1 | Page Contents 1. Introduction and Contacts.…………….…...….……1 2. Qualifications Pack……….……...........................2 3. Glossary of Key Terms……….……………………..….3 4. OS Units……………………………………………………....5 5. Annexure: Nomenclature for QP and OS…….37 6. Assessment Criteria.......................................39 ➢ OS describe what individuals need to do, know and understand in order to carry out a particular job role or function ➢ OS are performance standards that individuals must achieve when carrying out functions in the workplace, together with specifications of the underpinning knowledge and understanding Power Sector Skill Council (PSSC) Plot No. 4, Institutional Area, CBIP Building, Malcha Marg, Chanakyapuri, New Delhi- 110021 E-mail: [email protected]Qualifications Pack - Technician – Power Substation Erection and Commissioning SECTOR/S: POWER SUB-SECTOR: Distribution OCCUPATION: Erection, Installation and Commissioning - Distribution REFERENCE ID: PSS/Q2502 ALIGNED TO: NCO-2015/3113 Brief Job Description: Technician-Substation Erection and Commissioning is responsible for carrying out all types of technical activities for construction of a new substation (66/11kV and 33/11 kV) for erection and commissioning, which include installation of various equipment in the control room and outdoor switchyard under the supervision of Jr. Engineer (Executive). The substation Technician installs and connects all indoor and outdoor equipment as per schematic lay out plan of grid station. The person carries out control cable wiring and circuit from yard to indoor control panel. Personal Attributes: The individual should have the ability to read, write and follow the instructions of officer in-charge and possess the ability to stand for long working hours. The individual should also be physically fit and have an eye for Introduction QUALIFICATIONS PACK - OCCUPATIONAL STANDARDS FOR POWER SECTOR
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ontents · 2019-12-10 · Qualifications Pack for Technician – Power Substation Erection and Commissioning 2 Qualifications Pack Code PSS/Q2502 Job Role Technician – Power Substation
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Contents 1. Introduction and Contacts.…………….…...….……1
individuals need to do, know and understand in order to carry out a particular job role or function
➢ OS are
performance standards that individuals must achieve when carrying out functions in the workplace, together with specifications of the underpinning knowledge and understanding
Power Sector Skill Council (PSSC) Plot No. 4, Institutional Area, CBIP Building, Malcha Marg, Chanakyapuri, New Delhi- 110021
Qualifications Pack for Technician – Power Substation Erection and Commissioning
2
Qualifications Pack Code PSS/Q2502
Job Role Technician – Power Substation Erection and Commissioning
(Applicable for National Scenarios) Credits TBD Version number 1.0
Sector Power Drafted on 11/03/2019
Sub-sector Distribution Last reviewed on 11/03/2019
Occupation Erection, Installation and Commissioning-Distribution
Next review date 11/03/2023
NSQC Clearance on 22/08/2019
Job Role Technician – Power Substation Erection and Commissioning
Role Description
The role of technician is to install, commission and energize all equipment installed at 66/11kV and 33/11 kV in the outdoor switch yard and indoor control room of the grid station as per schematic lay out plan.
NSQF level 4
Minimum Educational Qualifications
Maximum Educational Qualifications
ITI in Electrician trade
Not Applicable
Prerequisite License or Training (Suggested but not mandatory)
Not Applicable
Minimum Job Entry Age 20 Years
Experience 2 years as Assistant Substation Technician / Apprentice
Applicable National Occupational
Standards (NOS)
Compulsory:
1. PSS/N2503 Prepare for primary and secondary system of grid
substation erection
2. PSS/N2504 Erect and install substation equipment
3. PSS/N2505 Perform testing, commissioning and energization of
substation equipment
4. PSS/N1331 Apply basic health and safety practices for power
related work
5. PSS/N1336 Working effectively with others
Performance Criteria As described in the relevant OS units
Job
Det
ails
Qualifications Pack for Technician – Power Substation Erection and Commissioning
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Keywords /Terms Description
Sector Sector is a conglomeration of different business operations having similar business and interests. It may also be defined as a distinct subset of the economy whose components share similar characteristics and interests.
Sub-sector Sub-sector is derived from a further breakdown based on the characteristics and interests of its components.
Occupation Occupation is a set of job roles, which perform similar/ related set of functions in an industry.
Job role Job role defines a unique set of functions that together form a unique employment opportunity in an organisation.
Occupational Standards (OS)
OS specify the standards of performance an individual must achieve when carrying out a function in the workplace, together with the knowledge and understanding they need to meet that standard consistently. Occupational Standards are applicable both in the Indian and global contexts.
Performance Criteria Performance criteria are statements that together specify the standard of performance required when carrying out a task.
National Occupational Standards (NOS)
NOS are occupational standards which apply uniquely in the Indian context.
Qualifications Pack (QP) QP comprises the set of OSs, together with the educational, training and other criteria required to perform a job role. A QP is assigned a unique qualifications pack code.
Electives Electives are NOS/set of NOS that are identified by the sector as contributive to specialization in a job role. There may be multiple electives within a QP for each specialized job role. Trainees must select at least one elective for the successful completion of a QP with Electives.
Options Options are NOS/set of NOS that are identified by the sector as additional skills. There may be multiple options within a QP. It is not mandatory to select any of the options to complete a QP with Options.
Unit Code Unit code is a unique identifier for an Occupational Standard, which is denoted by an ‘N’
Unit Title Unit title gives a clear overall statement about what the incumbent should be able to do.
Description Description gives a short summary of the unit content. This would be helpful to anyone searching on a database to verify that this is the appropriate OS they are looking for.
Scope Scope is a set of statements specifying the range of variables that an individual may have to deal with in carrying out the function which have a critical impact on quality of performance required.
Knowledge and Understanding
Knowledge and understanding are statements which together specify the technical, generic, professional and organisational specific knowledge that an individual need to perform to the required standard.
Organisational Context Organisational context includes the way the organisation is structured and how it operates, including the extent of operative knowledge managers have of their relevant areas of responsibility.
Technical Knowledge Technical knowledge is the specific knowledge needed to accomplish specific designated responsibilities.
Def
init
ion
s
Qualifications Pack for Technician – Power Substation Erection and Commissioning
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Core Skills/Generic Skills
Core skills or generic skills are a group of skills that are the key to learning and working in today’s world. These skills are typically needed in any work environment in today’s world. In the context of the OS, these include communication related skills that are applicable to most job roles.
Keywords /Terms Description
NOS National Occupational Standard (S)
NSQF National Skills Qualifications Framework
QP Qualifications Pack
HV High Voltage
CPR Cardiopulmonary Resuscitation
PPE Personal Protective Equipment
SCADA Supervisory Control And Data Acquisition
CT Current Transformers
PT Potential Transformers
CVT Capacitor Voltage Transformers
DCDB Dc Distribution Board
ACDB Ac Distribution Board
RTU Remote Terminal Unit
LA Lightening Arrestor
HV High Voltage
kV Kilo Volt
O/C relay Overcurrent Relay
E/F relay Earth Fault Relay
HRC High Rupturing Capacity
ICT Inter-Connecting Transformer
T/R Transformer
OLTC On Load Tap Changer
CB Circuit Breaker
OCB Oil Circuit Breakers
MOCB Minimum Oil Circuit Breakers
ACB Air Circuit Breakers
IR test Insulation Resistance Test
IR value Insulation Resistance
PG clamp Parallel Groove Clamp
SF₆ Sulfur Hexafluoride
CO2 Carbon Di-Oxide
Acr
on
yms
PSS/N2503 Prepare for primary and secondary system of grid substation erection
Overview This unit is about general system lay out design of primary and secondary system suitable for electrical environment present in high volt substation 66/33/11 kV following the latest engineering practice and ensuring long term compatibility requirement and continuity of equipment supply on a concept of bay oriented, distributed intelligence (SCADA) and safety of operating staff.
PSS/N2503 Prepare for primary and secondary system of grid substation erection
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Unit Code PSS/N2503
Unit Title (Task)
Prepare for primary and secondary system of grid substation erection
Description This unit is about general system layout design of primary and secondary system suitable for electrical environment present in high volt substation 66/33/11 kV following the latest engineering practice and ensuring long term compatibility requirement and continuity of equipment supply on a concept of bay oriented, distributed intelligence (SCADA) and safety of operating staff.
Scope This unit/ task covers the following:
• Identify requirements and condition of equipment
• Perform preparatory tasks
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria Identify
requirements and
condition of
equipment
To be competent, the user/individual on the job must be able to:
PC1. read and correctly interpret substation layout drawings
PC2. identify infrastructure present in the substation such as grid station, number
of bays, number of incoming and outgoing feeders etc.
PC3. inspect loading and unloading of packed equipment at site, opening of
accessories from packages to ensure there is no damage
PC4. identify manufacturing defects like defective design, poor material quality,
poor workmanship and poor packing of equipment/transformer for
transportation/shifting
Perform preparatory
tasks
PC5. carry out pipe and plate earthing and ensure that the earth resistance of
each earth pit is marked with date of installation and next due date
PC6. fix and grout foundation bolts
PC7. lay gravel in the substation yard
PC8. ensure that the yard fencing, switchyard illumination and luminaries’
installation are done as per correct procedure
Knowledge and Understanding (K)
A. Organizational
Context
(Knowledge of the
company /
organization and
its processes)
The user/individual on the job needs to know and understand:
KA1. relevant standards, working procedures and policies of organization
KA2. main purpose and object of organization
KA3. organisational department and reporting structures
KA4. conditions and terms of own employment
KA5. own job role and responsibilities
KA6. layout of the facility and the work area
KA7. organizational safety and security guidelines and procedures
B. Technical
Knowledge
The user/individual on the job needs to know and understand:
KB1. principles of electricity
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PSS/N2503 Prepare for primary and secondary system of grid substation erection
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KB2. power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components, towers, poles, single circuit, double circuit, overhead,
Overview This unit covers the competencies required to erect high volt substation 66/33/11 kV following the latest engineering practice and ensuring long term compatibility requirement and continuity of equipment supply on a concept of bay oriented, distributed intelligence (Supervisory Control and Data Acquisition or SCADA). It also covers the respective health and safety competencies require to perform such operation.
PSS/N2504 Erect and install substation equipment
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Unit Code PSS/N2504
Unit Title (Task)
Erect and install substation equipment
Description This unit covers the competencies required to erect high volt substation 66/33/11 kV following the latest engineering practice and ensuring long term compatibility requirement and continuity of equipment supply on a concept of bay oriented, distributed intelligence (Supervisory Control and Data Acquisition or SCADA). It also covers the respective health and safety competencies require to perform such operation.
Scope This unit/task covers the following:
• Erect and commission outdoor and indoor equipment in 66kV or 33kV Grid
Station
• Erect and commission the control and protection system in 66kV or 33 kV
grid station
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria
Erect and commission
outdoor and indoor
equipment in 66kV or
33kV Grid Station
To be competent, the user/individual on the job must be able to:
PC1. lay the power transformer on rails
PC2. check the alignment of the power transformer as per norms
PC3. check the external porcelain of the bushings for cracks and/or contamination
PC4. ensure secure connections at HV (High Voltage) and LV (Low Voltage)
bushings
PC5. ensure the optimum oil level is maintained in the transformer
PC6. fit auxiliary cooling system like cooling fans, pumps, oil coolers
PC7. install the circuit breaker as per the equipment manual/ recommendation of
the manufacturer
PC8. install current transformers (CTs), potential transformers (PTs), capacitor
voltage transformers (CVTs) and lightning arrestors (LAs) as per the
equipment manual/ recommendation of manufacture
PC9. earth the equipment appropriately with earth connection as per requirement
Erect and commission
the control and
protection system in
66kV or 33kV grid
station
To be competent, the user/individual on the job must be able to:
PC10. ensure that all switch gear and control panels are properly aligned and
grouted
PC11. ensure back door of control panel is marked with name of feeder, and is
numbered, approachable, clean, dust free and vermin protected
PC12. check status of overcurrent (O/C) and earth fault (E/F) relays along with their
settings, flag, etc. to avoid cut-offs
PC13. install DC distribution board (DCDB) and AC distribution board (ACDB)
PC14. lay control cables
PC15. check the status of HRC (high rupturing capacity) fuse to assess need for
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PSS/N2504 Erect and install substation equipment
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replacement
PC16. check interlocks
PC17. mount ICT (Inter Connecting Transformer), auxiliary relays and other
accessories as per specified norms
PC18. install battery bank and charging panel as per standards
Knowledge and Understanding (K)
A. Organizational
Context
(Knowledge of the
company /
organization and
its processes)
The user/individual on the job needs to know and understand:
KA1. relevant standards, working procedures and policies of organization
KA2. main purpose and object of organization
KA3. organisational departments and reporting structures
KA4. conditions and terms of own employment
KA5. own job role and responsibilities
KA6. layout of the facility and the work area
KA7. organizational safety and security guidelines and procedures
B. Technical
Knowledge
The user/individual on the job needs to know and understand:
KB1. principles of electricity
KB2. different types of power systems
Power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components towers, poles, single circuit, double circuit, overhead,
Overview This unit is about commissioning and energizing various switchgear equipment installed in the control room and outdoor switchyard after thorough testing and clearance under supervision.
PSS/N2505 Perform testing, commissioning and energization of substation equipment
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Unit Code PSS/N2505
Unit Title (Task)
Perform testing, commissioning and energization of substation equipment
Description This unit is about commissioning and energizing various switchgear equipment installed in the control room and outdoor switchyard after thorough testing and clearance under the supervision.
Scope This unit/task covers the following:
• Perform testing, commissioning and energization
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria Perform testing,
commissioning and
energization
To be competent, the user/individual on the job must be able to:
PC1. prepare and maintain records of installation, commissioning, tests, results
and energization
PC2. check the proper working of OLTC (On Load Tap Changer) and various gauges
of the transformer
PC3. check the functioning of alarm circuits and trip circuit of the transformer is as
per specified norms
PC4. check the compressed air pressure in the transformer is as per specifications
PC5. check pneumatic drive as per specifications
PC6. check the SF₆ gas pressure as per standards
PC7. check for any oil and hydraulic fluid leakages
PC8. perform various tests on transformer such as IR test, Tan ∂ test, ratio test etc.
and compare the same with the data obtained from manufacturer
PC9. test tripping mechanism for conditions such as short circuit, over current and
earth fault
PC10. check the functioning of circuit breaker status indicator as per norms
PC11. lubricate all moving parts/ assembly by applying petroleum jelly to all
contacts
PC12. check the status indicator of bushings of CT, PT, CVT is as per norms
PC13. check the earth connection of secondary circuit is correctly done
PC14. mark the earth resistance of each earth pit with installation date and the next
due date
PC15. provide double earth connection for each equipment
PC16. check the availability and standard phase difference in the currents of each
phase of the capacitor row
PC17. check the lightning arrestor (LA) stacks for any cracks
PC18. determine the IR value (insulation resistance) of lightning arrestor (LA)
PC19. check the tightness of T clamps and PG clamps (Parallel Groove clamp)
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PSS/N2505 Perform testing, commissioning and energization of substation equipment
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PC20. check proper functioning of the RTU (remote terminal unit) and
communication panel for SCADA (Supervisory control and data acquisition)
system
PC21. check the test terminal block for availability of secondary current and voltage
PC22. maintain the electrolyte level of each cell with addition of distilled water
Knowledge and Understanding (K)
A. Organizational
Context
(Knowledge of the
company /
organization and
its processes)
The user/individual on the job needs to know and understand:
KA1. relevant standards, working procedures and policies of organization
KA2. main purpose and object of organization
KA3. department and reporting structure
KA4. conditions and terms of own employment
KA5. own job role and responsibilities
KA6. safe working practices followed in the organisation
B. Technical
Knowledge
The user/individual on the job needs to know and understand:
KB1. principles of electricity
KB2. elements of the power system
Power system: How power flows, Generation, Transmission and distribution
number of bays, number of incoming and outgoing feeders, load
management through single or double bus, substation network, ring system,
back feed etc.
KB3. line components towers, poles, single circuit, double circuit, overhead,
Overview This unit covers health, safety and security for power related work. This includes procedures and practices that candidates need to follow to help maintain a healthy, safe and secure work environment in a power plant, power station/ substation or on the field while working on power equipment.
PSS/N1331 Apply basic health and safety practices for power related work
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Unit Code PSS/N1331
Unit Title (Task)
Apply basic health and safety practices for power related work
Description This unit covers health, safety and security for power related work. This includes procedures and practices that candidates need to follow to help maintain a healthy, safe and secure work environment in a power plant, power station/substation or on the field while working on power equipment. It covers responsibilities towards self, others, organizational assets and the environment.
Scope This unit/task covers the following:
• Follow workplace health and safety practices
• Follow fire safety practices
• Follow emergencies, rescue and first-aid procedures
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria Follow workplace
health and safety
practices
To be competent, the user/individual on the job must be able to:
PC1. use protective clothing/equipment for specific tasks and work conditions
Protective clothing: leather or asbestos gloves, flame proof aprons, flame
proof overalls buttoned to neck, cuff less (without folds) trousers,
reinforced footwear, helmets/hard hats, cap and shoulder covers, ear
Overview This unit covers basic practices that improve effectiveness of working with others in an organizational set-up.
PSS/N1336 Working effectively with others
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Unit Code PSS/N1336
Unit Title (Task)
Working effectively with others
Description This unit covers basic practices that improve effectiveness of working with others in an organizational set-up.
Scope This unit/task covers the following:
• Work effectively with others
Performance Criteria (PC) w.r.t. the Scope
Element Performance Criteria Work effectively with
others
To be competent, the user/individual on the job must be able to:
PC1. accept information and instructions from the supervisor and fellow workers
and seek clarification when required
PC2. pass the information to the persons authorized to receive it within agreed
timescales and confirm its receipt
PC3. pass information to others clearly, at a pace and in a manner that helps them
understand it
PC4. assist others in performing tasks in a positive manner with a helpful attitude
PC5. consult and assist fellow workers to maximize effectiveness and efficiency in
carrying out tasks
PC6. use appropriate communication etiquette while working
Communication etiquette: avoid abusive language; use appropriate titles and
terms of respect; do not eat or chew while talking etc.
PC7. listen attentively and respond appropriately while interacting with others at
work
PC8. use appropriate tone, pitch and language to convey politeness, assertiveness,
care and professionalism
PC9. act responsibly and demonstrate disciplined behaviours at the workplace
Disciplined behaviours: Punctuality; completing tasks within agreed
timescales, ensuring quality standards; not gossiping and wasting time,
honesty, etc.
PC10. escalate grievances and problems to the appropriate authority as per the
organisational procedure to resolve them and avoid conflict
Knowledge and Understanding (K)
A. Organizational
Context
(Knowledge of the
company /
organization and
The user/individual on the job needs to know and understand:
KA1. legislation, standards, policies, and procedures followed in the company
relevant to own employment and performance conditions
KA2. reporting structure, inter-dependent functions, lines and procedures in the
work area
KA3. relevant people and their responsibilities within the work area
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PSS/N1336 Working effectively with others
34 | P a g e
its processes) KA4. escalation matrix and procedures for reporting work and employment related
issues
B. Technical
Knowledge
The user/individual on the job needs to know and understand:
KB1. various categories of people that one is required to communicate and co-
ordinate within the organization
KB2. importance of effective communication in the workplace
KB3. importance of teamwork in organizational and individual success
KB4. various components of effective communication
KB5. key elements of active listening
KB6. value and importance of active listening and assertive communication
KB7. barriers to effective communication
KB8. importance of tone and pitch in effective communication
KB9. importance of avoiding casual expletives and unpleasant terms while
communicating in professional circles
KB10. how poor communication practices can disturb people, environment and
cause problems for the employee, the employer and the customer
KB11. importance of ethics for professional success
KB12. importance of discipline for professional success
KB13. what constitutes disciplined behavior for a working professional
KB14. common reasons for interpersonal conflict
KB15. importance of developing effective working relationships for professional
success
KB16. expressing and addressing grievances appropriately and effectively
KB17. importance and ways of managing interpersonal conflict effectively
Skills (S)
A. Core Skills/
Generic Skills
Reading Skills
The user/ individual on the job needs to know and understand how to: SA1. read basic terms and terminologies to accurately interpret work related
documents, labels, supervisor instructions in the local language
SA2. read and interpret accurate information from various relevant work
instructions and records
Writing Skills
The user/ individual on the job needs to know and understand how to: SA3. write clear and legible notes to self, colleagues and seniors to pass messages,
keep records, prepare to-do lists, take down instructions
SA4. write basic numbers, quantities and work-related terminology for operational
requirements in the local language
Oral Communication (Listening and Speaking skills)
The user/individual on the job needs to know and understand how to:
PSS/N1336 Working effectively with others
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SA5. interact with the supervisor appropriately (correct protocol and manner of
speaking) in order to understand the basic requirements of the product,
production plans and other associated requirements
SA6. give clear instructions to co-workers about the type of output required and
answer queries
SA7. display active listening skills while interacting with co-workers and other in
the workplace
B. Professional Skills
Decision Making
The user/individual on the job needs to know and understand how to:
SB1. follow organisation’s rule-based decision-making process
SB2. take decisions with systematic course of actions and/or response
Plan and Organize
The user/individual on the job needs to know and understand how to:
SB3. use appropriate planning to maintain a smooth relationship with fellow team
members
SB4. take steps within one’s limits of authority to initiate modification in plan if the
circumstances require it
SB5. plan and organise tasks to meet targets
Customer Centricity
The user/individual on the job needs to know and understand how to:
SB6. check that work meets customer requirements
SB7. deliver consistent and reliable service to internal and external customers
Problem Solving
The user/individual on the job needs to know and understand how to:
SB8. work with co-workers and supervisor to resolve any issues that threaten
disruption, increase risk, cause delays or under-achievement of quality and
targets as per the planned schedule
Analytical Thinking
The user/individual on the job needs to know and understand how to:
SB9. work systematically and logically to resolve the issues and identify causation
and anticipate unexpected results.
SB10. adopt quick approach and solution towards faults repairing
Critical Thinking
The user/individual on the job needs to know and understand how to:
SB11. critically evaluate operation parameters in relation to system normality
PSS/N1336 Working effectively with others
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NOS Version Control
NOS Code PSS/N1336
Credits TBD Version number 1.0
Industry Power Drafted on 11/02/2019
Industry Sub-sector
Generation, Transmission,
Distribution, Distribution
Downstream
Last reviewed on 11/02/2019
Occupation Next review date 10/02/2023
Qualifications Pack for Technician – Power Substation Erection and
N denoting National Occupational Standard Occupation (2 numbers)
OS number (2 numbers)
9 characters
[Insert 3 letter codes for SSC]
[Insert 3 letter codes for SSC]
Back to top…
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
38
The following acronyms/ codes have been used in the nomenclature above:
Sub-sector Range of Occupation numbers
Generation 14-18
Transmission 31-35
Distribution 21-25
Distribution- Downstream 41-45
Sequence Description Example
Three letters Industry name PSS
Slash / /
Next letter Whether QP or NOS N
Next two numbers Occupation code 01
Next two numbers OS number 01
Qualifications Pack for Technician Substation Erection
and Commissioning
39
Criteria for Assessment of Trainees Job Role: Technician – Power Substation Erection and Commissioning
Qualification Pack: PSS/Q2502
Sector Skill Council: Power Sector Skill Council
Guidelines for Assessment:
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria
(PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each PC.
2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC.
3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected elective/option NOS/set of
NOS.
4. Individual assessment agencies will create unique question papers for theory part for each candidate at each
examination/training center (as per assessment criteria below.) 5. Individual assessment agencies will create unique evaluations for skill practical for every student at each
examination/ training center based on this criterion.
6. To pass the Qualification Pack, every trainee should score a minimum of 70% of aggregate marks to successfully
clear the assessment.
7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack.
Compulsory NOS Marks Allocation
Total Marks: 500
Assessment outcomes
Assessment Criteria for outcomes Total
Marks Out of
Theory Skills
Practical
PSS/N2503 Prepare for Primary and Secondary system of grid substation erection
PC1.read and correctly interpret substation layout drawings
100
13 5 8
PC2.identify infrastructure present in the substation such as grid station, number of bays, number of incoming and outgoing feeders etc
14 4 10
PC3.inspect loading and unloading of packed equipment at site, opening of accessories from packages to ensure there is no damage
13 4 9
PC4.identify manufacturing defects like defective design, poor material quality, poor workmanship and poor packing of equipment/transformer for transportation/shifting
11 3 8
PC5.carry out pipe and plate earthing and ensure that the earth resistance of each earth pit is marked with date of installation and next due date
15 5 10
PC6.fix and grout foundation bolts 11 3 8
PC7.lay gravel in the substation yard 12 3 9
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
40
PC8.ensure that the yard fencing, switchyard illumination and luminaries’ installation are done as per correct procedure 11 3 8
Total 100 30 70
PSS/N2504 Erect and install substation equipment
PC1.lay the power transformer on rails
100
5 2 3
PC2.check the alignment of the power transformer as per norms 5 2 3
PC3.check the external porcelain of the bushings for cracks and/or contamination
5 2 3
PC4.ensure secure connections at HV (High Voltage) and LV (Low Voltage) bushings
4 1 3
PC5.ensure the optimum oil level is maintained in the transformer
5 1 4
PC6.fit auxiliary cooling system like cooling fans, pumps, oil coolers
4 1 3
PC7.install the circuit breaker as per the equipment manual/ recommendation of the manufacturer 7 2 5
PC8.install current transformers (CTs), potential transformers (PTs), capacitor voltage transformers (CVTs) and lightning arrestors (LAs) as per the equipment manual/ recommendation of manufacture
7 2 5
PC9.earth the equipment appropriately with earth connection as per requirement
7 2 5
PC10.ensure that all switch gear and control panels are properly aligned and grouted
4 1 3
PC11.ensure back door of control panel is marked with name of feeder, and is numbered, approachable, clean, dust free and vermin protected
5 1 4
PC12.check status of overcurrent (O/C) and earth fault (E/F) relays along with their settings, flag, etc. to avoid cut-offs 5 2 3
PC13.install DC distribution board (DCDB) and AC distribution board (ACDB)
8 2 6
PC14.lay control cables 5 1 4
PC15.check the status of HRC (high rupturing capacity) fuse to assess need for replacement
6 2 4
PC16.check interlocks 5 2 3
PC17.mount ICT (Inter connecting Transformer), auxiliary relays and other accessories as per specified norms 6 2 4
PC18.install battery bank and charging panel as per standards 7 2 5
Total 100 30 70
PSS/N2505 Perform testing,
PC1. prepare and maintain records of installation, commissioning, tests, results and energization 100 6 3 3
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
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commissioning and energization of substation equipment
PC2. check the proper working of OLTC (On Load Tap Changer) and various gauges of the transformer 5 2 3
PC3. check the functioning of alarm circuits and trip circuit of the transformer is as per specified norms 4 1 3
PC4. check the compressed air pressure in the transformer is as per specifications
4 1 3
PC5. check pneumatic drive as per specifications 4 1 3
PC6. check the SF₆ gas pressure as per standards 4 1 3
PC7. check for any oil and hydraulic fluid leakages 4 1 3
PC8. perform various tests on transformer such as IR test, Tan ∂ test, ratio test etc. and compare the same with the data obtained from manufacturer
6 2 4
PC9. test tripping mechanism for conditions such as short circuit, over current and earth fault
6 2 4
PC10. check the functioning of circuit breaker status indicator as per norms
4 1 3
PC11. lubricate all moving parts/ assembly by applying petroleum jelly to all contacts
5 1 4
PC12. check the status indicator of bushings of CT, PT, CVT is as per norms
4 1 3
PC13. check the earth connection of secondary circuit is correctly done
4 1 3
PC14. mark the earth resistance of each earth pit with installation date and the next due date 5 1 4
PC15. provide double earth connection for each equipment 4 1 3
PC16. check the availability and standard phase difference in the currents of each phase of the capacitor row 3 1 2
PC17. check the lightning arrestor (LA) stacks for any cracks 4 1 3
PC18. determine the IR value (insulation resistance) of lightning arrestor (LA)
6 2 4
PC19. check the tightness of T clamps and PG clamps (Parallel Groove clamp)
4 1 3
PC20. check proper functioning of the RTU (remote terminal unit) and communication panel for SCADA (Supervisory control and data acquisition) system 4 1 3
PC21. check the test terminal block for availability of secondary current and voltage
4 2 2
PC22. maintain the electrolyte level of each cell with addition of distilled water
6 2 4
Total 100 30 70
PSS/N1331 Apply basic health and
PC1.use protective clothing/equipment for specific tasks and work conditions
100 3 1 2
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
42
safety practices for power related work
PC2.identify job-site hazards and possible causes of risks/accident at the workplace
3 1 2
PC3.follow procedures for safe working with electrical equipment
3 1 2
PC4.follow warning signs while working with electrical systems 3 1 2
PC5.use standard safe working practices when working at heights, confined areas and trenches
3 1 2
PC6.test any electrical equipment and system using insulated testing devices before touching them 3 1 2
PC7.ensure positive isolation of electrical equipment & system as per the given standards
2 1 1
PC8.identify any abnormalities in electrical equipment or system installed alarm and/or noticing parameters from gauge/ indicator installed
3 1 2
PC9.follow safe working practices while working in hazardous conditions to ensure the safety of self and others 3 1 2
PC10.use various methods of accident prevention in the work environment
3 1 2
PC11.identify and retrieve general health and safety equipment in the workplace
3 1 2
PC12.set up and use scaffolds, elevated platforms and ladders safely
4 1 3
PC13.inspect scaffolds, elevated platforms and ladders for faults and rectify them
4 1 3
PC14.lift, carry and transport heavy objects & tools safely using correct procedures from storage to the workplace and vice versa 3 0 3
PC15.inspect power plant and its equipment routinely for any signs of oil, water and steam leakage 4 1 3
PC16.store flammable materials and machine lubricating oil safely and correctly
3 1 2
PC17.check that the emission and pollution control devices are working properly in line with environmental policy standards 3 1 2
PC18.use good housekeeping practices at all times 3 1 2
PC19.identify common hazard signs displayed in various areas 3 1 2
PC20.inform the relevant authorities about any abnormal situation/behavior of any equipment/system without delay 3 1 2
PC21.use various appropriate fire extinguishers for different types of fires correctly
3 1 2
PC22.use appropriate rescue techniques during fire hazard 3 1 2
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
43
PC23.maintain good housekeeping in order to prevent fire hazards
3 1 2
PC24.use a fire extinguisher correctly in case of fire 2 0 2
PC25.administer appropriate first aid to the victims for the relevant injuries
3 1 2
PC26.act promptly and appropriately to an accident situation or medical emergency in real or simulated environments 3 1 2
PC27.perform and organise loss minimization or rescue activity during an accident in real or simulated environments 5 1 4
PC28.administer basic first aid including CPR to the victims of heart or cardiac arrest due to electric shock, before the arrival of emergency services
3 1 2
PC29.demonstrate basic emergency procedures during emergency mock drills for better understanding of procedures applied in emergencies
3 1 2
PC30.free an affected person from electrocution safely as per the recommended procedure
3 1 2
PC31.move injured people and others to a safe place during emergencies
3 0 3
PC32.write an incident report or dictate a report to another person, and send report to the authorized person 4 2 2
Total 100 30 70
PSS/N1336 Working effectively with others
PC1.accept information and instructions from the supervisor and fellow workers and seek clarification when required
100
10 3 7
PC2.pass the information to the persons authorized to receive it within agreed timescales and confirm its receipt 10 4 6
PC3.pass information to others clearly, at a pace and in a manner that helps them understand it
10 4 6
PC4.assist others in performing tasks in a positive manner with a helpful attitude
12 4 8
PC5.consult and assist fellow workers to maximize effectiveness and efficiency in carrying out tasks 12 3 9
PC6.use appropriate communication etiquette while working 8 2 6
PC7.listen attentively and respond appropriately while interacting with others at work
8 2 6
PC8.use appropriate tone, pitch and language to convey politeness, assertiveness, care and professionalism 8 2 6
PC9.act responsibly and demonstrate disciplined behaviours at the workplace
10 2 8
Qualifications Pack for Technician – Power Substation
Erection and Commissioning
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PC10.escalate grievances and problems to the appropriate authority as per the organisational procedure to resolve them and avoid conflict