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Optimize flocculation with FlocCAM and JarCAM www.FlocCam.c om TM TM
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Page 1: Optimize flocculation with FlocCAM and JarCAM  TM.

Optimize flocculation with

FlocCAM and JarCAM

www.FlocCam.com

TM TM

Page 2: Optimize flocculation with FlocCAM and JarCAM  TM.

Coagulation & Flocculation

• Coagulation– add a coagulant that

makes the suspended particles “sticky”

www.FlocCam.com

Page 3: Optimize flocculation with FlocCAM and JarCAM  TM.

Coagulation & Flocculation

• Flocculation– Gentle stirring increases

particle collisions

– Particles stick together, form settleable or filterable floc

www.FlocCam.com

Page 4: Optimize flocculation with FlocCAM and JarCAM  TM.

Ten State Standards

• Coagulation– Mixing: ≤ 30 seconds – Velocity gradient: G ≥ 750 fps/ft

http://10statesstandards.com/waterrev2012.pdf

www.FlocCam.com

Page 5: Optimize flocculation with FlocCAM and JarCAM  TM.

Ten State Standards• Flocculation– Residence time: ≥ 30 mins

– Flow-through velocity: 0.5 to 1.5 ft/min

– Agitator paddle peripheral speed: 0.5 to 3.0 ft/sechttp://10statesstandards.com/waterrev2012.pdf

www.FlocCam.com

Very large ranges within guidelines for operation...What are our goals?

Page 6: Optimize flocculation with FlocCAM and JarCAM  TM.

Goals of Coagulation & Flocculation

• To “change the particle size distribution to best suit the subsequent processes.” (Han et al., 1999)

• To reach “the conditions of dosage and pH that achieve a minimum particle count and turbidity, maximum TOC, DOC and DBP removal and minimum coagulant residual.” (Edzwald & Tobiason, 1999)

• To “transform suspended colloidal particles into flocs that can be removed by sedimentation.” (Tse et al., 2011)

www.FlocCam.com

Page 7: Optimize flocculation with FlocCAM and JarCAM  TM.

How do we know if we’re achieving these goals?

• Conventionally, treatment plants monitor:– Zeta Potential (streaming current monitor)

• Although it can give indication of proper coagulant addition, does not give information regarding physical properties of flocs and size distribution

– Settled water turbidity• Measurement taken towards end of treatment; by the time operator

sees a problem, the problem has likely persisted for hours– TOC, DOC and DBP removal

• Typically not used as direct indications that proper flocculation is taking place

www.FlocCam.com

Page 8: Optimize flocculation with FlocCAM and JarCAM  TM.

www.FlocCam.com

• Experienced operators often look in a flocculation basin to confirm that the process is healthy

• What are they trying to see? 1. Average particle size2. Particle size distribution3. Average particle density4. Average particle velocity

How do we know if we’re achieving these goals?

The FlocCAM and JarCAM are tools that quantify flocs’ physical properties

TM TM

Page 9: Optimize flocculation with FlocCAM and JarCAM  TM.

The FlocCAM

• The FlocCAM is designed to be mounted atop the flocculation basin and provide the operators detailed information in real-time:1. Average particle size2. Size skew, indicating particle size distribution3. Average particle density4. Average particle velocity5. Average particle sphericity6. Average particle mass

www.FlocCam.com

TM

TM

Page 10: Optimize flocculation with FlocCAM and JarCAM  TM.

www.FlocCam.com

Graph displaying two parameters over time

All data updated in real-time

Live video from the floc basin

FlocCAM Computer Interface

Data is then stored in an easily-accessible file for future reference

TM

Page 11: Optimize flocculation with FlocCAM and JarCAM  TM.

FlocCAM Benefits

www.FlocCam.com

TM

• Quantifies data in real-time regarding flocs’ physical properties• Video feed facilitates flocculation monitoring• Data often functions as the first quantitative assessment that the plant is

operating correctly• Enables operators to evaluate the effects of miniscule chemical dose

changes on flocculation performance, leading to chemical cost savings• Allows operators to predict and monitor the number of flocs being

transferred through to the filters, therefore lengthening filter run times • Stored data allows operators to compare past and current flocculation

performance• Facilitates communication between operators regarding plant

performance

Page 12: Optimize flocculation with FlocCAM and JarCAM  TM.

Ten State Standards

• “The operator and design engineer should determine the appropriate G value and detention time through jar testing.”

http://10statesstandards.com/waterrev2012.pdf

www.FlocCam.com

Page 13: Optimize flocculation with FlocCAM and JarCAM  TM.

The JarCAM

www.FlocCam.com

TM

• The JarCAM is designed to be mounted on the side of a jar during a jar test. During the jar test, it provides the same data as the FlocCAM :1. Average particle size2. Size skew, indicating particle size distribution3. Average particle density4. Average particle velocity5. Average particle sphericity6. Average particle mass

TM

TM

Page 14: Optimize flocculation with FlocCAM and JarCAM  TM.

www.FlocCam.com

Graph displaying two parameters over time

All data updated in real-time

Live video from the floc basin

JarCAM Computer Interface

After the jar test, data is stored in an easily-accessible file for future reference

TM

Page 15: Optimize flocculation with FlocCAM and JarCAM  TM.

JarCAM Benefits

www.FlocCam.com

TM

• Quantifies data in real-time regarding flocs’ physical properties during jar tests

• Data provides operators with numerical evidence to use to identify the jar with the optimal chemical dose

• Enables operators to differentiate between jars with similar chemical doses

• Stored data allows operators to compare current data with previous jar test data• Facilitates communication between operators regarding jar test observations

Page 16: Optimize flocculation with FlocCAM and JarCAM  TM.

Optimize flocculation with

FlocCAM and JarCAM

www.FlocCam.com

TM TM

Durasens, LLC141 Tompkins Ave, Pleasantville, NY 10570

T 914 747 7205 F 914 747 7209 E [email protected]