Ops Debate

8/13/2019 Ops Debate

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Challenges in India

One of the major strengths of India has been its diversifiedindustrial base with plants based on different technologies

Most of the old plants had outmoded equipment and a largelabor force

Requirement of up-gradation to match global standards of

productivity Problem of managing excess labor which has a significant

cost implication

Need to focus on developing competitive advantages to havean edge in global manufacturing

Slow growth in the past two years after a strong growth in theprevious decadeMost of the spending on R&D is byGovernment

Indian companies spend lesser on Industrial R&D ascompared to global companies( 8 percent)


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WAY FORWARD

New Product Development (NPD)

Innovative Manufacturing

Need to move from INTENT to IMPLEMENTATION

Need to involve the Private sector


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New Product Development(NPD)

Process of bringing a new product to market

Two parallel paths involved in the process

Idea Generation, Product design and Detail Engineering

Market Research and Market Analysis


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EIGHT STAGES OF NPD

Idea Generation

Idea Screening

Concept Development and Testing

Business Analysis Beta Testing and Market Testing

Technical Implementation

Commercialization

New Product pricing


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NPD Strategies

Design for Six Sigma

Flexible Product Development

Quality Function Deployment

User Centered Design


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Need for Innovation

Has set an agenda to become Germany of the East

Right mix of engineering talent and strengthening quality

systems

Evident by a string of Deming Awards

Building R&D centers both at company and sector levels


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In the long run, manufacturings share of employment will remain

under pressure as a result of ongoing productivity improvements,faster growth in services, and the force of global competition,

which pushes advanced economies to specialize in activities

requiring more complex skill

The largest segment by output (gross value added) includes

industries such as autos, chemicals, and pharmaceuticals. Theseindustries depend heavily on global innovation for local markets

they are highly R&D intensiveand also require close proximity to

markets. The second-largest segment is regional processing,

which includes industries such as printing and food and

beverages. The smallest segment, with just 7 percent of globalmanufacturing value-added, produces labor-intensive tradable

In established markets, demand is fragmenting as customers ask

for greater variation and more types of after-sales service.

A rich pipeline of innovations in materials and processesfrom

nanomaterials to 3-D printing to advanced roboticspromises tocreate fresh demand and drive further productivity gains across


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Manufacturing Excellence Singapore Success Precision Engineering Centre of

Innovation (PE COI)

Manufacturing Productivity

Technology Centre (MPTC) Sustainable Manufacturing Centre

(SMC)

Growing Enterprises through

Technology Upgrade (GET-Up)

operation and technology

roadmapping (OTR) initiative

South Korean Success Industry-oriented research centres

Samsung is ranked fourth among the

worlds most innovative companies

Highest R&D intensity (3.36% ofGDP)

South Korean National Science and

Technology Council

Presidential Advisory Council on

Science & Technology (PACST)

Kanban Muda, Mura, Muri, SMED,

Kaizen

Poka-yoke, Just-in-time,

Heijunka,Taguchi Loss Function,

Jidoka,Gema, Gembutsu, Genjitsu

Japanese Success


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ROBOTICS Applications & development Material Handling: material transfer

and machine loading and unloading.Material-transfer applications require

the robot to move materials or workparts from one location to another

Processing operations: robotmanipulates a tool to perform aprocess on the work part

Assembly: assembly is expected to

increase because of the high cost ofmanual labour common in theseoperations

Inspection: area of factory operationsin which the utilization of robots isgrowing. the robot positions a sensorwith respect to the work part anddetermines whether the part isconsistent with the quality

specifications.


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For India to be the Manufacturing Giant -NFD and Innovative manufacturing is the

Way Forward

Thank You

Ops Debate

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