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The 7th International Conference on Real-Time Simulation Technologies Montreal | 9-12 June, 2014 1 Carl Bisaillon OPAL-RT [email protected] Power Hardware-In-the-Loop (PHIL) EtherCAT Protocol Piet Vanassche TRIPHASE [email protected]
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OPAL-RT RT14: Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

Dec 05, 2014

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Power Hardware-In-the-Loop (PHIL), EtherCAT Protocol, by Triphase and OPAL-RT
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Page 1: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

1

Carl BisaillonOPAL-RT

[email protected]

Power Hardware-In-the-Loop (PHIL)

EtherCAT Protocol

Piet VanasscheTRIPHASE

[email protected]

Page 2: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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TRIPHASE EtherCAT amplifier solutiono Introduction of TRIPHASE

o Description of the product / Solution

o Benefits & Features

Join Hands-on Demonstrationo Power Hardware-In-the-Loop with EtherCAT networking

OPAL-RT presentationo Introduction of partnership with TRIPHASE

o OP5600 product and EtherCAT solution

o Benefits, Features and Accomplishments on the EtherCAT PHIL

OPAL-RT road mapo Future for OPAL-RT and TRIPHASE in their partnership

Q & A

Workshop plan

Page 3: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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About Triphase

Page 4: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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About Triphase

Founded in 2006, Spin-off from the University of Leuven, World-wide customer base

Solutions for Rapid Prototyping and Power

Hardware-in-the Loop Testing

Boost innovation in the

fields of power electronics and

power systems

Page 5: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and SolutionsPC-based Rapid Control Prototyping of single

and multi-converter applications

Page 6: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and SolutionsPC-based Rapid Control Prototyping of single

and multi-converter applications

20 kHz real-time control

Page 7: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and Solutions

Reprogrammable power amplifiers and

measurements for power-hardware-in-the-loop simulations

Page 8: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and Solutions for PHIL simulations

PHIL = +

virtu

al

mo

de

ls

physic

al

mo

de

ls

+=

Page 9: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and Solutions for PHIL Simulations

Real-time simulation and control unit

General purpose I/O

Real-Time Ethernet

5, 15 and 90 kW power modules with FPGA-based interface

High-speed voltage & current measurements

PM5, PM15 and PM90 power amplifiers

DPM75, DPM350 power measurements

Page 10: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and solutions

Power Grid Emulation

Grid Support

Aircraft Grid Emulation

Battery Testing

Battery Emulation

Fuel Cell Emulation

Microgrids

4Q Motor Drives

E-Motor Simulation

Page 11: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Products and Solutions

250 - 400 µs response times

0.05 - 0.3% THD

Page 12: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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DPM75

OP5600

PHIL Demo - Emulated Capacitive Discharge

PM5F21

Predistortion

Ha(s)

VSP+ZS(s)I

SIMULATOR

Reference Simulation

Observer

POWER MODULE

VS

P

Local, fast control

Page 13: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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• Up to 12 3.3GHz processor cores

• Real-time adapted Red Hat Linux OS

• Xilinx Spartan-3 or Virtex-6 FPGA

• CPU model sample time down to 7µs

• FPGA chip sample time down to 250ns

• Up to 8 IO signals conditionning cardso16 fast analog converters (16-bit precision)

o32 DIO with 50 ns latency

OP5600

Page 14: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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• Developped by EtherCAT Technology Group (ETG)

• A single data frame addressing all slaves in a daisy-chain fashion

• Small amount of data exchanged with low cycle times

• OPAL-RT’s OP5600 as EtherCAT Master only

• Approximate delay of 150ns between terminals

• Sampling frequency from 10Hz to 4kHz• Equivalent to time-step between 250µs and 100ms

EtherCAT: A real-time digital network

Page 15: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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• Permits to drive many slow devices with a control loopin the millisecondsoRelays, contact switches, etc.

• Provides a large number of industrial sensorsoAnalog and digital IOs, relays,

encoders, etc.

• Use of Standard Ethernet cables

Benefits, features and accomplishments

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The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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With more and more reasearches coming together, it was decided, a couple of months ago, by both OPAL-RT and Triphase management personnel to forge ahead with a closer full digital integration of respective companies products.

Future for OPAL-RT and Triphase

Page 17: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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Questions and Contacts

Carl Bisaillon, Eng. Jr.Application [email protected]: 1-514-935-2323 ext 357Fax: 1-514-935-4994

Page 18: OPAL-RT RT14:  Power Hardware-In-the-Loop (PHIL) with EtherCAT Protocol

The 7th International Conferenceon Real-Time Simulation TechnologiesMontreal | 9-12 June, 2014

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PM5 PM15 PM90

● AC/DC, DC/DC and Motion control

● Fully bidirectional● Include measurements and

safety features● Digital real-time interface● Modular approach enabling

wide variety of configurations

● Powerful simulator for large system simulation● Simple setup of PHIL experiments● Low-latency, full digital integration● High-resolution data logging

Real-time voltage & current measurements

available in model through digital link