Accepted Manuscript Optimization of microwave-assisted biodiesel production from Papaya oil using response surface methodology Milap G. Nayak, Amish P. Vyas PII: S0960-1481(19)30054-0 DOI: https://doi.org/10.1016/j.renene.2019.01.054 Reference: RENE 11055 To appear in: Renewable Energy Received Date: 24 March 2018 Revised Date: 8 October 2018 Accepted Date: 14 January 2019 Please cite this article as: Nayak MG, Vyas AP, Optimization of microwave-assisted biodiesel production from Papaya oil using response surface methodology, Renewable Energy (2019), doi: https:// doi.org/10.1016/j.renene.2019.01.054. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Accepted Manuscript
Optimization of microwave-assisted biodiesel production from Papaya oil usingresponse surface methodology
Milap G. Nayak, Amish P. Vyas
PII: S0960-1481(19)30054-0
DOI: https://doi.org/10.1016/j.renene.2019.01.054
Reference: RENE 11055
To appear in: Renewable Energy
Received Date: 24 March 2018
Revised Date: 8 October 2018
Accepted Date: 14 January 2019
Please cite this article as: Nayak MG, Vyas AP, Optimization of microwave-assisted biodiesel productionfrom Papaya oil using response surface methodology, Renewable Energy (2019), doi: https://doi.org/10.1016/j.renene.2019.01.054.
This is a PDF file of an unedited manuscript that has been accepted for publication. As a service toour customers we are providing this early version of the manuscript. The manuscript will undergocopyediting, typesetting, and review of the resulting proof before it is published in its final form. Pleasenote that during the production process errors may be discovered which could affect the content, and alllegal disclaimers that apply to the journal pertain.
Contour plot: Yield Vs. catalyst amount and temperature
Figure 4: Contour and surface plot of interaction of temperature and catalyst amount on POME yield 266
267
Figure 5a and 5b present the surface and contour plot for the interaction effect between reaction time 268
(X3) and temperature (X1) toward POME yield. The molar ratio and catalyst amount were kept constant at 269
9:1 and 1wt% respectively. The yield increases with rising the temperature from a 50 °C to 60 °C for 270
given reaction time. It is explained by the fact that the rise in temperature increases the possibility of 271
microwave interaction as well as the generation of heat due to rapid dipole rotation[57]. At 50°C, 272
extending the reaction time from 0.5 to 10.5 minutes improve the POME yield from 53% to 58%. On the 273
other hand, at 70°C, it reduces from 90% to 66%. Hence, biodiesel yield is improved by a combination of 274
short time with high temperature as well as high time with low temperature. The biodiesel content raise to 275
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greater than 98% in the range of 60 to 65 °C and 1 to 5 minutes time interval. The time interval required 276
for biodiesel conversion is low due to the initial stage of microwave radiation promoted thermal 277
accumulation of reaction mixture[58]. 278
279
Figure 5: Contour and surface plot showing interaction of temperature and time on POME yield 280
Figure 6a and 6b exhibit the interaction of temperature(X1) and the molar ratio(X4) on POME yield. Similar 281
nature of interaction plot was reported in the literature[59]. The poor yield obtained at the lower 282
temperature and molar ratio of methanol to oil. At higher temperature, the yield significantly improved. 283
Surprisingly yield reduced at elevated temperature (70°C), the probable reason was vaporization of 284
methanol from the reaction flask. For all range of temperature under study, the rise in a molar ratio from 285
3:1 to 9:1 favored the forward reaction rate resulted in improvement in yield. At, the excess molar ratio of 286
15:1, the yield decreased mainly due to relative dilution of catalyst amount and lower microwave heat 287
available for oil[60]. The observed yield was 99% at 10:1 methanol to oil molar ratio and 62°C 288
temperature. 289
Figure 5a Figure 5b Surface plot: Yield Vs.temperature and time Contour plot: Yield Vs. temperature and time
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Figure 6a Figure 6b Surface plot: Yield Vs. molar ratio and temperature Contour plot: Yield Vs. molar ratio and temperature
Figure 6: Contour and surface plot of interaction of molar ratio and temperature on POME yield 292
The simultaneous effect of the reaction time (X3) and catalyst amount(X2) on yield are presented in the 3D 293
surface plot(Figure 7a), and contour plot(Figure 7b). At low catalyst loading, increasing the time from 0.5 294
to 10.5 minutes helps to improve the interaction of triglycerides with methanol and speed up the methyl 295
ester formation. Thus for low catalyst amount, rise in time enhances the yield. However, it is not true with 296
high catalytic loading as the excess catalyst initiate an undesired soap formation of fatty acid and 297
entrainment of biodiesel[61]. The substantial improvement in yield up to 96% obtained at 1±0.1% catalyst 298
concentration and 4±1 minute time interval. 299
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Figure 7: Contour and surface plot of interaction of time and catalyst amount on POME yield 303
Figure 8a and 8b demonstrate a 3D surface and contour plot of the interaction of catalyst amount(X2) and 304
molar ratio(X4) on POME yield. The poor yield obtained at the lower molar ratio and catalyst amount. It 305
occurs due to consumption of methanol during the reaction, less catalyst amount and the possibility of a 306
reversible reaction. The combined effect of high catalyst loading and the excess molar ratio lowers 307
microwave heat available to triglyceride, increases the solubility of glycerol in biodiesel as well as 308
increases possible side reaction. It resultes in a reduction of POME yield. At a lower molar ratio, the 309
yield is increased from 20 % to up to 50%, when catalyst concentration increaing from 0.5 wt % to 1 310
wt%. Further increase in catalyst amount to 1.5 wt% reduces the yield up to 30%. It is occurred due to 311
increase in solution viscosity and undesired saponification of free fatty acid. Similarly, at low catalyst 312
concentration, increasing the molar ratio from 3:1 to 12:1 enlarges POME yield from 20 % to 78%. 313
However, at an excess molar ratio of methanol to oil, relative dilution of catalyst adversely affects 314
biodiesel yield. The similar pattern has been reported by Ngadi et al[62]. Based on the surface and 315
contour plot, the combined effect of the molar ratio and catalyst amount leads to the increment in POME 316
yield up to an optimum point. 317
Figure 7a Figure 7b Surface plot: Yield Vs. catalyst amount and time Contour plot: Yield Vs.catalyst amount and time
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318
Figure 8a Figure 8b Surface plot: Yield Vs. catalyst amount and the molar ratio
Contour plot: Yield Vs. catalyst amount and the molar ratio
Figure 8: Contour and surface plot of interaction of molar ratio and catalyst amount on POME yield 319
320
Figure 9a and 9b present the simultaneous interaction of the molar ratio and reaction time on POME 321
yield. poor yield is observed at a 3:1 molar ratio and short reaction time. However, yield increases up to 322
97% at the moderate time and molar ratio. Further increment in molar ratio beyond 9:1 reduces POME 323
yield. It is due to increase in solubility of methanol in both phases and difficulty in separation. The 324
optimal molar ratio plays a vital role in improvement of the POME yield because a lower molar ratio 325
causes an incomplete reaction and the higher ratio decrease the yield. Similarly, for the rise in time above 326
optimum for all range of the molar ratio resulted in a decrease in the yield mainly due to possibilities of 327
backward reaction. It is in agreement with the results reported in the literature[61,63] 328
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331
Figure 9: Contour and surface plot of interaction of time and molar ratio on POME yield 332
333
4.3 Optimization and validation 334
Optimization of the Process variable to maximize POME yield was performed using response surface 335
optimizer with the variable range under study. The maximum POME yield of 99.99% obtained under with 336
desirability of component 1(supplementary S2). The optimized values of temperature, catalyst, methanol 337
to oil molar ratio, and time were found to be 62.33°C, 0.95 wt%, 3.3 minute, and 9.5:01. These optimum 338
process parameters validated by triplication of experiments, at the optimal conditions (supplementary 339
S3). Thin layer chromatography (TLC) test was performed using silica gel fluorescent indicator F254. 340
The solvent hexane, diethyl ether, and acetic acid with volume ratio 80:20:1 was used for TLC. The spot 341
observed at retention factor (Rf) 0.67, 0.43 and 0.33 correspond to the position of methyl esters, Di-342
glyceride, and mono-glyceride respectively (supplementary S4). No spot for triglyceride with Rf=0.56 in 343
the final product indicating close to complete conversion of Papaya oil into its methyl esters. Further the 344
optimized POME was analyzed using 1H NMR (supplementary S5). The absence of the peaks for 345
Figure 9a Figure 9b Surface plot: Yield Vs. time and molar ratio Contour plot: Yield Vs. time and molar ratio
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triglyceride protons at δ = 4.2–4.3 ppm and the presence of methyl resonance at δ=3.66 ppm confirmed 346
the higher conversion of oil into biodiesel. The yield of biodiesel was calculated by Eq. (6) 347
348
Yield = 100 ∗ & '∗()*+∗(,-.'/ (6) 349
=100*(2*0.965)/3*(0.6466) 350
=99.4% 351
AME : Integration value of the protons of the methyl esters (the strong singlet peak) 352
Aα-CH2 :Integration value of the methylene protons. 353
The experimentally observed mean yield of FAME (99.30 %) is in close agreement with the expected 354
maximum yield(99.9%) suggested by the model equation. 355
Physicochemical properties of Microwave-assisted POME such as specific gravity, flash point, viscosity, 356
cloud point, free fatty acid content, heating value, and cetane no were determined and summarized in 357
Table 6. These physicochemical properties of produced biodiesel are in close agreement with the ASTM 358
D6751. 359
Table 6 360
Physicochemical properties and characteristic of (POME) Papaya oil methyl ester 361
Properties(unit) Papaya oil methyl ester
ASTM D 6751-12
Specific gravity(gcc-1) 0.88 0.86-0.9 Flash point(°C) 135 >130 Viscosity at 40 °C (cSt) mm2s-1 3.68 1.9-6 Molecular weight, g/mol 276 ---- Cloud point (°C) -0.1 5 Free fatty acids% <0.40 <1.60 Acid number (mg KOH g−1) <0.20 <0.80 Heating value (calorific value) (MJ kg−1) 38.50 ----- Cetane no. 57.53 47 Table 6: Physicochemical properties and characteristics of microwave-assisted POME 362
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5. Conclusions 366
Experimental investigation of microwave-assisted transesterification of Papaya oil was investigated using 367
response surface methodology employing central composite design. The polynomial equation with R2 = 368
0.9772 suggested that the RSM could predict the experimental results with high accuracy. The finding 369
revealed that molar ration, temperature, and catalyst amount has a major influence on POME yield. The 370
experimental finding suggested that microwave enhanced the conversion of oil into biodiesel. Close to 371
99% of yield obtained within a time interval of three minutes. Optimization of these process parameters, 372
suggested 9.5:1 methanol to oil molar ratio, 0.95 wt% NaOH catalyst amount, 3.3 minutes time of 373
reaction and 62.23°C temperature. The corresponding yield of 99.9% was in close agreement with 374
experimental yield 99.3% at optimum condition. The key properties of POME were found to meet the 375
biodiesel standards. 376
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Highlights
• Unexplored and nonedible Papaya seed oil investigated for biodiesel synthesis.
• Microwave-assisted transesterification of Papaya oil into its methyl ester was
explored.
• Optimization of four process variables was studied by using response surface
methodology.
• Close to 99% yield of biodiesel obtained at 62.33 °C, 0.95 wt% alkali catalysts, 3.30