OPERATOR’S INSTRUCTION MANUAL Operators must read this manual and understand it before operang this machine Sept 2014 Models: TTL 1330 HYD TTK 2130 HYD RAL 2035 HYD REF: APHYDHPBVER1 Aussie Eco-Clean Hydraulic Drive High Pressure Blaster Hydraulic drive blasters to 500 BAR (7,200 psi) coming soon Australian Pump Industries www.aussiepumps.com.au Hydraulic specialist to install Note: Max pump rpm 1450
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OPERATOR’S INSTRU TION MANUAL - Aussie Pumps€¦ · OPERATOR’S INSTRU TION MANUAL Operators must read this manual and understand it before operating this machine Sept 2014 Models:
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OPERATOR’S INSTRUCTION MANUAL
Operators must read this manual and understand it before operating this machine
Sept 2014
Models: TTL 1330 HYD
TTK 2130 HYD
RAL 2035 HYD
REF: APHYDHPBVER1
Aussie Eco-Clean Hydraulic Drive High Pressure Blaster
Hydraulic drive blasters to 500 BAR (7,200 psi) coming soon
Australian Pump Industries www.aussiepumps.com.au
Hydraulic specialist to install Note: Max pump rpm 1450
MODELS: In line with the National Occupation Health & Safety Commission’s requirements the data below applies to the Aussie range of high pressure water blaster models: TTL1330 HYD (Class A) TTK 2130 HYD (Class B) RAL 2035 HYD (Class B) DESCRIPTION: Hydraulic drive high pressure cold water blasters designed for professional cleaning applications.
MATERIAL CONSTRUCTION: Aussie hydraulic drive pressure washers are designed to be mounted to a vehicle or plant with access to a hydraulic drive system. They consist of a triplex style three piston high pressure pump. RISK RANKING METHOD: Risk is the combination of the likelihood of a specific unwanted event and the potential consequences if it should occur. RISK RANKING METHOD: For each event, the appropriate probability (a letter A to E) and consequences (a number 1 to 5) is selected.
PROBABILITIES: A. Common or repeating occurrence. B. Known to occur or “it has happened”. C. Could occur, or “I’ve heard of it happening”. D. Not likely to occur. E. Practically impossible.
CONSEQUENCES FOR PEOPLE: 1. Fatality or permanent disability. 2. Serious lost time, injury or illness. 3. Moderate lost time, injury or illness. 4. Minor lost time, injury or illness. 5. No lost time.
AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT
RISK RANKING TABLE: The consequences (loss outcomes) are combined with the probability (of those outcomes) in the risk ranking table to identify the risk rank of each loss event (e.g. a consequence of 3 with a probability of B yields a risk rank of 9). The table yields a risk rank from 1 to 25 for each set of probabilities and consequences. A rank of 1 is the highest magnitude or risk that is a highly likely, very serious event. A rank of 25 represents the lowest magnitude of risk, an almost impossible very low consequence event. Controls must be taken to either eliminate or minimise the risk.
Signed originator ..................................................................... Job title .................................................................................... Date Completed ......................................................................
Hazard Yes/
No Risk
Risk
Rating Controls
Entanglement with hose
(tripping, falling)
Yes Personal injury of the
operator or bystanders
13 Warning stickers
hose reel option
Injury from high pressure
water
Yes Personal injury of the
operator or bystanders
13 Warning notice on blaster
Warning in Operator’s Manual,
Use of safety protection clothing (Aussie
Pro-operator)
Use of barriers to keep bystanders away
from work area
High temperature (from
engine muffler and other
components)
Yes Burns from muffler 15 Warning sticker on machine
* * W A R N I N G * * AUSSIE HEAVY DUTY WATER BLASTERS ARE DESIGNED FOR PROFESSIONAL OPERATORS ONLY
Before attempting to operate your machine please read this Instruction Manual thoroughly following all directions carefully. By doing so you will ensure safe operation of the unit and will enjoy long and trouble free service from your heavy duty water blaster.
Model Stock Code Pump Pressure (psi)
EWP (psi)
Flow rate (lpm)
Hydraulic motor Hydraulic pressure required (psi)
Machine class
Hydraulic flow required (lpm)
Pump rpm
TTL1330/HYD BTTL1330/HYDKIT 4,300 7,000 13 Casappa PLM 30 22 2900 Class A 38.5 1450
TTK2130/HYD BTTK2130/HYDKIT 4,300 7,000 21 Casappa PLM 30 34 2900 Class B 60 1450
RAL2035/HYD BRAL2035/HYDKIT 5,075 8,500 20 Casappa PLM 30 38 3045 Class B 68 1450
SYSTEM SPECIFICATIONS
Do not over-speed the pump … your hydraulic specialist must limit flow to motor when installing unit.
GUARANTEE This Aussie Eco Clean product is guaranteed against faults in manufacture for
one year from purchase. The Bertolini pump has a three year warranty, but must
be serviced by an authorised service agent every six months to maintain this
warranty. Keep your receipt as proof of purchase and all service receipts. This
guarantee is invalid if the product is found to have been abused in any way, or
not used for the purpose for which it was intended.
Routine maintenance is the owner’s responsibility. Failure to maintain the machine in line with the services
outlined on the back page will invalidate warranty. High pressure accessories carry a 3 month warranty.
Where possible return faulty goods to the place of purchase. No products can be returned to us without our
prior permission. The reason for return must be clearly state.
N.B. Warranty is not transferrable to third parties in the event of sale of the machine within the warranty
period. Please note that any parts used in warranty repairs are guaranteed for a period limited by the
original warranty of the parent product.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled
to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss
or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure.
The benefits under the Aussie Pump warranty are in addition to other rights under Australian Consumer Law.
Hydraulic drive warranty is the responsibility of the hydraulic drive unit manufacturer. The unit must be
returned to authorised dealer for evaluation of warranty.
STANDARD EQUIPMENT Before proceeding with assembly of your new Aussie Eco Clean blaster, check that all parts listed below are included.
1 Gun handle assembly & quick coupler assembly
1 Lance & nozzle assembly
1 high pressure hose assembly
1 Inlet brass hose tail & clamp
INSTALLATION OF HYDRAULIC MOTOR
Refer to Casappa Polaris manual for full installation instructions. Please consult a hydraulic engineer and ensure system includes limiting devices to prevent piston pump from over-speeding (Max pump rpm 1450). Failure to connect hydraulic drive correctly can result in damage to hydraulic motor and piston pump. Damage caused by incorrect installation is not covered under warranty.
INITIAL SET UP OF HYDRAULIC BLASTER (TO BE COMPLETED ONCE HYDRAULIC MOTOR IS OPERATIONAL)
The Aussie Eco-clean blaster is powered by a Casappa hydraulic motor. NOTE: The hydraulic system must be designed to include devices to limit the flow and pressure of the system within the limits of the motor. Failure to do so will cause damage to the piston pump by over speeding and void warranty for the unit. (Max pump rpm 1450).
The following steps should be taken to set the unloader and safety valve with the unit running. 1. Before setting the pressure, the lock nut (C) on the safety valve (VS240) should be undone and the hex
bolt (D), should be screwed at least 3/4” in.
2. The lock nut on the unloader (A) should be undone and the adjusting nut (b), should be screwed in
gradually until the required pressure is obtained (see pump specifications on page 4) whilst the trigger is
pulled and water is running through the pump. The lock nut (A) should then be secured in place and a
paint mark added across the two nuts for security.
3. With the pump running at the required pressure, the hex bolt (D) on the safety valve should be adjusted
out until there is a slight drip and then screwed in one quarter of a turn, this will set the safety valve 10%
over the required pressure. The lock nut (C) should then be locked off. The water drip should stop. If not
adjust another 1/4 turn.
4. The unit is by-passing correctly when pressure on the gauge is reading the required pressure with trigger
pulled and zero (0) psi when trigger is released.
The pump is fitted with 1 metre of open end by-pass hose (E). This would normally be attached to the water
supply tank. When the unit is in by-pass mode (trigger closed on the gun), full pump water flow will be sent
through this hose.
By-pass can be sent back to pump if required. (contact your Aussie Pump service agent for details). Blocking or
plugging the by-pass hose will void warranty and blow the pump seals.
AFTER EACH USE..... If cleaning agents have been mixed with the incoming water, it is particularly important to flush the machine with clean water after use. If there is a danger of freezing anti-freeze should be mixed with the flush water or the machine must be completely drained. After the final flush stop the machine. DO NOT allow the machine to idle for more than 15 seconds. This is particularly important when there is a danger of freezing. Do not run for longer without water supply.
ASP SYSTEM..... AUSSIE SAFETY PROTECTOR SYSTEM
AUSSIE SAFETY VALVE (B): This device “blows off” excess pressure if unloader has been tampered with thus protecting the pump. Do not tamper with pre-set unloader (A) and safety valve. (This will void your warranty.)
For full pump parts list refer to www.aussiepumps.com.au
For full pump parts list refer to www.aussiepumps.com.au
WARNING
OVERSPEEDING
Do not operate machine at over the maximum rpm. Over speeding can cause serious pump damage.
EXCESSIVE BYPASS
Do not run on excessive by-pass. Switch machine off within five minutes of ceasing operation as
excessive by-pass can cause heat build up in pump and subsequent damage. Excessive bypass running
voids warranty.
HIGH PRESSURE SETTING
The high pressure pump is factory set to operate at its rated pressure. DO NOT ADJUST. Tampering with
the pressure regulator will void warranty and can be DANGEROUS.
CHECK NOZZLE MONTHLY
If pressure drops off check nozzle for wear. Nozzles should be replaced on a regular basis (every month
for machines in regular use, every three months for machines used intermittently). Using the machine
with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator. PRESSURE CLEANER DAILY CHECK LIST Check pump oil level
Check nozzle for wear
Check all HP components for leaks: Gun/lance, HP hose and all fittings
Check water filter and clean if necessary
Check unloader & safety valve for leaks
THREE MONTHLY REGULAR SERVICE
All professional machines need to be thoroughly serviced every three months. The service should include the
following; Change pump oil
Check filter for foreign debris
Check unloader & safety valve for leaks
Check all HP components for leaks: Gun/lance, HP hose and all fittings
Replace nozzles
SIX MONTHLY REGULAR SERVICE
To maintain the Bertolini pump warranty (three years from date of purchase), the pump must be serviced by
an authorised service agent every six months. Contact Aussie for your nearest agent.
LOOK AFTER YOUR MACHINE AND IT WILL LOOK AFTER YOU!