Operation & Maintenance Manuals Volume 2b Vendor ...

Operation &

Maintenance Manuals

Volume 2b

Vendor Documentation

Wacol WRP

Wacol STP ST33 Pre Treatment (Inlet Works Upgrade OM Manual Vol 2 HVAC Equipment) Vendor Manual

Q-Pulse Id VM443 Active 22/11/2013 Page 1 of 103

Contents

Section Description Screenings Room

Door A Grifco Maestro User

manual

Grundfos Pumpset B Hydro MPC Installation

and Operating Instructions

C Hydro MPC Quick Guide D CRE CRIE CRNE

Installation and Operating Instructions

E As fitted data and pump curves

F IO 351 Installation and operating instructions

HVAC Equipment G Operation and

Maintenance Manual HVAC

HI IFM Air flow monitor



JK Fanteck Installation and Maintenance instructions

L RN200 exhaust fan

M Dampers 6500

N Siemens damper actuator

Screw Wash Press O Order specific SWP200

PQ Screw Wash Pres SWP200 Operation and Maintenance Manual

R Nord Geared Motor Operation and Maintenance Manual

S Burkert Solenoid valve Operation and Maintenance Manual

T Emotron M10 Operation and Maintenance Manual

Washwater flowmeter U ABB Watermaster

Operation and Maintenance Manual



HVAC Equipment



Project; Tenix Australia PTY LTD – Wacol Site – Waste Water Treatment Plant.

OPERATION & MAINTENANCE MANUAL.

Equipment; Supply & Installation of; Ventilation Ductwork, Stainless Axil Fans, Johnson Screen Odour Fan and Dampers

The information contained in this document is our property and must not be used for commercial or other purposes without prior approval.

DATE Revision Status PREPARED REVIEWED

20/05/2013 Submiss ion on Complet ion JM DV



Operat ion & Maintenance Manual For; Venti lat ion systems

Located at; Wacol waste water

treatment plant

SECTION 1 GENERAL INFORMATION 1.1 Principle & Supplier Detai ls 1.2 Scope and Equipment Description 1.3 Ongoing Responsibi l ity SECTION 2 OPERATING INSTRUCTIONS 2.1 General 2.2 Design Criter ia

2.2.1 Project and Design Overview 2.2.2 System Data 2.2.3 Materials and Surface Treatment

2.3 Operation of Key Equipment 2.3.1 Dampers 2.3.2 Screening Room Primary and secondly axi ls fans 2.3.3 Jonson screen odour fan 2.3.4 Sensors

2.4 System Pre Start Check Points SECTION 3 MAINTENANCE INSTRUCTIONS 3.1 General 3.2 Safety Precautions

SECTION 4 COMMISSIONING DATA 4.1 Importance 4.2 Performance 4.3 Commissioning Procedure

4.3.1 Stage 1 – Individual Items

SECTION 5 VENDORS OPERATING AND MAINTENANCE MAUNALS

5.1 IFM Inl ine f low Switch – Manufacturers Data and O & M Instruct ions.

5.2 Dwyer Gas Velocity Meter - Manufacturers Data and O & M Instruct ions

5.3 Fantech Axial fan – Manufacturers Data and O & M Instruct ions.

5.4 Hamilton foul a ir fan – Manufacturers Data O & M manual.

5.5 Siemens air dampers actuators– Manufacturers Data and O & M Instruct ions.

5.6 Bul locks damper O & M manual

CONTENTS





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SECTION 6 ATTACHMENTS 6.1 Equipment, motor, and instrument l ist 6.1.1 Motor l ist 6.1.2 Instrument l ist 6.2 General arrangements drawings 6.3 Anchor bolt locat ions and design 6.4 Motor and instrument electr ical drawings 6.5 electr ical motor detai ls 6.6 AS bui ld ’s 6.7 Design Calculat ions 6.8 Completed equipment data sheets and performance cures and data

CONTENTS





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SUB SECTION

CONTENTS

1.1 Principal & Supplier Detai ls

1.2 Scope and Equipment Description

1.3 Ongoing Responsibi l ity

SECTION 1 – GENERAL INFORMATION





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1.1 PRINCIPLE & SUPPLIER DETAILS

PRINCIPLE [CLIENT] Tenix Austral ia Pty Ltd Level 18, 40 mount st north Sydney NSW Telephone: Facsimile: Email: Contact:

SUPPLIER HVAC Queensland Pty Ltd 50 River Road Redbank, Queensland, Austral ia 4301 Telephone: 07 3712 3400 Facsimile: 07 3712 3444 Contact Personnel: Jeremiah martin

1.2 SCOPE AND EQUIPMENT DESCRIPTION. The fol lowing provides an overview and general scope and equipment description of the Venti lation System supplied by HVAC Queensland Pty

Ltd (HVAC). HVAC ’s scope of supply for the Venti lation System includes:-

Detai led Design, Fabricate, Deliver, Instal l & Commission one (1)

Venti lation System.

The equipment for the Venti lation System Includes:

Inlet screening press room –venti lation system upgrade

Two axil f low fans including GRP blades ,f ibre glass coated

hub,Ip56,316 Stainless steel casings and terminal boxes

2mm Gal Ductwork with MDF and flanged joints

Two electr ical operated isolation dampers ( louver style)

Two Manually operated isolation dampers ( louver style)

Five air intake dampers






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Stainless steel duct supports

One 520Dia UPVC reinforced with 3mm fibreglass laminate

f lo-coated stack

One 400 Dia UPVC reinforced with 3mm fibreglass laminate

f lo-coated stack

Stainless steel stack Support

NO.3 Inlet Johnson drum screen odour fan and foul air discharge pipe

One centr ifugal Rn200 foul air Fan

Extension of foul air d ischarge stack

Slide gate

Stainless steel stack supports

Stainless steel ducting






treatment plant

1.3 ONGOING RESPONSIBILITY This manual provides information to assist with the ongoing operational

and maintenance requirements for the system equipment provided by

HVAC.

The information provided herein is for reference and includes technical

data, plus detai ls of the design data and capacities of the Venti lation

system supplied.






treatment plant

SUB SECTION

CONTENTS

2.1 General

2.2 Design Criter ia

2.2.1 Project and Design Overview

2.2.2 System Data

2.2.3 Materials and Surface Treatment

2.3 Operation of Key Equipment

2.3.1 Damper

2.3.2

2.3.3

2.3.4

Screening Room Primary and secondly axi ls fans

Jonson screen Centrifugal fan

Sensors

2.4 System Pre Start Check Points

SECTION 2 – OPERATING INSTRUCTIONS





treatment plant

C : \ U se r s \ t s u c h i d s \ D o c u m en t s \ W ac o l \ O& M M an u a l \ U n so r t e d \ 01 TE N I X - OP E R A T I NG A ND M A I NTE NA NC E M A NU A L . d o c 5-1

2.1 GENERAL The function of the venti lation system is to remove foul air and excessive moisture, introduce outside air, to keep interior building air c irculating, and to prevent stagnation of the interior air , produced by the Waste Water Treatment plant at the Wacol QLD Site. 2.2 DESIGN CRITERIA

2.2.1 Project and Design Overview

HVAC received the contract [P.O. 95957] for the detai led design and supply, instal lation and commission of the two venti lation systems required for the Wacol inlet works project. The venti lation package includes two major requirements for venti lation being 1.0) the exhaust system in the screen room 2.0) the instal lation of the exhaust fan on the new Johnson screen. History; the waste water treatment plant is undergoing an upgrade to increase its capacity to meet the needs of an increasing population. As the nature of the project is to upgrade the plant some of the equipment and systems are remaining as is or being relocated to more effectively treat the waste water. HVAC was issued the conceptual design of the waste water treatment plant; the main area that concerned HVAC is the replacement of the venti lation system in the inlet screenings press room. In conjunction with the physical layout of the system HVAC also had the fol lowing parameters to design venti lation system to: Inlet pressing room venti lation

One duty stainless steel Axial fan

One standby Stainless steel Axial fan

Automated isolation values

Stainless steel gri l l s

Dampers

UPVC stack







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Johnson screen foul air fan venti lation system

One exhaust fan

UPVC stack


Weather cowl

Slide gate

2.2.2 System Data Inlet pressing room venti lation

Building screen room vo lume: 406m3

Air change rate/hour :15

Capacity of fans: approx. 6111m3/hr.

Power: 0.75 KW ( 2 off)

Speed: 1440 RPM

Fan design pressure: 232 PA

Fan detai ls: Fanteck Axial







treatment plant


Johnson screen foul air fan venti lation system

Johnson screen volume: TBA

Air change rate/hour :20

Capacity of fans: approx. 300m3/hr.

Power: 0.55 KW (2 0ff)

Speed: 1200 RPM

Fan design pressure Drop : 30 PA

2.2.3 Materials and Surface Treatment Ducting

Str ip galvanising at manufacturing

Flanges Constructed of GR250 mild steel

Apply coat “cold Gal” on welds Axial Fans

Stainless steel frame and casting

Stainless steel f itt ings

GRP blades

GRP Hub Centr ifugal Fan

Polypropylene casting and blades

Stainless steel frame

Stainless steel f ix ings

Dampers

Hot dip Galvanised to AS/NZS 460;2006





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2.3 OPERATION OF KEY EQUIPMENT

2.3.1 Dampers A damper is a valve or plate that stops or regulates the f low of air . Its operation can be manual or automatic. Manual dampers are turned by a handle on the outside of a duct. Automatic dampers are used to regulate airf low constantly and are operated by electr ic or pneumatic motors, in turn control led by a thermostat or building automation system.

2.3.2 Screening Room Primary and secondly axils fans The axial-f low fans have blades that force air to move paral lel to the shaft about which the blades rotate. The axi l fan produces pressure from the velocity of air passing through the impeller, with no pressure being produced by centr ifugal force.Axial fans blow air along the axis of the fan, l inearly, hence their name

2.3.2 Jonson screen Centrifugal fan

A centr ifugal fan is a mechanical device for moving air or other gases. These fans increase the speed of air stream with the rotating impellers. They use the kinetic energy of the impellers or the rotating blade to increase the pressure of the air stream which in turn moves them against the resistance caused by ducts, dampers and other components. Centr ifugal fans accelerate air radial ly, changing the direction (typical ly by 90 o) of the airf low.

2.3.3 Sensors

2.3.3.1 Air flow monitors An air f low monitors, is a device that measures air f low, how much air is f lowing through a duct. It does not measure the volume of the air passing through the tube; it measures the actual speed of the air f lowing through the device in a defined time segment.






treatment plant


2.3.3.2 Air velocity Transmitter

Is an instrument for monitoring air flow. This t ransmitter uses a heated mass flow sensor which allows for precise velocity measurements at various flow rates and temperatures.

2.4 PRE-START CHECK POINTS Fol lowing maintenance of any equipment in the system, the fol lowing points relevant to each equipment item should be checked and confirmed prior to restarting that equipment: - Fan

Refer to manufacturer’s manual . [attached] Ductwork

Check al l damper settings have not been changed. .

Check ductwork elbows for wear and replace as necessary.






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SUB SECTION

CONTENTS

3.1 General

3.2 Safety Precautions

SECTION 3 - MAINTENANCE INSTRUCTIONS





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3.1 GENERAL The maintenance of this style equipment as per manufactures operator and maintenance manuals wil l require planned inspections and the resulting maintenance in-l ine with standard Unity water procedures for fans and ducting. Regular clean down and repainting of plant and equipment should be included in the overal l maintenance program. The maintenance recommended in this document is presented as a guide and should be considered as a minimum requirement. However, this should be modif ied and/or added to in the l ight of experience with the particular plant involved and changing conditions under which it may be required to operate. 3.2 SAFETY PRECAUTIONS [The following are provided as a

minimum and client safety requirements take precedence]

Automatical ly control led equipment may start without warning. Always ensure that equipment is properly isolated before performing any work, this includes isolation of compressed air and water supply if appropriate.

Do not rely on having equipment turned off at remote switchboards. Always uti l ise isolating switches adjacent to equipment as a precaution and use appropriate tags.

“RED TAG” switches and controls with prominent warning notices. Remove notices and restore system to normal operation on complet ion of maintenance testing, etc

SECTION 3 – MAINTENANCE INSTRUCTIONS





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SUB SECTION

CONTENTS

4.1 Importance

4.2 Performance

4.3 Commissioning Procedure

4.3.1 Stage 1 – Individual Items

SECTION 4 - COMMISSIONING DATA





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4.1 IMPORTANCE

Commissioning is an important phase of the project. At this stage, al l previously and individually tested components having been instal led and inter-connected mechanical ly to form the complete system, are put into test mode operation with f inal site adjustments, to control t he dust col lection eff ic iency of the system. Section 1 of this document includes the general requirements. Section 2 outl ines the pre-start requirements for pre-commissioning. 4.2 PERFORMANCE The aim of the commissioning program is to test, record and set the system into the most eff ic ient operational mode. Bearing in mind that the system comprises of many components manufactured in various states, with an overlay of controls and electr ical services from various suppliers. The selection and inter -relationship of such components into a system dictates the need for a site testing and commissioning to prove the overal l performance of the system, prior to practical completion and in doing so, minimise any expensive disruption to production. 4.3 COMMISSIONING PROCEDURE The project includes a number of equipment items with inter -relating performance requirements for effective operation, hence, the fol lowing general procedure is recommended:

Stage 1 – Individual Items

Commission al l equipment in a logical step by step manner to prove with ± 10% performance of each individual item of plant.

Fol low the start sequence set out in item 2.5 [herein] and work through and progressively commission each separate item of plant to design performance in item 2.2.3 [herein].

SECTION 4 - COMMISSIONING DATA





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SUB SECTION

CONTENTS

5.1

IFM In l ine f low Switch – Manufacturers Data and O & M

Instruct ions.

5.2 Dwyer Gas Veloc i ty Meter - Manufacturers Data and O & M

Instruct ions

5.3 Fantech Axial fan – Manufacturers Data and O & M Instruct ions

5.4 Hamil ton foul a ir fan – Manufacturers Data and O & M Instruct ions

5.5 Siemens air dampers actuators– Manufacturers Data and O

& M Instruct ions.

SECTION 5 – VENDORS OPERATING AND MAINTENANCE MAUNALS



Operat ion & Maintenance Manual For; Venti lat ion syste ms


treatment plant

5.1 IFM Inline flow Switch – Manufacturers Data and O & M Instructions.

See refer to attached Files- IFM Air flow monitor data sheet And IFM Air flow monitor installation instruction SL5101

5.2 Dwyer Gas Velocity Meter - Manufacturers Data and O & M Instructions See refer to attached Files- Dyer 641 air velocity Transmitter 5.3 Fantech Axial fan – Manufacturers Data and O & M Instructions See refer to attached Files- Fanteck Installation and maintenance instruction 1 5.4 Hamilton foul air fan – Manufacturers Data and O & M Instructions See refer to attached Files- RN200 EXHUST FAN MANUAL and RN200 CUREs 5.5 Siemens air dampers actuators And Bullocks Air volume control dampers – Manufacturers Data and O & M Instruction See refer to attached Files- Siemens actuator motor And Bullock Air volume control dampers

SECTION 5 – VENDORS OPERATING AND MAINTENANCE MAUNALS





treatment plant

SUB SECTION

CONTENTS

6.1 Equipment, motor, and instrument l ist

6.2 General arrangements drawings

6.3 Anchor bolt locat ions and design

6.4 Motor and instrument electr ical drawings

6.5 electr ical motor detai ls

6.6 AS bui ld ’s

6.7 Design Calculat ions

6.8 Completed equipment data sheets and performance cures and data

SECTION 6 – ATTACHMENTS

SECTION 6 – ATTACHMENTS





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6.1 Equipment, motor, and instrument list Please Refer to Attached table- FS101 201 FI101 Equipment detai ls

6.2 General arrangements drawings Please Refer to Attached Drawings- GA1-3 6.3 Anchor bolt locations and design Please refer to GA drawing for anchor point location and to ramset anchor point spec- DynaSet%20Final and Mechanical_Anchoring_DynaSet

6.4 Motor and instrument electrical drawings Please refer to Vendors operating and maintenance manuals (Section5)

6.5 Electrical motor details Please refer to Vendors operating and maintenance manuals (Section5)

6.6 AS build’s Please Refer to Attached Drawings- WACOL TREATMENT PLANT DRW 2 (1) 6.7 Design Calculations Please Refer to Attached Fi le -- VDS Item 22 - Design Calculations

6.8 Completed equipment data sheets and performance cures and data Please refer to Vendors operating and maintenance manuals



SL5101 SLG23CEEAKOG/24VDC Flow sensors

Made in Germany

Product characteristics

Airflow monitor

Cylindrical type

Process connection: Ø 23 mm

Application Medium temperature Gases [°C]

Electrical data

Electrical design

Operating voltage [V]

Power consumption [VA]

Outputs Output function Contact rating

Measuring / setting range

Setting range [cm/s]

Greatest sensitivity [cm/s]

Accuracy / deviations

Max. temperature gradient of medium [K/min]

Reaction times

Power-on delay time [s]

Response time [s]

Software / programming Adjustment of the switch point

Environment Pressure rating [bar]

Ambient temperature [°C]

Max. relative air humidity [%]

Protection

Tests / approvals

MTTF [Years]

Mechanical data Process connection Materials (wetted parts)

-10...50

DC

24 DC ± 25 %

1

relay energised when flow is present

3 A (30 V DC / 250 V AC)

100...1000

100...400

5

60

3...60

potentiometer

1

-10...50

90

IP 65

1202

Ø 23 mm

PBT; titanium



SL5101 SLG23CEEAKOG/24VDC Flow sensors

Housing materials

Weight [kg]

Displays / operating elements

Function display LED

Electrical connection Connection

Wiring Core colors

housing: PBT; sensor surface: titanium

0.19

1 x red / 1 x green

PUR / PVC cable / 2 m; 4 x 0.5 mm²

BN brown BU blue BK black WH white

Accessories

Accessories (included)

Remarks Pack quantity [piece]

Mounting clamp (E40048); screwdriver

1 ifm efector, inc. 782 Springdale Drive, Exton, PA 19341 — We reserve the right to make technical alterations without prior notice. — US — SL5101 — 06.03.2003



7010

64 /

04

10 /

2007

Installation Instructions Airflow monitor

SLG

UK



1 Function and features The airflow monitor monitors airflows. It senses whether there is a preset airflow (= green LED lights, output relay energised for NO function, de-energised for NC function). If the flow is below the preset value, the red LED lights. The output relay is de- energised for NO function and energised for NC function. • Setting range 1 m/s to 10 m/s. • Start-up delay of 3 s ... 60 s (to suppress short-time fluctuations), depending on

the preset value

2 Mounting Mount the airflow monitor by means of the mounting clamp provided. Diameter of the mounting hole for the unit: 24 mm. If mounting is to be airtight, use the gasket provided. The sensing head must be completely immersed into the airflow and should be in the range of the highest flow velocity, if possible. Installation depth: min. 32 mm, max. 120 mm.

min. 32 mm max. 120 mm Align the unit in the airflow; the arrow on the cap must point in the direction of flow.

arrow (must be at the top)

arrow

LEDs

Poti

Poti LEDs 2



To avoid malfunction a minimum distance between the air flow monitor and bends, valves or such like must be observed.

min. 5 x D

min. 3 x D

D

3 Electrical connection UK The unit must only be connected by an electrician. The national and international regulations for the installation of electrical equipment must be observed. Voltage supply for units up to 60 V to EN50178, SELV, PELV. Insert a miniature fuse according to the technical data sheet, if specified.

Disconnect power. Connect the unit according to the indications on the type label.

4 Justieren

setting potentiometer sensitivity

LEDs

1 Apply the operating voltage. Switch on the flow (preset value) and keep it constant. → Both LEDs (red and green) light; after approx. 60s one LED goes off.

2

If the red LED lights: turn the pot slowly clock-

wise until the red LED goes off and the green LED comes on.

If the green LED lights: turn the pot slowly anticlockwise until the green

LED goes off and the red LED comes on. Turn the pot again slowly clockwise until the green

LED comes on.

3 If fluctuations as a result of the operating conditions are to be compensated for: turn the pot further clockwise after the green LED has lit.

After application of the supply voltage both LEDs light for about 60 s, the output relay is energised (power-on delay time). The unit then is ready for operation.

3



December 2007 Part No.: INST-GENERAL

INSTALLATION & MAINTENANCE INSTRUCTIONS

&

ELECTRICAL WIRING DIAGRAMS

www.fantech.com.au - For the most up to date information on Fantech products.





INSTALLATION, MAINTENANCE & WIRING DIAGRAMS

Installation & Maintenance M-2/4

Warranty M-5

Wiring Diagrams M-6/9

M

© FANTECH INSTALLATION, MAINTENANCE & WIRING DIAGRAMS M-1



INSTALLATION & MAINTENANCE

GENERAL INSTRUCTIONS

OFF-LOADING

During off-loading inspect fans for damage. If the casings, cowls or impellers are damaged, notify your local Fantech distributor immediately.

Fantech cannot be held responsible for any loss or damage incurred to goods during transport, off-loading or on site.

SITE STORAGE

The fans must be stored in a clean, dry, protected and vibration-free area. The fan impellers should be rotated daily to prevent bearing damage. Failing to follow these instructions may void the warranty.

MAINTENANCE

Install fans and accessories to allow service access for maintenance and for the replacement of assemblies and component parts, without disturbance of other items of plant and building elements.

Most motors are fitted with sealed-for-life bearings which are maintenance-free. It is recommended that fans be inspected initially at 3-monthly intervals, to clean the blades and motor and to check for tightness of fastenings.

Where fans are used for kitchen exhaust or other applications where the air contains high amounts of dust, residue and other contaminants, fans should be cleaned and maintained at more frequent intervals appropriate for the application.

Motor overloads/contactors should also be inspected to ensure correct operation.

Should external lubricators be fitted, please refer to LUBRICATION INSTRUCTIONS in the ‘Installation and Maintenance’ instructions included with each fan.

If the fans are belt driven, check pulley alignment and belt tension before starting the fan. Belt tension must be checked 2 - 4 weeks after start-up.

MOTORS

All standard motors are suitable for operation in air temperatures between -20°C and +40°C. If higher temperatures are required, contact your local Fantech supplier.

Standard motors are not suitable for handling saturated air containing water droplets or for some corrosive fumes. For severe applications, special motors and finishes may be required. Customers are requested to discuss these applications with our sales engineers to ensure a fan suitable for the application is selected. WARNING - Failure to do so could void warranty.

ELECTRICAL

SUPPLY

Read the fan data label to determine the number of phases and amperage drawn by the unit. Check that the available supply is suitable.

EARTHING

All fans must be earthed in accordance with AS/NZS3000:2000 and local supply regulations.

WIRING

Wiring must be in accordance with AS/NZS3000:2000 and local supply regulations. Wiring diagrams are provided with all fans. Wiring diagrams are shown on pages M-6/9.

PROTECTION

Fuses in the circuit should be regarded as protecting the wiring only against short circuit, they are not suitable for overload protection. Fuses must be able to carry starting loads and these can be taken as a minimum of six times the running current for 25 seconds.

All three-phase motors must be provided with differential action, single-phasing protection and overload current protection. Failure to provide single-phasing protection will void warranty.

M-2 INSTALLATION, MAINTENANCE & WIRING DIAGRAMS © FANTECH




Motors fitted with thermistor or thermostatic protection should have these wired into the starting contactors’ control circuit to interrupt motor power supply on winding temperature rise.

Wires marked ‘TK’ are for internal thermal contacts which can be wired directly into the contactor controller circuit. Alternatively, thermal protection devices can be installed into the control circuit therefore negating the need to use the ‘TK’ contacts. Failure to connect thermal protection devices will void warranty.

DIRECTION OF ROTATION

The correct rotation and direction of air flow is shown on each individual Air

Flow Air

Flow

Rotation

Air Flow

fan. If backward-curved centrifugal fans rotate in the wrong direction, the motor may overload and the motor warranty will be void.

To change the direction of rotation on three-phase motors, interchange Backward Curved

Impeller, 6-12 Blades Forward Curved

Impeller, 30-60 Blades Multiflow Impeller

Axial Flow Impeller any two supply leads. All single-phase motors will rotate in the correct

direction when correctly connected.

STARTING

All fans are suitable for direct-on-line starting by switch or automatically by contactor up to and including 5.5kW. The number of starts should be limited to no more than four per hour or, in the case of motors of less than 1kW, no more than eight starts per hour. This would be subject to local supply regulations.

Check List

e check power supply e check fan is free to rotate e check overloads are fitted e ensure ductwork is free of debris e check rotation of fan e check the motor amperage draw does not exceed nameplate rating

SAFETY

Rotating fan impellers can be a danger to personnel.

The following precautions must be taken:- e electrically isolate the fan motor prior to undertaking any work. e regularly check impeller fasteners for tightness. e where fans are accessible to personnel or directly exposed to habitable areas,

it is the responsibility of the installers to ensure that fans will have guards which comply with the latest Australian Standard AS4024.1 safeguarding of machinery.

e prior to fan start-up, ensure loose debris will not be sucked into the fan. All ductwork should be clean.

INSTALLATION INSTRUCTIONS

Important Notes:

With all horizontally mounted axial fans it is preferable that the fan is installed with the motor mounted on top of the motor plate. ie. not suspended under the motor plate.

For outside installations, IP66 rated conduit and fittings must be used. M

To obtain rated performance, the following recommendations should be followed:-

Duct Mounted Fans - General

e inlet and outlet ductwork should be free from obstructions. e duct transitions should be 60° inlet/15° outlet. e avoid sharp bends on inlet or outlet. e do not use ductwork smaller in area than the fan. e flexible duct connections should be taut. e ductwork connections should be well aligned. e inlet cones must be fitted to free inlet applications. e ensure that the fan orientation is correct for the required air flow direction.





Belt-Driven Product

e pulleys must be correctly aligned. e belts must be correctly aligned and tensioned. e tension must be checked 2-4 weeks after start-up.

Roof Ventilators

e ensure that upstands are flat and true. e maximum angle of upstand or curb 30° e fix a sealing strip of neoprene to the top of the upstand to prevent air leakage. e fit an electrical compression gland to the roof cowl in an appropriate location

and pass the electric cable through as the roof cowl is fitted. e ensure the electric cable is not pinched prior to securing the cowl to the

upstand. e the roof cowl should be secured with roofing screws through the side skirt

midway through the skirt. e inlet ductwork should be free from obstructions. e avoid sharp bends at the inlet. e vertical discharge axial roof units: ensure the damper flap hinge points

down the slope of the roof.

LUBRICATION INSTRUCTIONS

Most Fantech products are fitted with sealed-for-life pre-lubricated bearings which do not require maintenance for the life of the fan.

Should your fan be fitted with grease nipples, the following instructions should be followed:-

RECOMMENDED LUBRICATION INTERVALS

Working Hours Motor Frame 48 rev/sec 24 rev/sec 16 rev/sec 12 rev/sec 160 4000 8000 12000 20000 180-200 3000 7000 12000 16000 225-250 2000 6000 10000 13000 280 1000 5000 8000 13000 315 1000 3500 8000 10000

Maximum interval 12 months. These times are a guide only and will depend on the motor manufacturer and actual running conditions.

RECOMMENDED GREASES

Wherever possible the grease used should be identical to the original. When different greases are mixed, even if they are both suitable for the conditions, incompatibility can occur and result in rapid bearing failure.

In the absence of specific instructions supplied with the fan the following greases should be used. STANDARD FANS Shell Alvania R3 or compatible lithium-based grease suitable for 130°C continuous operation. SMOKE SPILL and high temp motors must use the grease stated on the motor to maintain the Smoke Spill approval.

PROCEDURE

If the grease lines are not extended to the outside of the case the fan must be electrically isolated for safety before work commences.

Clean the grease nipples with a clean cloth.

Introduce the new grease to all points while the fan is rotating until the old grease is purged from the grease relief port normally located at the bottom of the bearing housing. If it is required to manually rotate the impeller, the fan must be electrically isolated to prevent accidental startup.

WARNING

INCOMPATIBLE GREASE, EXCESSIVE GREASE OR INCORRECT GREASE RELIEF CAN CAUSE DAMAGE TO THE MOTOR.




WARRANTY

Fantech warrants products of its manufacture when not misused or neglected to be free of defects in workmanship and/or materials. Our obligation under this warranty is limited to repairing or exchanging F.O.B. factory, any part, assembly or portion found to be defective within one (1) year from the date of commissioning but not to exceed eighteen (18) months from date of shipment from our factory.

The Company assumes no responsibility for labour costs involved in the removal of defective parts, installation of new parts or related service charges.

The Company shall have the option of requiring the return of the defective part (transportation prepaid by the Buyer) to establish the claim.

Warranty will be void if installation is not carried out by qualified personnel in accordance with these instructions and good trade practice.

Fully detailed warranty conditions are contained in Fantech’s Standard Conditions of Trading.

M




U1 - Red

V1 - Yellow

W1 - Blue

RE

D

RE

D

RE

D

RE

D

RE

D

RE

D

3 ~

WIRING DIAGRAMS - STANDARD FRAME MOTORS

These diagrams apply to STANDARD FRAME INDUCTION MOTORS which are used in the following products:-

Pgs** e AD/E..D/V Alpha/Beta Series D-4/7

3Ø WIRING DIAGRAMS Diagram 1 SINGLE SPEED MOTORS refer to the name plate data for correct connection

3Ø WIRING DIAGRAMS Diagram 3 TWO-SPEED MOTORS in Dahlander connection (tapped winding) High speed

Diags. 4, 5, 6, 10 e AD/E..S Alpha Series Supply D-30/31

For delta ( ) wired motors

L1 L2 L3 E Red U1

V1 W1

Diags. 4, 5, 6, 10 e *AL.. Centrifugal fans E-15/18

Diags. 1, 2, 3 e *AP.. Axial Flow fans B-31

Diags. 1, 2, 3, 8, 10 C-1 e *APB.. Belt-driven axial fans B-31

L1 L2 L3 E W2 U2 V2

U1 V1 W1

Low speed

Leads

Black Leads U2

V2 W2

Diags. 1, 2, 3, 7, 8 C-1 For star (Y) wired motors

L1 L2 L3 E

e BFA.. Bifurcated fans B-31 Diags. 1, 2, 3, 7, 8 C-1

e CGD/E.. GE Series D-40/41 Diags. 1, 2, 3, 7, 8

L1 L2 L3 E W2 U2 V2

U1 V1 W1

Red Leads U1

V1 W1

e *CHD/E.. Heritage Series D-16/17 Diags. 1, 2, 3, 7, 8

e CPD/E.. Compact 2000 A-12/14 Diags. 1, 4, 5, 6, 10

e *FAD/E.. FA Series D-18/23 Diags. 1, 2, 3, 7, 8

e *FL..BD FlexLine Series E-3 Diags. 1, 2, 3, 7, 8 E-7/11

e *FL..DD FlexLine Series E-3/6

Diagram 2

TWO-SPEED MOTORS with 2 separate windings (dual winding)

High speed

Black U2 V2 W2 Leads

Suggested wiring arrangement

L1 L2 L3 N

Diags. 1, 2, 3, 7, 8 e *HC.. High Capacity Series D-24/25

L1 L2 L3 E Red

Leads U1

V1 W1

LO SPEED

CONTACTOR OVERLOAD

STAR POINT CONTACTOR

HI SPEED

CONTACTOR OVERLOAD

Diags. 1, 2, 3, 7, 8 e *L.. Centrifugal fans E-15/18

Diags. 1, 2, 3 e *MMD/E.. Multiflow Series B-22/26

Diags. 1, 2, 3, 6, 8

Low speed

Black U2 Leads

V2 W2

BLACK

M BLACK

BLACK

e *PC..DD PowerLine Series B-18/20 Diags. 1, 2, 3, 8, 10

e *RDE.. New Generation Series D-8/11 Diags. 1, 2, 3, 8

e *RDS.. New Generation Series D-8/11 Diags. 1, 2, 3, 8

L1 L2 L3 E

Red Leads U1

Black

V1 W1

OFF

LO HI

SELECTOR SWITCH

e RSS.. New Generation Series D-8/11 Diags. 1, 2, 3

e *RVE.. New Generation Series D-8/11 Diags. 1, 2, 3, 8

e SCD/E... Short Cased Series B-16/17 Diags. 4, 5, 6, 10

e *SQ.. SQ Series A-15/17 Diags. 1, 2, 3, 8

e SS.. Smoke-Spill Series D-24/25 Diags. 1, 2, 3

Leads U2

Suggested wiring arrangement

L1 L2 L3 N

LO SPEED

V2 W2

HI SPEED

Diagram 4 Single speed only

Codes: ..31. and ..35. L1 L2 L3 N E

M 3~

Thermal Contacts (TB)

e TKD/E... TopKat Series D-42/43 Diag. 1, 8, 9

*NOTE: Refer to the motor manufacturer’s data on the motor for wiring diagrams on standard frame Ex e, Ex d etc. motors.

CONTACTOR OVERLOAD

M 3 ~

BLACK

BLACK

BLACK

CONTACTOR OVERLOAD

White

OFF

LO HI

SELECTOR SWITCH **Reference to Fans by Fantech 2004 catalogue.

These diagrams are current at the time of publication, check the wiring diagram supplied with the motor.




M

M

WIRING DIAGRAMS - STANDARD FRAME MOTORS

3Ø WIRING DIAGRAMS 1Ø WIRING DIAGRAMS 1Ø WIRING DIAGRAMS Diagram 5

TWO-SPEED MOTORS High speed delta (!l) connection

Codes: ..40. to 63.

Diagram 6 Anti-Clockwise Codes: ..40. to ..63. except supply air models;

..25. to ..35. supply air models; CPE0314HP & CPE0354HP

Diagram 10 Clockwise Codes: ..25. to ..35. except HP models;

..40. to ..63. supply air models Thermal

L1 L2 L3 E W2 or White

U1 or Red U2 or Black M

L N E

Thermal contacts (TB)

white Z1 M

L N E contacts (TB) white

Z2 Cap. 1 ~

V1 or Yellow 3~

V2 or Orange

W1 or Blue

Cap.

S/C

1 ~ L1

L2 U2

S/C

L1

L2 U2 Z1


White

Z2 L3 U1

E

L3 U1

E

Low speed star (Y) connection Codes: ..40. and upwards

Z2 - Yellow Z1 - Blue U2 - Black U1 - Red

Z2 - Yellow Z1 - Blue U2 - Black U1 - Red

Bridge L1 and L2 if speed L1 L2 L3 E W2 or White

U2 or Black V2 or Orange

U1 or Red V1 or Yellow W1 or Blue

M 3~


White

Bridge L1 and L2 if speed controller (S/C) is not required

Diagram 7

L N E

M

1 ~

controller (S/C) is not required

Diagram 8

L N E

S/C

White L1

Brown L2

N Blue 1 ~ E


Diagram 9

L N E

2 Speed Switch

High

Low

Brown

White M Blue 1 ~

Green/Yellow

M For all other SINGLE-PHASE wiring diagrams refer to the manufacturers data on the motor.





M

WIRING DIAGRAMS - EXTERNAL ROTOR MOTORS

These diagrams mainly apply to EXTERNAL ROTOR MOTORS but 3Ø WIRING DIAGRAMS 1Ø WIRING DIAGRAMS some standard frame induction motor diagrams have been included for ease

Diagram 1 TWO-SPEED MOTORS

Diagram 2 3 active wires plus auto-reset

of presentation. Pgs** High speed Orange

Red Grey

thermal contacts

e *CD/E..D/V Gamma Series D-12/15 Diags. 1, 2, 3, 7 F-10/11

L1 L2 L3 E W2 U2 V2

L N E

Brown

Brown Blue Black Black M e *CD/E..VGL Gamma Series D-37/39

Diags. 1, 2, 3, 7 e CD/E..S Gamma Supply Series D-32/33

Diags. 1, 2, 3, 7 e CF.. Compact axial fans B-3

U1 V1 W1 Blue 1 ~

Single-phase motors Low speed Orange Red Grey Codes: CE19.. to CE40.. + other fans as shown Diag. 4

e EDM.. EDM Series A-3

L1 L2 L3 E W2 U2 V2

Diagram 3

Diags. 4, 5 e EN.. EN Series A-6

Brown Blue Black

U1 V1 W1 4 active wires plus manual-reset thermal contacts

Diag. 4 e *FL..ER FlexLine Series E-3/6

Diags. 1, 2, 3, 7 F-12/13 e FP.. Compact F/Proof Series F-4/5/8

Diag. 4 e FSU.. Filtered Supply Unit A-21

Diagram 7 TWO-SPEED MOTORS

L N E

L1

S/C L2

N

E

Orange

Blue Black Brown

M 1 ~


Series 1&2; AC motors High speed Yellow Green White Bridge L1 and L2 if speed White

Diag. 2 L1 L2 L3 E W2 U2 V2 controller (S/C) is not required

e FSU-DC and FSU146 See M-9 C s C s s s

e GDR.. Sigma Series E-2 Black Blue Brown ode : E45.. and over + other fan a hown

Diag. 2 e GRE.. Sigma Series E-2

Diag. 2 e HB.. Header box A-20

U1 V1 W1

Diagram 4 Codes: EDM..S & ..C; HV-150AE;

HV-150 & 230M; MT132; MV112 & MV132

Diag. 2 Low speed Yellow Green White L N E

e HCE.. Hideaway Series B-12/13 Diag. 2

L1 L2 L3 E W2 U2 V2

Black Blue Brown

e HCM... HCM Series A-7 Diag. 4

e HV.. Stylvent Series A-8/9 Diags. 4, 6

e HXM.. HXM Series A-11 Diag. 4

e MT.. Minitube Series B-14/15 Diags. 2, 4

U1

Diagram 8

L N E

V1 W1 1 ~

Diagram 5 Codes: EDM..CT & ..CR

e MV.. Minivent Series D-2/3

Diags. 2, 4 D-30/31 e PC..ER PowerLine Series B-18/20

Diags. 1, 2, 3, 7, 8 F-6/7 e PF.. Profile Fan Series D-26/27

Diag. 2

S/C

White

L1 Brown

L2

N Blue 1 ~

L N E

M

1 ~

e RP.. Ring Plate Series A-4/5 Diag. 2

e TE.. Turbo Series B-10/11 Diag. 4

e *TILD/E.. Twin Neta Series B-28/29 Diags. 1, 2, 3, 7

e VM.. Ventmajor Series B-4/5 Diag. 4

e VRP.. Ring Plate Series A-4/5 Diag. 2

e *WCD/E.. Delta Series A-18/19 Diags. 1, 2, 3, 7 F-2/3

e *TWCD/E.. Delta Series, Twin fan A-18/19 Diags. 1, 2, 3, 7


*NOTE: Units with Ex e motors must be

connected in star (Y).

**Reference to Fans by Fantech 2004 catalogue.

Diagram 6 Codes: HV-230AE & HV-300AE

Exhaust air mode. For supply air mode bridge LC & LA

L N E

LC

LB

LA

N





e TD.. Mixvent Series Diag. 2

B-6/8

e WJ.. WhisperJet Fan Kit Diag. 2

B-34/35

WIRING DIAGRAMS - EXTERNAL ROTOR & DC MOTORS

These diagrams apply to EXTERNAL ROTOR MOTORS that are fitted to the

1Ø WIRING DIAGRAMS 1Ø WIRING DIAGRAMS following products:-

Pgs**

Diagram 1 Codes: EV Series

Diagram 3 Codes: FSU146-4-A1

e EV.. Window mounted fans A-10 Diag. 1

e FSU146 Filtered Supply Units A-23 Series 3, Diag. 3

e FSU-DC See below e Other FSU-AC units See page M-8

L N E

1

N

3

4

L N E Red Bridge

1 White 2 Yellow

Blue 3

Brown 4 Green 5 L N Black

Green/Yellow

M 1~ Diagram 2 Codes: All Mixvent units

L N E

Use table below to determine terminal number for red bridge

Air Flow, L/sec 109 166 199

LA - High Speed Speed Low Med High

LB - Low Speed LB

LA

N

Terminal 1 2 3

This diagram applies to the following fans fitted with a DC MOTOR:-

DC SUPPLY WIRING DIAGRAM Diagram 4

Pgs** e FSU.. Filtered Supply Unit A-22

12/24/48V DC Supply

DC motor Diag. 4

e MV..DC Minivent Series D-44 DC motor

Diag. 4

To reverse rotation, switch connections.

+ve -ve

Black M Red DC

M

**Reference to Fans by Fantech 2004 catalogue.





- IM

PO

RTA

NT

-

INST

ALLA

TIO

N &

MAI

NTE

NAN

CE

INST

RU

CTI

ON

S &

EL

ECTR

ICAL

W

IRIN

G D

IAG

RAM

S

HEAD OFFICE AND EXPORT ENQUIRIES Fantech Pty. Ltd. 13 - 19 Dunlop Road, Mulgrave Victoria 3170 Tel: +61 (03) 8545 2345 Fax: +61 (03) 8545 2333 Email: [email protected]

BRANCH OFFICES AND DISTRIBUTORS Victoria Connectaire Pty. Ltd. - Geelong Tel: (03) 5229 0188 Fax: (03) 5229 0286

Ideal Rayson - Border Region Tel: (02) 6025 1866 Fax: (02) 6025 6766

New South Wales Fantech Pty. Ltd. Tel: (02) 8811 0400 Fax: (02) 9831 3676 Email: [email protected]

Uniair Distributors Pty. Ltd. - Newcastle Tel: (02) 4961 6088 Fax: (02) 4961 5066 Emai: [email protected]

Refrigeration and Air Supplies Pty. Ltd. (South Coast) - Wollongong Tel: (02) 4226 5133 Fax: (02) 4226 5383 Email: [email protected]

Airovent Pty. Ltd. - Mortdale (South Sydney) Tel: (02) 9153 6005 Fax: (02) 9153 6005 Email: [email protected]

A.C.T. Ideal Rayson Tel: (02) 6280 5511 Fax: (02) 6280 6953 Email: [email protected]

South Australia Fantech Pty. Ltd. Tel: (08) 8294 0530 Fax: (08) 8294 0541 Email: [email protected]

Queensland and Northern Territory Air Design Pty. Ltd. - Brisbane Tel: (07) 3299 9888 Fax: (07) 3299 9800 Email: [email protected]

Capricorn Air Conditioning Pty. Ltd. - Townsville Tel: (07) 4775 5222 Fax: (07) 4775 5305 Email: [email protected]

Western Australia Systemaire Pty. Ltd. Tel: (08) 9209 4999 Fax: (08) 9209 4900 Email: [email protected]

Tasmania Major Air Pty. Ltd. Tel: (03) 6344 6888 Fax: (03) 6344 6555 Email: [email protected]

NEW ZEALAND Auckland Fantech (NZ) Ltd. - NZ Head Office Tel: +64 (09) 444 6266 Fax: +64 (09) 444 6200 Email: [email protected]

Christchurch Fantech (NZ) Ltd. Tel: (03) 379 8622 Fax: (03) 379 8623 Email: [email protected]

Wellington Fantech (NZ) Ltd. Tel: (04) 528 0532 Fax: (04) 528 0534 Email: [email protected]

ASIA REGIONAL OFFICE Eltafantech Asia Sdn. Bhd. Selangor, Malaysia Tel: +60 (3) 7803 5504 Fax: +60 (3) 7803 5344

ASIA DISTRIBUTORS Hong Kong Anway Engineering Co. Ltd. Tel: +852 (2) 598 4228 Fax: +852 (2) 802 7494

Indonesia P.T. Multitek Indopanca Tel: +62 (021) 5366 1985 Fax: +62 (021) 5366 1986

Malaysia Techvent Engineering Sdn. Bhd. Tel: +60 (3) 5635 2550 Fax: +60 (3) 5635 2553

Taiwan Wellesley Trading Co Ltd Tel: +886 (02) 2222 2175 Fax: +886 (02) 3234 1700

Vietnam Double Win Engineering & Trading Enterprise Tel: +84 (8) 862 7870 Fax: +84 (8) 865 3943

Thailand Thai Air Movement & Control Co. Ltd. Tel: +66 (2) 316 3428 Fax: +66 (2) 316 8235

Singapore Feugo Engineering Pte. Ltd. Tel: +65 (6) 728 8083 Fax: +65 (6) 728 8084

Sri Lanka Airflow Solutions (Pvt) Ltd Tel: +94 (11) 2 864 350 Fax: +94 (11) 4 413 264

India Suburban Airovient Engg Tel: +91 (33) 3292 3946 Fax: +91 (33) 2465 8085



Performance Curves

Injection Moulded Forward Curve Impellor with Hub

100 Pa (Pascal) = 100 N/m2 (Newton-Meter)

100 N/m2 = 1 mbar (Millibar)

RN 200

C

A D E F

All Dimensions are in mm unless otherwise stated. B

MODEL A B C D E F Max RPM

200 241 88 132 198 24 47 3400

2000

1800

1600

1400

1200

1000

900

3400 RPM

3200

3000 2900

2800

2500

RPM

Absorbed KW

3.00 KW

2.50

2.00

1.60 1.50

1.20

800

700

2400

2240

1.05

0.78

600

2040

0.64

500

1850

0.45

400

1700 0.38

300

1600

1500

1400

0.32

0.26

0.20

200

1300

1200

0.18

0.16

1100

0.14

1000 0.13

100

90

890

800

0.12

0.09

80

70 700

60

BEST SELECTION BETWEEN

0.06

DOTTED LINES 0

0 5 10

15 20 30 40 50 60 70 80 90

(m3/min)

0 25

100 200

300 400 500

700 900 1500 (L/sec)

50 150 250 350 450 600 800 1000

VOLUME



RN CENTRIFUGAL EXHAUST FAN MANUAL

RN160 – RN200 – RN315 – RN400

Hamilton Job No:

23 Huntington Place, Banyo PO Box 206 HAMILTON QLD 4007

Phone 07 3267 1919 Fax 07 3267 1250 email [email protected]



TABLE OF CONTENTS 1.0 Exhaust Fans ................................................................................................ 2 2.0 Guide To The Use Of Chemical Exhaust Fans ............................................. 3 3.0 Trouble Shooting ........................................................................................... 7 4.0 Fan Specification ........................................................................................... 9 5.0 Drawings ..................................................................................................... 10



1.0 Chemical Exhaust Fans

Hamilton Australia Centrifugal fans are fitted with polypropylene impellors. The fan scrolls are fully fabricated from uPVC and are fitted to galvanised stands with anti-vibration mounts. Refer to the Fume Cupboard Schedule for specific details for each unit.

Chemical Exhaust Fans Manual page 2



2.0 Guide to the Use of Chemical Exhaust Fans FANS Fans are made in a wide variety of types, sizes and arrangements. Properly installed and used they help create a better environment or, alternatively, cool other equipment. INPROPERLY INSTALLED OR USED THEY ARE POTENTIALLY DANGEROUS. This guide is intended to assist in the safe installation and use of air moving equipment and to warm operating and maintenance personnel of the attendant hazards. Trained personnel should always carry out installation and maintenance. In addition to following the manufacturer’s installation instructions, ensure compliance with national and local government requirements. GUARDS All fans have moving parts which may require guarding. In areas that are accessible only to trained personnel a standard guard may be acceptable. However, the user/purchaser must be completely satisfied that the protection provided allows no risk of accidental injury. The standard guard has an open mesh that will generally prevent the entry of thrown or dropped objects with the minimum restriction of airflow. Where the fan is or could be accessible to untrained personnel guards must be used which even at the expense of some loss in performance prevent accidental injury. Depending upon the distance of the hazard from the access point the guard may be a standard open mesh type or a high safety guard. The high safety guard has a close mesh designed to prevent personal contact with mechanical hazards. Because fan guards are usually located in the airstream they must be designed to interfere as little as possible with the fan’s performance. START UP CHECKLIST • Before putting any fan into operation the following operations should be completed. • Cut out primary and secondary power source. • Make sure the foundation or mounting arrangement and the duct connections are

adequately designed in accordance with recognised acceptable engineering practices and with the fan manufacturer’s recommendations.

• Check and tighten all holding down (securing) bolts. • Spin impeller to see if rotation is free and does not bind or rub. • Inspect impeller to see if it is the proper rotation for the fan design. The direction for

aerofoil, varofoil and bifurcated fans is indicated with an arrow on the duct nameplate. • Check all setscrews and tighten if necessary. • Check v - drive or coupling for alignment use recommended belt tension. • Check v – drive for proper pulley selection and make sure they are not reversed or the

fan could run to excessive speeds, as well as overloading the motor. • Make certain there is no foreign loose material in ductwork leading to and from fan or

in the fan itself. • Properly secure and correct alignment and fixings of flexible connectors. • Secure all access doors to fan and ductwork. • Switch on electrical supply and allow fan to reach full speed. • If multistage fan, ensure sages are installed in correct order in accordance with

instructions on duct nameplate. • Check carefully for:- Correct impeller rotation.

Excessive vibration Unusual noise.




If any problem is indicated SWITCH OFF IMMEDIATLEY. Cut out the electrical supply, check carefully for the cause of the trouble and correct as necessary. Even if the fan appears to be operating satisfactorily, shut down after a brief period and recheck items 3 through to 12 as the initial start up may have relieved tightness of bolts and set screws again ensuring electrical supply is cut out before attempting other checks. The fan may now be put into operation but, during the first eight hours of running it should be periodically observed and checked or excessive vibration and noise. DRIVES Fans may be driven directly from the motor shaft or through a belt drive. Belt drive fans: the belts and pulleys are guarded as supplied. Bifurcated fans: the tunnel containing the motor with its cooling fan is guarded as supplied. Portable cooling fans: both ends of the duct are guarded a supplied. INLET AND OUTLET GUARDS Axial and Centrifugal Fans are usually connected directly to ductwork which will prevent contact with the moving parts but when the inlet or outlet is exposed a suitable guard should be installed. THE HIDDEN DANGER In addition to the normal dangers of rotating machinery, fans present an additional hazard in their ability to draw in not only air but loose material as well. Solid objects can pass through the fan and be discharges by the impeller as potentially dangerous projectiles as well as causing serious damage to the fan itself. In some installations other equipment such as gas burners may be interlocked with the fans so that disconnecting the fan will automatically shut off the burner or other device. Maintenance on systems of this type should be performed only under the supervision of competent technical staff. SPECIAL PURPOSE SYSTEMS Fans that are used to move anything other than clean air at normal temperature (40 degrees C- 80 degrees C) may require special precautions to ensure safe operation. Explosive gases, toxic fumes and corrosive contaminants will present special hazards that must be carefully considered. Check on national or local standards that are applicable and follow the fan manufacturer’s recommendation for the specific type of application. Where the system will handle explosive or flammable gases, fan motors suitable for operation in hazardous areas should be used. If the fan is handling toxic or explosive fumes – even in traces – care must be taken to ensure that fumes have not collected in areas that require access by workman. Concentrated fumes can collect in “air trap” areas, particularly when a system is shut down. Corrosive contaminants can be formed when moisture combines with an active airborne chemical. Unprotected fans subject to corrosive attack will eventually fail but suitable protection coatings or material used in the fan construction will resist corrosion. Even protected fans must be regularly inspected to ensure that the protection remains effective. ROUTINE MAINTENANCE Under normal circumstances handling clean air the system will require cleaning only about once a year. However, the fan and system should be checked at regular intervals to detect any unusual accumulation.




The impeller should be specially checked for build-up of material or dirt that may cause an imbalance with resulting undue wear on bearings and v-belt drive. A regular maintenance programme must be established as needed to prevent this build-up. Regular inspection of the rotating assembly should be made to detect any indication of weakening the impeller because of corrosion, erosion or metal fatigue. Do not attempt any maintenance on a fan unless the electrical supply has been completely disconnected. If a disconnected switch has not been provided, remove all fuses from the circuit and lock the fuse panel so that they cannot be accidentally replaced. Where guards have to be removed to carry out maintenance or servicing of equipment these must be correctly replaced and the fastenings checked. This company recommends the use of a “Permit to Work” system whereby the entry of personnel to a site for maintenance work is controlled so that work is only carried out by competent technical staff and so that people on site are aware of others who may affect their safety. Intakes to ductwork should, whenever possible, be screened to prevent the accidental or deliberate entrance of solid objects. For example, on a sawdust handling system an intake screen should be provided which will allow the entry of sawdust but prevent the entry of chunks of wood. Access doors to a duct system should never be opened with the fan running. On the downstream (or pressure) side of the system, releasing the door with the system in operation may result in explosive opening. On the upstream (or suction) side the inflow may be sufficient to suck in tools and clothing, etc and may even cause a man to lose his balance. Where quick release handles are provided on access doors at least on positive bolt should be installed to prevent accidental opening. When a fan is started up for the first time, a complete inspection should be make of all of the ductwork and the interior of the fan as well to make certain is no foreign material which can be sucked into or blown through the ductwork. NOISE HAZARD Excessive noise can be a health hazard. The sound pressure level at any given location is dependent on the effect of all noise generation equipment ads the acoustic environment within the vicinity of the reference point the fan being only on of the contributing sources. It is therefore, difficult to predict the sound level without a complete survey of all equipment orientation of each sound source acoustical characteristics of the structure and distance involved to each nose source. Acoustical engineering services should be employed to determine compliance with noise regulations and to make recommendations on any necessary attenuation devices. 1. At this time checks should also be made of motor input current and motor

temperatures to ensure that they do not exceed manufacturer'’ recommendations. 2. After eight hours of satisfactory operation, the fan should be shut down and the power

cut out to check the following items and adjust if necessary. 3. All set screws and hold down bolts including guard fixings. 4. Drive coupling alignment. 5. V-drive alignment. 6. V-drive belt tension should be readjusted to recommended tension. 7. Ensure flexible connections are secured in place.




ELECTRICAL ISOLATION Every fan must be provided with a disconnect switch which will allow it to be isolated completely from the electrical supply. Most roof-mounted fans and many others are started by remote switches or push buttons by interlocks with other equipment or by automatic controls. In these cases a disconnect switch must be provided close to the fan so that maintenance personnel can “positively” cut off the power when in working on the fan.




3.0 Trouble Shooting

Excessive Vibration Check for material build up on the impeller. Generally this will show up as material flaking off the impeller and causing an imbalance which may lead to fatigue failure. Never allow a fan to operate if the amplitude of vibration is above the maximum safe limit. Contact the fan manufacturer for this information if it is not included in maintenance instructions.

High Motor Temperatures Check that cooling air to the motor has not diverted or blocked. e.g. by dirty guards. Check input power. An increase may indicate that some major change has been made in the system.

High Bearing Temperatures Usually caused by improper lubrication (either “ over” or “under”). In every case of the cause of the trouble is not easily seen, experiences personnel should examine the equipment before it is put back into operation.

A. Exhaust fan will not operate (ie. fan not working) Checks Remedy Check overloads, fuses, circuit breakers in the system.

Replace units if faulty. Tighten loose terminals Reset if tripped.

Check Current Draw if system re-trips.

Remove obstructions from fan. Replace seizing bearings. Relocate Rubbing Rotor. Replace faulty trip/overloads. Tighten loose terminals. Repair / replace faulty motor. Repair/replace wiring and switch gear

Check Electricity is available at motor Repair/Replace damaged wiring. Tighten loose terminal connections Repair/replace motor if faulty.

Check Electricity is available at isolator

Turn”on” if in “off” at isolator. Replace if faulty. Tighten loose terminal connections. Repair/Replace damaged wiring.

B. Exhaust fan operates but is abnormally noisy.

Checks Remedy Check fumes cupboard exhaust outlet, duct run, fan scroll rotor and outlet for obstructions.

Remove obstruction and check if damage has been caused particularly to the rotor.

Check the fan rotor Repair/replace if damaged. Tighten if loose on shaft. Relocate on shaft if rubbing.

Check motor Replace bearings if faulty. Tighten loose terminal connections Replace faulty wiring Replace faulty motor.




C. Insufficient Air Flow

If GAS/GPO services are not available, it is a good indication that insufficient air flow is detected by the air pressure differential switch. Checks Remedy Check velocity over open face of the fume cupboard.

Reset air pressure differential switch if not set correctly. Replace air pressure differential switch if faulty.

Perform (2) “Exhaust fan will not operate” Checks.

Perform (2) “Exhaust fan will not operate” remedies.

Check Fume cupboard exhaust outlet duct run, fan scroll, rotor and outlet for obstructions.

Remove obstruction and check if damage has been caused (particularly to the rotor).

Check Fan Rotor Repair/replace if damaged. Tighten if loose on shaft. Relocate on shaft if rubbing.




4.0 Fan Specification A Fan Specifications refer Schedule

Manufacturer Name: Address: Phone: Fax: Supplier Name:

Maintenance / Service Details As specified by the manufacturer.

B Centrifugal Exhaust Fan Motor

For details refer extraction schedule. Manufacturer

Name:

Supplier

Name:

Maintenance / Service Details As specified by the manufacturer.




5.0 Drawings

• VSD Wiring Diagram -







The Bullock Model 6500 Air Volume Control Damper is a precision designed damper with a specific purpose, to control volumes of air passing through air- conditioning or ventilation systems either manually or via an actuator. Made from galvanised steel or graded stainless steel this model damper can be installed in Conditioner housings, air plenums, inside air ducts or in-line flanged ductwork configurations.

Model 6500 Galvanised Steel Air Volume Control Damper

Model 6500 Stainless Steel complete with

Manual Quadrant.



FRAMES

Precision cut galvanised sheet-metal or optional graded stainless steel, die punched and press folded design ensures repetitive accurate sizing. A standard frame thickness of 1.6mm with a choice of two frame profiles: · " C " type design available in 25mm or 35mm X 165mm wide and · " H " type design available in 25mm, 35mm or 50mm X 215mm wide.

BLADES 1.6mm galvanised or stainless steel blades machine cut, die punched and press formed where quality is always assured. Blade operations can be standard opposed action or optional parallel action.

HARDWARE Blade bearings are designed for strength, durability and are made from moulded nylon. For dampers operating in elevated temperature applications the option of steel bearing saddles coupled with brass bushes should be used. Blade bearings pivot on 316 stainless steel - 12mm diameter stub shafts rotating on zinc plated or stainless steel nuts and bolts. Blade control linkages are die formed zinc plated "U" shaped bracket housings, coupled with a Stainless steel clevis pin holding a machine formed brass block. Drive shaft is a 12mm precision machine made round shaft complete with tapped holes to ensure a positive connection to the drive blade eliminating slackness. Quadrants to manually air balance your system, "to set and forget" are available when ordering.

Blade Linkage Assembly Nylon Blade Bearing Steel Saddle / Brass Bush



Volume dampers where shown on design drawings and as specified by the design engineer shall be the Bullock model 6500 air volume control damper or equivalent. Dampers shall be constructed of premium quality galvanised sheet steel or for aggressive corrosive environments be made of stainless steel. Material thicknesses will be a minimum of 1.6mm for frames and blades. Frames shall be of an engineered design ensuring the damper maintains a stable and rigid form during transport and site installation. Damper blades shall not exceed 1200mm in length and 165mm in width and when in the open position be completely contained within the damper frame. The damper shafts shall be stainless steel with nylon bearings and all linkages shall contain machine quality formed brass blocks and be so arranged to eliminate blade flutter. Low leakage motorised dampers shall be fitted with stainless steel side blade seals to reduce air leakage.

NOTE: Volume control dampers are designed specifically to control airflows, for correct operation always ensure ductwork is self supported and installed to AS4254 methods.

Specifications are subject to change without notice.

BULLOCK MFG P/L ~ 22 Pike St. Rydalmere. NSW 2116 Ph:(02)9684 1311 Fax:(02)9684 2250 BULLOCK VIC P/L ~ 54 Tarnard Dr. Braeside. VIC 3195 Ph:(03)9587 5522 Fax:(03)9587 6622 BULLOCK WA P/L ~ 34 Industry St. Malaga. WA 6062 Ph:(08)9248 1633 Fax:(08)9248 1733 BULLOCK INDUSTRIES P/L ~ 26 Quindus St, Wacol. QLD 4076 Ph:(07) 3271 2088 Fax:(07)3271 1892 BULLOCK SA P/L ~ U1 Commercial Crt. Dry Creek. SA 5094 Ph:(08) 8349 7088 Fax:(08)8349 7066

email:[email protected] Copyright © 2004 Bullock Manufacturing Pty Limited. All Rights Reserved.



Torque

Operating voltage

AC 24 V AC 230 V

Standard version

With 2 auxiliary switches

With positioner

Standard application

With 2 auxiliary switches

With positioner

5 Nm GDB131.1A GDB136.1A GDB132.1A GDB331.1A GDB336.1A GDB332.1A

10 Nm GLB131.1A GLB136.1A GLB132.1A GLB331.1A GLB336.1A GLB332.1A

4624

OpenAir™

Air damper actuators GDB..3..1A GLB..3..1A

Rotary version, three-position control, AC 24 V or AC 230 V

Electric motor-driven actuators for three-position control, 5 / 10 Nm nominal torque, AC 24 V or AC 230 V operating voltage, mechanically adjustable working range between 0...90°, pre-wired with connecting cables of 0.9 m. Type-specific variations with adjustable auxiliary switches for supplementary functions or with potentiometer for position indication.

Use

Type summary

In ventilating and air conditioning plants to actuate air dampers

• with nominal torque of – 5 Nm for damper areas of approx. up to 0.8 m2 and – 10 Nm for damper areas of approx. up to 1.5 m2

• ideal for modulating three-position controllers or ON/OFF controls (e.g., outside air dampers, flue gas dampers, etc.)

.

.

.

Ordering

Delivery

Connecting cables

You cannot later install auxiliary switches and positioners. For this reason, order the . type that includes the desired options. .

Individual parts such as position indicator and other mounting materials for the actuator are delivered separately and require additional mounting.

The actuator comes with 0.9 m long pre-wired connecting cables.

Siemens Building Technologies Landis & Staefa Division

HK2N4624en / 03.2000 1/10



Accessories, spare parts

Equipment combinations

Functions

Basic functions

Rotational movement

Three-position control

Position indication

Manual adjustment

Mechanical limitation of rotational angle

Type-specific functions

Adjustable auxiliary switches

Electrical position indication

The following accessories are available for function upgrades of the actuators, see data . sheet N4698: . • Rotary/linear set with lever ASK71.5 . • Rotary/linear set with lever and mounting plate ASK71.6 . • Centering insert, D-profile dia. 12 x 9 mm ASK78.4 . • Centering insert, round ½" ASK78.5 • Centering insert, square profile 8 mm ASK78.6 • Centering insert, square profile 10 mm ASK78.7 Spare parts and ordering information as per data sheet N4698

These actuators can be connected to all control devices with a three-position output supplying a switching voltage of AC 24 V or AC 230 V.

The actuator's rotational movement (clockwise or counterclockwise) depends on the electrical control. As soon as the operating voltage AC 24 V or AC 230 V is applied, the actuator starts to turn.

The connected damper can be operated as follows via the respective actuator control: Example: clockwise direction • damper opens (0°…90°) • damper closes (90°…0°) With no power applied, the damper remains in the respective position

The position indicator inserted in the housing coupling bushing indicates the rotational angle position of the air damper.

When no voltage is supplied, you can disengage the gear train and manually adjust the actuator or the air damper by means of the red slider.

The rotational angle can be limited stepless between 0° and 90°.

Auxiliary switches provide supplementary functions. The switching points for auxiliary switches A and B (one changeover switch each) can be set independently in increments of 5° within the 0°...90° rotational angle. Refer to "Technical design", "Commissioning notes" and "Diagrams".

The integrated potentiometer can be connected to voltage as a positioner; refer to "Technical data". The voltage applied is proportional to the actuator's rotational angle.

HK2N4624en / 03.2000 2/10




4634

D04

4634

Z13

Technical design

Motor technology

Adjustable auxiliary switches (type- specific)

A reversible synchronous motor enables accurate speed control. The magnetic coupling serves as a torque limitation on overload to protect both actuator and dampers.

The illustration below shows the adjustable switching values for auxiliary switches A and B in relation to the rotational angle.

Actuator scale: Clockwise

Setting increments: 5° Switching hysteresis: 3°

Adjustment range for

-2,5° 0° 10° 20° 30° 70° 80° 90° 92,5°

A B

A ° B 10 20

switches A and B 0° 10° 20° 30° 70° 80° 90°

Actuator scale: Counterclockwise

92,5° 90° 80° 70° 60° 20° 10°

0° -2,5°

80 70 60 50 Aux Switch Adjustment

Note

Mechanical design

Basic components

Housing

Gear train

Slider for manual adjustment

Coupling bushing

Shaft insert for GLB…1 (10 Nm)

Mounting bracket

Electrical connection

Type-specific elements

Auxiliary switch

Potentiometer for position indication

The setting shafts for the auxiliary switches turn together with the actuator. The scales are valid only for the zero position of the actuator on clockwise movement.

A robust, light-weight plastic housing and a gear train plate made from steel guarantee an extended actuator life even under severe environmental conditions.

Maintenance-free and noise-free gear train with stall and overload protection for the life of the actuator.

The red slider on the side serves for manually releasing and adjusting the gear train.

The coupling bushing is made from hardened sintered steel to attach the actuator on the damper shaft for differing shaft diameters and cross sections (square, round).

The shaft insert is also made from hardened sintered steel and has the following . purposes: . • ensuring a friction-locked connection between a damper shaft with a small diameter

.

(8….10 mm) and the coupling bushing. • reducing the vertical movement of the actuator by applying eccentric movement.

A metal strip with bolt serves to prevent the actuator from twisting.

All actuators are equipped with pre-wired 0.9 m long connecting cables.

For supplementary functions, the auxiliary switches A and B can be adjusted on the actuator front (top right).

A potentiometer has been integrated as a positioner for the electrical position indication of the damper position.


HK2N4624en / 03.2000 3/10



4624

Z01

Setting and operating elements

Refer to "Technical design" and "Commissioning notes" in this data sheet.

1 12

11

2 90°

90°

A ° B

10 20

80 70 60 50 Aux Switch Adjustment

10

8,9

7 6

5

3 4 13

1 Base plate and housing 2 Rotational angle scales 0°...90° / 90°…0° 3 Connecting cable for power and positioning

signal 4 Connecting cable for auxiliary switches or

potentiometer 5 Slider to disengage the gear train

6 Coupling bushing . 7 Shaft insert for GLB…1 for shaft diameters 8…10 mm) .

8,9 Setting shafts for auxiliary switches A and B 10 Position indicator 11 Adjustment lever with shaft fastening screw 12 Adjusting screw for rotational angle limitation 13 Mounting bracket

Engineering notes

STOP

Intended use

AC 24 V supply

AC 230 V supply

Auxiliary switches A, B

The basic system data for the control systems in use contain all engineering information; refer to this data prior to mounting, wiring, and commissioning the actuator and carefully read all safety information.

Use these actuators in a system only for applications as described in the basic system documentation of the applied control systems. Additionally, include all actuator-specific features and conditions as described in the brief description on the title page of this data sheet (bold print) and in the chapters "Use", "Engineering notes", and "Technical data".

The sections flagged with a warning symbol as illustrated in the left margin contain safety-related requirements and restrictions; it is important that you adhere to them to prevent physical injuries or equipment damages.

Operate the actuators only on safety extra-low voltage (SELV) or protection by extra- low voltage (PELV) as per HD 384.

The actuators are double-insulated and do not provide a connection for the protective ground.

Apply only mains voltage or only safety extra-low voltage to the switching outputs of auxiliary switches A and B. Mixed operation is not permissible. However, operation using various phases is permissible.

HK2N4624en / 03.2000 4/10




Potentiometer for positioner

Caution, maintenance

Electric parallel connection of actuators

Note

Required actuator type

Consider the potentiometer's electric data (max. load and sliding contact current).

Do not open the actuator! . The unit is maintenance-free. Any repair work must be conducted by the manufacturer . only.

Electric connection in parallel of the GDB…1 actuators with GLB…1 is permissible only if the operating voltage is within the required tolerance. Remember to include voltage drops at the feed lines. A relay must be used for electric connection in parallel when the actuators are operated with SQE...1, SQR…1, GBB…1 or GIB…1.

Do not mechanically couple the actuators.

Selection of the actuator depends on several torque factors. After obtaining the damper torque rating (Nm/m2) from the manufacturer and determining the damper area, calculate the total torque required to move the damper as follows:

Total Torque = Torque Rating × Damper Area

Determine your type of actuator from the below table:

Total torque [Nm] If

SF 1 then use type

≤ 5 Nm GDB…1 (5 Nm) ≤ 10 Nm GLB…1 (10 Nm) ≤ 20 Nm GBB…1 (20 Nm) ≤ 35 Nm GIB…1 (35 Nm)

Sizing transformers for AC 24 V (SELV)

Wiring and commissioning

Mounting notes

Mounting instructions

Mounting position

Mounting bracket

Shaft insert for GLB…1 (10 Nm)

1 Safety factor SF: When calculating the number of actuators, non-definable variables such as slight misalignment, damper age, etc. must be included as a safety factor. We recommend a safety factor of 0.80 (or 80% of the torque characteristic).

• Use safety insulating transformers with double insulation as per EN 61 558; the . .

transformers must be made for 100% runtime. • Observe all local safety rules and regulations pertaining to sizing and protection of

transformers. • Determine the transformer’s power consumption by adding up the power consumption

in VA for all actuators used.

Refer to "Commissioning notes" and "Diagrams" in this data sheet as well as to the HVAC job drawings.

All information and steps to properly prepare and mount the actuator are listed in the Mounting Instruction guide supplied with the actuator. Both position indicator and mounting bracket are delivered separately.

Choose the actuator's mounting position so that you can easily access the cables as well as the setting shafts on the actuator front. Refer to "Dimensions".

When you mount the actuator directly on the damper shaft, use the mounting bracket. The pivot must have sufficient working depth in the base plate and sufficient play toward the shaft center, especially for smaller shaft diameters that cause greater eccentric movement.

To ensure a friction-locked connection at a shaft diameter of 8….10 mm, install the . supplied shaft insert between the damper shaft and the coupling bushing as per the . mounting instructions. .


HK2N4624en / 03.2000 5/10



Damper shafts

Manual adjustment

Mechanical limitation of rotational angle

Using the linear mounting set

Commissioning notes

References

Ambient conditions

Mechanical check

Electrical check

Switches A and B: Factory setting

Note

Information on minimum length and diameter for the damper shaft is available in "Technical data".

Disconnect the voltage supply before manually adjusting the actuator via the red slider.

Where required, you can set the rotational angle range by positioning the adjusting screw accordingly.

The mounting set as described in "Type summary" for changing the rotational movement to a linear stroke is mounted separately.

. For commissioning, the following reference documentation must exist: . • This data sheet N4624 . • Mounting instructions 4 319 2883 0 (M4634) . • Job diagram

Check to ensure that all permissible values as contained in the "Technical data" have been observed.

• Check for proper mounting and to ensure that all mechanical settings correspond to the plant-specific requirements. Additionally, ensure that the dampers are shut tight when in the closed position.

• Check the direction of rotation • Use the red slider (while no voltage is supplied) to manually adjust the dampers or the

actuator. • Fasten the actuator securely to avoid twisting and blocking of the actuator.

• Check to ensure that the cables are connected in accordance with the plant wiring diagram (see "Diagrams").

• The operating voltage AC 24 V or AC 230 V (SELV/PELV) must be within the tolerance values.

• Functional check: Control signal AC 24 V – between wires 1-6 : actuator turns clockwise. – between wires 1-7 : actuator turns counterclockwise.

Control signal AC 230 V – between wires 4-6 : actuator turns clockwise. – between wires 4-7 : actuator turns counterclockwise.

The actuator remains in its current position if no control signal is applied. • Measure the potentiometer’s change of resistance while the actuator turns from

0...90°. • While the actuator reaches the respective switching positions the auxiliary switch

contacts "A" and "B" must change.

The auxiliary switches have the following factory settings: Switch A: switching point at 5° Switch B: switching point at 85°

The settings for A and B can be set to the desired values using the setting shafts; refer to "Technical design".

• In order to ensure an exact switching position for switches A and B, refer to "Adjustable auxiliary switches" under the "Technical design" heading.

• The angle values are valid only for the "0°" actuator position (clockwise direction).

HK2N4624en / 03.2000 6/10




Technical data

Power supply AC 24 V

for GDB / GLB131.1 GDB / GLB132.1 GDB / GLB136.1

AC 230 V supply

for GDB / GLB331.1 GDB / GLB332.1 GDB / GLB336.1

Mechanical data

Inputs

Outputs

Auxiliary switch

for GDB / GLB136.1 GDB / GLB336.1

Positioner

for GDB / GLB132.1 GDB / GLB332.1

Wire connections

Housing protection

Protection class

Operating voltage AC 24 V + 20 % Safety extra-low voltage (SELV) or Protection by extra-low voltage (PELV) as per HD 384 Requirements of external safety insulating transformer (100% ED) as per EN 61558 . Supply line fuse max. 10 A . Frequency 50/60 Hz . Power supply (with control signal) 83 mA Power supply (with control signal) 2 VA/1 W

Operating voltage AC 230 V + 10 % Supply line fuse max. 10 A . Frequency 50/60 Hz . Power supply (with control signal) 8.7 mA Power supply (with control signal) 2 VA/1 W .

. Torque GDB..3..1 . Nominal torque 5 Nm

Minimum holding torque (with/without operating voltage) > 5 Nm Maximum torque < 7 Nm

Torque GLB..3..1 . Nominal torque 10 Nm . Minimum holding torque (with/without operating voltage) > 10 Nm Maximum torque < 14 Nm

Nominal rotational angle (with position indication) 90° Maximum rotational angle (mechanic limitation) 95° ± 2° Runtime for nom. rotational angle 90°, motor operation at 50/60 Hz 150 s / 125 s Rotational movement direction (defined by signal on wire 6 or 7) clockwise / counterclockwise Mechanical life 105 cycles

Control signals AC 24 V

Wires 1-6 clockwise Wires 1-7 counterclockwise

Control signals AC 230 V Wires 4-6 clockwise Wires 4-7 counterclockwise

Number of changeover switches 2 Life: 6 A resistive, 2 A inductive 104 switchings

5 A resistive, 1 A inductive 5 x 104 switchings . without load 106 switchings .

Switching voltage AC 24...230 V Nominal current resistive/inductive 6 A / 2 A Insulation resistance between auxiliary switches and housing AC 4 kV Switching range of the auxiliary switches 5°...85° Setting increments 5° Switching hysteresis 3° Factory changeover settings

Switch A 5° Switch B 85°

Potentiometer

Change of resistance (wires P1-P2) 0...1000 Ω . Load < 1 W Maximum sliding contact current < 10 mA .

Insulation resistance between potentiometer and housing AC 500 V

Cable lengths 0.9 m Supply AC 24 V (wires 1, 6, 7) / AC 230 V (wires 4, 6, 7) 3 x 0.75 mm2

Auxiliary switches A and B (wires S1...S6) 6 x 0.75 mm2

Potentiometer (wires P1-P2) 3 x 0.75 mm2

Degree of protection as per EN 60 529 IP 54

Insulation class AC 24 V III AC 230 V II Auxiliary switch II


HK2N4624en / 03.2000 7/10



(Y1)

(Y

1)

(N)

(G)

(Y2)

(Y

2)

(a)

(b)

(a)

(b)

(c)

(c)

(Q12

) (Q

12)

(Q14

) (Q

11)

(Q14

) (Q

11)

(Q22

) (Q

22)

(Q24

) (Q

21)

(Q24

) (Q

21)

4634

G02

46

34G

03

Environmental conditions

Operation IEC 721-3-3 Climatic conditions Class 3K5

Mounting location interior, weather-protected Temperature −30....55 °C Humidity (non-condensing) < 95% r.h.

Transport IEC 721-3-2 Climatic conditions Class 2K2

Temperature −30...60 °C Humidity (non-condensing) < 95% r.h.

Mechanical conditions Class 2M3

Standards

Dimensions

Weight

Product safety Automatic electrical controls for EN 60 730-2-14 household and similar use (type 1)

Electromagnetic compatibility Immunity EN 50 082-2 Emissions EN 50 081-1

Conformity Electromagnetic compatibility as per 89/336/EEC Low voltage directive 73/23/EEC

Actuator

W x H x D 68 x 137 x 59.5 mm see Dimensions

Damper shaft Round 8...16 mm Square 6...12 mm Min. length 20 mm Max. shaft hardness < 300 HV

Shaft insert . Used with GLB..3…1 for shaft diameter 8…10 mm .

Without packaging 0.48 kg

Diagrams

Internal diagram

GDB/ GLB131.1 GDB/ GLB132.1

AC 0 V 0...1000 Ω AC 24 V...230 V / 6 (2) A

GDB13...

AC 24 V (SELV/PELV) .

GDB/ GLB136.1 GLB13... 6 7 P1 P2 P3 S1 S4 .

.

100% A B M

0%

1 S2 S3 S5 S6

AC 24 V

GDB/ GLB331.1 GDB/ GLB332.1

AC 230 V 0...1000 Ω AC 24 V...230 V / 6 (2) A GDB33...

AC 230 V .

GDB/ GLB336.1 GLB33... 6 7 P1 P2 P3 S1 S4 . .

100% A B

M 0%

4 S2 S3 S5 S6

HK2N4624en / 03.2000 8/10




Connection Cable

Designation

Code No. Color Abbreviation Actuator G 1 red RD System potential AC 24 V AC 24 V Y1 6 purple VT Control signal AC 24 V (0 V), clockwise

Y2 7 orange OG Control signal AC 24 V (0 V), counterclockw. Actuator N 4 blue BU Neutral conductor AC 230V Y1 6 black BK Control signal AC 230 V, clockwise

Y2 7 white WH Control signal AC 230 V, counterclockwise Auxiliary Q11 S1 gray/red GY RD Switch A Input switches Q12 S2 gray/blue GY BU Switch A Normally closed contact

Q14 S3 gray/pink GY PK Switch A Normally open contact Q21 S4 black/red BK RD Switch B Input Q22 S5 black/blue BK BU Switch B Normally closed contact Q24 S6 black/pink BK PK Switch B Normally open contact

Positioner a b c

P1 P2 P3

white/red white/blue white/pink

WH RD WH BU WH PK

Potentiometer 0...100 % (P1-P2) Potentiometer pick-off Potentiometer 100... 0 % (P3-P2)

AC

230

V

AC

24

V

4624

A02

46

24A

01

Cable labeling All wires are color-coded and labeled.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

Connection diagram

GDB/ GLB131.1 GDB/ GLB132.1 GDB/ GLB136.1

SP

(G)

AC 24 V (SELV/PELV) . . .

(G0) (Y1) (Y2) N

6 7 P1 P2 P3 S1 S4

GDB13... GLB13...

Y

1 S2 S3 S5 S6

SN

N Regulator or controller Y Actuator, three-position:

GDB / GLB13..1, AC 24 V SP System potential AC 24 V SN System neutral

GDB/ GLB331.1 GDB/ GLB332.1 GDB/ GLB336.1

L

(L)

AC 230 V . . .

(N) (Y1) (Y2) N

6 7 P1 P2 P3 S1 S4

GDB33... GLB33...

Y

4 S2 S3 S5 S6

N

N Regulator or controller Y Actuator, three-position:

GDB / GLB33..1, AC 230 V L Phase conductor AC 230 V N Neutral conductor


HK2N4624en / 03.2000 9/10



2

90o

50

min

. 20

0

4.1

min

. 6

2.3

68

4 180

Dimensions

42.8

120.2

12 20

4.5 5

59.5

3

33.2 87

137

min.100

min. 60

x GLB...1E

x = 10 -16 mm

12 mm

15 mm

GDB...1E

x = 8 -16 mm

12 mm

15 mm

4634M01

Dimensions in mm 2000 Siemens Building Technologies Ltd.

HK2N4624en / 03.2000 10/10




300832_ Wacol Inlet Works Upgrade Project - Instruments List Tenix supply Vendor

To be confirmed Note: Specifications of all instruments stated below to be supplied by Tenix and vendors (as vendors' package) are subjected to change pending to vendors' confirmation / availability.

P&ID Number

Area

Number

Tag

Number

Description

Function/ Type

Supplier Range

Set point

Range

New/

Existing

Supplier

Make

Model

Number

Part

Number

Location

Process

Connection

Sensor/Transmitter

Mounting Details

Switch Type

Power Supply

Signal Output

Cable

Instrument Load (VA)

Supplied By

Installed By

Comment

300832-I-DWG-5007 0800 FS-101

Flow Switch for Screenings Room - Exhaust Air Fan No.1

Inline Flow Switch 1-10 m/s 8.6m/s New IFM IFM Efector SL5101 SL501

Refer to Tag number in

P&ID drawing

23mm socket

Sensor treaded connection

Relay Free Voltage

contact 24VDC Digital 4 wires device 3 HVAC

Qld Electrical

Subcontractor

300832-I-DWG-5007 0800 FS-201


Inline Flow Switch 1-10 m/s 8.6m/s New IFM IFM Efector SL5101 SL501


P&ID drawing

23mm socket

Sensor treaded connection

Relay Free Voltage contact 24VDC Digital 4 wires device 3 HVAC

Qld Electrical

Subcontractor

300832-I-DWG-5007 0800 FI-101 Foul Air (H2S Gas) Flowmeter Gas Velocity

Flowmeter 0-25 m/s 18m/s New Dwyer Dwyer 641/12 641/12


P&ID drawing

Flanged Sensor threaded/flanged

connection N/A 24VDC 4-20mA +

HART

2 wires for signal and

2C+E for power 1.5 HVAC

Qld Electrical

Subcontractor

P&ID Number

Area Number

Tag

Number

Description

Function/ Type

Air flow

New/

Existing

Supplier

Make

Model

Number

Location

Process

Connection

Motor

Mounting Details

Motor type

Power Supply

Motor speed

Supplied By

Installed By

Comment

300832-I-DWG-5007 0800 Fan-101

Exhaust fan for Screenings Room - Exhaust Air Fan No.1

Duty Exhaust fan 1712L/S New Air design Fantech AP0564AP10/10 Refer to Tag number in

P&ID drawing

Flanges and flex joint

As per mounting brackets supplied with

Fan Standard 415v 4 pole HVAC Qld Electrical

Subcontractor

300832-I-DWG-5007 0800 Fan-201


Standby exhaust fan 1712L/S New Air design Fantech AP0564AP10/10 Refer to Tag number in

P&ID drawing

Flanges and flex joint

As per mounting brackets supplied with

Fan Standard 415V 4 pole HVAC Qld Electrical

Subcontractor

300832-I-DWG-5008 0800 Fan-003 Foul Air vent fan Vent fan New

Hamilton Aust RN200

Refer to Tag number in P&ID

drawing

Flanges and flex joints

As per mounting brackets supplied with Fan Standard 415V HVAC Qld Electrical

Subcontractor



300832_Wacol WRP Instruments List-Rev-D.xls/Instrument List 1



DYNASET

Specifi ers Anchoring Resource BookExtract from Book 2.4 of 3: 2010

DynaSet

Extract from Book 2.4:2010



Chemical Anchoring

Legend of symbols1

Performance related symbols

Has good resistance to cyclic, and pulse loading. Resists loosening under vibration

Anchor has a fully functioning pull-down feature, or is a stud anchor. It has the ability to clamp the fi xture to the base material and provide high resistance to cyclic loading.

Suitable for use in seismic design.

Suitable for elevated temperate applications. Structural anchor components made from steel. Any plastic or non-ferrous parts make no contribution to holding power under elevated temperatures.

May be used close to edges (or another anchor) without risk of splitting the concrete.

kg

Tested for creep under long term loads.

Concrete tensile capacity.

Anchor tensile capacity.

Concrete shear capacity.

Anchor shear capacity.

Material specifi cation symbols

Minimum plating thickness 6 µm.

Minimum plating thickness 42 µm.

Stainless steel, resistant to corrosive agents including chlorides and industrial pollutants.

Suitable for contact with drinking water for human consumption

Installation related symbols

Suitable for fl oor applications.

Suitable for wall applications.

Suitable for overhead applications.

Suitable for hollow brick/block and hollow core concrete applications.

Anchor is cast into substrate by either puddling, attaching to reinforcing or formwork.

Anchor can be through fi xed into substrate using fi xture as template.

Suitable for use in dry holes.

Suitable for use in damp holes.

Suitable for use in holes fi lled with water.

Suitable for use in drilled holes.

Suitable for use in cored holes.

Temporary or removable fi xing.



Notation2

a = actual anchor spacing (mm)

ac = critical anchor spacing (mm)

am = absolute minimum anchor spacing (mm)

As = stress area (mm2)

bm = minimum substrate thickness (mm)

db = bolt diameter (mm)

df = fi xture hole diameter (mm)

dh = drilled hole diameter (mm)

e = actual edge distance (mm)

ec = critical edge distance (mm)

em = absolute minimum edge distance (mm)

f’c = concrete cylinder compressive strength (MPa)

fu = characteristic ultimate steel tensile strength (MPa)

fy = characteristic steel yield strength (MPa)

h = anchor effective depth (mm)

hd = drilled hole depth (mm)

L = anchor length (mm)

Le = anchor effective length (mm)

Lsy.t = reinforcing bar length to develop full yeild in tension (mm)

Lyst.tnom = length of reinforcing bar to develop full yeild (mm) in 32MPa concrete

M* = design bending action effect (Nmm)

N* = design tensile action effect (kN)

Nu = ultimate tensile capacity (kN)

Nuc = characteristic ultimate concrete tensile capacity (kN)

Nur = design ultimate concrete capacity (kN)

Nurc = design ultimate concrete tensile capacity (kN)

Nus = characteristic ultimate steel tensile capacity (kN)

t = total thickness of fastened material(s) (mm)

V* = design shear action effect (kN)

Vu = ultimate shear capacity (kN)

Vuc = characteristic ultimate concrete edge shear capacity (kN) Vur = design ultimate shear capacity (kN)

Vurc = design ultimate concrete edge shear capacity (kN)

Vus = characteristic ultimate steel shear capacity (kN)

Vusc = characteristic ultimate combined concrete/steel sheer capacity (kN)

Xnae = anchor spacing effect, end of a row, tension

Xnai = anchor spacing effect, internal to a row, tension

Xnc = concrete compressive strength effect, tension

Xnt = anchor service temperature effect, tension

Xne = edge distance effect, tension

Xva = anchor spacing effect, concrete edge shear

Xvc = concrete compressive strength effect, shear

Xvd = load direction effect, concrete edge shear

Xvn = multiple anchors effect, concrete edge shear

Xvsc = concrete compressive strength effect, combined concrete/steel shear

Z = section modulus (mm3)

ß = concrete cube compressive strength (N/mm2)

Øc = capacity reduction factor, concrete tension recommended as 0.6

Øm = capacity reduction factor, steel bending recommended as 0.8

Øn = capacity reduction factor, steel tension recommended as 0.8

Øq = capacity reduction factor, concrete edge shear recommended as 0.6

Øv = capacity reduction factor, steel shear recommended as 0.8



General Information

Product

The DynaSet drop-in anchor is an internally threaded socket anchor for use with bolts or threaded rod of any length.

Features and Benefi ts

• Zinc electro-plated with chromate conversion coating.

• Shallow embedment.

• For use with headed bolts or threaded rod.

• Flush fi tting.

• Deeper embedment provides greater capacity.

• Anchor remains set when bolt or rod is removed.

Installation

1. Drill hole at recommended diameter, to at least the anchor length in depth. Clean thoroughly with brush. Remove debris by way of vacuum or hand pump, compressed air etc.

2. Insert anchor and push to required depth. Using the special setting tool, drive the expander plug down until shoulder of the setting punch meets top of the anchor.

3. Position fi xture then insert the bolt and tighten with spanner. The DynaSet anchor remains set in position if the bolt is removed.

Principal Applications

• Suspended services, such as cable tray, ventilation ducts or plumbing fi xtures.• Stadium seating.• Holding down machinery.• Installing racking.• Suspended ceilings.

DynaSet™ Drop In Anchors8

DynaSet ™ Drop In Anchors



Mechanical Anchoring

DynaSet™ Drop In Anchors8

Installation and Performance Details

Anchor size,db (mm)

Installation details Minimum Dimensions* Reduced Characteristic Capacity

Fixturehole Ø,d

F (mm)

Anchoreffective

depth, h (mm)

Tightening torque, Tr

(Nm)

Edgedistance,ec (mm)

Anchorspacing,ac (mm)

MinSubstratethickness,bm (mm)

ShearVa (kN)

Tension Na (kN)

Concrete compressive strength (MPa)

20 MPa 20 MPa 32 MPa 40 MPa

M6 8 23 6 80 60 56 4.5 4.0 5.1 5.7

M8 10 28 10 100 70 63 5.8 5.4 6.8 7.6

M10 12 38 20 135 95 75 7.1 8.5 10.7 12.0

M10Flanged

12 28 12 100 70 65 5.8 5.4 6.8 7.6

M12 16** 48 40 170 120 89 13.2 12.0 15.2 17.0

M16 20 63 95 220 160 108 20.9 18.1 22.9 25.6

M20 24 78 180 275 195 127 26.3 25.0 31.6 35.3

Description and Part Numbers

Anchor size, db Anchor length, L (mm) Effective depth, h (mm)

Part No.

Zn S/S

M6 25 23 DSM06 DSM06SS

M8 30 28 DSM08 DSM08SS

M10 40 38 DSM10 DSM10SS

M10 Flanged 30 28 DSF10 DSF10SS

M12 50 48 DSM12 DSM12SS

M1665 63 DSM16 -

60 58 - DSM16SS

M20 80 78 DSM20 DSM20SS

Effective depth, h (mm)

Read value form “Description and Part Numbers” table.

Engineering Properties

Anchor size, dbAnchor stress area,

As (mm2)

Carbon steel Stainless steelSection modulus Z

(mm3)Yield strength, fy

(MPa)UTS, fu (MPa)

Yield strength, fy

(MPa)UTS, fu (MPa)

M6 24.3 350 440 480 600 36.9

M8 32.0 350 440 480 600 63.7

M10 40.7 340 430 480 600 100.2

M12 96.3 260 320 - - 292.9

M12 S/S 72.0 - - 480 600 214.9

M16 125.5 320 450 480 600 502.1

M20 159.8 320 450 480 600 789.6

* For shear loads acting towards an edge or where these minimum dimensions are not achievable, please use the simplifi ed strength limit state design process to verify capacity.

** Hole diameter = 15 mm for M12SS

Reduced Characteristic



Step 1 Select anchor to be evaluated

Table 1a Indicative combined loading – interaction diagram

Notes:• Shear limited by steel capacity.

• Tension limited by carbon steel capacity

• No edge or spacing effects.

• f’c = 32 MPa

• Bolt capacity to be confi rmed separately.

Table 1b Absolute minimum edge distance and anchor spacing values, em and am (mm)

Anchor size, db M6 M8 M10 M10 F M12 M16 M20

Edge distance, em 80 100 135 100 170 220 275

Anchor spacing, am 60 70 95 70 120 160 195

Step 1c Calculate anchor effective depth, h (mm)

Effective depth, h (mm)

Read value form “Description and Part Numbers” table on page 50.

Drilled hole depth, hd (mm)

hd = h + dh

Minimum substrate thickness, bm (mm)

bm = hd + 25

Checkpoint 1

Anchor size determined, absolute minima compliance achieved,effective depth (h) calculated.

DynaSet™ Drop In Anchors / Strength Limit State Design8


M6M8

M10

M12

M16

M20

0

10

20

30

40

0302010

Design shear action effect, V* (kN)

Desi

gn te

nsile

act

ion

effe

ct, N

* (k

N)





Step 2 Verify concrete tensile capacity – per anchor

Table 2a Reduced characteristic ultimate concrete tensile capacity, ØNuc (kN) Øc = 0.6, f’c = 32 MPa


Effective depth, h (mm) 23 28 38 28 48 63 78

Concrete compressive strength, f’c (MPa)

20 4.0 5.4 8.5 5.4 12.0 18.1 25.0

25 4.5 6.0 9.5 6.0 13.5 20.3 27.9

32 5.1 6.8 10.7 6.8 15.2 22.9 31.6

>40 5.7 7.6 12.0 7.6 17.0 25.6 35.3

Table 2b Concrete compressive strength effect, tension, XncXnc = 1.0 as concrete compressive strength effect included in table 2a

Table 2c Edge distance effect, tension, XneXne = 1.0 for all valid edge distance values.

Table 2d Anchor spacing effect, end of a row, tension, Xnae


Anchor spacing, a (mm)

60 0.93

65 0.97

70 1.00 0.92

80 0.98

90 1.00

100 0.94

110 0.98 0.92

120 1.00 0.98 0.92

130 1.00 0.95

150 1.00 0.90

170 0.95

180 0.98

190 1.00

200 0.93

220 0.97

230 0.99

235 1.00

Note: For single anchor designs, Xnae = 1.0

= 1.00



Table 2e Anchor spacing effect, internal to a row, tension, Xnai



60 0.87

65 0.94

70 1.00 0.83

80 0.95

90 1.00

100 0.88

110 0.96 0.83

120 1.00 0.95 0.83

130 1.00 0.90

150 1.00 0.79

170 0.90

180 0.95

190 1.00 0.81

200 0.85

220 0.94

230 0.98

235 1.00

Note: For single anchor designs, Xnai = 1.0

Checkpoint 2

Design reduced ultimate concrete tensile capacity, ØNurc

ØNurc = ØNuc * Xnc * Xne* (Xnae or Xnai)

Step 3 Verify anchor tensile capacity – per anchor

Table 3a Reduced characteristic ultimate steel tensile capacity, ØNus (kN), Øn = 0.8

Anchor size, db M6 M8 M10 M12 M16 M20

Carbon steel 8.5 11.2 13.8 24.7 40.2 51.1

316 Stainless steel 11.7 15.4 19.5 34.6 60.2 -

Step 3b Reduced characteristic ultimate bolt steel capacity, ØNtf (kN)

Establish the reduced characteristic ultimate bolt steel tensile capacity, ØNtf from literature supplied by the specifi ed bolt manufacturer. For nominal expected capacities of bolts manufactured to ISO standards, refer to section 9.


= 1.00





Checkpoint 3

Design reduced ultimate tensile capacity, ØNur

ØNur = minimum of ØNurc, ØNus , ØNtf

Check N* / ØNur 1,

if not satisfi ed return to step 1

Step 4 Verify concrete shear capacity – per anchor

Table 4a Reduced characteristic ultimate concrete edge shear capacity, ØVuc (kN), Øq = 0.6 f’c = 32 MPa

Anchor size, db M6 M8 M10 M12 M12 S/S M16 M20

Edge distance, e (mm)

80 8.4

100 11.7 13.1

125 16.4 18.3

150 21.5 24.1 26.4

175 27.1 30.3 33.2 38.3 37.1

200 33.1 37.0 40.6 46.9 45.4

250 46.3 51.8 56.7 65.5 63.4 73.2

300 46.3 68.0 74.5 86.1 83.3 96.2 105.4

350 46.3 68.0 93.9 108.5 105.0 121.3 132.8

400 46.3 68.0 114.8 132.5 128.3 148.2 162.3

500 46.3 68.0 114.8 132.5 128.3 207.0 226.8

650 46.3 68.0 114.8 132.5 128.3 207.0 336.2

∞ 46.3 68.0 114.8 132.5 128.3 207.0 336.2

Table 4b Concrete compressive strength effect, concrete edge shear, Xvc

F’c (MPa) 20 25 32 >40

Xvc 0.79 0.88 1.00 1.12

Table 4c Load direction effect, concrete edge shear, Xvd

Angle, | ° 0 10 20 30 40 50 60 70 80 90-180

Xvd 1.00 1.04 1.16 1.32 1.50 1.66 1.80 1.91 1.98 2.00


Load direction effect,conc. edge shear, Xvd



Table 4d Anchor spacing effect, concrete edge shear, Xva

Edge distance, e (mm) 80 100 125 150 175 200 250 300 350 400 500 650


60 0.65 0.62 0.60 0.58 0.57 0.56 0.55

70 0.68 0.64 0.61 0.59 0.58 0.57 0.56 0.55

80 0.70 0.66 0.63 0.61 0.59 0.58 0.56 0.55

100 0.75 0.70 0.66 0.63 0.61 0.60 0.58 0.57 0.56 0.55

120 0.80 0.74 0.69 0.66 0.64 0.62 0.60 0.58 0.57 0.56

160 0.90 0.82 0.76 0.71 0.68 0.66 0.63 0.61 0.59 0.58 0.56

200 1.00 0.90 0.82 0.77 0.73 0.70 0.66 0.63 0.61 0.60 0.58 0.56

250 1.00 0.90 0.83 0.79 0.75 0.70 0.67 0.64 0.63 0.60 0.58

300 0.98 0.90 0.84 0.80 0.74 0.70 0.67 0.65 0.62 0.59

400 1.00 1.00 0.96 0.90 0.82 0.77 0.73 0.70 0.66 0.62

500 1.00 1.00 0.90 0.83 0.79 0.75 0.70 0.65

625 1.00 0.92 0.86 0.81 0.75 0.69

750 1.00 0.93 0.88 0.80 0.73

875 1.00 0.94 0.85 0.77

1000 1.00 0.90 0.81

1250 1.00 0.88

1625 1.00

Note: For single anchor designs, Xva = 1.0

Table 4e Multiple anchors effect, concrete edge shear, Xvn

Anchor spacing / Edge distance, a / e

0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80 2.00 2.25 2.50

Number of anchors, n

2 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

3 0.72 0.76 0.80 0.83 0.86 0.88 0.91 0.93 0.95 0.96 0.98 1.00

4 0.57 0.64 0.69 0.74 0.79 0.82 0.86 0.89 0.92 0.94 0.97 1.00

5 0.49 0.57 0.63 0.69 0.74 0.79 0.83 0.87 0.90 0.93 0.97 1.00

6 0.43 0.52 0.59 0.66 0.71 0.77 0.81 0.85 0.89 0.93 0.96 1.00

7 0.39 0.48 0.56 0.63 0.69 0.75 0.80 0.84 0.88 0.92 0.96 1.00

8 0.36 0.46 0.54 0.61 0.68 0.74 0.79 0.84 0.88 0.92 0.96 1.00

9 0.34 0.44 0.52 0.60 0.67 0.73 0.78 0.83 0.87 0.91 0.96 1.00

10 0.32 0.42 0.51 0.59 0.66 0.72 0.77 0.82 0.87 0.91 0.96 1.00

15 0.26 0.37 0.47 0.55 0.63 0.70 0.76 0.81 0.86 0.90 0.95 1.00

20 0.23 0.35 0.45 0.54 0.61 0.68 0.75 0.80 0.85 0.90 0.95 1.00

Note: For single anchor designs, Xvn = 1.0

Checkpoint 4

Design reduced ultimate concrete edge shear capacity, ØVurc

ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn


= 1.00

= 1.00





Step 5 Verify anchor shear capacity – per anchor

Table 5a Reduced characteristic ultimate steel shear capacity, ØVus (kN), Øv = 0.8

Anchor size, db M6 M8 M10 M12 M16 M20

Carbon steel 4.5 5.8 7.1 13.2 20.9 26.3

316 Stainless steel 6.1 7.9 10.0 17.8 31.3 39.4

Step 5b Reduced characteristic ultimate bolt steel shear capacity, ØVsf (kN)

Establish the reduced characteristic ultimate bolt steel shear tensile capacity, ØVsf from literature supplied by the specifi ed bolt manufacturer. For nominal expected capacities of bolts manufactured to ISO standards, refer to section 10.

Checkpoint 5

Design reduced ultimate shear capacity, ØVur

ØVur = minimum of ØVurc, ØVus, ØVsf

Check V* / ØVur 1,


Step 6 Combined loading and specifi cation

Checkpoint 6

CheckN*/ØNur + V*/ØVur, 1.2


Specify

Ramset DynaSet Anchor,(Anchor Size) ((Part Number)), with a (Bolt Grade) bolt.

Example

Ramset DynaSet Anchor,M16 mm (DSM16),With a Gr. 4.6 bolt.




Project

Design

Location

Project ID

Date

Design By

Checked

Sketch

Anchoring Resource Book Design Worksheet

Notes

N* & V* are the per anchor load cases.Check both external and internal anchors for suitability.

Tensile design action effect *N kN

Shear design action effect V* kN Fixture thickness t mm

Concrete compressive strength f’c MPa

Anchor spacing a mm

Edge distance e mm

No. of anchors in a row parallel to edge n

Direction of shear load degs.

Step 1 - Select anchor to be evaluated

Table 1a Interaction DiagramAnchor Type

Find intersection of N* and V* Values.Select anchor size.

Table 1b Absolute minima, am & emCheck for compliance with absolute minima tick

Step 1c Calculate effective depth, h

Checkpoint 1

Anchor size selected? tick Comply with absolute minima? tick Effective depth, h calculated? tick Substrate thickness above minimum tick

Notes for this application



Step 2 - Verify concrete tensile capacity – per anchor

Table 2a Concrete tensile capacity, ØNuc

Table 2b Concrete compressive strength effect, Xnc x

Table 2c Edge distance effect, Xne x

Table 2d Anchor spacing effect, external to a row Xnae or x orTable 2e Anchor spacing effect, internal to a row Xnai x

Table 2f, Service temperature effect, Xnt (Epcon C6 only) x

Checkpoint 2

Calculate ØNurc = ØNuc * Xnc* Xne* (Xnae or Xnai) =

Step 3 - Verify anchor tensile capacity – per anchor

Table 3a Calculate steel tensile capacity, ØNus x or

Step 3b Confi rm bolt tensile capacity, ØNtf x or

Checkpoint 3

ØNur = Minimum of ØNurc’ ØNus’ ØNtf =

N* / ØNur 1.0? / = tick

If not satisfi ed return to step 1.

Tensile Design Completed

Step 4 - Verify concrete shear capacity – per anchor

Table 4a Concrete shear capacity, ØVuc

Table 4b Concrete compressive strength effect, Xvc x

Table 4c Load direction effect, Xvd x

Table 4d Anchor spacing effect, Xva x

Table 4e Multiple anchors effect, Xvn x

Checkpoint 4

Calculate ØVurc = ØVuc * Xvc * Xvd * Xva * Xvn =

Step 5 - Verify anchor shear capacity – per anchor

Table 5a Calculate steel shear capacity, ØVus x

Step 5b Confi rm bolt shear capacity, ØVsf x

Checkpoint 5

ØVur = Minimum of ØVurc’ ØVus’ ØVsf

V* / ØVur 1.0? / = tick

If not satisfi ed return to step 1.

Shear Design Completed

STEP 6 Combined loading and specifi cation

Checkpoint 6

N* / ØNur + V* / ØVur 1.2?

/ + / = tick

If not satisfi ed return to step 1

Design Check Completed

Specify



Ramset New ZealandA division of ITW New Zealand Limited29 Poland Road, Glenfi eld, Auckland

Ph: 0800 Ramset (726 738)Email: [email protected]

No part of this publication may be reproduced without the prior written consent of Ramset New Zealand. While every effort has been made to ensure the accuracy of the information in this publication, the publishers accept no responsibility or liability for any errors or omissions. Ramset New Zealand fully exclude any liability to any person in respect of, or arising out of any reliance by such person on any contents of this publication for any purpose.

Auckland - North Shore5J Miro Place, Albany p 09 447 1296f 09 447 1297e [email protected]

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28 www.ramset.com.au 1300 780 063

™

Shallow embedment reduces risk of

striking rebar during hole drilling

Displacement setting allows the

anchor to remain in place without

insertion of machine bolt or

threaded rod

SpecificationMaterial Carbon Steel, Stainless Steel 316 (A4)

Corrosion Protection Zinc Plating

Head Style -

Fixing Method Fixture Aligned

Setting Method Displacement

Anchoring Method Expansion

Thread Sizes M6, M8, M10, M12, M16, M20

Drilled Hole Diameters 8mm, 10mm, 12mm, 15mm, 16mm, 20mm, 25mm

Anchor Lengths 25mm, 30mm, 40mm, 50mm, 60mm,

65mm, 80mm

Maximum Fixture Thickness’ -

Indicative Working Max Tensile 2.5kN -15.8kN

Loads in 32MPa Concrete* Max Shear 2.2kN - 13.1kN

Substrates Concrete

* Refer to load table

DescriptionThe DynaSet™ Drop-In Anchor is an all steel, medium duty, displacement

setting, expansion anchor designed to provide a permanent anchorage point

in concrete. Its internal thread allows it to be used with both machine bolts

and threaded rod, placing no restrictions on fixture thickness. The DynaSet™

requires the use of the correct setting tool to ensure full expansion of the

anchor body. The setting tool also acts as visual check for correct setting of

the anchor.

Related ProductsDynaDrill™

Carbide Drill Bits

Diamond Motor

Diamond Core Drill Bits

Hole Cleaning Brush

Hole Cleaning Pump

Wet and Dry Vacuum

DynaSet™ Setting Tool

Safety Ring Anchor

Features & Benefits

leaving no protrusions when not in use and allowing for easy patch work.

threaded studs of any length, removing restrictions on fixture thickness.

of drilling into rebar.

anchor.

consistent threaded rod drop lengths.

Internally threaded

anchor places

no restrictions on

fixture thickness



www.ramset

™

Installation1. Drill or core a hole to the recommended diameter and depth. Clean the

hole thoroughly with a hole cleaning brush. Remove the debris with a hand

pump, compressed air, or vacuum.

2. Insert the anchor into the hole. Using a hammer and the appropriate

setting tool, drive the expansion plug into the anchor until the shoulder of

the tool rests against the surface of the anchor.

3. Position the fixture, insert the bolt or threaded rod and tighten with a

spanner.

DynaSet™ Drop-in Anchors - Zinc Plated - StandardPart No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order

Size Length (mm) Length (mm) Ø (mm) Depth (mm) Tool Qty

DSM06 M6 11 25 8 28 SETDS1 100

DSM08 M8 13 30 10 33 SETDS2 100

DSM10 M10 16 40 12 43 SETDS3 50

DSM12 M12 21 50 16 53 SETDS4 50

DSM16 M16 28 65 20 68 SETDS5 25

DSM20 M20 35 80 25 83 SETDS6 25

DynaSet™ Drop-in Anchors - Zinc Plated - FlangedPart No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order


DSF06 M6 11 25 8 28 SETDS1 100

RAP06* M6 11 25 8 28 SETDS1 500

DSF10 M10 14 30 12 33 SETDF3 100

RAP01* M10 14 30 12 43 SETDF3 500

DSF12 M12 21 50 16 53 SETDS4 50

RAP12* M12 21 50 16 53 SETDS4 200* Rod Anchoring Pack (RAP) includes setting tool in a handy carry bucket

Trades & Applications Electrical Contractor Mechanical Services Contractor Ceiling & Partitioning Contractor

Electrical Service Suspension

Mechanical Service Suspension

Ceiling Suspension

DynaSet™ Drop-in Anchors - Stainless Steel AISI 316(A4) Part No Thread Thread Overall Anchor Drilled Hole Min Hole Setting Order


DSM06SS M6 11 25 8 28 SETDS1 100

DSM08SS M8 13 30 10 33 SETDS2 100

DSM10SS M10 16 40 12 43 SETDS3 50

DSM12SS M12 21 50 15 53 SETDS4*/SETDSA4 50

DSM16SS M16 28 60 20 68 SETDS5 25* Not to be used with DSM12SS when installing Safety Ring Anchor



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Installation1. Drill or core a Ø 15mm hole to depth of

130mm± 2.5mm. Clean the hole

thorougly with a hole cleaning brush.

Remove the debris with a hand

pump, compressed air, or vacuum.

2. Check depth is correct, using the reverse

end of the setting tool (SETSA4). The

depth indicator groove MUST be level

with the concrete surface.

3. Insert the DSM12SS into the hole

by knocking it in, using the reverse end

of the setting tool.

4. Using a hammer and the setting tool, drive

the expansion plug into the anchor until the depth indication groove is level with the concrete surface. If this cannot be achieved, an alternative anchor

point location must be selected.

5. Insert safety ring anchor and rubber seal. Tighten with a bar to the following Tightening Specification:

a. Using a bar not more than 100mm long (the bar should not bend during installation).

b. Using a 150mm long bar, not more than 10mm in diameter and of yield strength not exceeding 300MPa. R10 reinforcement bar is suitable for this purpose.

When the bar starts to bend, the anchor ring should be returned back to the closest vertical orientation. Ensure the anchor ring is left in a vertical position.

The DynaSet™ will remain in position if the safety ring anchor is removed.

30 www.ramset.com.au 1300 780 063

™

Safety Ring Anchor SystemPart No Thread Internal Ring Overall For use Setting Order

Size Diameter (mm) Length (mm) only with Tool Qty

RSR12GM(Gal) M12 16 138 DSM12SS SETSA4 4

RSR12SS(AISI 316[A4]) M12 16 138 DSM12SS SETSA4 4Note: When installed in accordance with Ramset™ specifications, anchor performance is fully compliant with AS/NZS1891.4:2000 “Industrial fall-arrest systems and devices”.

DynaSet™ Setting Tools Part No Description Suits Order Qty

SETDS1 M6 x 25 Setting Tool DSM06/DSF06 / DSM06SS 1

SETDS2 M8 x 30 Setting Tool DSM08 / DSM08SS 1


SETDF3 M10 x 30 Setting Tool DSF10 1

SETDS4* M12 x 50 Setting Tool DSM12 / DSF12 / DSM12SS 1

SETDSA4 M12 x 50 Setting Tool DSM12SS 1


SETDS6 M20 x 80 Setting Tool DSM20 1

* Not to be used with DSM12SS when installing Safety Ring Anchor

DynaSet™ Drop-in Anchors - Indicative Working Loads in 32MPa ConcreteThread Embedment Tightening Min Edge Min Anchor Max Tensile Max Shear

Size Depth (mm) Torque (Nm) Distance (mm) Spacing (mm) Load, Na (kN)* Load, Va (kN)*

M6 23 6 80 60 2.5 2.2

M8 28 10 100 70 3.5 2.9

M10 38 20 135 95 5.4 3.5

M10 Flanged 28 12 100 70 3.4 2.9

M12 48 40 170 120 7.7 6.6

M16 63 95 220 160 11.5 10.4

M20 78 180 275 195 15.8 13.1

*The design engineer should ensure the structural element is capable of supporting these loads.

Refer to Ramset™ Specifiers Resource Book for more information or explanation of technical data.



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Wacol WWTP Inlet Works Upgrade Project, Ventilation Systems

Doc. Title: Design Calculations

Contract No; SP02 Ventilation Package

TENIX Document No; VDS Item 22

Doc. Submittal - 01



Wacol WWTP Upgrade Contract No; SP02 Ventilation Package Doc. Title; Design Calculations Tenix Document No; 22

Page 2 of 6

Table of Contents

Section 1.0: Introduction Section 2.0: Screen Room Fans Duty Section 3.0: Johnson Screen Fan Duty




Page 3 of 6

REVISION STATUS

Date Description Original Review Approval

15/01/2013 For Review and Approval DB CJ DV

The information contained in this document is the property of HVAC Qld Pty Ltd and must not be used for commercial or other purposes without prior approval.




Page 4 of 6

1. INTRODUCTION

HVAC Queensland Pty Ltd [HVAC] shall supply, install and commission the two [2] ventilation systems

required for the Wacol Inlet Works project. The ventilation package includes two (2) major requirements for

ventilation being; 1.0) the Exhaust system in the Screen Room 2.0) the installation of the exhaust fan on the

new Johnson Screen [located on the roof level].

Each system includes ducting, fans and minor operational components and this document describes the

outcome of the performance duty review for the fans.




Page 5 of 6

2.0 Screen Room Fans Duty Review Methodology The screen Room ventilation system comprises of a single ducted exhaust system located down the length

of the building. This system includes two (2) fans of which one (1) fan is operational at the required duty and

the other is on standby and is activated manually when required.

Tenix provided information on the required layout and a preliminary data as a design input and for review as

the basis of the design output. The design output in this project is defined as; the confirmation of the fan duty

and resulting selection of the fans capacities which determine the fan /impeller type, impeller diameter,

impeller speed, impeller shape/angle and motor capacity.

HVAC, as experienced air movement engineers, are required to review the Tenix data in respect to air

volume and system resistance and make any adjustments to the fan capacities, if required.

Fans air volume Review The Screen Room fans air volume flow rate is based on the nominated Air Change Rate of 15.

HVAC have reviewed this figure against the relevant Australia Standard AS1668.2-2002 "Ventilation design

for indoor air contaminant control", where-in, ventilation rates in WWTP's are not specifically addressed.

However, clause 6.9 addresses "Dirty Utility Rooms", of which, as described in the clause is for similar use.

Under this heading and as described in clause 6.9.3; the standard requires an Air Change Rate of 10 air

changes per hour.

We assume; as Tenix has a requirement for 15 air changes per hour, this rate exceeds the stated

requirement, and as such, we shall adopt this figure as the basis for the air volume requirement.

Attached is a diagram of the Screen Room and includes the room volume and the calculation for the air

volume.

Fans Pressure Requirement. Based on the adopted air volume of 6111 m3/hr, we have calculated the static pressure of the system and

this being the pressure duty point for the fans capacity. This figure is 78pa [say 80 pa] and is less than that

estimated pressure at the time of tender. As this figure is a calculated theoretical figure, we suggest the

motor size is based on a greater system pressure, as per the tender estimate @ 0.75 kW. The fan is an

axial type and includes adjustable impeller blades enabling adjustment of the duty if required on

commissioning. The larger motor will allow for a pressure range from 80pa to 200pa and provide us with the

option to overcome greater system pressures if required.










Page 6 of 6

3.0 Johnson Screen Fan Duty Information to be supplied



TENIX AUSTRALIA PTY. LTD. ENGINEERING AND OPERATIONS DIVISION

WACOL WRP INLET WORKS UPGRADE

DATA SHEET

FOR

SCREENINGS ROOM – EXHAUST AIR FANS

Client Queensland Urban Utilities (QUU), QLD

Tenix Doc No. 300832- M- DS- 5003 Rev - A

Approved By Zane Gibson

Date 23.08.2012



Wacol WRP Inlet Work Upgrade –Data Sheet –Screenings Room-Exhaust Air Fans

Page 2 of 6

DOCUMENT STATUS

REV

NO.

REASON FOR AMENDMENT SECTION

NO.

PREPARED

BY

CHECKED &

APPROVED

BY

DATE

A IFT (Issued For Tender) Raymond Jio Zane Gibson 23.08.2012

APMT APPROVAL

NAME POSITION SIGNATURE DATE

Zane Gibson Mechanical Capability Manager 23.08.2012

Dave Matheson Engineering Manager




Page 3 of 6

CONTENTS

SCREENINGS ROOM - EXHAUST AIR FANS ................................................................................................... 4




Page 4 of 6

EQUIPMENT DATASHEET FOR SCREENINGS ROOM – EXHAUST AIR FANS The Supplier (Tenderer) shall complete and submit the equipment data-sheets listed below and append

further details together with illustrations as are necessary to fully describe the offer:

DATA SHEET FOR SCREENINGS ROOM - EXHAUST AIR FANS Equipment name Exhaust Air Fans - Inlet Work Screenings Room Equipment number FAN -0800-101, FAN 0800-102 Data Sheet # 300832-M-DS-5003 Prepared by Raymond Jio Date 23/08/2012 Checked & Approved by Zane Gibson Date 23/08/2012 Revision A Date 23/08/2012 Equipment description Exhaust Air Extraction Fans Reference specification P&ID No.300832-I-DWG-5007-Rev-C and Technical specification 300832-M-TS-5003-Rev-D

Fan Supplier Details Units Requirements Supplier Conformance Acknowledgement Supplier Name

- To be stated

HVAC Queensland Pty Ltd

Place of Manufacture -

To be stated

Victoria, Australia.

Make -

To be stated

Fantech AP series

Duty Requirements Units Requirements Supplier Conformance Acknowledgement Number of Units (duty/standby) - 2 (1duty and 1

standby) Acknowledged

Fan location - Outdoors Relocated Indoors Fluid type - Foul air Acknowledged Fluid characteristics - Saturated and

contaminated air containing corrosive H2S gas

Acknowledged

Fluid relative humidity (RH) % 25-98 Acknowledged Site Elevation metres 17 Acknowledged Air flow rate, at fan suction conditions

6111 m3/hr (1700 L/s) Acknowledged

Fan suction pressure kPa.g To be stated 0.06 Fan suction temperature °C To be stated Ambient Fan suction temperature range °C 0 to 45 Fan discharge pressure kPa.g To be stated 0.02 Total pressure across fan kPa 130 Pa 0.08

Fan Details Units Requirements Supplier Conformance Acknowledgement Type - To be stated Axial Model - To be stated AP0564AA10/19 Arrangement - To be stated Form B Speed (maximum) rpm To be stated 1430 Fan power at design duty kW To be stated 0.37 Impeller size (actual, max) mm To be stated 554 Shaft sealing type - To be stated Motor seals Bearings minimum operating life hours 100,000 100,000 Lubrication requirements - To be stated Nil Inlet flange (size and detail) - To be stated 560 ID X 645 OD – 12 X 12 dia. holes




Page 5 of 6

Discharge flange (size and detail)

- To be stated 560 ID X 645 OD – 12 X 12 dia. holes

Materials of construction - To be stated As below

- impeller - 316 SS GRP - shaft - 316 SS CS GR350 - casing - 316 SS 316 SS - base plate - To be stated N.A.

- seals/bearings - To be stated Motor Seals and Bearings

- other - To be stated N.A.

Maximum noise level at 1.0m (fan and motor)

dBA To be stated 75

Motor Details Units Requirements Supplier's Offer Type - Fixed speed Confirmed Speed (maximum/rated) Rpm 750 to 1500 max. 1430 confirmed Manufacturer - To be stated GMC Power supply - 415V/3 ph/50Hz Confirmed MCR kW To be stated 0.75 Input power at duty point kW To be stated 0.37 Full load current A To be stated 82.3 Enclosure rating - IP56 IP56 Thermistor Details - To be stated N.A.

Classification of method cooling - IC 0141 Confirmed

Classification of mounting - To suit driven machine Foot

Duty type - S1 (continuous) Confirmed Classification of starting characteristics

- Design N

Confirmed

Starting method - DOL (Direct-On-Line) Confirmed Number of air changes per hour

- 15 to 20 per hour (guidance only)

15 per hour

Design total number of starts for motor life

- 500,000 minimum

Confirmed

Insulation - Class 155 Confirmed Maximum temperature of windings at MCR and minimum voltage

°C 130oC

Permissible Temperature – Confirmed

Rotation - To suit driven machine Confirmed

Bearing type - Ball/roller Ball

Bearing lubrication - Grease Confirmed

Bearing Life hours 100,000 Confirmed No load sound power level

- To suit specified requirements

61 dB(A) @ 1m

MOTOR TESTS Test procedure

To AS 1359 and BS 4999

Complies to AS/NZS3000

Sound level test procedure

- To AS 1217 and AS 1081

Complies to AS1359.109

Motor insulation test

M.ohm

15 M.ohm minimum at 35 oC min

Assumed Complies




Page 6 of 6

Other Equipment Units Requirements Supplier's Offer Fan suction flexible connector - Yes, provide details Purpose sewn Camlon Connector Fan discharge flexible connector - Yes, provide details Purpose sewn Camlon Connector Vibration isolation mountings - Yes, provide details R.I.S. Silencers - Yes, provide details N.A. Acoustic enclosure (if applicable) - Yes, provide details N.A.

Weights of components Units Requirements Supplier's Offer Fan & motor assembly complete kg To be stated 75 / Unit Acoustic enclosure (if applicable) kg To be stated N.A.

Corrosion Protection Provide full details of corrosion protection and painting system proposed

Notes

The Supplier (Tenderer) shall confirm that if the offer was accepted, the technical data as specified above

shall apply.

SIGNATURE OF TENDERER DATE 13/02/13

FOR THE COMPANY OF HVAC Queensland Pty Ltd



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