Operation Manual TD352 - RDV France

Operation ManualTD352

CEThis machine is manufactured according to the regulations in the

EC DIRECTIVE dated 14. June 1989. (89/392/EØF)

This manual should be read prior to starting the machine

2

Index

Introduction Page

Technical data 3Description TD352 4Description Instrumentpanel 5Safety – General 6Preparation 7Starting work 8Hot water operation 9Stopping 10Storage at sub-zero temperatures 11Storage in sub-zero temperatures - long term 12Maintenance 13Problem solving guide 14-15Exploded view oil burner 16-17Exploded view oil burner top 18-19Exploded view hose reel high pressure 20-21Exploded view hose reel inlet 22-23Exploded view electrical hose reel without free roll out 24-25Exploded view electrical hose reel with free roll out 26-27Digital thermostat ELCO ELK38 28-35Spare parts TD352 36-37Spare parts operation compartment 38-39Spare parts engine compartment 40-41Spare parts electric box 42Spare parts electric box oil burner 43Unloader valve 44BKX-Valve 45-46High pressure pump Cat 70 47-48High pressure pump Cat 56 49-50Service intervals 51-52Electrical chart 53Nozzle/Pressure/Flow chart 54Pressure loss in high pressure hose chart 55Aquila Warranty Policy and Procedures 56

3

Technical Data

Working pressure 30-350 bar

Water consumption 10-20 lt/min.

Nozzle size 040

Engine Kubota D905 3 cyl.

High pressure pump CAT industrial pump

Engine/Pump rpm 2900/1700

Water temperature 99° C (150°C)

Water tank 700 lt.

Fuel tank 100 lt.

Weight 900 kg.

Dimensions L.320xW.185xH.172

4

Description TD352

5

Description instrument panel

When any of the above lamps are glowing look at the Problem solving guide page 13-14.

Oil pressure and charge indicator will always glow when the starting key is in the ignition position.

6

Safety - General

This equipment should only be used by responsible adults who have read the instructions andreceived appropriate training.

Follow national rules and regulations.

Never direct the water-jet at people or electrical installations.

Always work from a stable platform - never from a ladder, for instance.

Use only the hoses and nozzles recommended by Aquila A/S.

Always remember to ensure that the pistol grip is locked off during breaks.

Do not dismantle the pistol grip before the pressure has dropped and the oil burner has cooleddown.

Do not use the machine in areas where there is a risk of fire and explosion.

The technician room of the machine always has to be closed and locked during operation orshielded so that nobody can touch the moving or electric parts of the machine.

Always use both hands to hold pistol and lance. ALWAYS use lances which are more than 90 cm inlength.

Emergency switch is located on the instrument panel.

Do not hesitate to contact Aquila A/S, should you have any questions concerning defects or otheraspects.

IMPORTANT! The engine room is only to be opened at service. Never use it for storage.

7

Preparation

Open the fibre glass cover on the trailer at the back.

Check and clean the water filter and connections.

Ensure that the water tank has sufficient water (see water level pipe). It is very important that thewater tank has sufficient water before starting the engine, otherwise the high pressure pump can bedamaged.

Ensure there is sufficient diesel. Never let the diesel level get under ¼ full.

Clean the high pressure hose coupling. Connect pistol grip/spray lance or extension pipe to the highpressure hose reel.

Check that the throttle grip is in the lowest position and that all switches are set at zero/0.

The diesel engine automatically stops if, at any time during operation, the water level drops too low.A red light on the instrument panel will then indicate the reason for the shut-down.

Please note: The oil level /charge control lamp is always glowing when the engine is not running.

8

Starting work

Open chimney/exhaust lid on the top of the fibre glass cover.

Set the throttle grip at approximately 1/4 power. Start the engine by turning the ignition key to theright to “GL”. Hold it until the red light “pre-heating” turns off. Then turn the key further to theright to start the engine.

Check that the machine is making pressure and sufficient water comes out.

Let the engine run in approx. 5 min. until it reaches operation temperature.

Open the pistol grip/spray lance.

Adjust the throttle grip until the desired water output/pressure is achieved. If using nozzles with asmaller hole size than the original, only adjust the throttle grip until the max. pressure is achieved,then let it fall about 5-10 bar. This ensures a minimal wear on the by-pass valve and it also bringsthe diesel consumption and pollution down.

Close the pistol grip/spray lance and pull the high pressure hose to the desired length.

If required, the fibre glass cover can be closed and locked.

THE MACHINE IS NOW READY FOR OPERATION.

Stopping

Turn all switches to zero/Off position.

Turn ignition key to OFF position.

Relieve system pressure by releasing pistol grip.

9

Hot water operation

Open the chimney/exhaust lid at the top of the fibre glass cover.

Only on machines for which Descalc-system has been bought as optional equipment. Ensurethat there is sufficient Aqua-Decalc in the 5 lt. can under the instrument panel. Change the can ifnecessary. IMPORTANT! Only use original Aqua-Decalc otherwise there is no warranty on themachine.

Set the throttle grip at approximately 1/4 power. Start the engine by turning the ignition key to theright to “GL”. Hold it until the red light “pre-heating” turns off. Then turn the key further to theright for starting the engine.

Let the engine run in approx. 5 min until it reaches operation temperature.

Turn the oil burner switch to IGNITE. The thermostat will gleam for about 4 sek. and then it willshow the current temperature.

Adjust the thermostat to to the desired temperatur 0-90°/0-132°. Push the SET button shortly (max3 sec.), after that the adusted temperature will show. Now change the temperature by pushing UP orDOWN. The adjusted temperature will show in about 4 sec. and then it will change back to thecurrent temperature.

IMPORTANT! If you push the SET button for more than 3 sec. you will enter the programming. Ifthis happens do not push UP or DOWN, but wait for 5 sec. until the thermostat returns fromprogramming again.

Open the pistol grip/spray lance.

Adjust the throttle grip until the desired water output/pressure is achieved. If using nozzles with asmaller hole size than the original, only adjust the throttle grip until the max. pressure is achieved,then let it fall about 5-10 bar. This ensures a minimal wear on the by-pass valve and it also bringsthe diesel consumption and pollution down.

Close the pistol grip/spray lance and pull the high pressure hose to the desired length.

The oil burner will only operate when the trigger is squeezed.

If required, the fibre glass cover can be closed and locked.

THE MACHINE IS NOW READY FOR OPERATION.

10

Stopping

Turn all switches to zero/Off position.

After hot water operating the machine has to cool off. That means that the machine has to operatewith cold water for min. 2 min. before drawing off water or dismounting the pistol grip. This it toprevent scaling and help preserve the hose pipes.

Turn ignition key to OFF position.

Relieve system pressure by releasing pistol grip.

11

Storage at sub-zero temperatures

The machine must be kept in a room without sub-zero temperatures.

IMPORTANT! If not it can result in major damage.

Driving to assignments where there is a risk of frost you must follow the instructions below:

IMPORTANT! Can only be used in mild frost conditions of about 0° C.

Ensure there is sufficient diesel.

The water tank has to be at least half full.

Set the throttle grip at approximately 1/4 power. Start the engine by turning the ignition key to theright to “GL”. Hold it until the red light “pre-heating” turns off. Then turn the key further to theright to start the engine.

Now the water is running pressure less in circulation + engine heat = Protection against mild frost.

NOTE! There has to be used at connection, which can connect the high pressure hose with the inlethose, so that you get complete circulation.

12

Storage in sub-zero temperatures - long term

Empty the water tank by opening of the bottom tap (in the right side by the axle). Close afteremptying.

Fill 15 lt. concentrated de-icer in the water tank through the lid in the top of the water tank. The de-icer has to be able to be mixed 1 part to 5 parts water and give protection down to -20o C.

Turn the ignition key to “ON”.

Fill the water tank with water through the normal water filling (to ensure filtration). During fillingthe machine has to be turn on and off until "min. water level" does not light anymore.

Mount pistol grip/spray lance.

Start the engine with open pistol grip. When the coloured de-icer comes out of the nozzle, close thepistol grip.

Stop the engine.

Empty the water filter (by disconnecting)

The machine is now protected in sub-zero temperatures.

Check that the cool system of the diesel engine is sufficiently protected, max. 50% de-icer.

13

Maintenance

Daily check-up, 8 hours:

Water filter should be flushed.Fast-acting couplings should be cleaned and greased.

14

Problem solving guide

Cause Action required

Engine fails to start:

No light in the instrument panel Pull out the emergency stop.

lit Fill with water.

lit Empty the water tank for warm water. Refill with cold water 5-20° C.

lit Close the front fibre glass cover and open the lids on top.

lit See “Starting Work”.

lit Let the machine cool off. Check the cooling water level and tryagain. If repeatedly overheating contact Aquila A/S or dealer.

lit Check oil level and refill if necessary.

Insufficient diesel Fill diesel tank, see also air in diesel system.

Air in diesel system The machine ventilates automatically. Let the ignition key standin ON position for 2 min. (diesel pump has to click 1 time/sec.)The machine is now ventilated. This has to be done if themachine has been emptied of diesel.

Diesel pump is not working Check electrical installations.

Diesel filter blocked Change diesel filter.

Check fuses Change defect fuses in instrument panel.

Working pressure too low:

Rpm too low Adjust to max. Rpm.

15

Cause Action required

Nozzle to big Check nozzle chart.

Pressure fluctuations Please contact Aquila A/S or dealer.

Oilburner:

Fails to start

lit Check glass fuses on the converter in the instrument panel.

lit The oil burner is overheated. The machine will automaticallyreset when it has cooled of. If repeatedly overheating pleasecontact Aquila A/S or dealer.

lit Turn of the oil burner and try again. If repeatedly failling pleasecontact Aquila A/S or dealer.

Temperature too low Check nozzle size/Thermostat adjustment.

Rpm too low Adjust the power. Needs min. 1/4" power. If the pre-heatinglamp glows, the oil burner cannot start.

In the event of other problems, please contact Aquila A/S or dealer

If needed you can order a separate trouble shooting manual for the oilburner from Aquila A/S or dealer

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Oliefyr/Oil burner/Ölbrenner

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Reservedelsliste/Spare part list/ErzatsteillisteOliefyr/Oilburner/Ölbrenner

Pos Part No. Beskrivelse Description Bezeichnung1 30081022 Skorstens låg Chimney lid Schornsteindeckel2 30057049 Blandeskive Air/oil mixer Mischscheibe3 40605211 Sikkerhedsventil Safety valve Sicherheitsventil3 40600580 Sikkerhedsventil Safety valve Sicherheitsventil4 99178130 Følerlomme Sensor retainer Fühlerummantlung5 30196600 Følerklods Temp. Body Fühlergehäuse6 30056123 Microtherm Microtherm Microtherm7 70003300 Bonded seal ½” Bonded seal ½” Dichtring ½”8 80101770 Brystnippel ½” Nipple ½” Nippel ½”9 80101550 Brystnippel ½”x3/8” Nipple ½”x3/8” Nippel ½”x3/8”10 80101330 Tee muf ½” Tee female ½” Tee weiblich ½”11 80101780 Nip hyd m/oml. ½” Nipple ½” female Nippel ½” weiblich12 70120000 Flowswitch Flowswitch Strömungswächter13 40280512 Rep. Sæt. Flowswitch Kit repair flowswitch Rep. satz Strömungsw.14 Facetskive 26mm Disc 26mm Scheibe 26mm15 Møtrik 24x1,5 Nut 24x1,5 Mutter 24x1,516 30081021 Skorsten Chimney Schornstein17 70185900 Motor for 12V oliepumpe Motor for 12V oil pump Motor für 12V Ölpumpe18 99176299 Beslag for motor Bracket oil pump motor Befästigung E-Motor19 70186200 Plast kobling rød Connector oil pump Kuppflung Ölpumpe20 70186100 Gummiaksel f/oliepumpe Flexible shaft oil pump Gummiachse für Ölpumpe21 30016000 Skæreringsfit 6L 1/8” 90° Nipple 6L 1/8” 90° Nippel 6L 1/8” 90°22 30057101 -04 2001 Oliepumpe Oil pump Ölpumpe22 30057100 04 2001- Oliepumpe Oil pump Ölpumpe23 80202150 Slangenip ¼”x8 90° Hose connector ¼”x8 Schlauch Nippel ¼”x8 90°24 70031900 Filter m/vandudskiller ¼” Fuel filter assy Kraftstofffilter komplett25 70099500 Filterpatron Filter screen oilburner Filterelement Ölbrenner26 80200840 Slangenip mes ¼”x8 Nipple brass ¼”x8 Nippel mes ¼”x827 80200170 Brystnip ¼” Nipple ¼” Nippel ¼”28 80201330 Slangestuds ¼”x8mm 90° Hose pipe ¼”x8mm 90° Schlauchstutz ¼”x8 90°29 3002212V Tændtraffo 12V Ignition coil 12V Zündtraffo 12V30 30081039 Kedel Boiler cap Kessel31 99176298 Luftspjæld 12V oliefyr Air reducer 12V Luftklappe 12V32 70185800 Blæsemotor 12V Fan motor 12V Lüftermotor 12V33 30081030 Måtte Mat Matte34 30081036 Spiral Heating coil Heizschlange

Foto 07.03.01/4

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Oliefyrs top/Oil burner top/Ölbrenner Top

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Reservedelsliste/Spare part list/ErzatsteillisteOliefyrs top/Oil burner top/Ölbrenner Top

Pos Part No. Beskrivelse Description Bezeichnung1 80201150 Nip muf mes 1/8” 90° Nipple fitting 1/8“ 90° Nippel Muffe 1/8” 90°2 80200030 Brystnip mes 1/8” Nipple brass 1/8” Nippel Messing 1/8”3 80201030 Muf mes 1/8” Fitting brass 1/8” Muffe Messing 1/8”4 30013000 Magnetventil 230V Magnetic valve 230V Magnetventil 230V4 30013001 Magnetventil 12V Magnetic valve 12V Magnetventil 12V5 30020000 Skæreringsfit 6L 1/8” Nipple 1/8”x6mm Nippel 1/8”x6mm6 30006000 Magnetspolestik Plug Stecker7 30065051 Spidsmuf 1/8”x1/8” Nippple muff 1/8”x1/8” Nippel Muffe 1/8”x1/8”8 30057055 Dyseholder Nozzle holder Düsenhalter9 30002000 Oliedyse 1,75 60° H Oil nozzle 1,75 60° H Öldüse 1,75 60° H10 30057053 Tændhætte Spark cap Zündungshütchen11 30057070 Tætningshætte Sealing cap Dichtungshütchen12 30057052 Tætningshætte Sealing cap Dichtungshütchen13 30057091 Elektrode Electrode Elektrode14 30057050 Elektrodeholder Electrode holder Elektrodehalter15 30081032 Pakning elektrodeholder Gasket sensor holder Packung Elektrodehalter16 70062700 Kobberrør 6mm Copper pipe 6mm Ölrohr 6mm

Foto 07.03.01/7

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Slangerulle højtryk/Hose reel high pressure/Schlauchtrommel hochdruck

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Reservedelsliste/Spare part list/ErsatzteillisteSlangerulle højtryk/Hose reel high pressure/Schlauchrolle hochddruck

Pos Part No. Beskrivelse Description Bezeichnung1 70155200 Sl.rulle side ø500x2 Hose reel plate ø500x22 70115300 Sl.rulle inderrør

ø187x2x310Innertube for hose reelø187x2x310

3 70155200 Sl.rulle side ø500x2 Hose reel plate ø500x24 70056700 Håndtag plast M10 Handle plastic M10 Handgriff plastik M105 99176102 Slange håndtag f/500mm Handle hose Handgriff stahl schlauchtr.6 99176100 Sl.rulle beslag til leje Hose reel bearing Schlauchtr. Beschlag7 99178101 Sl.rulle ben lang Hose reel bracket long Schlauchtrommel Halter8 99176224 Sl.rulle aksel f/håndtag std. Hose reel shaft standard Achsel für Schlauchtr.9 99176082 Sl.rulle udtag 14S Connector 14-S Verschraubung 14-S10 99176083 Sl.rulle udtag 3/8” Hose reel outlet 3/8”11 99176080 Sl.rulle udtag ½” Hose reel outlet ½”12 99176229 Sl.rulle udtag ¾” Hose reel outlet ¾”13 70057400 Låsering 35mm udv. aksel Seegering 35mm.14 99176202 Sl.rulle aksel ¾” svirvel Hose reel shaft ¾” Schlauchtr. Achsel ¾”15 70020900 x 2 Pakning sl.rulle 500bar ¾” Seal hose reel 500bar ¾“ Dichtung Schlauchtr.17 70110100 x 2 Smørenip 6x1mm. Lubrication nipple Fett geber18 99176106 Svirvel ¾” Swivel ¾” Drehdurchführung ¾”19 99178105 Sl.rulle ben kort Hose reel bracket short

Foto 28.02.01/9

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Slangerulle påfyldning/Hose reel inlet/Schlauchtrommel Auffüllung

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Reservedelsliste/Spare part list/ErsatzteillisteSlangerulle påfyldning/Hose reel inlet/Schlauchtrommel Auffüllung

Pos Part No. Beskrivelse Description Bezeichnung1 70155200 Sl.rulle side ø500x2 Hose reel plate ø500x22 70115300 Sl.rulle inderrør

ø187x2x310Innertube for hose reelØ187x2x310

3 70155200 Sl.rulle side ø500x2 Hose reel plate ø500x24 70110100 x 2 Smørenip 6x1mm. Lubrication nipple Fett geber5 99176106 Svirvel ¾” Swivel ¾” Drehdurchführung ¾”6 99178105 Sl.rulle ben kort Hose reel bracket short7 70155100 x 2 O-ring vandpåfyld. Svirvel O-ring water inlet O-ring8 70057400 Låsering 35mm udv. Aksel Seegering 35mm9 99176202 Sl.rulle aksel ¾” svirvel Hose reel shaft ¾” Schlauchtr. Achsel ¾”10 80201760 Slangenip mes ¾” Hose nipple brass ¾”11 80201190 Nip muf mes ¾” 45° Nip fitting brass ¾” 45°12 80201300 Muf mes ¾” 90° Fitting brass ¾” 90° Muffe mes ¾” 90°13 80201880 Nip rør mes ¾”x80 Nip pipe ¾”x8014 80201570 Nip muf mes ¾” 90° Nipple fitt. brass ¾” 90° Nippel Muffe mes ¾” 90°15 80201720 Haneforlænger mes ¾”x15 Fitting brass ¾”x1516 99176224 Sl.rulle aksel f/håndtag std. Hose reel shaft standard Achsel für Schlauchtr.17 99176100 Sl.rulle beslag til leje Hose reel bearing Schlauchtr. Beschlag18 99178101 Sl.rulle ben lang Hose reel bracket long Schlauchtrommel Halter19 99176102 Slange håndtag f/500mm Handle hose Handgriff stahl schlauchtr.20 70056700 Håndtag plast M10 Handle plastic M10 Handgriff plastik M10

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Eloprul uden friløb/Electrical hose reel without free roll out/Elektrische Schlauchtrommel ohne Freilauf

25

Reservedelsliste/spare part list/ErsatzteillisteEloprul uden friløb/Electrical hose reel without free roll out/Elektrische Schlauchtrommel ohneFreilauf

Pos Part No. Beskrivelse Description Bezeichnung1 70117100 El motor f. slangeoprul Electro motor Elektro Motor2 99178107 Sl.rulle ben m. eloprul Hose reel bracket Schlauchtrommel Halter3 99176218 Sl.rulle aksel eloprul Hose reel shaft4 60036200 x 2 Trykkontakt grøn Push buttom green Kontakt Grün5 60002600 x 2 Holder enkelt Retainer Halter6 60033100 x 2 Slutteelement Contact module Schlußelement7 60001800 Diode 3A Diode 3A Diode 3A8 60020700 Relæ Bosch std. Relay Bosch standard Relais Bosch standard9 60020800 x 2 Relæ Bosch 87A Relay Bosch 87A Relais 87A

Foto 28.02.01/14

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Eloprul med friløb/Electrical hose reel with free roll out/Elektrische Schlauchtrommel mit Freilauf

27

Reservedelsliste/spare part list/ErsatzteillisteEloprul med friløb/Electrical hose reel with free roll out/Elektrische Schlauchtrommel mit Freilauf

Pos Part No. Beskrivelse Description Bezeichnung1 70117101 El motor f. slangeoprul Electro motor Elektro motor2 99178107 Sl.rulle ben f. eloprul Hose reel bracket3 E1101000 Friløb f. eloprul Free roll out Freilauf4 70176600 Låsering 40x1,75 f. friløb Seegering 40x1,755 60036200 x 2 Tryk grøn Push buttom green Kontakt Grün6 60002600 x 2 Holder enkelt Retainer Halter7 60033100 x 2 Slutteelement Contact module Schlußelement8 60001800 Diode 3A Diode 3A Diode 3A9 60020700 Relæ Bosch std. Relay Bosch standard Relais 87A10 60020800 x 2 Relæ Bosch 87A Relay Bosch 87A Relais 87A

Foto 28.02.01/13

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36

TD352

37

Reservedelsliste/Spare part list/ErsatzteillisteTD352

Pos Part No. Beskrivelse Description Bezeichnung1 70185000 Skærm trailer E205B Wheelarch E205B Schirm E205B2 70082600 Pos. lygte hvid Front light Pos. Lampe3 60062600 Pos. lygteglas Front light glass Pos. Lampenglas4 70184000 Lygteholder Bracket for front light Halter für Pos. lampe5 70029600 Skorstenslåg Chimney lid Schornsteindeckel6 E1400000 Advarselslampe Flashing hazard light Rundumwarnleuchte7 E1402000 Advarselslampeglas Flashing h.light glass Rundumwarnleuchteglas8 70061600 Håndtag plast Handle Handgriff9 70137600 Lukkebeslag Lock bracket10 70137700 Hage for låg Hook Hagen11 70138000 Øjebolt for lukkebeslag Bolt for lock bracket12 70082110 Baglygte venstre komplet Rear light left Rücklicht links13 70190800 Baglygteglas venstre Rear light lens left Rücklichtglas links14 70082120 Baglygte højre komplet Rear light right Rücklicht rechts15 70190900 Baglygteglas højre Rear light lens right Rücklichtglas rechts16 70081600 Tankdæksel m/lås Tank lid with lock Tankdeckel mit Schloß17 60062110 Refleks Reflex Reflex18 E1450000 Reservehjul 15“ Spare wheel R15 Ersatzrad R15

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Betjeningsrum/Operation compartment/Bedienungsraum

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Reservedelsliste/Spare part list/ErsatzteillisteBetjeningsrum/Operation compartment/Bedienungsraum

Pos Part No. Beskrivelse Description Bezeichnung1 70121000 Frontfolie Lamp foil cold/hot Lampenfolie Trailer2 70038500 Manometer 0-600 bar Manometer 0-600 bar Manometer 0-600 bar3 85200200 Vandslange ¾” gul 50m. Water hose ¾” 50m. Wasserschlauch ¾” 50m.4 21007106 Vandfilter 1” nylon Inlet strainer 1” Wasserfilter 1”5 21330740 Filterpatron Cat 1” 80mic Screen Cat 1” 80 mesh Filterelement Cat 1”6 21330730 Pakning 1” vandfilter Seal 1” water filter Dichtung 1” Wassefilter7 A1842000 Skruenippel 3/8” indv.gev. Screw nipple 3/8” Handverschr. Nippel 3/8”8 85100170 Højt.slange blå 400b. 50m. High pressure hose 50m. Hochdruckschlauch 50m.9 A1900000 Vandtilsl.slangestuds ¾” Water supply coupling Wasseranschl.Schl.stutzen101112131415161718

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Motorrum/Engine compartment/Motorraum

41

Reservedelsliste/Spare part list/ErsatzteillisteMotorrum/Engine compartment/Motorraum

Pos Part No. Beskrivelse Description Bezeichnung1 50157411 Luftfilter 905 Air cleaning filter 905 Luftfilter 9052 20700000 Pumpe Cat 70 Pump Cat 70 Pumpe Cat 702 20560000 Pumpe Cat 56 Pump Cat 56 Pumpe Cat 563 461232A0 Kilerem XPA1232 (3stk) V-Belt XPA1232 (3pcs) Keilenriem XPA1232 (3)4 50015000 Dieselfilter Filter Diesel Kraftstofffilter5 70002100 Batteri 60 Ah Battery 60 Ah Batterie 60 Ah6 50162511 Stopspole 905 Stop solenoid 905 Stopmagnet 9057 50162211 Temperaturføler Termal sensor Temperatur sensor8 46912Z00 Kilerem XPZ912 generator V-Belt XPZ912 Kielenriem XPZ9129 50158411 Olietrykskontakt Oil pressure contact Öldruck Schalter10 50050000 Oliefilter Oil filter Ölfilter11 60004600 Generator 65A – NAB 900 Generator 65A-NAB900 Stromzeuger 65A12 50192011 Termostat Thermostat Thermostat13 50162612 Pakning termostat Gasket thermostat Dichtung Thermostat14 50375611 Starter Starter Starter15 40363117 Ventil BKX Valve BKX Ventil BKX15 40600412 Overtryksventil 300 bar Unloader 300 bar Unloaderventil 300 bar16 50166711 Kølerdæksel Radiator cap Kühlerdeckel

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Elskab/Electric Box/Elektro Box 12 V

Reservedelsliste/Spare part list/ErsatzteillisteElskab 12V/Electric box 12V/Elektro Box 12V

Pos Part No. Qty. Beskrivelse Description Bezeichnung1 50T00711 1 Stopspolerelæ Stoprelay Stop-relais2 70119213 1 Print motorstyring Print engine controller Print Motorsteuerung3 60023110 1 Sikringsholder 8x8Amp Fuse box 8 way Sicherungshalter

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Oliefyr/Oil burner/Ölbrenner 12 VElskab/Electric box/Elektro Box

Reservedelsliste/Spare part list/ErsatzteillisteElskab oliefyr 12V/Electric box oil burner 12V/Elektro Box 12V

PosPart No. Qty. Beskrivelse Description Bezeichnung

1 60020500 1 Relæ 75A 12V Relay 75A 12V Relais 75A 12V2 60023104 2 Aut. Sikring 13A Aut. Fuse 13A Aut. Sicherung 13A3 60023103 1 Aut. Sikring 6A Aut. Fuse 6A Aut. Sicherung 6A4 70188400 1 Printtænding 12V Spark 12V Print Zündung 12V5 70158900 1 Print flammeovervågning Print flame surveillance Print Flammüberwachung6 60086000 1 Print oliefyrsstyring Print burner control Print Brennerkontrol

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Overtryksventil/Unloader Valve/Unloaderventil

Denne overtryks-/sikkerhedsventil bør ikke repareres, men udskiftes.This unloader/safety valve should not be repaired, but changed.Diese Unloader-/Sicherheitsventil soll nicht repariert werden, aber ausgetaucht.Part no. 40600412

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BKX Ventil/Valve/Ventile

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Reservedelsliste/Spare part list/ErsatzteillisteBKX ventil/BKX Valve/BKX Ventil

Pos Part No. Qty. Beskrivelse Description Bezeichnung1 40363111 1 Ventilhus bund Valve casing bottom Ventilgehäuse Boden2 40994311 4 Bolt M12x70UNI 5931 Bolt M12x70UNI 5931 Bolzen M12x70UNI 59313 40967111 8 Låseskive Ø12 SCHNORR Lock disc Ø12 Schlossscheibe Ø124 40947511 1 Fjeder Ø26,2x28,5 Spring Ø26,2x28,5 Feder Ø26,2x28,55 2 Del af pos. 6 Part of pos. 6 Teil von pos. 66* 40367111 1 Ventil m/ventilstykke Valve with valve piece Ventil mit Ventilstück7* 40927711 3 Støttering Back-up ring Stützring8* 40905011 2 Støttering Back-up ring Stützring9* 40903811 1 O-ring O-ring O-Ring10 1 Del af pos. 6 Part of pos. 6 Teil von pos. 611* 40903815 1 O-ring O-ring O-Ring12 40363112 1 Ventilhus Valve casing Ventilgehäuse13 40967511 1 Pakning Ø21 Gasket Ø21 Packung Ø2114 40982112 1 Slutprop G1/2x16 Plug G1/2x16 Stopverschluß G1/2x1615* 40904011 1 O-ring O-ring O-Ring16* 40905111 1 Støttering Back-up ring Stützring17 40363113 1 Ventilhus midter Valve casing central Ventilgehäuse Mitte18* 40903814 1 O-ring O-ring O-Ring19* 40363117 1 Ventil Valve Ventil20* 40363120 1 Ventil rustfri Valve stainless Ventil rostfrei21* 40947312 1 Fjeder Spring Feder22* 40903812 1 O-ring O-ring O-Ring23 40982111 1 Bolt G3/8x9,5 Bolt G3/8x9,5 Bolzen G3/8x9,524 40948511 12 Skive Disc Scheibe25 40363118 1 Skive Disc Scheibe26 40363114 1 Ventilhus øverst Valve casing top Ventilgehäuse Top27 40994411 4 Bolt M12x120UNI 5931 Bolt M12x120UNI 5931 Bolzen M12x120UNI28 40922511 1 Møtrik M16x1,5UNI 5588 Nut M16x1,5UNI 5588 Mutter M16x1,5UNI 558829 40995111 1 Bolt M16x1,5x38 Bolt M16x1,5x38 Bolzen M16x1,5x38303132* 40947313 1 Fjeder Spring Feder33* 40363116 1 By-pass ventil By-pass valve By-pass Ventil34* 40903813 1 O-ring O-ring O-Ring* 70055600 Rep. Satz BKX Rep. Satz BKX Rep. Satz BKX

BKX Ventil

* Reservedele til rep. sæt BKX/Spare parts for seal kit BKX/Ersatzteile für Rep. Satz BKX

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CAT 70

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Reservedelsliste/Spare part list/ErsatzteillisteCAT 70

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CAT 56

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Reservedelsliste/Spare part list/ErsatzteillisteCAT 56

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High Pressure Maintenance Schedule

This High Pressure Cleaner is covered by EU Statutory and Safety at Work Regulations. Serviceshave to be carried out every 200 working hours or annually.

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A service label with the due date of the next service should be placed on the instrument panel.

A copy of the service report should be retained as proof of inspection.

It can be extremely dangerous not to comply with the Statutory Regulations, and it is the owner’sresponsibility to ensure that the services are carried out and certificates retained.

200 hours or annual scheduleEngine Check Adjust/clean Change

Engine oil ** XOil filter XFuel filter for diesel engine and diesel pump XAir filter X 400 hours*Anti freeze minimum –25°C XFan belt X 1000 hours*Battery XStop solenoid and fuel injection X

High pressure/Water inlet system

High pressure oil pump *** XV-Belts X 1400 hours*High pressure seals X 600 hours*Valves X 1000 hours*Unloader XSafety valve XSwivel/hose reels XWater filter X 400 hours*Water tank stopcock XLow water safety switch XCheck system seals for leaks XHigh pressure hoses - change if over 2 years old ordamaged

X

Pressure test complete pressure system with +50% ofmaximum pressure

X

Oil Burner Check Adjust/clean Change

Fuel filter, oil burner and diesel tank XCoil – descale X

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Flow switch XMicrotherm XThermostat and sensor XOil burner nozzle XElectrodes X 400 hours*Flame surveillance XCO2 XExhaust emission XSmoke temperature XDe-scale fluid XThermostats XEmergency stop/Warning lights X

TrailerLights XTyres XAir pressure in tyres XJockey wheel XBreak safety break away line XLid micro switch XChimney micro switch XFront brake/dampening system X

* The hours indicated are for guidelines only and do not form any part of warranty.

** Engine oil: Shell T400 15W 40 or similar. Fill about 3 lt. (check dip stick)

*** Pump oil: Shell T400 15W 40 or similar. Fill about 1.2 lt. (only fill to the middle of the gaugeoil bubble).

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