Automation products available: PumpExpert Hyamaster hyatronic Omega V 150 -- 460 A Series DN discharge nozzle Nominal impeller diameter (mm) Impeller type Vertical design Type series booklet Omega/Omega V 1384.5/6-10 Axially split volute casing pumps Omega Omega V Applications Waterworks, irrigation and drainage pumping stations, power stations, industrial water supply systems, fire fighting systems, marine applications as well as general applications in refineries. Operating data Pump sizes DN 80 up to 350 (3...14 in) Capacities Q up to 800 l/s (12.328 US.gpm) Total heads H up to 170 m (558 ft) Operating pressure p up to 25 bar (363 psi) Operating temperature t up to +105 o C (221 o C) Design Single stage, axially split volute casing pump with double- entry radial impeller, for horizontal or vertical installation. Installation of the horizontal drive either on the left or right side of the pump (optional). Flanges drilled to ISO, DIN, BS or ANSI. Designation Bearings Omega: on both sides grease-lubricated, maintenance-free, deep groove ball bearings, sealed for life, Omega V: top: grease-lubricated, maintenance-free, deep groove ball bearing, sealed for life bottom: wear-resistant, medium-lubricated plain bearing of silicon carbide (Residur ). Shaft seal Uncooled soft-packed stuffing box or uncooled, single- acting, unbalanced bi-directional mechanical seal acc. to DIN 24960. With an operating pressure > 16 bar: mechanical seal, balanced by hydraulic means. Materials Volute casing: Cast iron JL 1040 (GG-25) Ductile cast iron JS 1030 (GGG-40) Ni-Resist GGG-NiCrNb 202 Duplex steel 1.4517 / 1.4593 Impeller: Bronze G-CuSn10 Duplex steel 1.4517 / 1.4593 Shaft: Chromium steel 1.4021 Duplex steel 1.4462 Casing wear rings: Bronze GZ-CuSn7ZnPb Duplex steel 1.4470
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omega v tsb 1384.5v6-10 - صفحه اصلی - همراه صنعت تامین ... drawings 13 - 14 Mechanical seals, standard design 15 Tables of dimensions and weights (pump) 16- 23
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Automation products available:
! PumpExpert! Hyamaster! hyatronic
Omega V 150 -- 460 A
Series
DN discharge nozzleNominal impeller diameter (mm)
Impeller type
Vertical design
Type series booklet
Omega/Omega V!1384.5/6-10
Axially split volute casing pumps
Omega Omega V
Applications
Waterworks, irrigation and drainage pumping stations,power stations, industrial water supply systems, fire fightingsystems, marine applications as well as general applicationsin refineries.
Operating data
Pump sizes DN 80 up to 350 (3...14 in)Capacities Q up to 800 l/s (12.328 US.gpm)Total heads H up to 170 m (558 ft)Operating pressure p up to 25 bar (363 psi)
Operating temperature t up to +105 oC (221 oC)
Design
Single stage, axially split volute casing pump with double-entry radial impeller, for horizontal or vertical installation.Installation of the horizontal drive either on the left or rightside of the pump (optional).Flanges drilled to ISO, DIN, BS or ANSI.
Designation
BearingsOmega: on both sides grease-lubricated,
maintenance-free, deep groove ball bearings,sealed for life,
Uncooled soft-packed stuffing box or uncooled, single-acting, unbalanced bi-directional mechanical seal acc. to DIN24960.With an operating pressure > 16 bar: mechanical seal,balanced by hydraulic means.
Materials
Volute casing: Cast iron JL 1040 (GG-25)Ductile cast iron JS 1030 (GGG-40)Ni-Resist GGG-NiCrNb 202Duplex steel 1.4517 / 1.4593
soft-packed stuffing boxes- or bi-directional mechanical seals
Excellent efficiencies
- computer-optimized double-entry impellers- smooth surfaces inside the casing and on the impeller
- smooth, quiet running also guaranteed by a largeimpeller eye area
- no drop in efficiency due to cost-effective, replaceable
casing wear rings and impeller wear rings- smooth, low-wear running due to a swirl-free, low-energy loss
inlet
Omega/Omega V
3
Omega/Omega V
4
Contents
PageGeneral remarks: - Scope of supply
- Packing and shipment- Guarantee, testing and quality control- Order data for pump and motor- Sales program and accessories 5 - 6
Types of arrangement, directions of rotation, flow directions 7
Materials / application limits, pressure limits and material combinations, 8 - 9recommended material combinations (table of pumped media)
Technical data 10
Speeds, vibrations, coatings 11
Arrangement of sealing water and flushing pipes,vent connections and bearing temperature sensors 12
General drawings 13 - 14
Mechanical seals, standard design 15
Tables of dimensions and weights (pump) 16- 23
Arrangement drawings horizontal, vertical 24 - 49
Recommended spare parts 50 - 52
Motor dimensions and weights ( Type of arrangement 3E ) 53
Omega/Omega V
5
Scope of supply
Pump supplied with bare shaft end, in horizontal or vertical design, painted to KSB standard, sealed by a soft-packed stuffing boxor by a mechanical seal.
Add-on components to convert the pump to a complete pump / motor set:
Pump to be supplied with:
- common baseplate / base frame for pump and motor (for horizontal installation)- motor stool and foot for vertical installation (including support feet in case of the larger motor
sizes)
- motor- coupling and coupling guard
Accessories: - sealing water and / or flush pipe- complete set of pressure gauges- cyclone separator including the necessary piping- vent valve (for manual or automatic operation)- temperature sensor for anti-friction bearings (PT 100)- limit value sensor switch for PT 100
Packing and shipment
Omega horizontal:
Up to a total weight of 1500 kg or a motor size IEC 280, the units (consisting of pump, motor, coupling and coupling guard) are
supplied completely assembled and mounted on a common baseplate / common base frame. Units weighing > 1500 kg, or
comprising a motor size IEC 315 and larger are completely assembled at the factory to check the components for correctadjustment, subsequently disassembled again and each major component is packed separately for shipment.
Omega V vertical:
Omega V vertical pumps are dispatched with the motor stool mounted. The motors themselves are packed separately.
Guarantee, testing and quality control
Every pump is tested for correct functioning. The operating data are guaranteed without acceptance test in accordance withISO 2548 C, DIN 1944/III or comparable international testing standards. Acceptance tests in accordance with ISO / DIN
standards can be provided against an extra charge.
The quality of the Omega products is ensured by a tested and certified quality assurance system according to DIN ISO 9001 /EN 29001.
Order data
- pump:
- description of the pump according to ”Designation”- capacity Q
- total head H ( Hgeo and plant losses )- material combination
- mating dimensions of flanges
- shaft seal soft packed stuffing box or a mechanical seal- liquid handled and liquid temperature (see fig. pg. 7)
- accessories required
- number of copies and language of operating manual
- motor:(choice by KSB)
- type of construction
- type of enclosure- voltage, frequency, method of starting
- ambient temperature
- insulation class- accessories required
motor:(motor to be supplied by the customer)
Each order has to be accompanied by a binding motor dimension table and a data sheet indicating the effective speedand weight of the motor. This information has to be supplied by the client without exception!
Moto
rIn
sta
llation
set
Accessories
Pain
tFla
nge
Accepta
nce
testing
2)
(optional)
Shaft
seal
F standard version
f standard variant
# special version
Standard variants and special
versions are subject to surcharge
and require longer delivery times
Omega/Omega V
6
Sales program and accessories
Scope of supply / Characteristics Omega Omega V
Fig. 0 3E DB DK DJ
without motor F F F F F
KSB standard motor -- F1) F F #Proprietary product to client’s choice (IEC-standard up to 315 M) -- f f f #Motor not in accordance with IEC 72 (315 L and above) -- # # # #Baseplate / base frame -- F -- -- --
Foot / rail -- -- -- -- F
Motor stool and foot (incl. support foot) 2) -- -- F F --
Universal joint shaft, motor stool -- -- -- -- #Coupling and coupling guard -- F F F --
Sealing water and flush pipes 3) f
Complete set of pressure gauges (to ZN 16064) f
Cyclone separator with piping f
Vent valve (manual or automatic) f
Temperature sensor for anti-friction bearings (PT 100) f
Limit value sensor switch suitable for PT 100 (one for each PT 100) f
Drain f
Soft-packed stuffing box F
Mechanical seal (standard mech. seal to DIN 24960) F
Mechanical seal, balanced (when working pressure > 16 bar) f
to KSB standard F
with a coat of primer to KSB standard only f
internal coat of paint (approved for drinking water applications) f
complete coating system to customer specification #top coat (on a base coat of standard primer) to customer specification #to DIN EN 1092-2 / BS 4504 F
to ANSI B 16.1 f
acc. to KSB standard (i.e. ZN 56535) F
to DIN 1944/III f
to DIN 1944/II f
to ISO 2548 C f
to BS 5316 P1/P2 f
other acceptance test (check-back required) #1) motor adjustable for height2) varies according to motor size3) not required with an inlet pressure of p > 2 bar
(Arrangement, see p. 12.)
Omega/Omega V
7
Types of arrangement
Horizontal
Vertical
Pump set with close-coupled motor (type IM B3)Baseplate, base frame, coupling guard and motor height adjustment
Type of arrangement 3E
Type of arrangement DB 1) Type of arrangement DK 1)
1) Depending on motor size, see arrangement drawings, pp. 34-49
Type of arrangement DJ
Optionally with intermediate bearing
Direction of rotation / flow direction
Horizontal
Direction of rotationanticlockwise,viewed from the driveend
Direction of rotationclockwise, viewedfrom the drive end
Vertical
Direction of rotationanticlockwise,viewed from the driveend
Direction of rotationclockwise, viewedfrom the drive end
JL 1040 GG-25JS 1030 GGG-40
Omega/Omega V
8
Materials / Application limits
Temperatures Stuffing box / mechanical seal : max. 105 oC
Liquid handled(Fields of application)
see separate recommendation for material combination (table of pumped media)
441 Housing for shaft seal JL 1040 JS 1030 GGG-NiCrNb202 1.4517
452 Gland Only on pumps RST 37-2 1.4571
455 Stuffing box insert with a soft- GZ-CuSn7ZnPb 1.4571
457 Neck ring packed GZ-CuSn7ZnPb 1.4581
458 Lantern ring stuffing box GZ-CuSn7ZnPb CrNi-steel
502 Casing wear ring GZ-CuSn7ZnPb 1.4470
503 Impeller wear ring (optional) GZ-CuSn7ZnPb 1.4470
524 Shaft protecting sleeve 1.4138
433 Mechanical seal Si-SiC / Si-SiC (Q1 Q1 V G G to DIN 24960)
901.1 Companion bolt 10.9 1.4462
703 Sealing water or flush pipe PTFE / steel galv. Zn PTFE / 1.4571 PTFE / duplexsteel
1) permitted for sizes, see table ” Pressure limits and material combinations”, below
Pressure limits and material combinations
Pump sizes Max. permissible operating pressures in bar
Material combinations
GB SB SC NC C
80-210
80-270
80-370
100-250
100-310
100-375
125-230
125-290 16 16
125-365
125-500
150-290
150-360 25 25 25
150-460
150-605 24 24
200-320
200-420 16 16
200-520
200-670 24 24
250-370 2) 10 10
250-480 16 16
250-600 24 24
300-300 2)
10 10300-435 2) 10 10
300-560 16 16
300-700 24 24
350-360 2)
350-430 2) 10 10
350-510 2)
2) For material combinations GB and NC the maximum permissible operating pressure is dictated by the flange design according to ANSIB 16.1 Class 125 standard.
N. B. : - With a test pressure of p > 20 bar, use a balanced mechanical seal (pressure test)
- Although the operating pressure and the nominal pressure of the casing flange are not directly related, the nominal pressure ofthe flange to be used has to be one pressure stage higher than the guaranteed operating pressure.
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega
17
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
80-210
80-270 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
80-370
100-250
100-310 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-375
125-230
125-290
125-365 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
125-500
150-290
150-360 PN 16 Table 16/11
150-460 Class 250 PN 25 Table 25/11 Class 250
150-605 PN 25 Table 25/11
1) Other flange designs are available on request
Flange dimensions - Drilling diagram all dimensions in mm
1395 2901) For casing material GGG-NiCrNb 202, JS 1030, 1.45172) z = the dimensions to be maintained around the casing cover for dismantling of the rotor3)material combinations SB and SC: dimensions are 1% larger
Keyway and key toDIN 6885 sheet 1Shaft diameter:Tolerance h6 to DIN 7155
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indicationof tolerances DIN 7168, medium
- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
only for Omega V 150-605
Omega V
20
Table of dimensions Omega V 80 -- 210 up to 150 - 605
Major external pump dimensions all dimensions in mm
Pump Flange dimensions Pump dimensions
size DN1 DN2 s1 s2 a12) a2
2) h2 h3 h4 h5 z 1)
80-210300 300
168 340
80-270 125 80 34 29300 300
140 190 300 715 380
80-370 330 330 225 450
100-250330 330
195 390
100-310 150 100 37 32330 330
170 225 300 715 450
100-375 370 370 260 520
125-230 210 420125-290
200 125 41 35370 370
200230
355 870460
125-365200 125 41 35
370 370200
260355 870
520125-500 450 450 305 610
150-290400 400
245355 870
490
150-360200 150 41 37
400 400200 265
355 870530
150-460200 150 41 37
450 450 305400 990
610
150-605 600 500 300 370400 990
740
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
21
Major external pump dimensions and weights all dimensions in mm
Pump Foot dimensions Shaft Weights [kg]
size m3 m4 m5 m6 n5 n6 d1 l1 Pump Watercontent
80-210 185 10
80-270 640 275 100 380 450 340 35 80 195 15
80-370 205 20
100-250 210 20
100-310 695 315 115 420 500 400 35 80 225 25
100-375 245 30
125-230 250 35125-290
855 360 210 475600 450
45 100275 40
125-365855 360 210 475
600 45045 100
300 45125-500 700 560 335 55
150-290600 450 45 100
350 50
150-360 855 360 210 475600 450 45 100
360 60
150-460 700 56055 125
440 75
150-605 1060 460 315 575 900 70055 125
650 90
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
80-210
80-270 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
80-370
100-250
100-310 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-375
125-230
125-290PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
125-365PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
8401) For casing material GGG-NiCrNb 202, JS 1030, 1.45172) z = the dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
23
Major external pump dimensions and weights all dimensions in mm
100-375 -- 370 370 305 475 70 520 245 301) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
Baseplate / base frame and foundation dimensions all dimensions in mm
Baseplatesize
Baseplate and foundation dimensions Foundation bolts Dowels
No b2 G1 G2 l3 l4 l5 h8 Weight Size VN L Size øN L
Drawing no. [kg]
1530 475 590 1190 495 495 120 74
0W 384 167-00530 475 590 1190 495 495 120 74
2640 580 700 1400 600 600 120 97 M 16x250 100 250 M 12/25 18 110
0W 384 169-00640 580 700 1400 600 600 120 97 M 16x250 100 250 M 12/25 18 110
3 3)670 610 720 1630 715 715 145 105
0W 384 170-00670 610 720 1630 715 715 145 105
3) Base frame
Mating flange
All flanges designed as plate flanges
k
d2
numberof holes n
Omega
25
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
80-210
80-270
80-370PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-250PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-310
100-375
1) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump size 80-210 up to 80-370 125 80
ISO 7005/2DIN 2501BS 4504
PN 16
Table 16/1119 (M16) 210
19 (M16) 160ISO 7005/2DIN 2501BS 4504
PN 25
Table 25/1128 (M24) 220
819 (M16) 160
8
ANSI B 16.1 Class 250 23 (M20) 235 23 (M20) 168
Pump size 100-250 up to 100-375 150 100
ISO 7005/2DIN 2501BS 4504
PN 16
Table 16/1123 (M20) 240
8
19 (M16) 180
ISO 7005/2DIN 2501BS 4504
PN 25Table 25/11 28 (M24) 250
8
23 (M20) 1908
ANSI B 16.1 Class 250 23 (M20) 270 12 23 (M20) 200
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.
-Units comprising a motor size 315and larger are completely assembled for verification andadjustment of the individual components.Before shipment, the units are dismantled again and the components packed / shipped separately.
h5
Z
G1
G2
b2
a2 a1
s2 s1
DN
2
5D
50
b2
100 200
200
50
Grouting
DN11M
h4
L
l2 f q
5D 5D
5
8B 8B
l4 l5 100100
l3
100 100l4 l5
l3
100
1M
6B
L
100
h7
h6
h8
h8
(øN)VN
Grout baseplate / base frame with non-shrinking cement.Position of the terminal box, see ”Motor dimension sheet”.
The motor-dependent dimensions refer to KSB standard motors(see table ”Motor dimensions and weights”).
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Omega
26
General arrangement drawing Omega 125 -- 230 up to 150 -- 360
Type of arrangement 3EDirection of rotation: CLOCKWISE
Major external pump dimensions and weights all dimensions in mm
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
Baseplate / base frame and foundation dimensions all dimensions in mm
Baseplatesize
Baseplate and foundation dimensions Foundation bolts Dowels
No b2 G1 G2 l3 l4 l5 h8 Weight Size VN L Size øN L
Drawing no. [kg]
4695 635 750 1330 565 565 120 92
0W 384 171-00695 635 750 1330 565 565 120 92
5695 635 750 1540 670 670 120 106 M 16x250 100 250 M 12/25 18 110
0W 384 172-00695 635 750 1540 670 670 120 106 M 16x250 100 250 M 12/25 18 110
6 3)560 500 610 1820 810 810 145 110
0W 384 173-00560 500 610 1820 810 810 145 110
3) Base frame
k
d2
numberof holes n
Mating flange
All flanges designed as plate flanges
Omega
27
Standard flange design 1) :
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
125-230
125-290
125-365PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250125-500 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
150-290
150-3601) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.
-Units comprising a motor size 315and larger are completely assembled for verification andadjustment of the individual components.Before shipment, the units are dismantled again and the components packed / shipped separately.
h5
Z
G1
G2
b2
a2 a1
s2 s1
DN
2
5D
50
b2
100 200
200
50
Grouting
DN11M
h4
L
l2 f q
5D 5D
5
8B 8B
l4 l5 100100
l3
100 100l4 l5
l3
100
1M
6B
L
100
h7
h6
h8
h8
(øN)VN
Grout baseplate / base frame with non-shrinking cement.Position of the terminal box, see ”Motor dimension sheet”.
The motor-dependent dimensions refer to KSB standard motors(see table ”Motor dimensions and weights”).
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Omega
28
General arrangement drawing Omega 150 -- 460 up to 250 -- 370 and Omega 300 -- 300
Type of arrangement 3EDirection of rotation: CLOCKWISE
Major external pump dimensions and weights all dimensions in mm
1) For casing material GGG-NiCrNb 202, JS 1030 1.45172) z = The dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Mating flange
All flanges designed asplate flanges
N.B.- The numbers listed in the
table indicate the relevantbase plate numbers.
- The baseplate numbersshown in the boxes alsoserve to select the correctmotor size for the listedpump size.
- Units comprising a motorsize 315 and larger arecompletely assembled forverification and adjustmentof the individualcomponents.Before shipment, the unitsare dismantled again andthe components packed /shipped separately.
Omega
29
Baseplate / base frame and foundation dimensions all di-mensions in mm
Baseplatesize
Baseplate and foundation dimensions Foundation bolts
1) For casing material GGG-NiCrNb 202, JS 1030, 1.45172) z = the dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
Baseplate / base frame and foundation dimensions all dimensions in mm
Baseplatesize
Baseplate and foundation dimensions Foundation bolts
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.
-Units comprising a motor size 315and larger are completely assembled for verification andadjustment of the individual components.Before shipment, the units are dismantled again and the components packed / shipped separately.
100 l4 l5 l6 100
l3
h5
Z
G1
G2
b2
a2 a1
s2 s1
DN
2
5D
50
200
Grouting
DN11M
h4
L
l2 f q
5D 5D
5
8B 8B
l4 l5 100100
l3
1M
6B
100
h7
h6
h8
(øN)VN
Grout baseplate / base frame with non-shrinking cement.Position of the terminal box, see ”Motor dimension sheet”.
The motor-dependent dimensions refer to KSB standard motors(see table ”Motor dimensions and weights”).
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Omega
32
General arrangement drawing Omega 300 -- 560 up to 300 -- 700; 350 -- 430 and 350 -- 510
Type of arrangement 3EDirection of rotation: CLOCKWISE
Major external pump dimensions and weights all dimensions in mm
1) For casing material GGG-NiCrNb 202, JS 1030, 1.45172) z = The dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
Baseplate / base frame and foundation dimensions all dimensions in mm
Baseplatesize
Baseplate and foundation dimensions Foundation bolts
Flange dimensions - Drilling diagram all dimensions in mm
Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump size 300-560 and 300-700 400 300
ISO 7005/2DIN 2501BS 4504
PN 10
Table 10/1128 (M24) 515 23 (M20) 400
12ISO 7005/2DIN 2501BS 4504
PN 16
Table 16/1131 (M27) 525
1628 (M24) 410
12
ISO 7005/2DIN 2501BS 4504
PN 25
Table 25/1137 (M33) 550 31 (M27) 430 16
ANSI B 16.1 Class 125 28 (M24) 540 28 (M24) 432 12
ANSI B 16.1 Class 250 34 572 20 31 (M27 451 16
Pump size 350-430 450 350
ISO 7005/2DIN 2501BS 4504
PN 10
Table 10/1128 (M24) 565 23 (M20) 460
ISO 7005/2DIN 2501BS 4504
PN 16
Table 16/1131 (M27) 585 20 28 (M24) 470 16
ISO 7005/2DIN 2501BS 4504
PN 25
Table 25/1137 (M33) 600 34 (M30) 490
ANSI B 16.1 Class 125 31 (M27) 578 16 28 (M24) 476 12
ANSI B 16.1 Class 250 34 629 24 31 (M27) 514 20
Pump size 350-510 400 350
ISO 7005/2DIN 2501BS 4504
PN 10
Table 10/1128 (M24) 515 23 (M20) 460
ISO 7005/2DIN 2501BS 4504
PN 16
Table 16/1131 (M27) 525
1628 (M24) 470 16
ISO 7005/2DIN 2501BS 4504
PN 25
Table 25/1137 (M33) 550 34 (M30) 490
ANSI B 16.1 Class 125 28 (M24) 540 28 (M24) 476 12
ANSI B 16.1 Class 250 34 572 20 31 (M27) 514 20
Baseplate / motor combination
Pump Motor sizePumpsize 315M 315L 315 355 400
Number ofpoles
4 4 4 4 4
300-560 13 13 13 17 17
300-700 13 18 17
350-430 13 13 13 18
350-510 13 13 18 17
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.
-Units comprising a motor size 315and larger are completely assembled for verification andadjustment of the individual components.Before shipment, the units are dismantled again and the components packed / shipped separately.
Direction of rotation:CLOCKWISE
Type of arrangement DB Type of arrangement DK
Grouting
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1 a2
1M
DN
2 m6
m3
n5
Section A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
34
General arrangement drawing Omega V 80 -- 210 up to 80 -- 370
Major external pump dimensions and weights all dimensions in mm
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
35
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
80-210
80-270 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
80-370
1) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flange Discharge flange
DN 125 DN 80
d2 k n d2 k n
ISO 7005/2DIN 2501
PN 1619 210
ISO 7005/2DIN 2501
PN 2528 220
819 160
8BS 4504 Table 16/11 19 210
8 8
BS 4504 Table 25/11 28 220
ANSI B 16.1 Class 250 23 235 23 168
Motor dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
min. 100 L 250 780 315640
15
80 210
! ----max. 200 L 400
830665
640450 250
80-210
---- ! min. 225 M 450830
695720
330---- !
max. 250 M 550 860 790720
710 435
! ----min. 100 L 250 780 315
640 275 100 380 34025
80-270
! ----max. 200 L 400
830665
640 275 100 380450
340250
80-270
---- ! min. 225 M 450830
695720
330---- !
max. 315 S 660 860 970720
710 830
80-370 ! ----min. 132 S 300 800 375
64045
80-370 ! ----max. 200 L 400 830 665
640450 250
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Direction of rotation:CLOCKWISE
Type of arrangement DB Type of arrangement DK
Grouting
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1 a2
1M
DN
2 m6
m3
n5
Section A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
36
General arrangement drawing Omega V 100 -- 250 up to 100 - 375
Major external pump dimensions and weights all dimensions in mm
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
37
Standard flange design 1):
Pumpsize
JL 1040/ GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
100-250
100-310 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-3751) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flang Discharge flange
DN 150 DN 100
d2 k n d2 k n
ISO 7005/2DIN 2501 PN 16 23 240 19 180
ISO 7005/2DIN 2501 PN 25 28 250 8 23 190 8
BS 4504 Table 16/11 23 240 19 180
BS 4504 Table 25/11 28 25023
190
ANSI B 16.1 Class 250 23 270 1223
200
Motor dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
min. 100 L 250 780 315695 500
25
100 250
! ----max. 225 M 450 830 695
695 500330
100-250
---- ! min. 250 M 550860
790760 810
435---- !
max. 315 M 660860
970760 810
850
! ----min. 132 M 300 800 375
695 50055
100-310
! ----max. 225 M 450 830 695
695 500330
100-310
---- ! min. 250 M 550860
790760
315 115 420810
400 435---- !
max. 315 800860
1230760 810
1500
! ----min. 160 M 350
830481
695 50075
100-375
! ----max. 225 M 450
830695
695 500330
100-375
---- ! min. 250 M550 860
790760 810
435---- !
max. 280 S550 860
865760 810
610
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Direction of rotation:CLOCKWISE
Type of arrangement DB Type of arrangement DK
Grouting
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1 a2
1M
DN
2 m6
m3
n5
Section A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
38
General arrangement drawing Omega V 125 - 230 up to 125 -- 500
Major external pump dimensions and weights all dimensions in mm
1) z = The dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
39
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
125-230
125-290PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250125-365 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
125-5001) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flange Discharge flange
DN 200 DN 125
d2 k n d2 k n
ISO 7005/2DIN 2501 PN 16 23 295 19 210
ISO 7005/2DIN 2501 PN 25 28 310
1228 220
8BS 4504 Table 16/11 23 295
1219 210
8
BS 4504 Table 25/11 28 310 28 220
ANSI B 16.1 Class 250 28 330 23 235
Motor dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
min. 132 S 300 955 415855 600
45
125 230
! ----max. 280 M 550 865
855 600660
125-230
---- ! min. 315 S660
1015970 820 860
830---- !
max. 315 M660 970 820 860
850
! ----min. 132 M 300 955 415
855 600 45055
125-290
! ----max. 280 M 550 865
855 600 450660
125-290
---- ! min. 315 S 660 1015 970905
360 210 475920
830---- !
max. 315 800 1230905 920
1500
125-365 ! ----min. 160 L 350 985 525
60090
125-365 ! ----max. 280 M 550 1015 865
855
600660
125-500 ! ----min. 200 L 400 985 610
855
700 560170
125-500 ! ----max. 315 M 660 1045 970
700 560910
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Direction of rotation:CLOCKWISE
Type of arrangement DB Type of arrangement DK
Grouting
only forpump size 150-605
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1a2
1M
DN
2 m6
n5
Section A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
m3
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
40
General arrangement drawing Omega V 150 -- 290 up to 150 -- 605
Major external pump dimensions and weights all dimensions in mm
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
1) z = the dimensions to be maintained around the casing cover for dismantling of the rotor2) material combinations SB and SC: dimensions are 1% larger
1) For casing material GGG-NiCrNb 202, JS 1030 1.45172) z = The dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
45
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
250-370 PN 10 Table 10/11 Class 125
250-480 PN 16 Table 16/11Class 250
PN 25 Table 25/11 Class 250
250-600 PN 25 Table 25/11Class 250
1) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flange Discharge flange
DN 300 DN 250
d2 k n d2 k n
ISO 7005/2DIN 2501 PN 10 23 400 23 350
ISO 7005/2DIN 2501 PN 16 28 410 12 28 355
ISO 7005/2DIN 2501 PN 25 31 430 16 31 370
12
BS 4504 Table 10/11 23 40012
23 350
BS 4504 Table 16/11 28 41012
28 355
BS 4504 Table 25/11 31 430 16 31 370
ANSI B 16.1 Class 125 28 432 1228
362
ANSI B 16.1 Class 250 31 451 1628
387 16
Motor dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
250 370min. 250 M 550 1240 790 435
250-370 ! ----max. 315 L 660 1270 1110
1180 560 6851200
250-480 ! ----min. 250 M 550 1375 790
1180 560 685
900435
250-480 ! ----max. 355 900 1455
315
900
7002200
! ----min. 315 M 660 1405 970
1210
315 700910
250-600
! ----max. 355 900 1455
1210
590 7152200
250-600
---- ! min.400 1000 1445 1615 1350
590 715
1260 3200---- !max.
400 1000 1445 1615 1350 1260 3200
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Direction of rotation:CLOCKWISE
Type of arrangement DB Type of arrangement DK
Grouting
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1a2
1M
DN
2 m6
n5
Selection A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
m3
Permissible deviations for:- Centre line heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
46
General arrangement drawing Omega V 300 -- 300 up to 300 -- 700
Major external pump dimensions and weights all dimensions in mm
1) For casing material GGG-NiCrNb 202, JS 1030 1.45172) z = the dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
47
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
300-300PN 10 Table 10/11 Class 125
300-435PN 10 Table 10/11 Class 125
PN 25 Table 25/11 Class 250300-560 PN 16 Table 16/11
Class 250
PN 25 Table 25/11 Class 250
300-700 PN 25 Table 25/11Class 250
1) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flange Discharge flange
DN 350 DN 400 DN 300
d2 k n d2 k n d2 k n
ISO 7005/2DIN 2501 PN 10 23 460 28 515 23 400
12ISO 7005/2DIN 2501 PN 16 28 470 31 525 28 410
12
ISO 7005/2DIN 2501 PN 25 34 490 16 37 550
1631 430 16
BS 4504 Table 10/11 23 460 28 515 23 40012
BS 4504 Table 16/11 28 470 31 525 28 41012
BS 4504 Table 25/11 34 490 37 550 31 430 16
ANSI B 16.1 Class 125 28 476 12 28 540 28 432 12
ANSI B 16.1 Class 250 31 514 20 34 572 20 31 451 16
Motor Dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
300 300min. 200 L 400 1210 665
1210 590 715170
300-300 ! ----max. 315 S 660 1270 970
1210 590
315
715
900 700830
300-435 ---min. 280 M 550 1375 865
1250 630315
755900 700
660300-435 ! ---
max. 315 800 1405 12301250 630 755
1500
300-560 ---min. 315 M 660 1555 970
1375 670 795910
300-560 ! ---max. 400 1000 1595 1730
1375 670
400
795
1200 9503200
300-700 ----min. 315 800 1555 1230
1415 710
400
835
1200 9501500
300-700 ! ----max. 400 1000 1615 1615
1415 710 8353200
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Direction of rotation:CLOCKWISE”
Type of arrangement DB Type of arrangement DK
Grouting
h7
X
A B
s1
h6
h5
h4
6B
5D
6B
5
s2
270170
250
a1a2
1M
DN
2 m6
n5
Selection A - B
View X
n6
m4
m5
1M
h2
h3
Z
DN
1
m3
Permissible deviations for:- Centreline heights DIN 747- Dimensions without indication
of tolerances DIN 7168, medium- Cast iron parts DIN 1686 GTB 18
Flanges:- Flat surface flanges- Flange thickness to ANSI- Connect pipes without stress
Connections:- 1M Pressure gauge G 1/2- 5D Vent G 1/2- 6B Drainage G 1/2- 8B Leakage liquid drain G 3/4
Position of the terminal box to be in accordancewith motor dimension sheet
Omega V
48
General arrangement drawing Omega V 350 -- 360 up to 350 -- 510
Major external pump dimensions and weights all dimensions in mm
1) For casing material GGG-NiCrNb 202, JS 1030 1.45172) z = The dimensions to be maintained around the casing cover for dismantling of the rotor3) material combinations SB and SC: dimensions are 1% larger
k
d2
numberof holes n
Omega V
49
Standard flange design 1):
Pumpsize
JL 1040 / GGG-NiCrNb 202Nominal pressure acc. to:
JS 1030 / 1.4517Nominal pressure acc. to:
DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1 DIN 2501ISO 7005/2
BS 4504 ANSI B 16.1
350-360 PN 25
350-430 PN 10 Table 10/11 Class 125 PN 16 Table 25/11 Class 250
350-510 PN 25
1) Other flange designs are available on request
Flange dimensions -- Drilling diagram all dimensions in mm
Standard Suction flange Discharge flange
DN 400 DN 450 DN 350
d2 k n d2 k n d2 k n
ISO 7005/2DIN 2501 PN 10 28 515 28 565 23 460
ISO 7005/2DIN 2501 PN 16 31 525
1631 585 20 28 470 16
BS 4504 Table 10/11 28 51516
28 565 23 460
BS 4504 Table 16/11 31 52531
58528
470
ANSI B 16.1 Class 125 28 54031
578 1628
476 12
Motor dimensions and weights IEC-Motors, IP 55 2) all dimensions in mm
Pump size Type ofarrangement
Motor size c1 h6 h7 m3 m4 m5 m6 n5 n6 Weightof motor
DB DK [kg]
min. 250 M 550 1375 7901250 630 315 755 900 700
435
350-360! ----
max. 315 800 1405 12301250 630 315 755 900 700
1500
! ----min. 315 M 660 1555 940 910
350-430! ----
max. 355 900 1555 14551415 710 400 835 1200 950
2200
! ---min. 315 L 660 1555 1110
1415 710 400 835 1200 9501200
350-510! ---
max. 400 1000 1595 1615 3200
2) Dimension and weight deviations subject to selected motor manufacturer are to be considered
Omega/Omega V
50
Spare parts
1. Recommended for pare arts for c o m m i s s i o n i n g2. Recommended for spare parts for 2 - y e a r s o p e r a t i o n (8000 hours per year)3. Recommended for spare parts for 5 - y e a r s o p e r a t i o n (8000 hours per year)
1. Proposals for spare parts for c o m m i s s i o n i n g
Number of pumps including stand-by pumps
Part no. Part designation 1 2 3 4 5 6 8 10 and more
Number of spare parts
Set
321 Deep groove ball bearings1 1 1 2 2 3 4 5
550.1/2
p g g
Washers1 1 1 2 2 3 4 5
520 Sleeve
Set
411.1 V-Rings1 2 3 4 5 6 8 10
412.1-6
g
O-Rings1 2 3 4 5 6 8 10
421.1/2
g
Radial shaft seal ring
for the mechanical seal-fitted pump
Number of pumps including stand-by pumps
Part no. Part designation 1 2 3 4 5 6 8 10 and more
Number of spare parts
433
Set
Mechanical seals1 1 1 2 2 3 4 5
for the gland-fitted pump
Number of pumps including stand-by pumps
Part no. Part designation 1 2 3 4 5 6 8 10 and more
Number of spare parts
461 Gland packing(Set packing rings)
1 2 3 4 5 6 8 10
Omega/Omega V
51
Spare parts
2. Recommended for spare parts for 2 - y e a r s o p e r a t i o n (8000 hours per year)
Number of pumps including stand-by pumps E = spare part
Part no. Part designation 1 2 3 4 5 6 8 10 and more R = replacement part