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ALPHA/OM/1 © JBI 2000 67 Rue du Docteur Blaizot BP 134 61304 L’Aigle Cedex France Tel: +33 (0)2 33 842150 Fax: +33 (0)2 33 842151 JBI James Burn Int. ® ® ® Binding Machine Wire-O ® , Lhermite ® and UniCoil ® are registered Trademarks of James Burn International Patent Pending Operating Instructions (Modèle WOB3500 MK2) Version : 200-240Vac 50/60Hz Single phase Issue : 2 Serial number WOB2.211 onwards (starting January 2009) To: Installation Agent After installing this machine, always leave this manual on the machine.
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Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

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Page 1: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

ALPHA/OM/1 © JBI 2000

67 Rue du Docteur Blaizot BP 134 61304 L’Aigle Cedex France Tel: +33 (0)2 33 842150 Fax: +33 (0)2 33 842151

JBI James Burn Int.

®® ®

Bin

ding

Mac

hine

Wire-O®, Lhermite® and UniCoil® are registered

Trademarks of James Burn International

Patent Pending

Operating

Instructions (Modèle WOB3500 MK2)

Version : 200-240Vac 50/60Hz Single phase

Issue : 2 Serial number WOB2.211 onwards

(starting January 2009)

To: Installation Agent

After installing this machine, always leave this manual on the machine.

Page 2: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

Section Title - Topic Section Page

Contents

Introduction Welcome 1

Contact addresses and telephone

numbers

2

1.Using your binding machine safely Safety information 1 3

Safety warning signs on you binding

machine

1 4

Safety Instructions 1 5

Handle heavy equipment properly 1 6

Wear safe clothing 1 6

Protect children 1 6

Keep safety labels clean and in good

condition

1 7

Be prepared for emergencies 1 7

A note to all employers 1 7

Keep this manual with the binding

machine

1 8

If you need this manual in any other

language

1 8

Warning signs on and around your

binding machine

1 9

2.Installation of your binding

machine

Installation of your binding machine 2 10

Choosing a location for your binding

machine

2 10

Floor plan 2 10

Power points 2 10

Unpacking your binding machine 2 10

Unpacking your binding machine

continued

2 11

Warning 2 11

Unpacking your binding machine

continued

2 11

Technical data 2 12

3.How to select the correct size of

Wire-O

Wire sizes 3 13

Using the following formulae 3 13

Example 3 13

Table of recommended maximum book

thickness

3 14

Table of punched holes for each paper

size

3 14

4.Running your Binding Machine Display opening : selection 4 15

Initialization 4 16

Work display (final) 4 16

Lifting and loading a Wire-O spool 4 17

Lifting and loading a Wire-O spool 4 18

Lifting and loading a Wire-O spool 4 19

Bring the wire to the spool unwinder 4 19

Wire feeding in the wheel 4 20

Wire adjustment 4 20

Wire modification 4 21

Reception adjustment

4 21

Contents

Page 3: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

Section Title - Topic Section Page

5. Hanger feed using Hanger feed option 5 22

6. Henger spool installation Loading an hanger spool 6 23

7.Maintaining your binding machine General maintenance 7 24

Daily maintenance 7 24

Weekly maintenance 7 24

Annual maintenance 7 24

Ongoing maintenance 7 24

8. Spare parts Spare parts 8 25

9.Selling, transferring or disposing

of your binding machine

Selling or transferring your binding

machine

9 26

Disposing of your binding machine 9 26

10.Fault finding chart Fault finding chart 10 27

11.Technical data about your

binding machine

General data 11 29

Machine performance 11 29

Electrical data 11 30

Protection devices (fuses) 11 30

12.Amendments Issue no 1 12 31

13.Warranty James Burn International warranty 13 33

14. EC Declaration Declaration of conformity 14 34

Drawings – Circuit Diagram

Drawing no Title Page

No

0704-01-00 Glossary

0704-01-01 For supply 200-240 Vac

0704-01-02 Safety 24Vcc

0704-01-03 Board card 24V

0704-01-04 PLC inputs

0704-01-05 PLC outputs

0704-01-06 Sanyo card 3A-24Vcc : M1-M2-M3-M4

0704-01-07 Inverter book transport : M5 V : 200-240 Vac

0704-01-08 Inverter cutter assy : M6 : V : 200-240 Vac

0704-01-09 Inverter spool : M8 : V : 200-240 Vac

0704-01-10 Inverter closing : M9 : V : 200-240 Vac

0704-01-11 Terminal XB2-YB1

0704-01-12 Settling electric assy

Page 4: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

Introduction

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

1

Thank you for purchasing a WOB3500 Binding Machine from James Burn International. This

instruction manual has been prepared to help you get the most from your new binding machine.

NOTICE

Read this manual carefully before installing your binding machine.

It is essential that you read all the instructions to ensure a safe and correct manner for operating the machine.

This manual contains recommendations and instructions for installing, adjusting, operating and maintaining your binding machine.

Failure to read this manual and operate the machine correctly could result in damage to your equipment, or even personal injury.

This manual is a necessary and permanent part of your binding machine. Always return the manual to its pocket holder, on the machine.

Note

This manual gives you general guideline for installing and operating your binding machine. It does not cover every

question you may have or cover every situation that can occur If in doubt please contact your supplier. Due to ongoing

efforts to improve the machine, James Burn International reserves the right to carry out changes to this machine.

The machine identification plate is found on the rear of the machine. ALWAYS confirm the serial number when

contacting James Burn International for spares or service.

If you have any questions about your Punching Machine or this manual, please contact your local James Burn International agent or office shown below :

Your local James Burn International agent or office

Page 5: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

3

Safety Information Learn to recognise safety information, and always follow recommended precautions and safe operating practices. This is the safety alert symbol:

When you see this symbol on your binding machine, or in this manual, be alert to the potential for injury or property damage. The manual uses the words DANGER, WARNING, CAUTION and NOTICE to accompany the safety alert symbol. The words are defined as follows:

DANGER: You will cause severe personal injury or death if you ignore this

message. WARNING: You may cause severe personal injury and/or substantial

damage to equipment or property if you ignore this message. CAUTION: You may cause minor personal injuries or substantial damage to

equipment if you ignore this message. NOTICE: This is important installation, operation or maintenance

information that should not be ignored.

Page 6: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

4

Safety Warning Signs on your Binding Machine

This section lists the safety warnings that you should be familiar with before you install or operate your binding machine.

DANGER

Electrical shock hazard DO NOT TOUCH THE CLOSING TOOLS IN

YOUR BINDING MACHINE.

Use a long screw driver or bar to clear jams in the Closing Head. Serious injury may occur if your fingers come into contact with the closing tools while the machine is operating.

NEVER PERFORM ANY REPAIR OR MAINTENANCE ON YOUR BINDING MACHINE WHILE IT IS OPERATING

Always remember to switch off the machine and disconnect its electrical and air supply.

STOPPING THE BINDING MACHINE IN AN EMERGENCY

Know where the emergency stop switch is located on your binding machine.

The emergency stop switch is a red mushroom headed push button, left side (respect to operator side).

Page 7: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

5

SHEAR HAZARD Keep hands clear of Cutter. Turn power OFF before servicing. Safety Instructions DO NOT OPERATE THE BINDING MACHINE IF THE GUARDS ARE NOT

IN PLACE

All guards MUST be in place before you start the binding machine.

DO NOT ADJUST THE GUARD OPENINGS WHILE THE MACHINE IS SWITCHED ON

Servicing must not be carried out with the machine switched ON.

DO NOT BYPASS THE INTERLOCK SWITCHES ON YOUR BINDING MACHINE

Never use your binding machine unless the Interlock Switches are in proper working order

Page 8: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

6

HANDLE HEAVY EQUIPMENT PROPERLY

Always handle heavy equipment with a suitable mechanical lifting device.

Always position the weight of the machine on your lifting device so that it is stable when lifted. Know the weight of the equipment before attempting to lift it. (N.B. This machine weighs 277kg (610lbs)

Never try to lift equipment that is heavier than the maximum rating of your lifting device.

A minimum of 2 people is required when moving this machine. The correct pallet and covers as supplied should always be used.

WEAR SAFE CLOTHING

Secure all loose clothing - such as neckties or scarves whilst operating your binding machine, and keep loose hair tied back.

Safety footwear should always be worn when moving this machine.

PROTECT CHILDREN

Keep children away from your binding machine. Never allow children to operate your binding machine.

Page 9: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

7

KEEP SAFETY LABELS CLEAN AND IN GOOD CONDITION Do not remove any safety labels from your binding machine. Keep all labels clean and legible. Replace any missing or damaged labels.

BE PREPARED FOR EMERGENCIES Be prepared for fires, injuries or other emergencies. Keep a first aid kit and a fire extinguisher handy. Keep emergency numbers of doctors, ambulance services, hospitals and the fire department handy. Acquaint yourself with the company fire procedure.

A NOTE TO ALL EMPLOYERS

Know your responsibilities as an employer.

Make sure your employees know how to operate the binding machine safely and ensure they read this manual.

Make sure your employees are aware of the safety warnings displayed on the binding machine and illustrated in this manual.

Make sure the binding machine is in proper working condition. Unauthorised modifications may impair the function and safety of the binding machine.

Page 10: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

8

KEEP THIS MANUAL WITH THE BINDING MACHINE

This manual is an important part of your binding machine. Always keep this manual where it belongs - with the binding machine.

IF YOU NEED THIS MANUAL IN ANY OTHER LANGUAGE

If you need this manual in a language other than English, contact James Burn International.

Page 11: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1. Using your Binding Machine Safely

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

9

Warning Signs on your Binding Machine

Identification Plate

2 Adjustable feet to keep the

machine steady

Adjusting square paper format

Reception

Page 12: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

2. Installation of your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

10

Installation of your Binding Machine

Installation of your binding machine will depend on how you plan to use it and the

resources available in your bindery.

Therefore, the installation information should be considered as a guideline and

recommendation rather than exact instructions. Contact James Burn International if

you have any queries about installing the machine.

Choosing a Location for your Binding Machine

You should choose a site within the office that is solid, level and rigid enough to keep

the machine accurately aligned, even while it is running, and place it in a position

which ensures the most efficient work flow.

Floor Plan

The approximate floor area that is required for the binding machine is 2.5 x 1.0

metres.

Power Points

You should ensure that 16 amp electric connection points with earth are provided

nearby.

WARNING

Ensure that the voltage setting on your binding machine conforms

to the supply rating. See Electrical Installation Notes at the end of

this section. 2 Versions 100-120 Vac 50/60Hz or 200-240 Vac

50/60Hz, 16 Amps with Earth singlephase.

Page 13: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

2. Installation of your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

11

Unpacking your Binding Machine

The binding machine is packed in a wooden case. To unpack:

Unbolt the top and sides of the case and remove them.

Check to see if any damage has occurred to the machine during transportation.

Notify James Burn International and the carrier immediately regarding any

damaged parts.

Unwrap the protective film.

Check for quantity against list.

1 off Instruction services and spares parts manual.

1 off Footswitch.

WARNING

Avoid violent or sudden movement when moving the machine, otherwise

it may fall causing property damage and/or personal injury. Therefore

when you are moving the machine check that it is stable. The machine

weights 277Kg (610lbs).

Unbolt the retaining straps holding the machines feet to the base. At least 4

persons are required to removing the machine from the pallet. All the coach

bolts at the appropriate end of the pallet should be removed. The support

underneath the base can now be carefully removed, and the pallet tilted to

allow the machine to be slowly rolled off the now sloping base. The pallet

should be retained for future use.

Place the Wire-O Bind in situ.

Plug in the IEC mains cable and the footswitch. Switch on the WOB3500

using the black isolator switch on the right hand side of the machine. The

screen should illuminate and display the opening screen.

Page 14: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

2. Installation of your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

12

Technical Data

Standards And Application Conditions

Conformity Machine directive EMC directive

Approvals CE

Vibration Resistance Acceleration Resistance up to 2g (Germanischer Lyoyd, general

conditions).

Climatic Conditions Class 3K3 to EN50178 (Without Condensation, Average Relative Humidity 85%)

Packaging Dust Packaging

Permissible Temperature Range t t = -10ºC….+40ºC

t = 40ºC….+55ºC With Forced Air Cooling. Expect 30% Speed Reduction.

Permissible Installation Height h h = <1000m above mean sea level

General Electrical Data

Noise Emission

Noise Immunity Requirements to EN 61800-3

Insulation Strength Overvoltage Category iii to VDE 0110

Discharge Current to Potential Earth >3.5mA

Protection Measures Against Short circuit, Over-voltage, Motor over-temperature and Over-current

Type of Protection IP20

Electrical Installation IMPORTANT Notes Protection of persons Operators’ safety with RCCBs, RCDs and Circuit breakers. Definitions- In the following text ‘RCCB’ is used for ‘Residual Current Circuit Breaker’, RCD is used for Residual Current Device and CB is used for Circuit Breaker.

Protection of persons and animals – The Inverter Drives, Programmable Logic Controllers and Switch Mode Power Supplies, all use high value capacitors in their internal circuit design. This fact may cause false tripping on power up. It is highly recommended that “Pulse current sensitive RCCD” and “Type C” circuit breakers be fitted in your mains power distribution panels, to protect the machine, operators and service staff and to reduce false tripping to a minimum.

Page 15: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

3. How to Select the Correct Size of Wire-O

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 13

Wire-O is supplied in eleven different sizes for the WOB3500 binding machine. These

range from 1/4” and 11/4” sizes and are available in a variety of finishes and colours.

Request a brochure from James Burn International or your agent for the complete range.

Wire Sizes

The wires are numbered according to their size in sixteenths of an inch, e.g. wire

size 9 corresponds to 9/16” and wire size 6 corresponds to 3/8”.

The size of the wire required is obtained in the following manner.

Using the Following Formulae:

Imperial:

All 3:1 Pitch Wire Size = Book Thickness in inches + 1/16”

(and 5/8 wire)

All 2:1 Pitch Wire Size = Book Thickness in inches + 1/8”

(except 5/8 wire)

or

Metric:

All 3:1 Pitch Wire Size = Book Thickness in mm + 1.6mm

(and 5/8 wire) 25.4

All 2:1 Pitch Wire Size = Book Thickness in mm + 3.2mm

(except 5/8 wire) 25.4

Where the precise size is not available the nearest oversize wire can be used.

Example:

A book has a total thickness of 6mm, adding 1.6mm and dividing by 25.4 gives

0.3 inch. Therefore, No.5 - 5/16” - (8mm) wire can be used. (see table below).

Page 16: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

3. How to Select the Correct Size of Wire-O

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 14

Table of Recommended Maximum Book Thickness for each Wire Size

Wire Size

Recommended

Maximum

Book Thickness

Wire No. Mm ins

Pitch of

Wire

(Inches) mm ins

4 6.4 ¼ 3:1 4.6 3/16

5 7.9 5/16 3:1 6.2 ¼

6 9.5 3/8 3:1 7.8 5/16

7 11.1 7/16 3:1 9.5 3/8

8 12.7 ½ 3:1 11.0 7/16

9 14.3 9/16 3:1 12.5 ½

10 16.0 5/8 2:1 14 9/16

12 19.0 ¾ 2:1 16.0 5/8

14 22.0 7/8 2:1 19.0 ¾

16 25.4 1 2:1 22.0 7/8

18 28.57 11/18

2:1 25.3 1

20 31.8 1¼ 2:1 28.0 1 1/8

Table of Punched Holes for each Paper Size

The table below shows the maximum number of punched holes recommended for

various paper sizes being used.

Maximum Number of Punched Holes

3:1 Pitch 2:1 Pitch Paper

Format Long Edge Short Edge Long Edge Short Edge

A6 17 12 11 8

A5 24 17 16 11

A4 34 24 23 16

Page 17: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

WOB3500/Corinne/MesDocuments/Notices/WOB3500/Anglais

15

Spool or Cut length

To come back to previous screen

To go to next screen

Cancel the initialization

NOTA : If you select n°18 or n°20, put the bar under the jaws, fix it on the pusher, just clip the bar. Don’t forget to remove it when you select under n°18

It is highly recommended that only original James Burn International Wire-O® spools are use with your WOB3500 binding machine. Switch on the WOB3500. On the opening screen using the ‘change switch’ select ‘spool’.

NOTA : Pressing the ‘change switch’ alternates between ‘Spool’ and ‘Cut Lengths’. ‘Cut Lengths’ should only be selected if you are using Wire-O in cut lengths supplied by James Burn International. Select the wire-o size (see chart page 14)

select the number of loops select the number of cut lengths

select the jump length between the cut lengths In 3/1 pitch number of loops from 8 to 41, number of cut lengths 1 to 4, jump length 03 to 25 (loops) In 2/1 pitch number of loops from 5 to 28, number of cut lengths 1 to 4, jump length 02 to 18 (loops) After selection validate your choice by the key New : WARNING The screen displays If you see this symbol (with buzzer) you must Remove the bar under the jaw. Replace the wire, if necessary, from the dented wheel/cut assembly, press on to continue and initialize the machine The screen displays

Engineer menu

Validate

Page 18: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

WOB3500/Corinne/MesDocuments/Notices/WOB3500/Anglais

16

Cancel the initialization

Return to the previous screen

In case of spool without hanger option

In case of spool with hanger option

In case of cut lengths with hanger option

In case of cut lengths without hanger option

To go to next screen

4 PO

SSIB

LE

SIT

UA

TIO

NS

The screen displays The screen displays

Page 19: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

WOB3500/Corinne/MesDocuments/Notices/WOB3500/Anglais

17

To Load a Spool of Wire-O®

Open the Wire caddy door. Ensure that no wire remains under the wire lift drive

. Carefully remove the spool from the shipping carton and remove the protective film. Ensure that the wire spool is aligned as shown in the photo below.

Pull the spool cart out fully. Turn the spool support shaft, by hand, until the drive cam pin is at 9 o’clock.

Nicking paper.

Plastic inserts.

Drive cam pin

Spool support shaft.

Wire caddy door.

Wire lift drive.

Nicking paper removal rollers.

Spool cart.

Page 20: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

WOB3500/Corinne/MesDocuments/Notices/WOB3500/Anglais

18

Position the spool in front of the machine with the Wire-O rolled-up clockwise, carefully lift the spool onto the spool support shaft.

Turn the spool by hand until you feel drive cam pin engages in the spool. Important : push the spool end cap in further so that the cup hole engages into the groove of the spool shaft.

Next, carefully remove the plastic packing clips from the wire-o spool. Gently turn the spool and feed the nicking paper through the nicking paper removal rollers.

Grove in spool shaft.

Cup hole.

Plastic retaining

clips.

Nicking paper removal rollers.

Nicking paper.

The spool is correctly mounted

Page 21: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

WOB3500/Corinne/MesDocuments/Notices/WOB3500/Anglais

19

Cart return clip.

Support the wire.

Support the wire with your left hand. With your right thumb press the cart return clip. Push the assembly back into the WOB3500.

Wire being correctly

fed from the spool.

Pushing the cart fully home.

Important. Allow the wire to sit in the tray under the spool as shown on the picture.

The spool is in position Fit the spring as shown on the picture Lock the assembly with the handle

Page 22: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

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20

NOTA : be carefull to bring the wire up to the dented wheel to allow a good wire supplying

When you have inserted the wire , close the cover of the wire drive and knife assembly. Always place the small loop of the wire on the top

Take the end of the wire element and feed it up to the bottom wheel of the wire feed drive. Operate the spring loaded switch upwards. The wire feed motor will start to feed the wire up to the wire reservoir on the top of the machine. Turn the spool by hand to avoid the wire to be disformed.

Wire reservoir.

Spring loaded switch.

Wire feed drive.

Lowering the wire into the jaw, the1st loop must be positioned as shown above

Drive wheel

Anvil

Cutter

Page 23: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

4. Running Your Binding machine.

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21

To release or tighten the wire. Each time – or + is pressed it will open or close the jaws of 0.2mm

Indicate the number of loops (for spools only)

Adjust the square respect to the book

Reception tray

Book counter 0 to 99999

To reset the book counter

End of work

Return at the selection screen

Hanger selection (option)

Clamp selection

Engineer menu

The screen displays of of the screens indicated on page 16 according to selection done. Pressing the footswitch or the green button on the control board, will move a cut length of the requested length to the insertion area (if spool selected). Pressing the footswitch a second time, will move the book block into the closing head, where it will be bound. Pressing the footswitch a third time will move the book block to the stacker unit. After each press of the footswitch a new cut length of wire will be fed for the inserting of the book by hand. To change the wire length press on , back to the selection screen. Using the + and – buttons adjust the counter to the required number of loops. When completed press to return to the above screen. NOTA : in case you change the wire size by pressing on – or +, in that case the machine will initialize again. The clamp selection is always ON when machine is switched on. Reception adjustments : Put a bound book on the reception tray

Page 24: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

5. Skip bind option : hanger unit

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 22

- On screen (previous page), select the hanger feed option (if you require this option)

- Come back to the screen “selection” pressing the key

- Select the number of loops of each cut length

- Select the number of cut lengths

- Select the length of the jump required (in number of loops)

- Validate your choice

- Launch the cycle by depressing on the pedal or by pressing the green button on the control board

NOTA : to ensure a good binding it is necessary to push the book towards the wire-o.

Machine switched off, plug the

hanger feed unit

Fix the hanger feed unit with the 2

fixing holes

Page 25: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

6. Skip bind option : Hanger spool feeding

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 23

- Insert the axis (1) inside the hanger spool

- Put the assembly on the spool holder (upper position)

- Position the second axis (2) on the lower support

- Remove the sticks retaining the hangers

- Unwind slightly the hanger spool up to the beginning of the hangers stock

- Place the 2 lower stick rules inside the hangers stock, up to the little roller

- Place the 2 stick rules on the little roller, bring them up to the lower axis of the spool holder (2)

- Fix the 2 stick rules on the axis (2), without machine working, to unwind the hangers spool

NOTA : make sure to tighten equally the 2 stick rules

- Place the plastic rules to the rear of the machine

(1)

(2)

Hangers

stock

Page 26: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

7. Maintaining your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

24

General Maintenance

Although only limited maintenance is required, that which is required is important to

enable continually safe and good machine performance.

CAUTION

All maintenance work should be carried out by qualified personnel

maintenance engineers, service engineers, or electricians only..

Before commencing any maintenance work, switch OFF the machine and

disconnect the electrical supply from the mains supply.

Daily Maintenance

The following daily maintenance is required:

Brush off loose wire coatings and deposits from the area around the Cutter, wire

transport and binding mechanisms.

Check that switches, indicator lights and the stop switches are functioning

correctly.

Check that all safety switches function correctly.

Annual Maintenance

James Burn International recommends an annual service visit from our service

engineers.

Ongoing Maintenance Change cutter and Anvil block as a pair, as and when

required,

Page 27: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

8. Spare parts

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

25

Recommended spare parts :

1 Off JE24004 : encoder GHT4065A3R1360 24 Vcc

1 Off JE22041 : detector OMRON E3T-SL33 24 Vcc

1 Off JE22052 : inductive detector M30 SICK

1 Off JE29065 : Sanyo card

1 Off JE07067 : contactor 12A : LC1-D12BL 24 Vcc

2 Off JE06076 : microswitch Crouzet

1 Off JG01080 : belt MAT5P 30x1585 habasit

3 Off JG01081 : belt MAT5P¨30x2245

1 Off JE29064 : supply car 24Vcc

Page 28: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

9. Selling, Transferring or Disposing of your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 26

Selling or Transferring your Binding Machine

If you sell or transfer your binding machine you must ensure that the machine is in

working order, and that the labels and this manual are in a legible condition.

Failure to do so could result in you being responsible to whom you sell or transfer

your binding machine should it cause personal injury or damage to property

Disposing of your Binding Machine

If you dispose of your binding machine you must destroy it, as follows, before you

throw it away:

Remove all the covers.

Cut the cable loom from the Control Box.

Remove the Control Box.

Throw the Control Box and covers away, in a separate location to the rest of the machine.

Page 29: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

10. Fault finding chart

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

27

Fault Cause Remedy

Display not illuminating when machine switched ON

No power supply Fuse blown

Check power supply Check Power Inlet Connector circuit breaker Check internal fuse to 24V : FC1

Operator panel display working but no menu available

No power supply to PLC Disconnected control panel connector

Check PLC connector Check Control Panel connector

Machine fails to cycle when footswitch is pressed

Interlock Switches No motor supply Motor circuit overloaded Footswitch obstructed

Check Guards and Interlock Switches Check power supply Check fuses Check Footswitch connector

Wire feed wheel fails to draw wire when machine cycles

No motor drive Check fuses FC3-FC4-FC6 of the 24Vcc card Check wire lift motor

Book transport belts fail to move when machine is cycled

No motor drive Check fuses F3 on M5 Inverter Drive

Knife/Cutter does not move The cutter is not in right position

Inverter fuse blown Interlock Switches

Check for blown fuse F4 from the inverter M6 Check Guards and Interlock Switches

Bind action fails to start when machine is cycled

Interlock Switches Blown Fuse

Check Guards and Interlock Switches are closed / Made. Check and replace blown fuses F6 from inverter M9

Wire transport jammed Damaged wire fed into the Book Transport section

Turn OFF power and removed damaged wire

Book jammed when being transported into binding section

Book in wrong position Paper deformed Wire-o guide not well adjusted

When inserting push the book towards the wire-o Remove the book Adjust the wire-o guide

Page 30: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

10. Fault finding chart

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais 28

The machine is not cycling Closing Head jammed - Turn OFF power - Wait 30 seconds - Switch ON power - Initialise the machine NOTA : the closing head is on top position and the wire is ejected at the reception

10.2 Error messages - Cover open - Emergency stop : off - M9 : alarm

M8 : alarm M6 : alarm M5 : alarm

- Error : X27-P/wire - Error : X10-P/bind - Spool alarm : ignore - Alarm wire feeding: check the wire feeding - Error : ER/wire X27-Y6-Y2 - Error : ER/bind X10-Y7-Y3

Page 31: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

11. Technical data about your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

29

NOTICE

Your binding machine is constructed to a very high specification.

Details are shown in this section. Strictly adhere to these

specifications at all times!

General Data

Machine size : Max length 2.14m

Max height 1.175m

Max depth 0.73m

Gross weight : 277Kg nett 610 lbs nett

Base fitting : Lockable swivel castors.

Machine setting : Simplistic touch screen controls with fully automatic

adjustment (no tool changing).

Machine Performance

Binding output : 1400 max per hour non stop (dependant on format,

operator skills and factory layout).

Binding format : 3:1 Min 8 loops (A6) Max 41 loops.

2:1 Min 5 loops Max 28 loops.

Wire-O wire : 1/4” (6.4mm) up to 1 1/4” (32mm).

diameters

Book thickness :0.19" to 1.10" (3mm to 28mm)

Dependent on wire size (see table below).

Page 32: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

11. Technical data about your Binding Machine

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

30

Wire Size Max. Book Thickness (mm) Min. Book Thickness (mm)

No.4 4.6 1.5

No.5 6.2 2

No.6 7.8 3

No.7 9.5 4

No.8 11 5

No.9 12.5 6.5

No.10 14 8.5

No.12 16 9.5

No.14 19 9.5

No.16 22 10

No.18 25.3 10

No.20 28 10

Electrical Data

Mains electric supply (Specify when ordering)

Standard USA : 100-120V, 60Hz single phase – 16 Amps with Earth

Europe : 200-240V, 50Hz single phase – 16 Amps with Earth

Power consumption : 1200 Watts

Protection Devices Fuse ratings

Fuse ID

Size and type Europe 230V

USA 110V

Protections

QF1 Circuit breaker 16 Amp 16 Amp Fitted on the main plug (GB) F2 2x5x20mm time delay /T 3 Amp 6.3 Amp Transformer : folio 01-12

E

F3 2x5x20mm time delay /T 4 Amp 6.3 Amp Inverter M5, 3 belts : folio 07-08C F4 2x5x20mm time delay /T 4 Amp 6.3 Amp Inverter M6, cutter : folio 08-08C F5 2x5x20mm time delay /T 4 Amp 6.3 Amp Inverter M8, spool : folio 09-08C F6 2x5x20mm time delay /T 4 Amp 6.3 Amp Inverter M9, wire : folio 10-08C

FC1 2x5x20mm time delay /T 10 Amp 10 Amp Card C24V supply : folio 03-05-I FC2 1x5x20 / F 6 Amp 6 Amp 24Vcc supply : folio 03-07-J

Contact Breaker : Type C, 16 Amp

Short circuit interrupt : 6000 Amps

over-current protection device

Mains Plug: : 13 Amp Fuse (UK)

Page 33: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

12. Amendments

WOB3500/MesDocuments/Corinne/WOB3500/Anglais

32

Issue No. Amendments Approved by Date From /SN°

1 New operators manual for WOB3500 Issue 1

DB Aug 2004 WOB2.001

2 Program modification PLC + screen for wire n°18 & n°20 Optional bar on closing jaw for wire n°18 & n°20

DB Jan 2009 WOB2.202

2 Replacement of safety and safety switch Old : JE07095 + JE06077 + JE06078 New : JE07098 + JE07099 + JE07100

DB Feb 2009 WOB2.211

Page 34: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

13.Warranty

WOB2500/MesDocuments/Corinne/WOB3500/Anglais

JBI WARRANTY

JBI SAS warrants to the original purchaser-user, that at the time of shipment from JBI SAS’s factory, the equipment will be free from defect in materials and workmanship for a period of 12 (twelve) months from date of shipment. Written notice of claim under this Warranty must be given within ONE YEAR for all equipment from the date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or improper maintenance, damage by third parties, alterations by unauthorized personnel, force majeure, failure to follow installation or operating instructions, or any events beyond the control of JBI SAS or any authorized distributor of JBI SAS will NOT be covered under this warranty. Consumable components (such as fuses or lamps) and wearing parts (such as belts) are excluded from this Warranty coverage. The obligation of JBI SAS under this Warranty period shall be limited to repairing or replacing (at the option of JBI SAS) any part that is defective in the reasonable opinion of JBI SAS. The original purchaser-user shall have the responsibility and expense of removing and returning the defective parts to JBI SAS as well as the cost of reinstalling the replacement or repaired part. IN NO EVENT SHALL JBI SAS BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT CONSEQUENTIAL DAMAGES. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Any replacement parts, except lamps and fuses, which prove to be defective in material or workmanship within the Warranty period will be repaired or replaced without charge F.O.B. JBIS SAS’s factory. JBI SAS requires the faulty components to be returned for being inspected by JBI SAS’s vendors to validate the warranty claim. NO RETURN WILL BE ACCEPTED BY JBI SAS WITHOUT PRIOR RETURN AUTHORIZATION. Return of faulty component doesn’t require to be done through courrier and cost is borne by the original purchaser-user. JBI SAS is NOT RESPONSIBLE FOR RETURN SHIPPING DAMAGE. If you haven’t got original packing, please ensure adequate packaging is used to ensure component integrity. All return shipments must be prepaid and insured. For electrical and pneumatic components, replacement parts will be invoiced when despatched and credit note will then be issued when JBI SAS will have received a positive answer from the vendor on the validity of the claim.

Page 35: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

14. Declaration of Conformity

WOB3500/MesDocuments/Corinne/Notices/WOB3500/Anglais

1

34

EC DECLARATION OF CONFORMITY

Name of the manufacturer or supplier : JAMES BURN INTERNATIONAL Address : 67 rue du Docteur Blaizot BP 134 61304 L’Aigle cedex (France) Description of product : BINDING MACHINE Name, type or model : WOB3500 200-240V, MKII, WOB2.211 onwards Serial number no. : Standards used, including number, title, issue date and other relevant documentation : IEC/EN60204-1 2006 Safety of machinery -electrical equipment of machine CSA C22.2 N°14/UL508 2013 Safety of machinery -electrical equipment of machine CSA/UL/IEC/EN: 60950-1 2010 Safety of information technology equipment, including electrical business equipment. EN / ISO13857 2008 Safety distance EN / ISO12100-1 2004 Safety of machinery -Analysis- EN / ISO12100-2 2004 Safety of machinery -Estimate- EN / ISO13850 2008 Equipment of Emergency stop EN 61000-6-3 2002 Emission of electronic disturbances EN 61000-6-1 2001 Immunity to electromagnetic disturbances Place of issue : L’AIGLE (61) Name of authorised representative : Guy VATOME Is the authorised representative to constitute the technical records. Position of authorised representative : President JBI SAS I declare, as the authorised representative, that the above information in relation to the supply/manufacture of this product complies with all the essential health and safety requirements of the EC Machinery Directive (2006/42/CE) and EMC Directive 2004/108/CE, Low Voltage Directive 2006/95/CE as amended and with the national laws and regulations adopting this Directive. Signature of authorised representative : President JBI SAS Date :

Page 36: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

FOLIO DESCRIPTION DATE

17/05/200601 Circuit de puissance - Power circuit : 200-240Vac 50/60HzMachine à relier : WOB3500IIER

JAMES BURN INTERNATIONAL

BINDING Machine: WOB3500IIER

avec tapis réception

(with reception conveyor)

version 200-240 Vac 50/60Hz

A partir N° 211 ( 02/ 2009)

IND MODIFICATION DATE

02/02/2009D

JE07095 + JE06077 + JE06078

Remplacer par relai de sécurité:

JE07098 + JE07099 + JE07100

07/03/2007C Replace :JE29022 by JE29065

B Alimentation Var V5 et V10 17/05/06 Ereplace all inverters:

JE11032 by JE1104609/11/2009

IND MODIFICATION DATE

ECH.DATERESP.DES.

CLIENT

JAMES BURN INTERNATIONAL

67, rue du docteur Blaizot

61304 L'AIGLE cedex

0305ER-0EE JBI

CE PLAN NE PEUT ETRE COMMUNIQUE SANS AUTORISATION

INDICE

N° AFFAIRE

02/02/200902 Circuit de sécurité - Safety line

17/05/2006Circuit carte 24Vcc - Supply Card 24Vdc03

17/03/2005Entrées Automate - PLC inputs04

17/03/2005Sorties Automate - PLC Outputs05

07/03/2007

Variateur de fréquence - Frequency inverter : M5 3 belts 200-240Vac 50/60Hz

06

09/11/2009

Cartes Sanyo 3A 24Vcc moteur pas à pas - Step Motor : M1-M2-M3-M4

07

09/11/200908 Variateur de fréquence - Frequency inverter : M6 cutter 200-240Vac 50/60Hz

09/11/200909 Variateur de fréquence - Frequency inverter : M8 spool 200-240Vac 50/60Hz

09/11/200910 Variateur de fréquence - Frequency inverter : M9 bind 200-240Vac 50/60Hz

09/11/200911 Réception tapis - Reception conveyor M10 200-240Vac 50/60Hz

17/03/200512 Bornier - Terminal : XB2-YB1

09/11/2009Implantation platine - Electrical Cabinet Settling13

17/03/2005Option système crochets - Hanger feeder option14

FOLIO DESCRIPTION DATE

IND MODIFICATION DATE IND MODIFICATION DATE

ECH.DATERESP.DES.

CLIENT

JAMES BURN INTERNATIONAL

67, rue du docteur Blaizot

61304 L'AIGLE cedex

0305ER-0EE JBI

CE PLAN NE PEUT ETRE COMMUNIQUE SANS AUTORISATION

INDICE

N° AFFAIRE

17/05/200601

02/02/200902

Circuit de puissance - Power circuit : 200-240Vac 50/60Hz

17/05/2006Circuit carte 24Vcc - Supply Card 24Vdc03

17/03/2005Entrées Automate - PLC inputs04

17/03/2005Sorties Automate - PLC Outputs05

07/03/2007

Variateur de fréquence - Frequency inverter : M5 3 belts 200-240Vac 50/60Hz

06

09/11/2009

Cartes Sanyo 3A 24Vcc moteur pas à pas - Step Motor : M1-M2-M3-M4

07

09/11/200908

09/11/200909

09/11/200910

09/11/200911

Variateur de fréquence - Frequency inverter : M6 cutter 200-240Vac 50/60Hz

Variateur de fréquence - Frequency inverter : M8 spool 200-240Vac 50/60Hz

Variateur de fréquence - Frequency inverter : M9 bind 200-240Vac 50/60Hz

17/03/200512

09/11/2009Implantation platine - Electrical Cabinet Settling13

Bornier - Terminal : XB2-YB1

Réception tapis - Reception conveyor M10 200-240Vac 50/60Hz

Circuit de sécurité - Safety line

17/03/2005Option système crochets - Hanger feeder option14 B Alimentation Var V5 et V10 17/05/06

07/03/2007C Replace :JE29022 by JE29065

Machine à relier : WOB3500IIER

JAMES BURN INTERNATIONAL

BINDING Machine: WOB3500IIER

avec tapis réception

(with reception conveyor)

version 200-240 Vac 50/60Hz

A partir N° 211 ( 02/ 2009)

02/02/2009D

JE07095 + JE06077 + JE06078

Remplacer par relai de sécurité:

JE07098 + JE07099 + JE07100

Ereplace all inverters:

JE11032 by JE1104609/11/2009

Page 37: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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JAMES BURN International

DATE:

DESSINE PAR: FOLIO

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Page 38: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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Circuit sécurité(safety line)

24Vcc(24Vdc)

JH

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JAMES BURN International

DATE:

DESSINE PAR: FOLIO

02/02/2009

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Page 39: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

12

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C+ bleue(blue) S=0,55mm²

C+

400 (0Vdc) bleue(blue) S=0,55mm²

CS2 bleue(blue) S=0,8mm²

Y14 bleue(blue) S=0,55mm²

401 (5Vdc) bleue(blue) S=0,55mm²

M10+ cable souple:2x1mm²

RM10

Y11 bleue(blue) S=0,55mm²

M7- cable souple:2x1mm²

AW

G1

6 ja

un

e/ve

rt(yello

w/g

ree

n

S=

1,3

1m

M7+ cable souple:2x1mm²

D- bleue(blue) S=0,8mm²

C+ bleue(blue) S=0,8mm²

CS4 bleue(blue) S=0,8mm²

DS1 bleue(blue) S=0,8mm²

DS4 bleue(blue) S=0,8mm²

CS1 bleue(blue) S=0,8mm²

C+ bleue(blue) S=0,55mm²

DS2 bleue(blue) S=0,8mm²

R1

F06-12

F11

F06-07

F06-08

F11

F02-05I

F06-11

F11

F06-17

F06-17

F11

F0

2

FC

9:F

5A

FC

8:F

5A

FC

7:F

5A

FC

6:F

0,2

5A

FC

5:F

3,1

5A

F11-04

FC

4:F

3,1

5A

F05-04

FC

3:F

3,1

5A

FC

2:F

6A

F05-13

FC

1:T

10

AF

C1

:T1

0A

C+

_C

+_

C+

_+

_+

_C

+_

CC

+

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

AW

G1

6 ja

un

e/ve

rt(yello

w/g

ree

n

S=

1,3

1m

F0

2

F0

2

312

313R

sistan

ce

15

W

D- bleue(blue) S=0,8mm²

C+ bleue(blue) S=0,8mm²

DS1 bleue(blue) S=0,8mm²

CS1 bleue(blue) S=0,8mm²

C+ bleue(blue) S=0,55mm²

DS2 bleue(blue) S=0,8mm²

CS2 bleue(blue) S=0,8mm²

C+ bleue(blue) S=0,55mm²

DS3 bleue(blue) S=0,8mm²

CS3 bleue(blue) S=0,8mm²

22 bleue(blue) S=0,55mm²

401 (5Vdc) bleue(blue) S=0,55mm²

400 (0Vdc) bleue(blue) S=0,55mm²

M10+ cable souple:2x1mm²

Y11 bleue(blue) S=0,55mm²

M7- cable souple:2x1mm²

M7+ cable souple:2x1mm²

F06-03

_

F06-02

+_

+_

21

V~

0V

~P

E

Ca

rte 2

4V

cc

Ca

rd 2

4V

dc

.

DS4 bleue(blue) S=0,8mm²

CS4 bleue(blue) S=0,8mm²

FO

LIO

DE

SS

INE

PA

R:

DA

TE

:

22 bleue(blue) S=0,55mm²

M10

clamp

F02-05I

M10- cable souple:2x1mm²

03

JH

M7

Up wire

R

F05-16J

Circ

uit c

arte

24V

cc

Supply

card

24V

dc

F11

17/0

3/2

005

ABCD

RT

2

EFGHIJKLM

20

19

(31

)(1

3)

(37

)(4

4)

C+

18

17

(43

)

16

15

Y14 bleue(blue) S=0,55mm²

14

13

(14

)

12

11

10

98

RM10

76

54

32

1

JA

ME

S B

UR

N In

tern

atio

nal

Wob3500IIM

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12

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11

21

31

41

51

61

71

81

92

0

FO

LIO

DE

SS

INE

PA

R:

DA

TE

:17/0

3/2

005

Input P

lc: F

X1N

-40M

T-D

SS

24V

cc

JH

04

+24V

-0V

PE

S/S

X0

X1

X2

X3

X4

X5

X6

X7

X10

X11

X12

X13

X14

X15

X16

X17

X20

X21

X22

X23

X24

X25

X26

X27

RS

42

2

PL

C : F

X1

N-4

0M

T-D

SS

24

Vcc (P

NP

) PL

C1

INP

UT

(En

trée

s)

T0

1

Ecra

n

(scree

n)

CA

B1

PE

- +

F1

1

F1

1

F0

1-1

0

PE

CO

1

CW

F6

/ CW

M6

.

X3

(SC

1)

.

X5

(SC

2)

.

X6

(SC

3)

Co

de

ur (e

nco

de

r)

CO

D

BP

1

da

le

X1

5

X1

0

X2

7

X2

4

X2

5

X2

6

KM

1

(X2

2)

X2

0

AU

1X

12

X1

1

X1

3

X1

4

X1

6

X2

1

(RS

1)

KM

1

(X2

3)

11

12

XB

1

XB

1

ZB1

XB

1

XB

1X

B1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB

1

XB1

XB1

XB1

XB

1

XB

1

XB

1

ZB

1

XB

1

C+

D-

PE

blu

e

PE

D-

D-

C+

C+

D-

C+

C+

C+

black

Marron

Spool Unwind sensor (cellule bobine)

Brun

Jaune Jaune

Bro

wn

Vert

Blu

e

Vert

Voie A

Blanc

Brown

Blanc

Voie B

Gris Gris

Top zero

Vert/jaune Masse

Ca

ble

: CA

B1

Brown

Blue

Black

Book present sensor

Wire plenum sensor

Black

Start

Init closing adjust

security var M5

Security Var M6

Security Var M8

Security Var M9

Heigh point bind

Heigh point hanger(option)

D-

AW

G2

0 b

leu

e(b

lue

)

C+

AW

G2

0 b

leu

e(b

lue

)

Security Cover

KM1

Init cutter adjust

KM1

AW

G2

0 V

/j(Gre

en

/yello

w)

A.U.1

wire adjust "OUT"

wire adjust "IN"

Init wire adjust

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB1

XB

1

XB1

XB

1

XB1

XB

1

ZB1

XB

1

XB1

XB

1

XB1

Vert/jaune

Gris

Blanc

XB1

Vert

Jaune

Marron

Masse

XB

1

Gris

Blanc

XB1

Vert

Jaune

Brun

XB1

C+

D-

PE

XB1

PE

C+

XB

1

D-

D-

XB

1

D-

C+

XB

1

C+

C+

C+

ZB

1

AW

G2

0 b

leu

e(b

lue

)

AW

G2

0 b

leu

e(b

lue

)

12

11

KM

1

(X2

3)

X2

1

(RS

1)

X1

6

X1

4

X1

3

X1

1

XB

1

X1

2

X3

(SC

1)

X5

(SC

2)

X6

(SC

3)

Ecra

n

(scree

n)

Co

de

ur (e

nco

de

r)

PL

C : F

X1

N-4

0M

T-D

SS

24

Vcc (P

NP

) PL

C1

INP

UT

(En

trée

s)

Spool Unwind sensor (cellule bobine)

Book present sensor

Wire plenum sensor

Start

Init closing adjust

security var M5

Security Var M6

Security Var M8

Security Var M9

Voie A

Voie B

Top zero

Heigh point bind

Heigh point hanger(option)

Security Cover

KM1

KM1

Init cutter adjust

X2

0

KM

1

(X2

2)

Ca

ble

: CA

B1

X2

6

X2

5

X2

4

black

Black

Black

X2

7

X1

0

X1

5

da

le

BP

1

.

.

.

CW

F6

/ CW

M6

CO

1

PE

F0

1-1

0

F1

1

F1

1

+ -

PE

CA

B1

T0

1

RS

42

2

X27

X26

X25

X24

X23

X22

X21

X20

X17

X16

X15

X14

X13

X12

X11

X10

X7

X6

X5

X4

X3

X2

X1

X0

S/S

PE

-0V

+24V

04

JH

Input P

lc: F

X1N

-40M

T-D

SS

24V

cc

17/0

3/2

005

DA

TE

:

DE

SS

INE

PA

R:

FO

LIO

20

19

18

17

AW

G2

0 V

/j(Gre

en

/yello

w)

16

15

14

13

12

11

10

98

7

Brown

Brown

6

Bro

wn

Blu

e

Blue

blu

e

AU

1

CO

D

5

A.U.1

4

wire adjust "OUT"

3

wire adjust "IN"

2

Init wire adjust

C+

D-

1

JA

ME

S B

UR

N In

tern

atio

nal

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K2 v

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IRE

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12

34

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01

11

21

31

41

51

61

71

81

92

0

FO

LIO

DE

SS

INE

PA

R:

DA

TE

:17/0

3/2

005

Outp

ut P

lc: F

X1N

-40M

T-D

SS

24V

cc

(Sortie

s P

lc)

JH

05

Y11

Y17

Y15

.

Y13

Y6

Y5

Y4

+V3

.

Y16

Y14

+V5

.

Y12

Y10

+V4

.

Y7

Y3

Y2

+V2

Y1

+V1

Y0

+V0

0V

24V

BY

0+

BY

0-

BY

1+

BY

1-

R2

2O

oH

ms

Plu

g:O

ptio

n H

anger(c

rochet)

3

2

1

4

5

F0

2-0

7

F1

1

F11

F11

F11

F11

F10-15J

F06-10

F06-05

F06-20

F06-15

F06-10

F06-05

F07-17J

F03-17C

F08-16J

F08-15J

F03-18B

F09-16J

F10-16J

F10-14J

F10-15J

F0

2-0

7

F04-15

F11

F11

F01-10

C.de M9 2eV Bind

C.M5 (3 belts)

C.de M10 (solenoid)

C.de M9 1eV Bind

C.de 1eV M6 (cutter)

C.de 2e V(cutter)

sens(+) M7 Up-wire

C.de M8 (spool)

Plc

: FX

1N

-40M

T-D

SS

24V

cc (P

NP

) PLC

1 O

UT

PU

T(s

ortie

s)

C.de M1 (wheel)

C.de M2 (carry wire)

C.de M3 (adjust/wheel)

C.de M4 (adjust/bind)

X16 ( fil N° 1 )

PE

C+

D- ( fil N°3 )

C+

C+ ( fil N°2 )

BY1- ( fil N°4 )

BY

1-

24

C.de retour M9

4015 Vdc

sens(-) M3 adjust/wheel

sens(-) M4 adjust/bind

23

C+

F11

F11

F11

F11

F1

1

F0

2-0

7

2

3

4

51

Plu

g:O

ptio

n H

anger(c

rochet)

F10-15JR

22

Oo

Hm

s

F06-10

Plc

: FX

1N

-40M

T-D

SS

24V

cc (P

NP

) PLC

1 O

UT

PU

T(s

ortie

s)

F06-05

BY

1-

F06-20

BY

1+

F06-15

BY

0-

F06-10

BY

0+

F06-05

24V

F07-17J

0V

F03-17C

+V0

F08-16J

Y0

F08-15J

+V1

F03-18B

Y1

F09-16J

+V2

F10-16J

Y2

F10-14J

Y3

F10-15J

Y7

.

+V4

Y10

Y12

.

+V5

Y14

Y16

.

+V3

Y4

Y5

Y6

Y13

.

Y15

Y17

Y11

23

C+

BY

1-

BY1- ( fil N°4 )

05

F0

2-0

7JH

F04-15

Outp

ut P

lc: F

X1N

-40M

T-D

SS

24V

cc

(Sortie

s P

lc)

F11

17/0

3/2

005

F11

F01-10DA

TE

:

DE

SS

INE

PA

R:

FO

LIO

20

19

18

17

16

15

14

13

12

11

10

9

24

87

65

4

401

PE

C+ ( fil N°2 )

D- ( fil N°3 )

X16 ( fil N° 1 )

5 Vdc

C.de retour M9

sens(-) M4 adjust/bind

C.de M1 (wheel)

C.de M2 (carry wire)

C.de M3 (adjust/wheel)

sens(-) M3 adjust/wheel

C.de M4 (adjust/bind)

C+

C.M5 (3 belts)

C.de M10 (solenoid)

C.de 2e V(cutter)

C.de 1eV M6 (cutter)

32

1

C+

sens(+) M7 Up-wire

C.de M8 (spool)

C.de M9 1eV Bind

C.de M9 2eV Bind

JA

ME

S B

UR

N In

tern

atio

nal

Wob3500IIM

K2 v

ers

ion 2

00-2

40 V

ac

AF

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IRE

N°0

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E 5

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

07/03/2007

Cartes Sanyo 2A 24Vcc

Cards Sanyo 2A 24Vdc

JH

06

JAMES BURN international

DATE:

DESSINE PAR: FOLIO

F05-09

F11

bornier:XB1

F05-09F05-10

F05-07

F05-11

F05-07

M4

Moteur pas à pas

Step motor

S4

Adjust/reliure

(Adjust/bind)

F0

3-1

5

F0

3-1

5

CW

M4

/CW

F4

PE

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M3

Moteur pas à pas

Step motor

S3

Adjust roue/wire

(Adjust wheel/wire)

F0

3-1

1

F0

3-1

1

CW

M4

/CW

F4

PE

1

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M2

Moteur pas à pas

Step motor

S2

Transport wire

(carry wire)

F0

3-1

0

F0

3-0

9

CW

M4

/CW

F4

PE

2

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M1

Moteur pas à pas

Step motor

S1

Roue dentèe

(wheel)

F0

3-0

8

F0

3-0

8

CW

M4

/CW

F4

PE

3

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

PE

PE

PE

PE

400(-) 400(-)400(-) 400(-) 400(-) 400(-) 400(-)

orange vert

Y6

Jaune(yellow)

Y2

Blanc (white)

Y5

Blanc (white)

Y4

Jaune (yellow)Marron(brown)

orange vertorange vert

jaune blanc

rouge jaune

bleu marron

jaune blanc

rouge jaune

bleu marron

CS

4

S=

0,5

mm

² b

lue

DS

4

bleu marron

rouge jaune

jaune blanc

Blanc

Jaune

Marron

Vert

orange vert

Jaune (yellow)

Vert(green)

Marron(brown)

Vert(green)

jaune blanc

rouge jaune

bleu marron

Y03

Blanc(white)

Jaune(yellow)

Y7

Blanc(white)

F05-10 F05-09

F11

bornier:XB1

F05-09

CW

M4

/CW

F4

400(-) 400(-) 400(-)

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

400(-) 400(-) 400(-) 400(-)

Y7

Y03

Y6

Y2

Y5 Y4

Moteur pas à pas

Step motor

orange vert

LV

F/R

EX

3

EX

2

EX

1

EO

RG

AC

D2

AC

D1

ON

OFF

0

CN

3C

N1

CN2

Ca

rte

Sa

nyo

:JE

29

06

5

bleu marron

rouge jaune

jaune blanc

Blanc(white)

Marron(brown)

Jaune(yellow)

1

Blanc (white)

Jaune (yellow)Jaune (yellow)

Blanc (white)

M4

2 3 4 5 6 7 8 9

orange vert

10 11 12 13 14 15 16 17 18 19 20

07/03/2007

Cartes Sanyo 2A 24Vcc

Cards Sanyo 2A 24Vdc

JH

06

JAMES BURN international

DATE:

jaune blanc

DESSINE PAR:

rouge jaune

FOLIO

bleu marron

PE

CW

M4

/CW

F4

F0

3-1

5

F0

3-1

5

Blanc(white)

1

F0

3-0

8

F0

3-0

8

PE

3

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

CW

M4

/CW

F4

S4 S3 S2 S1

S=

0,5

mm

² b

lue

S=

0,5

mm

² b

lue

S=

0,5

mm

² b

lue

CS

3

CS

2

CS

1

DS

3

DS

2

DS

1

DS

4

1

bleu marron

DS

W1

rouge jaune

1

jaune blanc

DSW1

M3

Moteur pas à pas

Step motor

CW

M4

/CW

F4

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

orange vert

1

DS

W1

1

DSW1

orange vert

jaune blanc

rouge jaune

bleu marron

F0

3-1

1

F0

3-1

1

PE

1

M2

Moteur pas à pas

Step motor

S=

0,5

mm

² b

lue

Adjust/reliure

(Adjust/bind)

Adjust roue/wire

(Adjust wheel/wire)

Transport wire

(carry wire)

Roue dentèe

(wheel)

Vert

Blanc

Jaune

Marron

Vert Vert Vert

Marron Marron Marron

Jaune Jaune Jaune

Blanc Blanc Blanc

Blanc Blanc Blanc Blanc

Jaune Jaune Jaune Jaune

Marron Marron

Vert Vert

PE

PE

PE

PE

F05-11

F05-07

1Marron(brown)

CS

4

Moteur pas à pas

Step motor

M1

PE

2

F0

3-0

9

F0

3-1

0

Jaune(yellow)

Vert(green)Vert(green)

F05-07

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

Page 43: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

Circuit de puissance : 3 courroies

Power line: 3 belts 200-240 Vac

JH

07DATE:

DESSINE PAR: FOLIO

F01-10

200-240 Vac

50/60 Hz

vers

folio:01-11

PE

F08-02

F08-02

F08-02

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

UV

W

PE

Boîte à bornes

Terminal box

(F0

4-1

1)

X1

1

(F1

1)

C+

F1

1C

+

F0

5.1

2Y

10

F3

FUSIBLE Temporisé:T4A

Temporize fuse

Bride de masse

CW

M4

/CW

F4

F1

1

paramètres

(Parameters)

Acc : 0.2

Dec : 0

Hsp : 60

Full - I/O - TCT: LEL

Full - Drc - CTT: Perf

- FLG: 100

- NCR: 0,3

- NPR: 0,1

- Nsp : 1300

- Slp : 110

- Sta : 8

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

LI2

LI3

24

V

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

V5

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

PE

C

PE

104

PE

103

AWG16 vert/jaune (green/yellow)

AWG16 noir (black)

White(blanc)

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

AWG16 noir (black)

Brown(marron

Yellow(jaune)

D-

PE

R1

C

15

Co

m

16

AI1

17

5V

DESSINE PAR:

A0

1

C+

L0

1

F1

1

CL

0

C+

Co

m

(F1

1)

LI1

X1

1

LI2

(F0

4-1

1)

LI3

Y1

0

LI4

F0

5.1

2

24

V

AWG16 vert/jaune (green/yellow)

PE

AWG16 noir (black)

W

AWG16 noir (black)

VU

1 10

PEM

OD

EE

SC

Sto

p

Ru

n

Schneid

er

AT

V12

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

JAMES BURN International

Acc : 0.2

Dec : 0

Hsp : 60

Full - I/O - TCT: LEL

Full - Drc - CTT: Perf

- FLG: 100

- NCR: 0,3

- NPR: 0,1

- Nsp : 1300

- Slp : 110

- Sta : 8

paramètres

(Parameters)

F1

1

2 3 4 5 6 7 8 9

F08-02

20

CW

M4

/CW

F4

Bride de masse

K

L

M

DATE:

19

vers

folio:01-11

FOLIO

C

Boîte à bornes

Terminal box

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

F08-02

PE

WV

U

PE

200-240 Vac

50/60 Hz

F01-10

G

J

H

I

103

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

V5

12

L2

11

PE

F08-02

V5

U5

NV

5

LV

5

11

7 (

AW

G1

6 S

=1

,31

mm

² (b

lack

, n

oir

)

F3

13

FUSIBLE Temporisé:T4A

Temporize fuse

07

JH Circuit de puissance : 3 courroies

Power line: 3 belts 200-240 Vac 09/11/2009

F

104

PE

A

B

C

D

E

W5

R1

A

D-

18

L1

14

Brown(marron

Yellow(jaune)

White(blanc)

- UFR: 120

- UNS: 220

Full - Fun - Rpt - BRA: No

- Adc - Adc : No

- Ps2 - Ps2 : LI4

- SP2 : 54

Full - Flt - Tht - ITH : 0,3

R1

B

Page 44: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

Circuit de puissance : CUTTER M6

Power line:Cutter 200-240 Vac

JH

08DATE:

DESSINE PAR: FOLIO

F07-20

vers

folio:07-20

PE

F09-02

F09-02

F09-02

F4

FUSIBLE Temporisé:T4A

Temporize fuse

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

LI2

24

V

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

V6

F1

1C

+

F1

D-

F1

1Y

12

F1

1Y

13

F2

C+

F1

1X

12

paramètres

(Parameters)Acc : 0.1

Dec : 0.1

Hsp : 65

Full - I/O - TCT: LEL

Full - Drc - CTT: Perf

- FLG: 100

- NCR: 0,3

- NPR: 0,1

- Nsp : 1300

- Slp : 110

- Sta : 8

PE

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

PE

111

PE

112 AWG16 noir (black)

AWG16 vert/jaune (green/yellow)

NV

6

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

AWG16 noir (black)

NV

6

LV

6

LV

6

24

V

8

PE

9

W

10

V

11

U

12

F09-02

PE

F09-02

F09-02

13 14 15 16

PE

17 18 19

vers

folio:07-20

AWG16 vert/jaune (green/yellow)

AWG16 noir (black)

AWG16 noir (black)

20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

Circuit de puissance : CUTTER M6

Power line:Cutter 200-240 Vac

PE

112

111

LV

6

LV

6

JH

08DATE:

L1

NV

6

NV

6

V6

F1

1C

+

PE

W

F1

F1

1

Sto

p

Y1

2

F1

1

ES

C

Y1

3

D-

CW

M4

/CW

F4

Bride de masse

Boîte à bornes

Terminal box

FOLIO

F07-20

PE

MO

DE

JAMES BURN International

Co

m

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

R1

C

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

R1

B

U

R1

A

FUSIBLE Temporisé:T4A

Temporize fuse

F4

L2

V

PE

AT

V12

Schneid

er

Ru

n

DESSINE PAR:

AI1

F2

C+

F1

1

5

X1

2

LI2

4

LI1

3

Co

mC

L0

L0

1

21

5V

200-240 Vac

50/60 Hz

A0

1

6

LI3

LI4

Brown(marron

Yellow(jaune)

White(blanc)

paramètres

(Parameters)Acc : 0.1

Dec : 0.1

Hsp : 65

Full - I/O - TCT: LEL

Full - Drc - CTT: Perf

- FLG: 100

- NCR: 0,3

- NPR: 0,1

- Nsp : 1300

- Slp : 110

- Sta : 8

- TFR : 65

- UFR: 120

- UNS: 220

Full - Fun - Rpt - Ac2

- BRA : No

- De2 : 0.1

- Rps : LI1

- Adc - Adc : No

- Ps2 - Ps2 : LI3

- Ps4 : LI4

- SP2 : 57.2

- SP3 : 25

- SP4 : 2.5

Full - Flt - Tht - ITH : 0,3

7

Page 45: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

Circuit de puissance : Bobine M8

Power line: Spool 200-240 Vac

JH

09DATE:

DESSINE PAR: FOLIO

F08-20

vers

folio:08-20

PE

F08-02

F08-02

F08-02

F5

FUSIBLE Temporisé:T4A

Temporize fuse

paramètres

(Parameters)

Acc : 0,5

Dec : 0,5

Full - I/O - TCT : LEL

Full - Drc - NCR : 0,3

- NPR : 0,1

- NSP : 1300

- SLP : 110

- UFR : 120

FUll - Fun - Adc - Adc : No

- Ps2 - Ps2 : LI4

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

LI2

LI3

24

V

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

V8

(F0

4-1

1)

X1

3

(F1

1)

C+

F1

1C

+

F0

5.1

2Y

15

F6

PE

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

111

PEPE

112

C

LV

8

NV

8

AWG16 noir (black)

AWG16 noir (black)

AWG16 vert/jaune (green/yellow)

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

D-

112

L0

1

V

CL

0

PE

Co

m

A

LI1

U

LI2

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

LI3

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

LI4

JAMES BURN International

24

V

200-240 Vac

50/60 Hz

PE

Acc : 0,5

Dec : 0,5

Full - I/O - TCT : LEL

Full - Drc - NCR : 0,3

- NPR : 0,1

- NSP : 1300

- SLP : 110

- UFR : 120

FUll - Fun - Adc - Adc : No

- Ps2 - Ps2 : LI4

W

paramètres

(Parameters)

V

2

U

3 4

PE

5 6 7 8 9 10

F08-02

F08-02

F08-02

11 12 13 14

PE

15 16 17

vers

folio:08-20

AWG16 vert/jaune (green/yellow)

AWG16 noir (black)

AWG16 noir (black)

18 19 20

M

L

K

J

I

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

H

G

F

E

LV

8

D

C

FOLIO

B

NV

8

V8

(F0

4-1

1)

X1

3

111

(F1

1)

C+

5V

F1

1C

+

1

F0

5.1

2Y

15

AI1

PE

C

Co

mR

1C

W

R1

B

DESSINE PAR:

R1

A

DATE:

L1

F5

L2

FUSIBLE Temporisé:T4A

Temporize fuse

D-

PE

F6

AT

V12

Schneid

er

Ru

n

Sto

p

ES

CM

OD

E

CW

M4

/CW

F4

Bride de masse

Boîte à bornes

Terminal box

09

JH

PE

Circuit de puissance : Bobine M8

Power line: Spool 200-240 Vac 09/11/2009

F08-20

Brown(marron

Yellow(jaune)

White(blanc)

- SP2 : 30

Full - Flt - Tht - ITH : 0,3

A0

1

Page 46: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

Circuit de puissance : Reliure M9

Power line: Bind 200-240 Vac

JH

10DATE:

DESSINE PAR: FOLIO

F09-20

vers

folio:09-20

PE

F6

FUSIBLE

Temporise :T4A

Temporize fuse

paramètres

(Parameters)

CTT : Perf

FLG : 90

NCR : 1,2

NSP : 1360

SLP : 110

STA : 14

TFR : 65

UFR : 70

Full - Fun - Cls - CL1 : 1,6

- Tht - ITH : 1,2

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

24

V

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

V9

F1

1Y

16

D-

F4

F1

1Y

1

F1

1Y

16C

+F

5

F1

1X

14

F1

1Y

17

PE

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

112

111

PEPE

AWG16 noir (black)

NV

9

LV

9L

V9

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

NV

9

AWG16 noir (black)

AWG16 vert/jaune (green/yellow)

6 7

CTT : Perf

FLG : 90

NCR : 1,2

NSP : 1360

SLP : 110

STA : 14

TFR : 65

UFR : 70

paramètres

(Parameters)

8 9 10 11 12 13 14 15 16 17 18 19 20

M

PE

L

K

J

vers

folio:09-20

AWG16 vert/jaune (green/yellow)

AWG16 noir (black)

AWG16 noir (black)

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

I

H

G

F

LV

9L

V9

E

D

PE

C

NV

9N

V9

V9

Full - Fun - Cls - CL1 : 1,6

- Tht - ITH : 1,2

F1

1Y

16

R1

A

D-

111

F1

1Y

1

L1

F1

1Y

16

112

C+

L2

F1

1X

14

PE

PE

AT

V12

Schneid

er

Ru

n

Sto

p

ES

CM

OD

E

CW

M4

/CW

F4

Bride de masse

Boîte à bornes

Terminal box

DESSINE PAR:

DATE:

PE

FOLIO

F4

F5

F1

1

LI4

Y1

7

B

LI3

A

LI2

V

LI1

09/11/2009

Co

mC

L0

W

L0

1

JH

A0

1

10

5V

F6

AI1

FUSIBLE

Temporise :T4A

Temporize fuse

Co

m

PE

R1

C

F09-20

Circuit de puissance : Reliure M9

Power line: Bind 200-240 Vac

1

U

200-240 Vac

50/60 Hz

V

JAMES BURN International

W

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

PE

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

24

V

U

2 3

R1

B

4

Brown(marron

Yellow(jaune)

White(blanc)

Acc : 0,2

Dec : 0,1

HSP : 65

LSP : 15

Full - Drc -

Full - Fun - Rpt - Ac2 : 0,1

BRA : No

De2 :0,1

RPS : LI1

Full - Fun - Stt - Stt : FST

- Adc - Adc : No

- Ps2 - PS2 : LI3

PS4 : LI4

SP2 : 60

SP3 : 25

SP4 : 21

5

Page 47: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

09/11/2009

Circuit de puissance : Tapis

Power line: Conveyor 200-240 Vac

JH

11DATE:

DESSINE PAR: FOLIO

paramètres

(Parameters)

Acc: 0,2

Dec: 0,5

Full - Fun - Rpt : BRA: No

- Adc : Adc: No

- Ps2 : Ps2: LI4

: SP2: 46

14

36J1

Liaison Tapis

Réception

(link with

reception

conveyor)

PE

25

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AR

1B

R1

CC

om

AI1

5V

A0

1

L0

1C

L0

LI2

LI3

24

V

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

V1

0P

EL2

L1

R1

AR

1B

R1

CC

om

AI1

5V

A0

1

L0

1C

L0

Co

mL

I1L

I2L

I3L

I42

4V

PE

WV

U

PE

Y16D-

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

NV5

NV

5

LV

5

LV5

JAMES BURN International

AI1

Y16

5V

D-

A0

1

1

L0

1

2

CL

0

3

Co

m

4

LI1

5

LI2

6

LI3

7

LI4

8

24

V

9

PE

10

W

11

V

12

U

13 14

PE

15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

5

A

2

PELiaison Tapis

Réception

(link with

reception

conveyor) J16

09/11/2009

3

Circuit de puissance : Tapis

Power line: Conveyor 200-240 Vac

câb

le b

lind

é 4

x S

=0

,55

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

4

JH

1

11

LV

5

LV5

DATE:

DESSINE PAR:

NV

5

NV5

FOLIO

Acc: 0,2

Dec: 0,5

Full - Fun - Rpt : BRA: No

- Adc : Adc: No

- Ps2 : Ps2: LI4

: SP2: 46

paramètres

(Parameters)

CW

M4

/CW

F4

Co

m

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

R1

C

Mo

teu

r 3

be

lts

M5

3 c

ou

rro

ies

P:0

,02

5K

w 2

20

Va

c

R1

B

U

R1

A

VW

L2

PE

PE

AT

V12

Schneid

er

Ru

n

Sto

p

ES

CM

OD

E

Boîte à bornes

Terminal box

Bride de masse

L1

V1

0Brown(marron

Yellow(jaune)

White(blanc)

Page 48: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

FOLIODESSINE PAR:

DATE: 17/03/2005

Bornier - Terminal : XB2-YB1JH

12

103

104

22

112 C

+

Bornier: YB1

( Terminal )

111

Bornier: XB2

( Terminal )C

+ 400

D-

401

Y16

12

Bornier: YB1

( Terminal )

Bornier: XB2

( Terminal )

111

112

103

104

22 C+

C+ D-

401 400

JH Bornier - Terminal : XB2-YB1

17/03/2005

Y16

DATE:

DESSINE PAR: FOLIO

2019181716151413121110987654321

JAMES BURN InternationalWob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

Page 49: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

FOLIODESSINE PAR:

DATE: 09/11/2009

Implantation platine -

Electrical Cabinet Settling

JH

13

PLC1(folio: 04/05)

JE29051+JE29054

XB2(folio: 11)

S1(folio: 06-19) JE29065

S2(folio: 0-14) JE29065

C24V(folio: 03) JE29064

S3(folio: 06-09) JE29065

S4(folio: 06-04) JE29065

V5(folio: 07)

JE11046

F3-F4-F5-F6

(folio: 01-13/14/15/17/18)

V6(folio: 08)

JE11046

JE07098 : RS1

V8(folio: 09)

JE11046

FR1(folio: 01)

JE15029

V9(folio: 10)

JE11046

VP1(folio: 02-03)

JE27011:FAN

IG(folio: 01-05)

JE06032: Switch

YB1(folio: 11)

JE25027 : QF1(folio: 01-07)

JE25016 : F2(folio: 01-09)

KM1(folio: 02-05)

JE07067

T1(folio:01-09)

JE08013

FR2(folio: 01-09)

JE15054

10

Wob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0E 50/60Hz

JAMES BURN International

DATE: 09/11/2009

JH

YB1(folio: 11)

Implantation platine -

Electrical Cabinet Settling 13

FR2(folio: 01-09)

JE15054

1 2 3 4 5

F3-F4-F5-F6

(folio: 01-13/14/15/17/18)

PLC1(folio: 04/05)

JE29051+JE29054

6 7 8

S1(folio: 06-19) JE29065

T1(folio:01-09)

JE08013

KM1(folio: 02-05)

JE07067

V6(folio: 08)

JE11046V8(folio: 09)

JE11046

V9(folio: 10)

JE11046

IG(folio: 01-05)

JE06032: Switch

JE25027 : QF1(folio: 01-07)

VP1(folio: 02-03)

JE27011:FAN

FR1(folio: 01)

JE15029

JE07098 : RS1

JE25016 : F2(folio: 01-09)

XB2(folio: 11)

C24V(folio: 03) JE29064

S4(folio: 06-04) JE29065

S3(folio: 06-09) JE29065

S2(folio: 0-14) JE29065

9

DESSINE PAR: FOLIO

20191817161514131211

V5(folio: 07)

JE11046

Page 50: Operating Instructions - James Burn International€¦ · recommendation rather than exact instructions. Contact James Burn International if you have any queries about installing

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

FOLIODESSINE PAR:

DATE: 27/03/2005

Option système crochets

Hanger feeder option

JH

14

Système à crochets

Hangers system

Plug:Option Hanger(crochet)

3

2

1

4

5

SW1

(top switch)

SW2

(Bottom swtich)

R1

R2

R2

R2

R2

R2R1 R2

MH1

CR1

FC1 : T1A Temporise

SW1SW2

CR

2

D- C+

A2

A1

A2

A1

22

21

12

11

31

34

14

11

21

24

11

14

D-

C1 C1

D-

C3

D-

C5

C4

C2C2

C+ ( fil N° 2 )PE

-

+

X1

6

( fil N

°1 )

D-

( f

il N

°3 )BY

1-

( f

il N

°4)

DESSINE PAR:

BY

1-

( f

il N

°4)

DATE:

C+ ( fil N° 2 )

543

PE

2

M

X1

6

( fil N

°1 )

1

27/03/2005

Option système crochets

Hanger feeder option

JH

14

Système à crochets

Hangers system

Plug:Option Hanger(crochet)

3

5

24

1

R1

17

11

18 19 20

R2

6

L

R2

K

J

R2

14

C1 C1

C+D-

R2

15 16

R2

12

-

+

D- D- D-

11

C2

C3

C2

C4

C5

R1

A2

13

A1

14

FC1 : T1A Temporise14

11

34

31

24

21

21

22

CR1

SW1

7

SW2

8

MH1

9 10

R2

A2

11

A1

12

FOLIO

A

CR

2

B

CSW1

(top switch)

D

E

SW2

(Bottom swtich)

F

G

H

I

D-

( f

il N

°3 )

JAMES BURN InternationalWob3500IIMK2 version 200-240 Vac

AFFAIRE N°0305ER-0D 50/60Hz