ONEPlant – An Integrated Plant Operations Framework for ... · Plant Operations Framework for Pharmaceutical Manufacturing Excellence Cognizant’s ONEPlantTM solution makes end-to-end,

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ONEPlantTM – An Integrated Plant Operations Framework for Pharmaceutical Manufacturing Excellence

Cognizant’s ONEPlantTM solution makes end-to-end, integrated plant operations a reality.Complexity of the Pharma Manufacturing Environment

The pharmaceutical (pharma) industry is experiencing a tectonic shift. Its current environment is being

challenged by intense scrutiny on price hikes, regulatory uncertainty, empowered patients, personalized

medicine, infl ux of tech giants, patent cliffs, and the associated rise in generics.

These forces are pushing pharma companies to increase spending on specialty drugs, broaden their

R&D strategies, create bigger mergers and acquisitions, and adopt a data-driven approach towards

quality and regulatory compliance. Consequently, introducing high-performance products, faster than

ever with industry leading quality and optimized price points is a constant challenge.

As a result, these tremendous pressures are increasing margins. For example, acquiring and merging

new companies for new capabilities is a complex undertaking, usually involving disconnected legacy

systems, disparate technologies, and a lack of process standardization from one plant to the next. Even

if individual plants or business units have adopted the latest technologies and created unifi ed processes,

very few have integrated the manufacturing value chain end-to-end to achieve operational effi ciencies

and increased collaboration.

Thus, as pharma companies need to fi nd innovative ways to cut costs, manufacturing operations

naturally becomes a key area for optimization. With an eye on effi ciency, pharma manufacturers need

to adopt a comprehensive approach to transform plant operations for more in-grained agility,

predictability, and responsiveness. Cognizant’s unique framework addresses today’s challenges,

enabling you to rewire operations and help change the way manufacturing is done.

COGNIZANT ONEPLANTTM

Unifi ed. Quality Driven. Consistency.

Cognizant’s ONEPlant solution is a unifi ed approach to achieve a truly integrated manufacturing

operation, aligning people, process, compliance, and technology towards one common vision and

goal. Our team harmonizes the operations management and operations technology components to

align with core ERP systems, and supply chain solutions.

Our maturity framework guides leading manufacturers in designing an operations transformation

journey and helps address pain points across plants. Digital accelerators help integrate manufacturing

data with multiple business systems already in place and address GxP requirements.

The framework guides how and where to effectively and effi ciently adhere to compliance and quality

standards in the manufacturing environment. The solution aids in automating electronic batch record

(EBR) and traceability, to create a collaborative workfl ow for the pharma manufacturer to establish a

paperless shop-fl oor operation in a GxP environment.

ONEPlant can also address pharmaceutical drug serialization—with an approach to quickly deploying

a serialization solution across multiple sites or packaging lines in parallel for consistency and

compliance.

Getting Started — Vision toward Manufacturing Excellence

Our business and technology advisory services for pharma manufacturing encompass: maturity

assessments, blueprinting, product evaluations, roadmap defi nition for global implementations, and

ongoing support.

In working with leading global manufacturers, Cognizant recognizes that operational maturity levels

vary by company. In order to best understand where your operation stands, we recommend starting

with our ONEPlant Maturity Framework. This structured approach, aided by our proprietary tools

and templates for maturity assessment, will articulate and benchmark the current state of operations

across all areas.

From there, we can identify opportunities for improvement and better defi ne the transformation

roadmap with a cost benefi t analysis.

The components of ONEPlant are augmented by Cognizant’s Quality Management solutions (QMS)

which drive a progression away from “Quality as a Department” to “Quality as a Responsibility.”

Success Stories to Pharma Manufacturing Excellence

ABOUT COGNIZANT

Cognizant (NASDAQ-100: CTSH) is one of the world’s leading professionalservices companies, transforming clients’ business, operating and technology models for the digital era. Our unique industry-based, consultative approach helps clients envision, build and run more innovative and efficient businesses. Headquartered in the U.S., Cognizant is ranked 230 on the Fortune 500 and is consistently listed among the most admired companies in the world. Learn how Cognizant helps clients lead with digital at www.cognizant.com or follow us @Cognizant.

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Driving Outcomes that Matter

Cognizant’s ONEPlant framework is helping pharma manufacturers to transform plant operations

and drive greater efficiency, while integrating the enterprise to fully operate with agility and speed.

Potential outcomes include:

• Highly collaborative enterprise that shares and leverages best practices across plant operations

• Flexible paperless manufacturing execution

• Flexible EBR that is highly responsive and compliant to ever-changing manufacturing landscape

and agility in recipe update

• Intelligent decision capability with meaningful metrics and KPIs. Predict what will happen and

deliver first-time right products

• Standard repeatable processes for cost optimization and increased efficiencies

• Simplified technology landscape that is scalable to future needs and easy to maintain

• End-to-end traceability of material, processes and packaging serialization