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Open Face Industrial Booths - Advanced Spray Booth Systems · OPEN FACE INDUSTRIAL AND FAST-PAK BOOTHS Fast-Pak Xpress Booths All Xpress models are interchangeable top or rear exhaust.
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®
> Easy Assembly
> Heavy Duty Construction
> Meets or Exceeds National Code Requirements
> Conveyor and Crane Openings Available
> Custom Booth Available
GLOBAL FINISHING SOLUTIONS
Open Face Industrial Booths
Expandable Modular Design
www.globalfinishing.com
www.globalfinishing.com1
OPEN FACE INDUSTRIAL BOOTHS
Notes:
1. GFS recommends proper air replacement system. Contact GFS if air replacement is needed.
2. GFS industrial booths are intended for indoor installation only.
3. Air solenoid valve required for all installations for fan interlock, priced separately.
4. All specifications are subject to change without prior notice.
GLOBAL FINISHING SOLUTIONS (GFS) provides the industry’s most comprehensive line of spray booth products and systems for itsglobal base of general industry and manufacturing customers. Complimented by state-of-the-art, flexible and cost-effective solutions, GFSis the preferred source for finishing process equipment. All GFS products are designed with one common goal: the ability to produce asuperior quality finish in the most efficient manner.
GFS’ spray booths feature a modular design. This approach offers the economy of a standardized line of spray booths while makingavailable a variety of sizes and configurations to fit a broad range of finishing processes. Custom designs are available including white pre-coated panels. See the Booth Selection Guidelines, page 7, for factors in determining your spray booth needs.
IFP-1686
Code Requirements:
As fire, electrical, and building codes vary from one area to another you should consult the localauthority having jurisdiction before purchasing a spray booth. GFS spray booths comply withthe requirements of the National Fire Protection Association (NFPA-33), the Uniform Fire Code(U.F.C. 45) and International Fire Code.
n Four tube, 4 foot, 120/277 Volt Class 1 Division 2, E.T.L. listedfluorescent light fixtures. Inside access fixture with interlock switchstandard and T-8 color corrected tubes included.
n Manometer (Draft Gauge)
n 20" x 20" filter media
n Complete assembly instructions and necessary hardware included.
Optional Features
n Pre painted, white panels (May requireadditional lead-times, consult GFS)
n Single phase, explosion proof and/or575 Volt/50 Hz exhaust fan motor
n Six tube, 4 foot, fluorescent light fixtures withcolor corrected tubes included.
n Rear Access E.T.L. listed light fixtures
n U.L. listed booth packages
n U.L. listed prewired control panels
n U.L. listed individual control packagecomponents
n Exhaust ductwork
IFPX-7IFPX-4
OPEN FACE INDUSTRIAL AND FAST-PAK BOOTHS
Fast-Pak Xpress Booths
All Xpress models are interchangeable topor rear exhaust.
Fast-Pak Xpress booths ship within 3 business days.
Modification, options and air replacementsystems require additional lead-times andDO NOT qualify for 3 day shipment.
Fast-Pak Xpress models are pre packagedand ready for shipping as listed. Consult GFSfor modifications affecting pricing andproduction lead times.
Working compartment extensions are specifically designed toincrease the working depth of the spray booth. Ceiling panelsrun side to side. Increasing the work depth will be using 2 ftsolid extensions or 3 ft solid and/or lighted extensions.
n 18 Gauge G-90 galvanized panel construction
n Assembly hardware included
Working Overall CFM Fan No. No.Model No. Dimensions Dimensions 1/4" SP Dia. HP Filters Lights
@ 125FPMW X H X DW X H X D
Standard Small and Large Fast-Pak booths shipwithin 7 business days.Modifications, options and air replacement systems willrequire additional lead-times and DO NOT qualify for 7 day shipment.
See page 8 for Custom Booths
Consult GFS for modifications affecting pricing and productionlead times.
Option:
n Pre-coated White Panels (Structural components,exhaust and filter parts are galvanized)
n Appropriate structural reinforcements
Small Booths
IFP-676
IFP-679
IFP-678
IFP-679-XL
IFP-6712
All standard models are interchangeable top or rear exhaustwith the exception of the 18 ft and 20 ft wide by12 ft high models.
Baffles are recommended with rear exhaust for optimumperformance, see Accessories - Exhaust Ductwork section.
Product Availability
Additional working depths available, contact GFS.
Touch-Up & Bench Top Booths
Working Overall CFM Fan No. No.Model No. Dimensions Dimensions 1/4" SP Dia. HP Filters Lights
@ 100 FPMW X H X DW X H X D
XL = additional light fixture
800-848-87384
Working Overall CFM Fan No. No.Model No. Dimensions Dimensions 1/4" SP Dia. HP Filters Lights
@ 125FPMW X H X DW X H X D
IFP-1276
IFP-1279
IFP-1278
IFP-1279-XL
IFP-12712
Adding Work Depth
Standard Large Booths
Working compartment extensions are specifically designedto increase the working depth of the spray booth. Ceilingpanels run back to front. Increasing the work depth for largebooths will be to use one or a combination of: 5 ft, 6 ft, 7 ft, 8 ft, 9 ft or 10 ft extensions.
n 18 Gauge G-90 galvanized panel construction
n Appropriate structural reinforcements are included
n Assembly hardware included
Option:
n Pre-coated White Panels (Structural components, exhaust and filter parts are galvanized)
n Standard large booth extensions have multiple lightupgrade options:
n Universal access door - allows personnel or product access to thebooth. Standard size 3 ft wide by 7 ft high opening.
n Door can be installed for either right or left hand swing.
n Observation windows (18" x 24"), sealed windows allow viewing of operations. Clear tempered glass.
n Constructed of 18 Gauge galvanized sheet steel.
Option:
n Solid Door (No Window)
n Double Personnel Door
Solid-Back Intake Chambers are used to supply replacementair to booths with conveyor openings or booths that use sideaccess doors for product and/or personnel entry and exit.
Bridge Intake Chambers are used to supply air to booths withend product entry and exit doors. They may be used with solidentry doors to completely enclose the working area of thebooth. When adding a bridge style chamber, door size will be2 feet shorter than interior booth height and 4 feet narrowerthan interior booth width. An air replacement unit or intakefan can be included.
EXHAUST CHAMBERS
PERSONNEL DOORS
INTAKE CHAMBERS
For Small Booths For Large Booths
Note:Intake chambers require additional deliverytime than the 7 business days for a standardFast-Pak booth.
Used to enclose or supply air directly to open face booths for maximum in cleanliness or when heated air replacement is used.
Fan Note: NFPA 33 requires that the motor and belt beplaced outside of spray area.GFS recommendsplacement of fan assembly on roof of building ifspraying flammable liquids.
800-848-87386
Large Booths:12, 14, 16, 18 & 20 Ft Wide
Filtered Doors allow product entry and exit while filtering the input air. These doors attach directly to the front of the booth,adds minimal depth to the booth, and are used with non-pressurized booths.
PRODUCT DOORS
AIR REPLACEMENT UNITS
Solid Doors are used with pressurized input plenums toenclose open face paint booths in pressurized applications.
Door size will be 2 feet shorter than interior booth height and 4 feet narrower than interior booth width.
Door size will be 4ftnarrower than booth.
Options:
n Tri-Fold Doors
n Bi-Fold Doors
Tri-Fold Filtered Doors
Tri-Fold Solid Doors
Small Booths:7, 8, & 10 Ft Wide
(Drawings are for illustration purposes only)
Air replacement units provide ambient or tempered air to replace the air the booth withdraws from the facility. For pressurizedbooths the air will be dispersed directly into the spray booth plenum. When elevated temperatures are required forced dry systemsare available.
During paint spray operations the spray booth’s exhaust system is removing significant quantities of plant air. A typical eight by tenfoot booth exhausts more than 8,000 cubic feet of air per minute. If replacement air is pulled directly from outside, this volumemay be sufficient to cool the interior of the building and may adversely affect the quality of coatings.
An air replacement unit supplies tempered and filtered air to the booth, minimizing temperature variations and removingparticulates that compromise finish quality. GFS can configure an air make-up unit or system that provides heated and filtered airto replace the warm air exhausted by the paint booth. Please consult your sales representative.
GFS direct gas fired air replacement units provide aneconomical source of replacement air and are furnishedcomplete with heater, filters, motor and blower, controls,mounting hardware and auxiliary equipment.
Mounting arrangements available:
• Indoor/Outdoor vertical
• Indoor/Outdoor horizontal
• Platforms
• Ceiling suspended
Note: Product doors require additional deliverytime than the 7 business days for astandard Fast-Pak booth.
2'-0"
2'-0"
2'-0"
All enclosed booths require at least one exit with a maximum door width of 4 ft.
Vertical Outdoor Unit
Vertical Indoor Unit
Building Wall
100% Fresh Air
100% Fresh Air
Vertical Mounting Stand
Intake FilterSection
CFA DirectFired Unit
Intake Hood
Suspending Rods
Building WallDuct Work
Horizontal UnitIndoor - Ceiling Mounted
(Roof Vented)
(Wall Vented)
Horizontal UnitOutdoor - Roof Mounted
Supply Air
Duct Work
Supply A
ir
www.globalfinishing.com7
7
BOOTH SELECTION GUIDELINES
Width:To determine the necessary width measure width of the largestarticle, include fixture or pallet and add 5 feet to allow foraccess to the sides of the part. In multi operator booths followthe above guidelines, please allow a minimum of 8 feet for eachfinisher.
In conveyorized processes the width must be sufficient to allowfinishers to complete the finishing operation within the allottedtime and spraying should not be closer than 2 feet from theconveyor opening.
Height:The height of the booth is determined by the overall height ofthe largest item plus the height of its holding fixture plus twofeet clearance. Ample room should be allowed for the finisherto spray the top and bottom of the object.
In conveyorized booths the booth internal dimensions should behigher than the top of the conveyor rail.
Depth:Working depth should be sufficient for the object to be withinthe enclosure plus 3 feet clearance at the rear (from thefilters).
Air Velocity/Ventilation:The air velocity or ventilation rate must be sufficient to insurethat the solid particles and flammable vapors are confined tothe inside of the spray booth. All standard booths areconfigured to meet velocity and ventilation requirements.Conveyor and crane openings must be given considerationwhen calculating the total airflow of the spray booth.
Exhaust Stack:Exhaust stacks are required to ventilate the booth to theoutside. GFS’ stacks should be the same diameter as the fan.The stack should discharge vertically for adequate exhaust airflow and GFS recommends that it extend a minimum of 6 feetabove the roofline or as required by local codes.
Air Replacement:In order to ensure proper air balance, GFS’ air replacementsystems are designed to deliver fresh filtered or heated air intoa building or booth.
Pressurization:The addition of either a yoke/bridge style or full front, solid backintake plenum will add to the overall depth and limit the size ofthe opening.
Doors:Ensure that the door opening will accommodate thedimensions of the object being brought into the booth.
Product availability:• Standard Fast-Pak models – shipment within 7 business
days after receipt of valid order.
• Modifications, options and air replacement systems will require additional lead-times.
Many factors contribute to the selection of the proper spray booth for your needs. The following guidelines may help you in yourspray booth selections.
Exhaust Chamber
Providing the following information will help usassist you in developing a "Custom Booth".
• Largest product to be coated:
- Size
- Weight
• How do you move your product:
c Conveyorc Rail c Cart
• Provide pictures or sketches
Working Dimensions:Height:_________ Width:_________ Depth:___________
Floor Space Available: Width:_________ Depth:___________
Ceiling Height:_______________
Number of Lights:____________ c 4 tube c 6 tube
Type of Intake Chamber: c Solid Back c Bridge
Product Doors: c Filtered c Solid c Swing c Tri-Fold c Bi-Fold
Conveyor openings are available on floor models as a custom option. Global Finishing Solutions is the leader in custom designed booths.Engineers are on staff capable of designing booths for any application. Please refer to chart for recommended maximum openings.
W X H X D Sq. Ft.
Illustration shows an example of a Crane Slot for SmallBooths (6ft to 10ft wide), Consult GFS for Openings forLarge Booths (12ft wide or wider).
An experienced engineering team provides pre-contract, mechanical, electrical,AutoCAD, PLC and programming functions on custom and standard equipmentorders. Continuous improvement of standard products, development of heat transferprocesses, implementation of state-of-the-art controls and materials specificationsmeans that our customers will receive a safe, reliable, quality product.
www.globalfinishing.com9
GFS lights are 4 foot, 4 tube, Class 1 Division 2, E.T.L. listed fluorescent light fixtures. Inside access fixtures with interlock switch standard.
n T-8 high efficiency color corrected tubes
n 120/277 Volt, 50/60Hz lighting
Options:
n Six tube light fixtures with color corrected tubes
n Rear access light fixtures
n Fluorescent explosion proof
n Incandescent explosion proof
n Corner lights
9
GFS spray booths are furnished with a complete set of 20" X 20" GFS Wave filter mediaas standard. GFS Wave filter media is the most versatile single-stage filtration mediamade for paint spray booths. Lab testing indicates 99.67% particulate removal efficiencyand field testing boasts excellent performance and reliability.
Since many spray booth operating permits are conditioned on the continued use of thefilter originally supplied by the booth manufacturer, replacement filters are available fromGFS. As an option, additional replacement filters may be ordered with the spray booth.
Options:
• 3 stage NESHAP system, chromate removal
• Roll media
• Filter hooks
• Intake frames
• Filter grids and grid tips
ACCESSORIES
Filtration
Part No: LABW12-4 4 Tube
Filter Accessories
3 Stage Filtration
Optional
6 Tube
Corner Light
Explosion ProofLighting
3 Ft, 2 Tube
Standard Lighting
800-848-87381010
ACCESSORIES
Electronic Components and Control Packages
Automatic Safety Shut-DownSystems
This system automatically turns offcompressed air to the spray gunwhen paint accumulation in theexhaust filters reaches a pre-set loadpoint that prevents proper airflowthrough the booth. Complies withfire, health, and insurance coderequirements.
Visible Manometer
A manometer gauge indicates whenpaint arrestors or air intake filters havebecome sufficiently loaded and needreplacement. Meets code compliance.Included with all exhaust chambers andbooths.
3-Way Safety Air Valve
3 Port/2-Position air valve prevents spraying with air assistsystems when booth exhaust is off. Compressed air betweenvalve and spray equipment is vented out when exhaust is shutoff. 120 Volt coil, 3/4" ports or 1/2" ports are available.
Control Packages:
Includes fused disconnect with fuses,magnetic motor starter with overloads& 120 volt control coil, push buttonmotor starter, 1/2" air solenoid valvewith 120 volt coil, and 120 or 277 voltlight switch. Some booths may requiremultiple control packages based on thefan configuration.
Pneumatic Start/Stop
This system activates a pneumatic-electric interface, start/stop switchthat turns the exhaust fan on and off.The non-sparking pneumatic switch islocated inside the spray booth allowingthe operator to enter and leave thebooth with the exhaust fan turned off –thus avoiding dirty unfiltered air fromentering the paint area. Meets orexceeds OSHA Requirements.
Limit Switches
Electronically operated switches shutdown the paintingoperations when booth doors are opened. Time delay relay allows access to the booth without stopping operations.Interior shutdown switch stops painting operations frominside.
Air Proving Switch
Automatic pressure switch thatmeasures air pressure at the exhaustchamber. Recommended for use withSafety Air Valve.
Gun Hanger
Automatic start-up of ventilation when thespray gun is lifted from the hanger, uponreturn of spray gun to hanger, the exhaustsystem purges and shuts down.
Part No: 600-003Standard System w/AllComponents
Part No: 600-004Standard System w/AudibleAlarm
Part No: 600-005Explosion Proof System
Part No: 650-003
Part No: 242-012CL 1, Div. 1 Exp. Proof Switch
Part No: 242-001
Part No: 242-1243/4" Ports
Part No: 242-0191/2" Ports
Part No: 242-014CL 1, Div. 2 Standard Switch
Part No: 242-004
Part No: 600-035CL 1, Div. 1 Exp. Proof
www.globalfinishing.com11
Features:• Automatically adjust fan motor
speeds based on actual airflowconditions and maintains an airbalance within a paint spray booththat keeps paint fumes fromescaping and preventing dustfrom entering.
• Provides constant air pressureand consistent exhaust airflow forspray booths to operate at theiroptimum rate and efficiency.
• Provides a consistency ofcontrolled temperature.
Benefits:• Greatly improved process control
• Increases transfer efficiency
• Controls and directs oversprayinto filtration systems
• Controls and exhausts VOCs fromthe work place
• Extends dry filter usage up to 50%
• Decreases energy cost up to 40%as compared to damper systems
• Provides a cleaner system andpaint finishes
• Saves on utility costs
ACCESSORIES
Optional Deluxe Control Panels
Deluxe Control Panels built by GFS are for special applicationssuch as booths with air makeup units, multiple booth operations
or booths with automatic air balancingsystems. Each control panel is designedfor a single point wiring connection. Allcontrol wires are numbered for easywire identification. All components arelabeled to match electrical schematic.Includes terminal strip for field wiring.
Standard and Optional Features
NEM
A1
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NEM
A1
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NEM
A4
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NEM
A7
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Mai
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Mai
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Mag
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mot
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Mot
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Ligh
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cont
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Ligh
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Syst
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Term
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Syst
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Air
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Pai
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Cur
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Syst
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Pur
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Dig
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cont
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Dirt
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Air
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Doo
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Air
prov
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Infr
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UL
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Pan
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Pro
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Standard Control Panel S S S S S S S S S S S
Deluxe Control Panel withoutAir Replacement S l l
S S S S S S S S l l l l l
S l l l
S l l
Deluxe Control Panel with Air Replacement S l l
S S S S S S S S S l S l l l l l
S l l l
S l l
Control Panels
UL 508 & CUL Listed Panels
Notes:
• 6 light maximum capacity for standard panels
• 480-Volt systems with suffix - 4 use 277-Volt for light fixtures
• 230/208-Volt systems use 110-Volt for light fixtures
• Not recommended for spray booths featuring air make-up units or air balancing systems.
Standard Control Panel ModelsPre-wired electrical control panel featuring single point connection for quick and easy wiring with NEMA-12 rated enclosure.
VOLT1/3 HP 1/2 HP 3/4 HP 1 HP 1 1/2 HP 2 HP 3 HP 5 HP 7.5 HP 10 HP
Different components are used to make up the systems shown. The diagrams below illustrate how the different components areused to make up the several systems. All motor and fan locations must be decided before installation, to ensure proper hardwareis equipped with the booth. For unusual applications consult GFS for recommendations.
Note:Check with your local area inspector for code compliance. The stack should becleaned periodically depending on usage. This will insure efficient operation andlesson the danger of fire when combustible materials have been used.
Booth Measurements Feet Inches
A Overall Booth Width
B Working Width
C Working Height
D Overall Booth Height
E Roof Height
Duct Work Qty.Diameter
(inches)
1. Automatic Roof Ventilator
2. Roof Flange with Collar(Pitch: ______" on 12)
3. Plain Exhaust Duct (36" L)
4. Plain Exhaust Duct with Clean out Door (36" L)
E
DC
1.
2.
3.
4.
Use the illustrations and charts to help you determine thecomponents needed to complete your system.
Plain Exhaust Duct: Straight 3 ft long section, with one end corrugated for easyinstallation. Duct can also be ordered with a removable AccessDoor (CO) used for inspection and cleaning. All sizes constructedfrom galvanized steel and require some assembly.
DU-ARV-12-___-___
DU-ARV-18-___-___
DU-ARV-24-___-___
DU-ARV-30-___-___
DU-ARV-34-___-___
DU-ARV-36-___-___
DU-ARV-40-___-___
DU-ARV-42-___-___
DU-ARV-48-___-___
Automatic Roof Ventilator:Design provides automatic protection against rain, snow andback-draft for the exhaust system, spray booth and operator. Allsizes constructed from galvanized steel.
Elbows: Full radius throat and pipe diameter design/construction allowfor a smooth interior surface. Minimized airflow resistance,turbulence and exhaust air noise management is superiorversus others and can be utilized in most applications. All sizesconstructed from galvanized steel.
Automatic Shutter: For exhausting through side of building. Non-motorized, gravitylouvers built into a square housing. Includes square to roundtransition. Adapter flange included.
Guy Wire Kits: Includes 50 ft of 1/8" cable, anchors, turnbuckles and clampsfor installation of 3 guy wires to above roof exhaust stack. Note: Connector ring sold separately.
Rings (optional)1 R - One Ring2 R - Two RingBlank - No Rings
Exhaust Ductwork
Note:Wall shutter does not meetNFPA code. Discharge pointmust be 6 ft. from exteriorwall or roof.
800-848-873814
Air Flow
Air Flow
ModelA
Ring to RingB
Inside Dim.C
Mounting BoltD
Outside Dim.GFA-18 24" 18" 19 1/4" 20 1/2"
GFA-24 24" 24" 25 1/2" 26 7/8"
GFA-30 30" 30" 31 3/4" 33"
GFA-34 30" 34" 35 3/4" 37"
GFA-40 30" 40" 41 3/4" 43"
ModelA
Ring to RingB
Inside Dim.C
Mounting BoltD
Outside Dim.
TAB-12 18" 12.25 14.00 14.88
TAB-18 22" 18.38 19.75 21.63
TAB-24 23" 24.38 25.75 27.63
TAB-30 24" 30.38 32.00 33.63
TAB-36 29" 36.38 38.00 39.63
TAB-42 30" 42.50 44.25 45.75
TAB-48 33" 48.50 50.75 52.75
ACCESSORIES
Part No. Fan Size
Part No. Part No.
Part No.
DU-SPP-12-___-___-___
DU-SPP-18-___-___-___
DU-SPP-24-___-___-___
DU-SPP-30-___-___-___
DU-SPP-34-___-___-___
DU-SPP-36-___-___-___
DU-SPP-40-___-___-___
DU-SPP-42-___-___-___
DU-SPP-48-___-___-___
Flat
Pitched
Standard Spiral Duct: Available in 4 ft or 8 ft lengths. All sizes constructed fromgalvanized steel, will require connector rings on each end.
Roof Flanges: Not recommended for corrugated metal roofs. Globalrecommends a custom curb on a roof pitch that exceeds 4" on12. Please specify pitch when ordering.
Rear Exhaust Baffle: Baffles are recommended for rear exhaust applications.
GFS’ quest for product quality and performance has resulted in a full line of accessories that have been designed and manufactured for durability and long lasting, trouble-free service. Great emphasis is placed on our engineering and workmanship so that GFS customers will receive the best products at competitive prices.
Approved Replacement Parts and FiltersGFS is also your approved full-line supplier for Parts and Filters for: