Operator and Parts Manual · MB32, MB52, MB62, MB72/MB31, MB51 en 1 INTRODUCTION Thank you for trusting the ENAR brand For the maximum performance of the equipment, we recommend to

WARSOPMETRIX

For PartsAccessoriesand Servicecall:0114 2767921

fax: 0114 2720965email:[email protected]

For a PDF copy of this manual visit:www.fairport.uk.com

Fairport Construction Equipment manufactures a wide range of products in Sheffield UK. This range is supplemented by high quality product sourced from the EU with full CE certification.

This product is fully supported in the UK by:

Fairport Construction Equipment Ltd.Blagden StreetSheffieldS2 5QS

Operator and Parts Manual

COBRA Electric Hi-Frequency poker systemVersions:Cobra 115v - order code 93174Cobra 31 poker - order code 93175Cobra 51 poker - order code 93176Cobra 61 poker - order code 93177

FRECUENCY CONVERTER AND POKERS 1

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COBRA1/COBRA2MB32, MB52, MB62, MB72/MB31, MB51

INDEX

1 INTRODUCTION 2

2 CHARACTERICS 3

3 USAGE CONDITIONS 3

3.1 WORK AREA 3

3.2 ELECTRICAL SAFETY 3

3.3 PERSONAL SAFETY 4

3.4 TOOL USE AND CARE 4

3.5 SERVICE 4

3.6 SPECIFIC SAFETY RULES 4

4 OPERATION AND MAINTENANCE 5

4.1 GETTING STARTED 5

4.2 VIBRATING POKER CONNECTION TO THE CONVERTERS 5

4.3 CONVERTER CONNECTION TO THE SYSTEM 5

4.4 DISCONNECTING THE EQUIPMENT. 5

4.5 EARTH CONNECTION 5

4.6 EXTENSION CABLES 5

4.7 INSPECTION 6

4.8 PERIODIC MAINTENANCE 6

4.9 STORAGE 8

4.10 TRANSPORTATION 8

5 LOCATING MALFUNCTIONS 8

6 INSTRUCTIONS TO ORDER SPARE PARTS AND TO REQUEST WARRANTIES 9

6.1 INSTRUCTIONS TO ORDER SPARE PARTS 9

6.2 INSTRUCTIONS TO REQUEST WARRANTIES 9

7 RECOMENDATIONS OF USE 9

FRECUENCY CONVERTER AND POKERS2 COBRA1/COBRA2

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1 INTRODUCTION

Thank you for trusting the ENAR brand For the maximum performance of the equipment, we recommend to read carefully the safety recommendations, maintenance, and usage listed in this manual. Defective parts should be replaced immediately to avoid mayor problems. The effective longevity of the equipment will increase if the manual instructions are followed. We will glad to help you with any comments or suggestions in reference to our equipment.


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2 CHARACTERICS

MODEL ............................................................................COBRA 2, COBRA 1 TYPE…………………………………………………………,,Electronic frequency converter APPLICATION……………………………………………….. Transform the input frequency 50/60Hz to

three phase frequency of 200Hz to feed the motor-in –head pokers type ENAR MB3,MB5, MB6 y MB7.

FRAME………………………………………………………..Aluminium, protected against dust and water (IP67).

CORD………………………………………………………….15m length as standard, with schuko plug

Model Weight Voltage / Frequency input

Voltage / Frequency output Power Pokers

COBRA 2 9 Kg 230 1 50/60 Hz 220V 3 200Hz 1,5 kV (1) MB32, MB52, MB62, MB72

COBRA 1 9 Kg 115 1 50/60 Hz 110V 3 200Hz 1,1 KV (1) MB31, MB51

3 USAGE CONDITIONSWARNING! Read and understand all instruction.

3.1 WORK AREA

KEEP your work area clean and well lit. Cluttered benches and dark areas invite accidents. DO NOT OPERATE power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.KEEP bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

3.2 ELECTRICAL SAFETY

GROUNDED TOOLS MUST BE PLUGGED INTO an outlet properly installed and grounded in accordance with all codes and ordinances. NEVER REMOVE the grounding prong or modify the plug in any away. DO NOT USE any adapter plugs. CHECK with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. AVOID body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.DON’T EXPOSE power tools to rain or wet conditions. DO NOT ABUSE the cord. NEVER USE the cord to carry the tool. KEEP cord away from heat, oil, sharp edges or moving parts. REPLACE damaged cords immediately. Damaged cords increase the risk of electric shock. WHEN OPERATING a power tool outside, use an outdoor extension cord marked “W-A”, “W” or “H07RN-F”.


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3.3 PERSONAL SAFETY

STAY ALERT, watch what you are doing and use common sense when operating a power tool. DO NOT USE TOOL while tired or under the influence of drugs, alcohol, or medication. DRESS PROPERLY. DO NOT WEAR loose clothing or jewellery. CONTAIN long hair.KEEP your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. AVOID accidental starting. BE SURE switch is off before plugging in. Carry tools with your finger on the switch or plugging in tools that have the switch on invites accidents. REMOVE adjusting keys or switches before turning the tool on. DO NOT overreach. KEEP proper footing and balance at all times. USE safety equipment. Always WEAR eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

3.4 TOOL USE AND CARE

USE clamps or other practical way to secure and support the work piece to a stable platform.DO NOT FORCE tool. USE the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. DO NOT USE tool if switch does not turn it on or off. DISCONNECT the plug from the power source before making any adjustments, changing accessories, or storing the tool.STORE idle tools out of reach of children and other untrained persons.MAINTAIN tool with care. KEEP cutting tools sharp and clean. CHECK for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using.USE only accessories that are recommended by the manufacturer for your model.

3.5 SERVICE

Tool service MUST BE PERFORMED only by qualified repair personnel. When servicing a tool, USE only identical replacement parts.FOLLOW instructions in the Maintenance section of this manual.

3.6 SPECIFIC SAFETY RULES

For the proper operation of the converter, MAKE SURE that operators have been instructed in the proper management of this machine. The converter SHOULD ONLY BE USED in the specific jobs for with it the help of this manual. Before connecting the converter to the electrical system, MAKE SURE that the voltage and frequency coincide with the ones stated in the characteristics equipment plate, located in the top part. ENSURE that all frame screws are tight before starting work. The motor plug should not be used to start or stop the equipment. The electrical feeding cable should not be used to remove the plug from the socket. AVOID the flattening of the cable by heavy machinery which could cause breakage. Be sure that the parts of the poker are tight before starting work. Keep the converter clean and dry.


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Make sure that the electrical cable is with the proper section and functioning properly. Before doing any work of maintenance, disconnect the motor from the electrical system. When connecting to a generator, make sure that the out tension and frequency is stable , right and has the proper power. (the converter feeding voltage should not vary than +/- 5% as stated on the converter plate. The level of acoustic pressure is less than 70 dB. Proper protective equipment should be used. The vibration that transmits to the operator does not exceed 2,5m/2 of acceleration. The vibrating pokers should not be working out of concrete more than 2 minutes. Be sure that the parts of the poker are tight before starting work. When finishing the job or when taking a break, the operator should switch off, disconnect it from the electrical system, place it in such a way that should not fall or tip.

IN ADDITION, LOCAL COUNTRY STABLISHED ORDINANCES SHOULD BE RESPECTED.

4 OPERATION AND MAINTENANCE

4.1 GETTING STARTED

Read item 3 USAGE CONDITIONS

4.2 VIBRATING POKER CONNECTION TO THE CONVERTERS

The converter has a socket to connect the vibrating pokers. Be sure nut (n·26 part list page 14) is tight.

4.3 CONVERTER CONNECTION TO THE SYSTEM

The model COBRA2 is connected to the main 230V / 50-60Hz (single phase) and the model COBRA1 is connected to the main 115V / 50-60Hz (single phase). Use a residual current device (“rcd”) with a rated tripping current of 30mA for each converter. Rcd should be installed either at the distribution board which feeds the mains supply sockets or at the fixed main supply socket. Do not plug others electric tools to the rcd where is plugged the converter.

4.4 DISCONNECTING THE EQUIPMENT.

Stop the converter by disconnecting the proper switch, and finally remove the plug from the main.

4.5 EARTH CONNECTION

To protect the user from an electrical shock, the converter should be correctly connected to earth. The converters are equipped with three cables and their respective plugs. The adequate earth socket should be used to connect the converters. If the socket with earth is not available, an earth adapter should be used before connecting the plugs.

4.6 EXTENSION CABLES

Always use extension cables with earth wire and its respective plug with earth in the female and male plug. Do not use damaged or worn out cables. Avoid heavy loads on cables. To determine the transversal section, follow the following procedure:

PROCEDURE TO DETERMINE THE NECESSARY TRANSVERSAL SECTION IN CABLE EXTENSION


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Do the following verifications and take the highest section of cable: 1. The ohmic resistance and inductive resistance of the cable with the permitted loss of voltage of 5%, cosphi=0.8 trough the frequency and voltage curve

I.e. Voltage nominal:……………………………….. 380 V / 50 Hz Nominal current:.............................................10 A Cable length:...................................................150 m Entering the curve with the product: Intensity x Length=10x150=1500 Am We obtain a 2.5 mm2 section

2. The permitted heating of the cable according to VDE standard ( minimum transversal section table required).

I. e. For 10 A, according to table for 15 A or less, the section is of 1 mm.

Therefore, the section chosen is equal to 2.5 mm2, Always choose the highest transversal section of the two verifications.

Table 1: Minimum section according VDE rules

4.7 INSPECTION

Before starting the job, check the correct working of all handling and safety devices. Be sure the nut (26 part list page 23) is tight. Inspect regularly the good conditions of the feeding cables. Inspect regularly the connection voltage. The converter should only be used in conjunction with all safety elements. If defects are found in the safety devices or other defects which could reduce the safe handling of the equipment, notify immediately the proper responsible person.

4.8 PERIODIC MAINTENANCE

1. Only an expert shall work on the electrical parts. 2. Make sure that the current is off during repairs. 3. In all maintenance operations, original parts will be used. 4. For changing the cord, look at the spare parts, the earth wire (green-yellow) should be longer to

avoid being the first one in cutting in case of breaking wires. If the earth wire is broken, there is risk of death. After maintenance, control the current through the earth cable. Put in new packing gland.

5. For changing the switch, look the spare parts, put the seals and finally, tighten the bolts. 6. Every 12 months of working a lubrication of the bearings of the vibrating pokers is recommended. An

expert should dismantle the vibrating poker. Clean the bearings with solvent and when this is dry fill with the specified grease the 70% to 80% of the clear space of the bearing. If you note an excessive play in the bearings proceed to change it. When you remount place the sealant in all the threads. Tighten and clean the excess of sealant. It is important all the parts are tight (600 to 800 Nm of torque) to avoid the water does not penetrate in the head. Finally, apply two weld spots to secure the parts do not loosen.

Line Maximum Max Fuse mm2 A A 11,52,546101625

15182634446182108

1010 / 3 – 16 / 1 – 202535506380


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The recommended grease is ISOFLEX LDS 18 SPECIAL A of the trademark KLÜBER LUBRICATION or other similar with the following characteristics:

Base………………………………………………………...Li-SE Dropping point acc. to DIN 51801/1 (ºC)……………...>250 ºC Temperature range (ºC)…………………………………. -50 a 120 ºC Working penetration acc. to DIN 51 804 (0.1 mm)…….295 Consistence NLGI acc. to DIN 51 818…………………. 2 Dynamic viscosity (mPa s)………………………………. 4500 Speed factor (n dm)……………………………………….1000000

In the vibrating poker MB62 the recommended grease is Summit SH-46 of the trademark KLÜBER LUBRICATION or other similar with the following characteristics:

ISO VG, DIN 51519 ..........................................................................................................46

Density, DIN 51757 a 20ºC g/ml .............................................................….......…....... 0,88

Cinematic viscosity, DIN 51562, a 40ºC, mm2/s, aprox ...........................…..................... 44

A 100ºC, mm2/s, aprox ....................……………....…...7,8

Viscosity index DIN ISO 2909 ...........................................................................….......... 148

Ignition temperature DIN ISO 2592, ºC...........................................................…..….... > 240

Critical fluidity temperature, DIN ISO 3016, ºC ......................................….........….……– 45

Autoignition temperature, DIN 51794, ºC .................................................................…> 390

Corrosion on copper, DIN EN ISO 2160 (24h a 100ºC), corrosion level ........…..…. 1- 100

Foam creation tendency, ASTM-D 892, ml steps I,II,III ...................……….…....... 0 / 0 / 0

Desemulsion capability, DIN 51599, ml ..……………………………………...….... 40 / 38 / 2

7. After maintenance jobs all the parts must be assembled correctly. 8. Every 12 month or more frequently, depending on the use, it is recommended an inspection be done

by an authorised dealer. 9. Check the wear of the poker controlling the outside diameter and length of

the poker. Replace the housing or cap when the diameter or length in the least point is less than the specified in the table according to the model:

MODEL DIAMETER (mm) LENGTH (mm)

MB3 34,5 (36) 345 (350)

MB5 48 (50) 395 (400)

MB6 58 (56) 420 (430)

MB7 63 (65) 425 (430)

a. The minimum dimensions are bold printed b. The dimensions into brackets are the original dimensions c. Replace the housing when reach the minimum diameter d. Replace the cap when reach the minimum length


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4.9 STORAGE

When the converter has not been used for long periods of time, it should be stored in clean, dry and protected areas. To store the converter link to poker.

4.10 TRANSPORTATION

When transporting by vehicles, ensure the equipment is safe against slipping, overturning and blow

5. LOCATING MALFUNCTIONS

PROBLEM CAUSE Not working, green led (1) OFF See if it has power

Check cord Check plug

Converter burnt

Red led (2) ON Stator poker burnt Converter burnt

Red led (3) ON Earth leakage current (check poker, connections) Water inside converter or poker

Red led (4) ON Lack of phase in poker (3 phase motor)

The poker is noisier Bearings are not in good conditions.

The vibrating poker works correctly but it overheats Check the poker is not working out of concrete. Verify the input voltage of the converter. Bearings in bad conditions or without grease

Make sure that the current is off during repairs.


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6. INSTRUCTIONS TO ORDER SPARE PARTS AND TO REQUEST WARRANTIES

6.1 INSTRUCTIONS TO ORDER SPARE PARTS

1. All spare parts request must include PART CODE NUMBER AS STATED IN THE PART LIST. We recommend to include ITEM´S MANUFACTURE NUMBER.2. The identification plate with manufacture and model number is located in the top part of the motors’

plastic frame. The transmission and pokers have the manufacture number engraved outside. 3. Let us to know the correct shipping instructions, including the wished route and the address and

consignee’s complete name. 4. Do not return the parts without authorisation, the return are done freight prepaid.

6.2 INSTRUCTIONS TO REQUEST WARRANTIES

1. The warranty is valid 1 year after the purchasing of the machine, The warranty will cover parts with manufactures’ defects. In no case the warranty will cover a malfunction due to improper usage of the equipment. Labour and shipping fees will always be paid by the customer.

2. In all warranty requests THE MACHINE MUST BE SENT TO ENARCO, S.A. or to an AUTHORIZED SHOP, always including the complete address and name of the consignee.

3. The Technical Assistance Service will immediately notify you if it accepts the warranty and if requested, it will send a technical report.

4. The warranty will be void if any equipment has been previously handled by personnel outside of ENARCO, S.A. or not authorised by it.

7 RECOMENDATIONS OF USE

1. choose the type of vibrator adequate to the dimensions of the structure to vibrate, the distance among the reinforcement and the slump cone. It is recommendable to have an additional concrete vibrator.

2. Before starting check that the concrete vibrator is in good use and it works correctly. Use the means of safety and protection.

3. Pour the concrete in the structure avoiding high heights. Try to pour levelled the concrete. The thickness of every layer should be less than 50 cm, it is recommendable between 30 and 50 cm.

4. Introduce the vibrator vertically in the concrete mass without moving it horizontally. Do not use the vibrator to push the concrete horizontally. The concrete vibrator should be introduced into the mass at regular intervals. The interval should be from 8 to 10 times the diameter of the poker. See the concrete in the process of vibrating to determine the field of action of the vibrator. This field should be overlapped to avoid areas without vibrating. To obtain an optimum compacting of the concrete, plunge it 10 cm into the precedent layer to assure a good adherence. The time in vibrating the different layers should not be big to avoid cold joints. Do not push or force the vibrator into the mass, it could be stuck in the reinforcements.

5. The time of vibration in each point depends on the type of the concrete, the size of the vibrator and other factors. This time can be from 5 to 15 seconds after the immersion in each point. The time is shorter for a fluid mass, a vibration in excess can produce segregation. It is considered the concrete to be well vibrated when the surface around the poker is shiny and compact and there is no more air bubbles, as well a change in the noise of the vibrator is produced. So much defects in structures are produced due to perform the vibration in an unmethodical way and in a hurry.


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6. Do not push or force the vibrator against the reinforcement. Keep a distance of 7 cm minimum from the walls.

7. Always remove the poker vertically with movements upwards and downwards so the concrete fills the empty space again. Do not switch off until you stop the vibration completely. The speed of removing is approximately 8 cm per second. When the vibrator is nearly out extract quickly to avoid shaking the surface.

8. In order to vibrate slabs, the poker has to be kept oblique so that the contact superficies with mass is bigger and the compacting effect is better.

9. Do not keep the concrete vibrator out of the concrete during long periods. If you do not continue vibrating stop it.

10. Follow the maintenance instructions.

The concrete has to be carefully prepared to get the best effects of the vibration in terms of consistency and resistance.

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62



ENARCO, S.A.

CERTIFICADO DE CONFORMIDAD

CONFORMITY CERTIFICATE ~ CERTIFICAT DE CONFORMITÉ INSTEMMING VERKLARING ~ KONFORMITÄTSBESCHEINIGUNG

KONFORMITETS BEVIS ~ CERTIFICATO DE CONFORMIDADE

ENARCO,S.A. certifica que la máquina especificada

hereby certify that the equipment specified bellow ~ atteste que le equipment verklaart hierbij dat onderstaand gespecificeerde ~ bescheinigt, daβ das Baugerät

bekræfter, at følgende maskine ~ certifica que o equipamento specificaçao

TIPO DE MAQUINA .............................................................................. EQUIPO PARA VIBRACION TYPE~TYPE~TYPE~TYP~TYPE~TIPO VIBRATION EQUIPEMENT

MARCA................................................................................................... ENAR BRAND~MARQUE~MERK~MARKE~PRODUCENT~MARCA MODELO ................................................................................................ MODEL~MODÈLE~MODEL~MODELL~MODEL~MODELO CODIGO ................................................................................................. CODE~CODE~CODE~CODE~CODE~CODIGO NUMERO DE FABRICACION................................................................ MANUFACTURE NBR.~NRO. DE FABRICATION~SERIENUMMER NUMMER~SERIENUMMER~NRO. DE FABRICAÇAO AÑO DE FABRICACION........................................................................ ver fecha / see date MANUFACTURE YEAR~ANNÉE DE FABRICATION~BOUWJAAR BAUJAHR~ÅRGANG~ANO DE FABRICAÇAO

ha sido fabricada de acuerdo con las siguientes normas has been manufactured according to the following standards ~ est produit conforme aux dispositions des directives ci-apres~

in overeenstemming met de voldenge voorschriften gefabriceerd is ~ in Übereinstimmung mit folgenden Richtlinien hergestellt worden ist er blevet fremstillet i overenstemmelse med følgende retningslinier ~ é fabricado conforme as seguintes normas

98/37/EC, 89/392/EC, 91/368/EC, 93/44/EC, 93/68/EC*, 73/23/EC*, 89/336/EC*, 92/31/EC*

* Aplicable for machines with electric motor

Zaragoza JESÚS TABUENCA

TECHNICAL MANAGERENARCO, S.A.

Tfno. (34) 976 470 836 (34) 976 464 090 Fax (34) 976 471 470 e-mail: [email protected] [email protected]

EQUIPOS PARA LA CONSTRUCCIÓN ENARBUILDING MACHINERY

ENARCO,S.A. C/ Tomás Edison, 19 50.014 ZARAGOZA

SPAIN

Operator and Parts Manual · MB32, MB52, MB62, MB72/MB31, MB51 en 1 INTRODUCTION Thank you for trusting the ENAR brand For the maximum performance of the equipment, we recommend to

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