on a tablet or PC (both optional extras).
Scientific Execution of Press-in Work & Advanced IT Functions5
The system is not available in the countries where authorisation forusage cannot be acquired.
GIKEN IT System
Tablet / PC
Press-in Monitoring dataMachine InformationOperating ManualParts ListBorehole Data
Press-in Monitoring dataPress-in Monitoring data
GPS Satellite
Client
Total Support Center
DedicatedServer
User Office
AccumulatedInformation
Location InformationOperating InformationMaintenance InformationParts Replacement History
Mechanical Support
Technical Support
MaintenanceSupport
Press-inMonitoring data
Job Site
Designated Factory
New Generation Power Unit EU300K44
dB(A)
Busy Office
Conversation Speech
e.g. Noise Limitin Urban Area
Super Eco Mode
Eco Mode
Power Mode
70(BS5228)
65
63.0
55-65
60.9
59.5
-10.
5 dB
(A)
-9.1
dB
(A)
-7.0
dB
(A)
dB(A):A-weighted Decibels
*
Low Emission Engine Standard Application ofBiodegradable OilThe Power Unit of the F201A is a new
generation model and has environmen-ta l ly - f r iendly speci f icat ions. I t is designed with strict concepts for clean emissions with high combustion effi-ciency and GIKEN's original hydraulic control technologies.
It clears allowable construction noise levels in many industrialised countries.
Ultra Low Noise Level
The F201A uses bio-degradable Piler Eco Oil and Piler Eco Grease. Hence, if hydraulic oil or grease is spilled into soil or water, there will be no environmental damage to the surrounding ecosystem. In addition, the machines are painted with TX-Free non-leaded paint*.
Environmentally-friendly paint which does not containtoluene, xylene and lead based pigment.
6
The above specifications are subject to alteration without prior notice
5
Reaction Stand
2020
4650
490
5600
At Transportation 3450
Reaction Stand (with Leveling Jack)
Mass 1900 kg
Power Unit
Chuck Mass
Standard Mode Chuck Super Crush Mode Chuck
2850 kg 3400 kg
Leveling Jack
Dimensions & Specifications
Power Unit
Diesel Engine
265 kW (360 ps) / 1800 min-1
236 kW (321 ps) / 1600 min-1
206 kW (280 ps) / 1400 min-1
600 L
Piler ECO Oil 630 L
38 L
1.4 km/h
7250 kg (with 20m Hose)
EU300K4
Power Source
Rated Output
Fuel Tank Capacity
Hydraulic Reservoir
Urea Additive Tank Capacity
Moving Speed
Mass
Power Mode
Eco Mode
Super Eco Mode
2110
1805
545
2350
4310
1800
1960
F201A-C500 F201A-C600
F201A-500 F201A-600
F201A-500 F201A-600
2785
MA
X 41
80
2650
At Transportation 3170
2970
MA
X 41
80
2650
2785
2650
2970
2650
1095
1095
1265
1200
MA
X 41
40
3510
1450
1295
2000
470
1265
1200
MA
X 41
40
3510
1450
1295
2000
470
Su
per
Cru
sh M
od
eW
ater
Jet
tin
g M
od
eS
tan
dar
d M
od
e
500mm wide 600mm wide
for 500-600mm wideSuper CrushMode Chuck
for 500,600mm wideCasing Auger
3250
0(F
or s
heet
pile
leng
th 2
4m)
At T
rans
por
tatio
n 28
35
At T
rans
por
tatio
n 28
35
for 500-600mm wideSuper CrushMode Chuck
3250
0(F
or s
heet
pile
leng
th 2
4m)
At Transportation 3835 At Transportation 3835
for 500,600mm wideCasing Auger
At Transportation 2985
for 500-600 mm wideStandard Mode Chuck
for 500-600 mm wideStandard Mode Chuck
MA
X 35
00
MA
X 35
00
F201A Specifications
Max. Press-in Force
Max. Extraction Force
Stroke
Press-in Speed
Extraction Speed
Control System
Mass(Main Body & Hose Reel)
800 kN
900 kN
850 mm
0.5 ~ 4.5 m/min
1.1 ~ 9.4 m/min
Radio Control
for 500, 600mm wide sheet pile 13660 kg
Hose Reel
2810 kg
Pile AugerApplicable pile length(Standard)
Mass
Total Mass
Max 24 m*
1850 kg
for 500, 600mm wide sheet pile 10050 kg
for 500, 600mm wide sheet pile 11900 kg
PA22
HR17C
Auger Motor
Casing Auger
● Super Crush Mode
*Max 30m in special mode
Mass(Standard) (including Hose Reel Bracket)
Piler Jet Reel
Applicable pile length
Mass
Standard 17.0 m (Max. 27.0 m)
820 kg
JR28
Max. Press-in Force
Max. Extraction Force
Stroke
Press-in Speed
Extraction Speed
Control System
Mass(Main Body & Piler Jet Reel)
1500 kN
1600 kN
850 mm
1.4 ~ 30.0 m/min
1.1 ~ 23.2 m/min
Radio Control
for 500, 600mm wide sheet pile 11120 kg
● Water Jetting Mode
Piler Jet Reel is an optional item
Max. Press-in Force
Max. Extraction Force
Stroke
Press-in Speed
Extraction Speed
Control System
Mass(Main Body)
1500 kN
1600 kN
850 mm
1.4 ~ 30.0 m/min
1.1 ~ 23.2 m/min
Radio Control
for 500, 600mm wide sheet pile 10300 kg
● Standard Mode