Optimizing Efficiency via Technology - news.ubmthailand.comnews.ubmthailand.com/Newsletter/2013/EPA/Files/SessionIV/02... · Optimizing Efficiency via Technology Renewable Energy

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Optimizing Efficiency via Technology

Renewable Energy Asia June, 2013

Bangkok, Thailand

John C Y Lee

([email protected])

Sales Manager

Caterpillar Asia Pte Ltd

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Uptime vs Efficiency

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Clean Power Options

• Gas Engines and Gas Turbines

– Environmentally Friendly

• Low emissions, low noise, low vibration

– High Availability

• Power on demand, continuous, reliable

– Viable and Bankable

• Low cost of ownership, fast payback, high ROI

– Proven and Long Lasting

• Mature technology, high quality, maintainable

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Caterpillar Gas Engine Generator Platforms

CG260 CG132 G3500 CG170 G3300

Special Features

• Able to achieve high annual operating hours

• Able to run on low heating value fuels

• Able to handle corrosive gases

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Wide Applications and Capabilities

Gas Gen Sets

Electrical output 300 – 4,300 kWe per unit

Cogeneration/Trigeneration

Project-specific layout of plant components

Modular concepts for easy installation

Turn-Key-Solutions

Consultancy, Engineering, Design

Complete delivery and assembly of power plants

Different gas types can be used – for all applications

Natural Gas - CHP Bio, Landfill and Sewage Gases Special Gases

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Integrated Systems

• Generation

– AD reactor, landfill,

gasifier

• Treatment

– Scrubbers: H2S,

siloxanes, water,

particulates

– Booster: pressure

– Dehumidifier: moisture,

temperature

– Energy Conversion

• Gas engine

• Flare

– Heat Recovery

• Steam, hot water, chilled

water generators

– Switchgear/Electrical

• Switchgear

• Transformer

• Transmission lines

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Caterpillar Gas Generator Set Technologies

CG132

• VCyl 2,2 l

• BMEP 18,9 bar

• CR 12 (natural gas)

• CR 15 (biogas)

• N = 1 500 rpm (50 Hz)

• N = 1 800 rpm (60 Hz)

• ƞel 42,5 %

CG170

• VZyl 4,4 l

• BMEP 18,6 bar

• CR 13,5

• N = 1 500 rpm

• ƞel 43,7 %

CG260

• VZyl 17 l

• BMEP 19,6 bar

• CR 12 : 1

• N = 1 000 rpm (50 Hz)

• N = 900 rpm (60 Hz)

• ƞel 44,1 %

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System Components – More then Just Generator Sets Different Container Solutions + CHP and Cooling Modules

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CAT Mannheim Solutions • Solution Option Matrix

Engine Size

Solution Option 50 or 60 Hz CG132 CG170 CG260

Container with or without CHP Both A A F

CHP skids Both F F F

Container installed LV SWGR Both A A NA

Fuel Treatment Options

Biogas blower, gas cooler & dehumidifier 50 Hz A A NA

Biogas blower, gas cooler & dehumidifier 60 Hz F F NA

Activated carbon hopper for H2S removal Both A A NA

Exhaust Aftertreatment Options

Oxidation catalyst Both A A A

SCR Both A A A

"A" Available

"F" Possible Future Availability

"NA" Not Available

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Product Support Process Worldwide Customers

Caterpillar Dealer

Caterpillar EP and Factory Gas Product Support

Service and Parts Support Communication (TC)

Responsibilities: Commissioning (Service Engineer) Warranty Administration Training

Repairs and Maintenance (Serv. Engr.) Parts sales/inventory

Technical Customer Support

Product support

Warranty support

Field engineers

Service Engineering

Training-Center

Service Information

Commissioning Support

Service Sales

Service contracts

Online Ordering System

Parts Sales

Parts Stock

Reconditioned Parts

Single point of contact: Dealer PSSR

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• Primary distribution is through independent dealers

• Dealers develop and support lifelong relationships with customers

• Dealer financial strength is a competitive advantage

• Our dealer network

– 191 Dealers

– 3,313 Stores

– More than 140,000

Employees

– $18.9 Billion in Equity

Market Coverage and Support

North America

45,959

55

31

South America 26,724

49 EAME

33,541

56

Asia Pacific

35,037

Cat Dealer

Employees

Cat Dealers

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Customer Service Agreements (CSA)

Inspection contract

Preventive maintenance contract

Maintenance contract

Full-service contract

CAT provides full support for service contract definition

and calculation

Full Value Chain

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Facts and figures

Storage space 12,000m²

Office and common space 600m²

Parts numbers / parts in stock Ø 40,000 / 2,000,000

Customer orders Ø 200 / day

Order items Ø 800 / day

Number of parcels Ø 200 / day

Weight shipped Ø 7,500 kg / day

Hours of operation Mo.–Fr. 7:00 am to 8:00 pm

Emergency service 24/7, 365 days / year

Orders placed by 5:00 pm (CET) will leave the logistic center the same day

CAT Service Logistic Center

Distribution Centers

•Morten and Frankfurt

• Singapore

• Shanghai

• Bangalore

• Melbourne

Frankfurt

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Warranty New Engine:

Parts:

Engine

range

Fuel Max. running ours

from the date of

commissioning

CG132 GG2 12000

CG132 GG1, GG3 16000

CS170,

CG260

GG1, GG2, GG3 16000

GG1: Natural gas, Pit gas, Liquefied gas such as

propane, LNF, wellhead gas (petroleum gas)

GG2: Sewage gas, landfill gas, bio-gas

GG3: all gases in which the concentration of every

single pollutant gas component does not exceed 20%

of the permissible limit value

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Caterpillar Asia Pacific Dealer Network Australia

Energy Power System Australia

David Moore

+61-417-357-406

China (South & West)

China Engineers Ltd

Lu Yi Hong

+86-136-0289-0110

Japan Caterpillar Services Ltd.

Shinya Suzuki

+81-90-3243-6489

Singapore & Maldives

Tractors Singapore Ltd.

Sean Ang

+65-9232-7596

Bangladesh

BanglaCAT Ltd.

Zahid Islam

+880-171-309-0331

China (SW and NW)

ECI-Metro

Nicholas Thew

+86-139-8181-7050

Korea

Hae-In Co.

S.H. Kim

+82-2-3498-4572

Sri Lanka

United Tractors Ltd.

Manjula

+94-773-157-824

Cambodia

Metro Cambodia

Kim Veng Tan

+855-1251-2333

India (North)

Tractors India Ltd.

Rakesh Ananad

+91-971-133-1139

Malaysia & Brunei

Sime Darby Industrial

Chun Hoong Ng

+60-3-8068-8192

Taiwan

Capitol Machinery Ltd

CS Horng

+886-937-957-288

China (North)

Westrac China

Bill Chu

+86-10-5902-1666 ext. 6011

India (South)

Gmmco Ltd

Chandrasekaran

+91-984-096-6123

Myanmar

Myanmar Tractors Ltd.

Yee Yee Htwe

+951-547-304

Thailand & Laos

Metro Machinery Co. Ltd.

Somkiat Chawitcharoenwong

+66-848-743-642

China (Central)

Leishinghong Machinery

Johnson Jiang

+86-186-1677-2856

Indonesia

PT Trakindo Utama

Edwin Sentoro

+62-812-100-7681

Philippines

Monark Equipment Co.

Luis Diaz

+63-906-314-2735

Vietnam

Phuthai

Truong Dong Phuong

+84-903-830-498

www.catelectricpowerinfo.com/gas

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ขอบคุณครับ Thank you!

Questions?

Caterpillar has the full line of products and

services to support your renewable energy

(biogas, syngas, coal mine methane, combined

heat and power) needs

www.catelectricpowerinfo.com/gas