Offshore Products Catalogue - ÖZMETAL A.Ş. ESAB …€¦ · · 2017-01-20Offshore Products Catalogue Welding consumables and equipment range ... handbook at the time of going

STRENGTH THROUGH COOPERATION

Offshore Products CatalogueWelding consumables and equipment range for the Middle East & Asia Pacific

1040913_Catalogus OFFSHORE_c.indd 1 06-12-11 13:49

Understanding the challenges

ESAB is a world leader in welding and cutting solutions for offshore oil & gas construction who has been involved in the industry and its challenges from the very beginning of North Sea oil & gas exploration.

ESAB is an ideal partner for one-stop shopping, supplying a full range of consumables, equipment and automation for all standard arc welding processes, solutions for manual and automated cutting, as well as personal protection equipment for welder safety.ESAB is unique in that it is able to bring forth both European and US offshore technology and hence can provide customers the best of both worlds.

Quality, the environment and safety are three key areas of focus. ESAB is the one single welding company to have achieved ISO 14001 and OHSAS 18001 standards in Environmental, Health & Safety Management Systems across all our global manufacturing facilities.

With ESAB, you are assured of a partner who understands the challenges of offshore welding and responds with innovative welding and cutting technology.

www.esab.com



3

Contents


Submerged arc welding will never be the same.

ICE Beyond belief

With new Aristo 1000 AC/DC subarc inverter technology, see page 61.

DISCLAIMER

Whilst all reasonable efforts

have been made to ensure

the accuracy of the

information contained in this

handbook at the time of

going to press, ESAB gives

no warranty with regard to its

accuracy or completeness. It

is the responsibility of the

reader to check the accuracy

of the information contained

in this handbook, read

product labels and equipment

instructions and comply with

current regulations. If the

reader is in any doubt with

regard to the proper use of

any technology they should

contact the manufacturer or

obtain alternative expert

advice. ESAB accepts no

responsibility or liability for

any injury, loss or damage

incurred as a result of any

use or reliance upon the

information contained in this

handbook.

World leader in welding and cutting technology systems 4

ESAB & the offshore construction industry 7

A tradition in low hydrogen stick electrodes for the offshore industry 10

Low-hydrogen SMAW consumable selection guide for ABS grade steels 11

Low-hydrogen electrodes always guaranteed with VacPac 18

Flux cored wires for critical CTOD applications - CO2 and mixed shielding gas 20

FCAW consumable selection guide for ABS grade steels -

all positional rutile & self-shielded 21

Coreshield 8Ni1 H5 - the truly low-hydrogen, self-shielded cored wire 27

Record plate thickness weld with PZ6138 cored wire 29

CTOD tested submerged arc flux/ wire combinations for offshore fabrication 30

GMAW & GTAW consumable selection guide for ABS grade

steels & API 5L pipeline material 34

Solid and cored wires for offshore pipe laying 36

An extensive range of in-house manufactured stainless steel welding consumables 37

Stainless consumable selection by parent material 38

Overview stainless steel consumables 40

Welding equipment & automation 47

Your complete cutting solution from the same supplier 72

Personal protective equipment 74

Other relevant ESAB catalogues and handbooks 76

R&D and Central Laboratories / Welding Process Centre 78

Global manufacturing / Production facility certificates 79

Page


4

Welding consumables• Globallyavailable,vastrangeofhigh

productivity welding consumables covering all

applications.

• Consistenthighquality.

• Productive,environmentally-friendlypackaging

solutions.

• AwiderangeofoffshorededicatedCTOD

tested low-hydrogen consumables.

• Mostoftherangeproducedinhouse:own

development, metallurgy skills, QA.

• Productionstandardsrigorouslyprovedand

tested to meet customer requirements.

Multinational manufacturing, local

representation and an international

network of independent distributors bring

the benefits of ESAB quality and unrivalled

expertise in materials and processes within

reach of all our customers, wherever they

are located.

ESAB operates at the forefront of

welding and cutting technology. Over one

hundred years of continuous

improvement in products and processes

enables us to meet the challenges of

technological advances in every sector in

which ESAB operates.

Quality and environment standards

Quality, the environment and safety are three

key areas of focus. ESAB is one of a few

international companies to have achieved

the ISO 14001 and OHSAS 18001

standards in Environmental, Health & Safety

Management Systems across all our global

manufacturing facilities.

At ESAB, quality is an ongoing process that

is at the heart of all our production

processes and facilities worldwide.

World leader in welding and cutting technology systems

• Fullrangeofaccessoriesto

connect consumables to

machines.

• Approvedbymajorapproval

societies.


5

Equipment• Largevarietyofequipmentdesignedfor

demanding applications such as offshore

fabrication.

• Allarcweldingprocessesrelevanttothe

segment.

• Designedforsemi-automationand

automation. High- and low-end

mechanised semi-automation.

• Variousdegreesoffreedomtoadjust

optimum process.

• User-friendlycontrols.

• Reducedenergyconsumption.

• Smartweldingprocessessuchas

SuperPulse™.

• Smarttechnologyforconsistentquality,

long product life (durability).

Automation & robotics integration• Completeweldingsolutionsfordifferent

customer needs.

• FullrangeofprocessesfromMIG/MAG

to SAW.

• Customisedheavydutysubmergedarc

solutions.

• Reduceddowntimeinproductiondueto

smart designs.

• Fullrangeofpositioners,manipulators

and column & booms.



6

Cutting•Cuttingmachinesfrom2

to 36m machine width.

•Filtersystems.

•Cuttingtables.

•Plasmasystemsolutions

from 1 to 120mm

cutting thickness.

•Specialisedcutting

software and easy to

operate CNC controls.

•High-dutyoxyfuelcutting

equipment.

•Toolsforautomated

weld-edge preparation.


Personal protection equipment• Fullrangeofpersonal

protection equipment.

• Complyingtoand

exceeding the relevant

standards.

• Specificationsof

welding glasses fulfil

advanced optical

requirements.

• UVandIRfiltering.


7

ESAB & the offshore construction industry

A full range of welding products

ESAB supplies a complete range of high

quality, low-hydrogen consumables for all

arc welding processes and materials used in

the construction of offshore structures such

as jackets, topsides, jackup rigs, semi-

submersibles, Spars and FPSO’s.

Consumables are complemented by a full

range of power sources and equipment

covering shielded metal arc welding (SMAW),

gas metal arc welding (GMAW), flux-cored

arc welding (FCAW) and submerged arc

welding (SAW), including automation

equipment such as column & booms,

rotators and positioners used in offshore

fabrication, pipemills and pressure vessel

fabrication.

Offshore structures, materials and weld

demands

Offshore structures may operate in harsh

environments such as arctic waters, cyclone

areas, high waves and strong currents. The

integrity of welded joints is crucial and

selection of correct consumables, welding

processes and procedures is essential for

the safety and longevity of offshore

structures.

Following is a brief overview of common

offshore structures, looking at the ABS

steel grades and other alloys used in their

fabrication. Later in this catalogue,

consumables selection tables are given

for these grades, for each welding

process. The main types of offshore

structures fabricated globally are jackets, Jacket



8

Jackup rigs

Jackup rigs are designed to operate in 20

-100 m water depth and can be moved to

different drilling locations. They consist of

two main fabricated components. The hull –

similar to a ships hull – is constructed from

mild steel ABS grades AH36 to DH 36 &

EH36. The second main component are the

high strength legs that are constructed of

ABS grade EQ70, ASTM A514 Grade Q and

A517 Grade F & Q high strength steel.

ESAB has a complete range of

consumables for these high strength steels,

in all welding processes, meeting CVN

impact toughness requirements at -40ºC to

-60ºC, depending on the project specifications

and the designated region the rig will

operate in.

Semi-submersibles

Semi submersibles are fully transportable

and operate in deep water of depths up to

1000 m. They are made up of a series of

main components. The lower hull is

constructed similarly to a ships hull, using

AH36 grade mild steel and depending on

the design grades DH & EH36. They form

the foundation for a number of columns and

supporting bracing. The hull and columns, in

turn, support the main operating deck and

drilling structure. Materials range from

355MPa to 460MPa yield strength,

depending on the design.

jackup rigs and semi-submersibles. As

pictured below, the different offshore

structures are designed for different water

depths and varied types of operations

such as trial drilling or full production

drilling of oil & gas.

Offshore jackets

Jackets are a permanent offshore structure

serving in water depths of up to 450 m.

They remain at the same location for their

full operational life. Typically used in their

fabrication are 355-500 MPa yield strength

materials:ABSgradesEH36toFQ51.CNV

impact toughness is in the range of -40°C to

-60°C, depending on project specifications

and final geographic location of the jacket.

There may also be CTOD requirements at

-10°C to -40°C in the as welded or stress

relieved condition.

Compliant towers

Compliant towers are a narrower type of

jacket for deeper water than a standard

offshore jacket - designed to operate in

water depths up to 700m. Materials and

requirements are very similar to those used

standard offshore jackets.

Topsides

The topside is located on top of the jacket

or compliant tower and uses many and

varied grades of steel and alloys in

construction and fabrication. Typically,

355MPa yield grades are applied for the

outer structure or framework, but the

topside also contains large volumes of

duplex stainless steels and 300 series

stainless steels for the processing

equipment and copper and nickel or copper

base materials for sea water cooling.

Consumables selection for these materials

are covered in a separate section.

Jackup rig

Semi submersible

Topside




9


A tradition in low hydrogen stick electrodes for the offshore industry

In the 80’s and 90’s FILARC SMAW

electrodes earned a strong reputation in

offshore construction for North Sea oil & gas

exploration. During this period, a range of

electrodes was developed that tackled

typical offshore challenges such as strain

aging, crack propagation and hydrogen

induced cracking and combined this with

extremely good weldability. FILARC

electrodes such as 56S, 76S and 88S are

today worldwide renowned in offshore

fabrication for their excellent capabilities in

all-positional thick plate welding.

The Atom Arc range of all-positional low-

hydrogen SMAW electrodes provide the

answer to the trend to construct ever lighter

with steels with increasing yield strength

levels. Starting at the 420 MPa level with

Atom Arc 8018, the range covers steels with

strength levels of 690 MPa and higher with

Atom Arc 12018.

ESAB low moisture absorption (LMA) electrodes, such as

OK 48.00,OK 55.00, OK 48.08 and OK 73.15, are the top when it

comes to the avoidance of hydrogen induced cracking. The LMA

properties of the coating ensure optimal resistance against moisture

re-absorption, especially when used from ESAB VacPac vacuum

packaging. The safe exposure time for LMA electrodes is 12 hours after

opening the VacPac with the foil left in place*. For detailed information

on ESAB VacPac, see pages 18 and 19.

* Valid at standard AWS test conditions of 26.7 C and 80% RH.

10


11

Low-hydrogen SMAW consumable selection guide for ABS grade steels

ESAB product recommendation

AWS class Min. yield

strength/ as welded

(MPa)

Min. tensile

strength/ as

welded (MPa)

Min.

Elongation

(%)

Min. CVN

toughness

(J/ °C)

CTOD test

temperature

(°C)

Approvals Page

ABS steel grade DH36 355 MPa 490 MPa 35J/ -20°C

OK 48.00 E7018 420 510 22 47/ -40 ABS BV DNV DB GL LR, CE, VdTÜV 12

OK 48.04 E7018 420 530 22 47/ -40 ABS BV DNV GL LR CE, DB, VdTÜV 12

ABS steel grade EH36 355 MPa 490 MPa 35J/ -40°C

OK 55.00 E7018-1 460 560 22 47/ -50 ABS BV DNV GL LR CE DB VdTÜV 12

OK 48.08 E7018-G 460 530 20 47/ -50 ABS DNV GL LR CE DB VdTÜV 13

FILARC 76S E7018-G 460 530 22 47/ -60 -10 ABS DNV CE BV GL LR 13

FILARC 56S/ root pass E7016-1 420 530 22 47/ -50 -10 ABS BV CE DB DNV GL LR VdTÜV 13

ABS steel grade EQ43 420 MPa 530 MPa 42J/ -40°C

OK 48.08 E7018-G 460 530 20 47/ -50 ABS DNV GL LR CE DB VdTÜV 13

FILARC 76S E7018-G 460 530 22 47/ -60 -10 ABS DNV CE BV GL LR 13

Atom Arc 8018 E8018-C3H4R 460 550 27 84/ -40 ABS LR MIL 14

FILARC 56S/ root pass E7016-1 420 530 22 47/ -50 -10 ABS BV CE DB DNV GL LR VdTÜV 13

ABS steel grade FQ43 420 MPa 530 Mpa 42J/ -60°C

OK 73.68 E8018-C1 460 560 22 47/ -60 -10 ABS BV CE DNV GL LR PRS RS VdTÜV 14

FILARC 75S E8018-C1 460 530 20 47/ -60 -10 & -40 ABS CE LR 14

Atom Arc 8018 E8018-C3H4R 460 550 27 84/ -40 ABS LR MIL 14


OK 73.15 E8018-G 460 530 20 47/ -50 ABS DNV 15

ABS steel grade FQ47 460 MPa 570 MPa 46J/ -60°C

OK 73.68 E8018-C1 460 560 22 47/ -60 -10 ABS BV CE DNV GL LR PRS RS VdTÜV 14

FILARC 88S E8016-G 500 560 22 47/ -60 -10 ABS CE DB DNV GL LR VdTÜV 15

ABS steel grade EQ51 500 MPa 610MPa 50J/ -40°C

FILARC 98S E9018-G 550 (SR) 610 (SR) 18 SR 47/ -60 (SR) -10 ABS 15

Atom Arc 9018 E9018-M-H4R 500 610 24 53/ -51 ABS MIL LR 16

ABS steel grade FQ51 500 MPa 610MPa 50J/ -60°C

FILARC 98S E9018-G 550 (SR) 610 (SR) 18 (SR) 47/ -60( SR) -10 ABS 15


FILARC 98S E9018-G 550 (SR) 610 (SR) 18 (SR) 47/ -60 (SR) -10 ABS 15

FILARC 108 E10018-M 610 690 24 55/ -51 16


FILARC 108 E10018-M 610 690 24 55/ -51 16

FILARC 118 E11018-M 690 760 20 -51/ 47 -10 ABS BV CE DNV LR MoD 16

Atom Arc T E11018-MH4R 670 740 21 57/ -51 ABS 17


FILARC 118 E11018-M 690 760 20 -51/ 47 -10 ABS BV CE DNV LR MoD 16

Atom Arc 12018-M2* 690 770 21 69/ -40 ABS 17

*For classifications higher than E110.

Other notable SMAW products

OK 74.78 E9018-D1 550 610 18 47/ -40 ABS BV CE DB DNV LR VdTÜV 17

OK 74.86 E10018-D2 620 (SR) 690 (SR) 18 (SR) 47/ -40 (SR) CE 17

OK 53.70 E7016-1 420 520 26 47/ -50 ABS DNV LR -


12

Low-hydrogen stick electrodes for critical offshore welding applications

12

OK 48.00 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø x l(mm)

Current(A)

Welding positions

AWS E7018

Coating type

Lime Basic

Polarity

DC+/-

Recovery

125%

HDM

<5.0ml/100g

ABS 3YH5

BV 3YH5

CE EN 13479

DB 10.039.12

DNV 3YH5

GL 3YH5

LR 3YH5

VdTÜV 00690

C Si Mn Re/Rp0.2 (MPa) Rm (MPa) 1.6x300 30-55 1 2 3 4 6

0.06 0.5 1.2 445 540 2.5x300 80-110 1 2 3 4 6

CVN -20˚C (J) CVN -40˚C (J) 3.2x350 90-140 1 2 3 4 6

140 70 3.2x450 90-140 1 2 3 4 6

Elongation (%) 4.0x300 125-210 1 2 3 4 6

29 4.0x450 125-210 1 2 3 4 6

A reliable LMA electrode for mild and low alloy steels. OK 48.00 deposits a tough crack resistent weld metal. High welding speed in the vertical up position. OK 48.00 is insensitive to the composition of the base metal within fairly wide limits. The electrode can be used for welding structures where difficult stress positions cannot be avoided.

5.0x450 200-260 1 2 3 4

6.0x450 220-340 1 2 3

7.0x450 280-410 1 2 3


Ø x l(mm)

Current(A)

Welding positions

AWS E7018

Coating type

Lime Basic

Polarity

AC/DC+/-

OCV 65V

Recovery

125%

HDM

<5.0ml/100g

ABS 3YH5

BV 3, 3YHH

DNV 3YH10

GL 3YH5

LR 3YH15

CE 13479

DB 10.039.34

VdTÜV 00050


0.06 0.5 1.1 480 560 3.2x400 110-150 1 2 3 4 6

CVN -20˚C (J) CVN -40˚C (J) 4.0x400 150-200 1 2 3 4 6

150 100 5.0x400 190-260 1 2 3 4

Elongation (%)

30

OK 48.04 is a general purpose LMA electrode for welding mild and low alloy steels. It has very good welding properties and deposits a high quality weld metal with very good mechanical properties. The electrode can be used for welding restrained structures where high welding stresses cannot be avoided.


Ø x l(mm)

Current(A)

Welding positions

AWS E7018-1H4R

Coating type

Lime Basic

Polarity

AC/DC+

OCV 65V

Recovery

125%

HDM

<4.0ml/100g

ABS 3YH5

BV 3YH5

DNV 4YH5

GL 3YH5

LR 3YH5

CE EN 13479

DB 10.039.03

VdTÜV 00632


0.07 0.5 1.4 480 590 3.2x400 110-150 1 2 3 4 6

CVN -20˚C (J) CVN -50˚C (J) 3.2x450 110-140 1 2 3 4 6

115J 50J 4.0x400 140-200 1 2 3 4 6

4.0x450 140-200 1 2 3 4 6

Elongation (%) 5.0x400 200-270 1 2 3 4

28 5.0x450 200-270 1 2 3 4

OK 55.00 is a reliable high quality LMA electrode particularly suited for welding high strength low alloy steels. The good low temperature impact strength of the weld metal should be noted. The weld metal is also very resistent to hot cracking. The electrode is also suitable for welding high strength ship steel grades A, D and E.


13


Ø x l(mm)

Current(A)

Welding positions

AWS E7018-G

Coating type

Lime Basic

Polarity

AC/DC+/-

OCV 65V

Recovery

125%

HDM

<5.0ml/100g

ABS 3Y, 3H5

ABS 3YH5

DNV 4Y40H5

GL 4YH5

LR 4Y40H5

CE EN 13479

DB 10.039.31

VdTÜV 05778

C Si Mn Ni Re/Rp0.2 (MPa) Rm (MPa) 2.5x350 75-110 1 2 3 4 6

0.05 0.4 1.2 0.8 540 600 3.2x400 110-150 1 2 3 4 6

CVN -20˚C (J) CVN -40˚C (J) 4.0x400 150-200 1 2 3 4 6

160 130 5.0x400 190-275 1 2 3 4

CVN -50˚C (J) 5.0x400 190-275 1 2 3 4

100 4.0x450 150-200 1 2 3 4 6

Elongation (%)

26

Basic universial electrode with very good welding characteristics, especially designed for welding of carbon steels, carbon manganese steels and fine grained carbon manganese steels with elevated yield strength. Typical field of application is offshore construction. The weld metal alloyed with approximately 0.9% Ni fulfills the requirements on impact toughness at -50°C.The coating is of low moisture absorption type. The electrode is CTOD tested.

Filarc 56S Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø x l(mm)

Current(A)

Welding positions

AWS E7016-1

Coating type

Lime Basic

Polarity

AC/DC+/-

OCV 65V

Recovery

100%

CTOD tested

HDM

<5.0ml/100g

ABS 3YH5

BV 3YH5

CE EN13479

DB 10.105.15

DNV 4YH5

GL 4YH5

LR 4Y40H5

VdTÜV 03012


0.06 0.4 1.3 482 575 2.5x350 55-85 1 2 3 4 6

CVN -40˚C (J) Elongation (%) 3.2x350 80-140 1 2 3 4 6

221 33.5 3.2x450 80-130 1 2 3 4 6

4.0x350 110-180 1 2 3 4 6

4.0x450 110-170 1 2 3 4 6

Basic thin coated AC/DC electrode providing excellent mechanical properties. This electrode ensures fully penetrated root passes even under adverse conditions. Low moisture content of the coating and high resistance to moisture re-absorption. This electrode is CTOD tested.

Typical mech. properties SR 5.0x450 180-230 1 2 3 4

Re/Rp0.2 (MPa) Rm (MPa)

414 515

CVN -45˚C (J) Elongation (%)

273 34. 6

CTOD -10˚C

Filarc 76S Approvals Typical all weld metal composition % Typical all weld metal mechanical properties AW

Ø x l(mm)

Current(A)

Welding positions

AWS E7018-G

Coating type

Basic

Polarity

AC/DC+/-

OCV 65V

Recovery

100%

CTOD tested

HDM

<5.0ml/100g

ABS 3Y H5 (-60ºC)

BV 3YH5

CE EN13479

DNV 3YH5

GL 6YH10

LR 5Y42H5


0.06 0.4 1.6 0.8 493 586 3.0x350 100-125 1 2 3 4 6


118 28 3.5x350 125-175 1 2 3 4 6

CTOD tested, all position basic AC/DC electrode for offshore fabrication. Alloyed with max 1% Ni. Good CVN toughness down to -60ºC. CTOD tested in the AW and SR conditions. Use a short arcweave slowly when permited. DC+. Use DC- for the root pass.

Typical mech. properties SR 4.0x350 120-180 1 2 3 4 6

Re/Rp0.2 (MPa) Rm (MPa) 4.0x450 120-170 1 2 3 4 6

400 490-600 5.0x450 180-270 1 2 3 4

CTOD -10˚C Elongation (%)

22


14

Low-hydrogen stick electrodes for critical offshore welding applications

Atom Arc 8018 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties AW

Ø x l(mm)

Current(A)

Welding positions

AWS 8018-

C3H4R

PolarityDC+(-)

Recovery125%

CTOD tested

HDM

<4.0ml/100g

ABS 3Y/ AWS A5.5

E8018-3C

LR 4Y40m(H10)

QPL -22200/ 1

MIL- 8018-C3


0.05 0.05 1.11 0.97 510 585 3.2x356 90-160 1 2 3 4 6

CVN -29˚C (J) CVN -40˚C (J) 4x356 130-220 1 2 3 4 6

168 140 4.8x356 200-300 1 2 3 4 6

Elongation (%) 5.6x432 250-350 1 2

28 6.3x432 300-400 1 2

Atom Arc 8018-C3H4R electrodes deposit 1% Ni weld metal. They are used primarily to weld high tensile steels in the 483 - 553MPa strength range (70-80Ksi). Especialy where notch toughness at temperatures as low as -40ºC is required. Atom Arc is supplied in a 50lb or 10lb (22.7 or 4.5kg) hermetically sealed cans.

Typical mech. properties SR


485 560

CVN -29˚C (J) CVN -40˚C (J)

175 156


30


Ø x l(mm)

Current(A)

Welding positions

AWS E8018-C1

Coating type

Lime Basic

Polarity

AC/DC+

OCV 65V

Recovery

120%

Electrode

2.5% Ni

CTOD tested

HDM

<5.0ml/100g

ABS 3Y400H5

BV 5Y40MH5

CE EN13479

DNV 5YH5

GL 6Y46H5

LR 5Y42H5

PRS 4YH5

RS 5Y46MH5

VdTÜV 01529


0.05 0.3 1 2.4 520 610 2.5x350 70-110 1 2 3 4 6

CVN-60ºC (J) Elongation (%) 3.2x450 105-150 1 2 3 4 6

105 26 4.0x450 140-190 1 2 3 4 6

5.0x450 190-270 1 2 3

OK 73.68 is a nickel alloyed basic AC/DC electrode for welding low alloy steels with impact requirements down to -60ºC. This electrode is designed foroffshore applications, and is CTOD tested.

Typical mech. properties SR at 620C, 1h


500 600

CVN -55˚C (J) CVN-60ºC (J)

90 85


28

Filarc 75S Approvals Typical all weld metal composition % Minimal mechanical properties AW

Ø x l(mm)

Current(A)

Welding positions

AWS E8018-C1

Coating type

Basic

Polarity

DC+(-),

DC- root pass

Min AC OCV 70

Recovery

115%

Electrode

2.5% Ni

CTOD tested

HDM

<5.0ml/100g

ABS 3YH5 (-60ºC)

CE EN13479

LR 5Y42H5


0.05 0.3 0.8 509 599 3.2x350 90-150 1 2 3 4 6


Cu Ni Mo 124 31 5.0x450 180-270 1 2 3

<0.3 2.4 <0.1 6.0x450 230-320 1 2

Filarc 75S is a CTOD tested electrode, all positional basic 115% recoveryelectrode for 50D steels in offshore fabrication. Alloyed with 2.5% Ni. GoodCVN toughness down to -60ºC. CTOD tested in the AW and SR conditions.Use DC+ and use DC- for the root pass.



>460 550-640

CVN-60ºC (J) Elongation (%)

60 >22

CTOD -10˚C


15


Ø x l(mm)

Current(A)

Welding positions

AWS E8018-G

Coating type

Basic

Polarity

DC+ (-)

Recovery

125%

HDM

<5.0ml/100g

ABS 3YH5

DNV 4Y 46 H5


0.06 0.4 1.4 0.9 555 618 3.2x450 80-145 1 2 3 4 6


126 26 5.0x450 155-290 1 2 3 4

OK 73.15 is a basic electrode with very good welding characteristics. It is of the AWS E8018-G type and yields a weld metal alloyed with 0.9% Ni. It meets impact requirements down to -50ºC. The coating is of the low-moisture absorption type and diffusible hydrogen is below 5ml/100g weld metal.



>460 >550


47 20


Ø x l(mm)

Current(A)

Welding positions

AWS E8016-G

Coating type

Basic

Polarity

AC, DC+(-)

DC- root pass

Min AC OCV 65

Recovery

100%

CTOD tested

HDM

<5.0ml/100g

ABS E8016-G

(60ºC)

CE EN 13479

DB 10.105.16

DNV 3YH5

GL 6YH5

LR 5Y42H15

VdTÜV 06107


0.06 0.4 1.7 0.8 536 632 3.2x350 80-140 1 2 3 4 6


102 30 5.0x450 180-230 1 2 3 4

Filarc 88S is a CTOD tested electrode, all positional, basic AC/DC electrode with 100% recovery for offshore fabrication. Alloyed with max 1% Ni. Good CVN tough-ness down to -60ºC , CTOD tested in the AW & SR conditions. BS 4360-55F steel grades or similar grades. Many approved welding procedures are available. Use short arc. Weave slowly when permitted. Use DC+. Use DC- for the root pass.



>460 600

CVN -20˚C (J) CVN -40˚C (J)

150 100


60 >22

CTOD -10˚C


Ø x l(mm)

Current(A)

Welding positions

AWS E9018-G

Coating type

Basic

Polarity AC,

DC+(-)

Min AC

OCV: 65V

Recovery

110%

HDM

<5.0ml/100g

ABS E9018-G C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 2.5x350 55-85 1 2 3 4 6

0.06 0.4 1.8 0.8 0.5 590 680 3.2x350 80-140 1 2 3 4 6


103 30

All position, low-hydrogen electrode for welding higher strength steels, depositing weld metal with a minimum yield strength of 550N/ mm2 after stress relieving.



596 677


87 28


16

Low hydrogen stick electrodes for critical offshore welding applications

Atom Arc 9018 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties AW

Ø x l(mm)

Current(A)

Welding positions

AWS 9018M-

H4R

Polarity

DC+

Recovery

125%

HDM

<4.0ml/100g

ABS 3Y

LR 3Ym(H15)

QPL - 22200/ 1;MIL-

9018M


0.04 0.26 1.00 1.6 580 655 3.2x356 90-160 1 2 3 4 6


81 28 4.8x356 200-300 1 2 3 4 6

5.6x432 250-350 1 2

6.3x432 300-400 1 2

Atom Arc 9018 electrodes are used to weld T-1, HY80, HY90 and other high tensile quenched and tempered steels.Atom Arc is supplied in 50lb or 10lb (22.7 or 4.5kg) hermetically sealed cans.



540 620


92 27

Filarc 108 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø x l(mm)

Current(A)

Welding positions

AWS E10018-M

Coating type

Basic

Polarity

DC+ (-)

Min AC OCV 70

Recovery

120%

HDM

<5.0ml/100g

C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 3.2x350 90-140 1 2 3 4 6

0.06 0.2-0.4 1.3 1.7 0.4 657 723 4.0x450 110-180 1 2 3 4 6

CVN -51˚C (J) Elongation (%) 5.0x450 170-240 1 2

102 29

Filarc 108 is an all-positional basic AC/DC electrode with 120% recovery for welding steels with min. 610 N/mm2 yield strength. The weld metal has an excellent combination of strength and toughness as required for welding high strength steels used for marine construction.

Filarc 118 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø x l(mm)

Current(A)

Welding positions

AWS E11018-M

Coating type

Basic

Polarity

AC/DC+ (-)

DC- root pass

Min AC OCV 65

Recovery

120%

HDM

<5.0ml/100g

ABS E11018-M

BV 4Y62H5

DNV 4Y62H5

CE EN13479

LR 4Y62H5

MoD (N) Q1N,HY80

C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 2.5X350 55-105 1 2 3 4 6

0.06 0.4 1.6 2.2 0.4 730 796 3.2x350 90-140 1 2 3 4 6


101 25 5.0x450 190-280 1 2 3 4

All positional basic AC/DC electrode with 120% recovery for welding steels with min 680 N/ mm2 yield strength, e.g. NAXTRA 70, T1, 80 HLES, HY80, HY100. Often applied in combination with FILARC 98 where the later is used for tack welding, root run welding and for welding standing fillets welds.Use the shortest possible arc. Weave slowly when permitted. A slight weave can be used for standing fillets, DC+. Use DC- for root pass runs.


17


Ø x l(mm)

Current(A)

Welding positions

AWS E9018-D1

Coating type

Lime Basic

Polarity

AC/DC+ OCV 70V

Min AC OCV 65V

Recovery

125%

HDM

<5.0ml/100g

ABS 3YH5

BV 3YH5

CE EN 13479

DB 81.039.02

DB 82.039.02

DNV 3 YH5

LR 3YH5

VdTÜV 01027

C Si Mn Mo Re/Rp0.2 (MPa) Rm (MPa) 2.5x350 75-100 1 2 3 4 6

0.06 0.4 1.5 0.4 600 650 3.2x450 105 - 140 1 2 3 4 6

CVN -20˚C (J) Elongation (%) 4.0x450 140 - 190 1 2 3 4 6

90 24 5.0x450 190 - 260 1 2 3

CVN -50˚C (J) 6.0x450 240 - 340 1 2

60

OK 74.78 is an LMA electrode suitable for welding high tensile steels used in low temperature applications. Good notch toughness down to -40ºC The moisture content of the coating is very low, which makes OK 74.78 suitable when preheating cannot be applied

Atom Arc

12018M2

Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø x l(mm)

Current(A)

Welding positions

AWS 12018-M2

Polarity

DC+ (-)

Recovery 125%

HDM

<4.0ml/100g

ABS C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 2.5x356 70-100 1 2 3 4 6

0.38 0.21 1.50 3.5 0.39 710 780 3.2x356 90-160 1 2 3 4 6


81 21 4.8x356 200-300 1 2 3 4 6

5.6x432 250-350 1.2

6.3x432 300-400 1.2

Atom Arc 12018-M2 has been successfully used in offshore high strength applications, particularly. ABS EQ70 material is typically applied on both the tubular bracing of the high strength legs and the chord to rack applications. Atom Arc 12018-M2 is an all positional electrode specialy formulated to meet the more stringent requirements of military specification MIL-E-002200/ 10 for mechanical properties, low coating moisture and diffusible hydrogen content. Hydrogen coupons analysed by the gas chromatography method typically produce an average of 0.026ml/g of diffusable hydrogen. The average moisture percent by weight of coating is typically 0.07% H2O when removed from a hermetically sealed can and 0.17%. H2O after 9 hours exposure after 27ºC and 80% relative humidity. Atom Arc 12018-M2 is intended for the welding of high strength steels such as HY-100 & HSLA-100. Atom Arc is supplied in 50lb or 10lb (22.7 or 4.5kg) hermetically sealed cans.

Atom Arc T Approvals Typical all weld metal composition % Typical all weld metal mechanical properties AW

Ø x l(mm)

Current(A)

Welding positions

AWS 11018-MH4R

Polarity

DC+ (-)

Recovery 125%

HDM

<4.0ml/100g

ABS E11018-MH4R

QPL-22200/ 1 MIL-

11018M

C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 2.5x356 70-100 1 2 3 4 6

0.048 0.3 1.48 1.95 0.38 720 790 3.2x356 90-160 1 2 3 4 6

CVN -40˚C (J) CVN -51˚C (J) 4.0x356 130-220 1 2 3 4 6

65 60 4.8x356 200-300 1 2 3 4 6

Elongation (%) 23 5.6x432 250-350 1.2

Typical mech. properties SR 6.3x432 300-400 1.2


710 780

CVN -40˚C (J) CVN -51˚C (J)

57 34

Elongation (%) 23

Atom Arc T was developed for welding T1 steels in all applications. Mechanical properties of the welded joints equal or exceed the properties of the base steel in either the as welded or stress relieved condition, thus 100% design joint efficiency. In addition, Atom Arc T electrodes are suitable for many other applications particularly where high strength welds with excellent low impact properties are required. Atom Arc T is also used for the welding of tubular bracing joints in Jackup Rig Legs of EQ63 material or 620MPa yield. Atom Arc is supplied in 50lb or 10lb (22.7 or 4.5kg) hermetically sealed cans.


Ø x l(mm)

Current(A)

Welding positions

AWS E10018-D2

Coating type

Basic

Polarity

AC/DC+ OCV 65V

Recovery

120%

HDM

<5.0ml/100g

CE 13479 C Si Mn Mo Ni Re/Rp0.2 (MPa) Rm (MPa) 2.5x350 75-100 1 2 3 4 6

0.07 0.6 1.8 0.4 0.7 670 740 3.2x450 110 - 140 1 2 3 4 6

CVN -51˚C (J) Elongation (%) 4.0x450 150 - 190 1 2 3 4 6

40 26 5.0x450 190 - 260 1 2 3 4



684 771


42J 27

OK 74.86 is a basic coated electrode for steels and castings demanding 690MPa N/ mm2.


18

Low-hydrogen electrodes always guaranteed with VacPac

Area to note date and time

of opening the VacPac

No re-baking, no holding ovens,

no quivers.

MMA electrodes from VacPac can be

used straight from the package without

the need to re-bake them and store them

temporarily in holding ovens and quivers.

Upon opening, fresh and dry electrodes are

guaranteed when the vacuum is maintained.

Electrodes of low moisture absorption type

(LMA, classified as H4 or H5), re-absorb

moisture slowly from the air. The safe

exposure time for this type of electrode is

12 hours* after opening the VacPac with the

foil left in place.

* Valid at standard AWS test conditions of

26.7°C and 80% RH.

How to handle VacPac

To protect the vacuum foil, avoid using

a knife or any other sharp object when

opening the outer package. Keep the

electrodes inside the package and do not

take out more than one electrode at a time.

Low moisture absorption type electrodes

(LMA) that have been exposed to the

atmosphere in an opened VacPac for more

than 12 hours (26.7°C and 80% RH) should

be discarded or re-dried.

VacPac is available in various packaging sizes

to suit fabricators’ individual consumption of

MMA electrodes.


19

Low-hydrogen electrodes always guaranteed with VacPac

Ducted plastic box and

aluminium foil can be

separated for disposal and

recycling.

The plastic box only

produces carbon dioxide and

water when incinerated.

Plastic box protects the

electrodes. It can be

re-sealed for further use within

the time intervals specified for

ESAB VacPac electrodes.

Complete product

information on label.

Without VacPac With VacPac

Central storemax. 50°C

Shop storemax. 50°C

Welding

Central store

Baking

Rem

ain

ing

elec

tro

des

Shop store

Quiver

Welding

Greatly simplified storage and

handling for major savings


20

The PZ6138 family consists of all positional rutile, low-hydrogen

flux-cored wires for applications involving the welding of thick steel

components and impact toughness requirements down to –60°C.

The family is based on the PZ6138 which has been widely applied in

offshore fabrication for decades. They are alloyed with 0.9% Ni and

micro-alloyed with TiB. PZ6138 and PZ6138 SR are designed for use

in Ar/ CO2 mixed gas, whereas PZ6138S SR is used in pure CO2.

Types with the suffix SR provide good low temperature toughness after

stress relieving. All types are successfully CTOD tested – the SR types

at temperatures as low as –40°C.

The wires are extremely “welder friendly” wire with a soft, spatter-free

arc that always operates in the spray arc mode. It is easy to obtain

flat welds with a good penetration and smooth wetting into the plate

edges. The brittle slag is easily removed leaving behind a smooth rutile

weld appearance. Typical positional welding defects such as lack of

fusion and slag inclusions are avoided, due to the spray arc operation.

The wires have a good tolerance to poor joint preparation. High quality

one-sided root runs are made economically on ceramic backing.

The wire formulation provides a fast freezing

slag that supports the weld pool well in

positional welding, enabling deposition

rates which cannot be equalled by stick

electrodes or solid wires. Deposition rates

in vertical up welding can reach up to 4 kg/

h (100% duty cycle), making it the most

productive consumable available for manual

welding in this position. Welding parameters

are optimised per welding position for

maximum productivity, but one single setting

can be selected for all-positions (230A),

making it ideal for fit-up work.

Diffusible hydrogen satisfies the EN H5

class tested under the conditions prescribed

in the classification standard. Weld metal

remains low-hydrogen over a wide envelope

of welding parameters.

Flux cored wires for critical CTOD applications - CO2 and mixed shielding gas

• High deposition rate: reduced

welding times leading to overall

lower welding costs.

• All positional weldability: one wire

with the ability to weld several

applications.

• Welder friendly: easy to use with

a lower risk of weld defects and

reduced welder training costs.

• High level of weld metal integrity:

outstanding CTOD performance to

-40°C in both the AW and PWHT

conditions.

• High level of weld quality: consi-

stently low hydrogen (H5) provides

assurance against the risk of HAZ

hydrogen induced cold cracking.


21

FCAW consumable selection guide for ABS grade steels - all positional rutile & self-shielded

ESAB product

recommendation

AWS class Min. yield

strength/

as welded

(MPa)

Min. tensile

strength/

as welded

(MPa)

Min. CVN

toughness

(J/ °C)

Min.

Elon-

g ation

(%)

Shielding

gas

CTOD

test

temperature

(°C)

Approvals Page


Dual Shield 7100S E71T-1C 400 490 47/ -20 22 CO2 ABS BV CE DB DNV GL LR KR

NK CCS

22

71T E71T-1C H8/ 9C H8 460 530 27/ -30 22 CO2 ABS BV CCS DNV GL LR 22

ABS steel grade EH36 355 MPa 490 MPa 35J/ -40°C

Dual Shield II 71HI E71T-9C-J 400 490 47/ -40 22 CO2 ABS BV DNV GL KR LR NK 22

Dual Shield 7100SR E71T-1C-J/ 9C-J/ 12C-J 400 490 47/ -40 22 CO2 ABS BV DNV GL KR LR MK CCS 22

Coreshield 8Ni1 H5 E71T-8Ni1-J 400 490 47/ -40 22 Self-

shielded

23


Dual Shield II 81K2 E81T1-K2C 470 550 47/ -40 19 CO2 ABS BV DNV GL KR LR NK RINA 23

ABS steel grade FQ43 420 MPa 530 MPa 42J / -60°C

PZ6138SR E81T1-Ni1C-JH4 470 550 47/ -60 22 Ar/ CO2 -10 & -40 ABS DNV LR 26

Dual Shield II 81K2 LT E81T1-K2C 550 560 47/ -60 22 CO2 -10 & -20 ABS BV DNV GL KR LR NK 23

PZ6116S E81T1-K2JH4 470 550 47/ -60 22 CO2 ABS BV DNV GL LR PRS RS RINA 25

PZ6138SSR* E81T1-Ni1C-J 420 550 47/ -60 22 CO2 -10 &-40 ABS BV DNV GL LR 26


Dual Shield II 81K2 E81T1-K2C 470 550 47/ -40 22 CO2 ABS BV DNV GL KR LR NK RINA 23


PZ6138 E81T1-Bi1C-JH4 500 550 47/ -60 22 Ar/ CO2 -10 ABS BV CE DB DNV GL LR PRS

RS VdTÜV

26

PZ6138SR E81T1-Ni1M J 470 550 47/ -60 22 Ar/ CO2 -10 & -40 ABS DNV LR BV GL DB 26

PZ6138SSR E81T1-Ni1C-J 470 550 47/ -60 22 CO2 -10 & -40 ABS BV DNV GL LR 26

ABS steel grade FQ47 460 MPa 570 MPa 46J / -60°C


PZ6138 E81T1-Ni1M-JH4 500 550 47/ -60 22 Ar/ CO2 -10 ABS BV CE DB DNV GL LR PRS

RS VdTÜV

26

PZ6138SR E81T1-Ni1M J 470 550 47/ -60 22 Ar/ CO2 -10 & -40 ABS DNV LR 26

PZ6138SSR E81T1-Ni1CJ 470 550 47/ -60 22 CO2 -10 & -40 Approvals pending 26

Dual Shield II 81K2 LT E81T1-K2C 550 560 47/ -60 22 CO2 -10 & -20 ABS BV DNV GL KR LR NK 23

ABS steel grade EQ51 500 MPa 610 MPa 47/ -60°C

Dual Shield 55 E91T1-Ni1M 550 640 47/ -40 18 Ar/ CO2 24

Dual Shield II 91 LT E91T1-Ni2C 540 620 47/ -40 21 CO2 ABS DNV 25


Dual Shield 55 E91T1-Ni1M 550 640 47/ -40 18 Ar/ CO2 24

Dual Shield II 101H4M E91T1-GM-H4 550 640 47/ -51 18 Ar/ CO2 ABS MIL 24

ABS steel grade EQ63 620 MPa 720 MPa 62J / -40°C

Dual Shield 62 E101T1-G 620 700 47/ -40 18 Ar/ CO2 24

ABS steel grade EQ70 690 MPa 770 MPa 69J / -40°C

OK Tubrod 15.09 E111T1-K3MJ-H4 690 760 47/ -47 17 Ar/ CO2 CE, VdTÜV. More approvals

pending

25


22

Low-hydrogen cored wires for low-temperature applications

71T Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E71T-

1C H8/ 9C H8

Rutile

DC+

ABS 3YSA H10

BV 3, 3Y H10

DNV III YMS(H10)

CCS 3YSH10

GL 3YH10S

LR 3YH15

C Si Mn Re/Rp0.2 (MPa) Rm (MPa) 1.2 150-350 21-30 1 2 3 4 6

0.07 0.4 1.3 550 620 1.4 150-350 21-32 1 2 3 4 6

CVN -30˚C (J) 1.6 150-450 22-34 1 2 3 4

100

Elongation (%) Shielding gas

30 100% CO2

E71T1 is a multipurpose all positional rutile wire for use with 100% CO2

Designed for medium tensile strength steels and giving good toughness down to -30oC.

Dual Shield

7100SR


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E71T-

1C-9C-J/

12C-J

Rutile

DC+

HDM

<5.0ml/100g

C Si Mn Ni Re/Rp0.2 (MPa) Rm (MPa) 1.2 140-300 21-30 1 2 3 4 6

0.03 0.36 1.4 0.45 480 560 1.4 160-370 21-32 1 2 3 4 6

CVN -29˚C (J) CVN -40˚C (J) 1.6 170-410 22-34 1 2 3 4

115 87

CVN -46˚C (J) CVN -49˚C (J)

80 60


25 100% CO2

Dual Shield 7100SR is an all positional flux-cored wire with uniquely balanced formulation to provide greater deposition and improved welding productivity. This wire has excellent mechanical properties in the as welded and stress relieved conditions.

Stress relieved 630˚C/ 5h


450 520

CVN -29˚C (J) CVN -40˚C (J)

100 76

CVN -46˚C (J) CVN -49˚C (J)

60 54

Dual Shield

7100S


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E71T-1C

Rutile

DC+

ABS 2SA 2YSA H10 (C1)

BV SA2YM HH (C1)

DNV II YMS H10 (C1)

GL 2YH10S (C1)

KR RSW 51G (52G) HH (C1)

LR 2S 2YS H15 (C1)

NK KSW52G H10(C1)

CCS 2Y 2YS H10 (C1)

C Si Mn Re/Rp0.2 (MPa) Rm (MPa) 1.2 140-300 21-30 1 2 3 4 6

0.05 0.4 1.4 510 570 1.4 160-370 21-32 1 2 3 4 6

CVN -20˚C (J) 1.6 170-430 22-34 1 2 3 4

70


25 100% CO2

Dual Shield 7100S is a multi-purpose all positional rutile wire designed for use with CO2 shielding gas. It operates in a wide parameter range. Low spatter levels and easy slag removal minimise post weld cleaning time.

Dual Shield

II 71HI


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E71T-

9C-J

Rutile

DC+

HDM

<5.0ml/100g

ABS 4YSAH10 (C1)

BV SA4YM H10 (C1)

DNV IV YMS H10 (C1)

GL 4YH10S (C1)

KR RSW 54G HH (C1)

LR 3S 4YS H10 (C1)

NK KSW54G H10 (C1)


0.05 0.4 1.4 0.45 490 560 1.4 160-370 21-32 1 2 3 4 6

CVN -30˚C (J) CVN -40˚C (J) 1.6 170-410 22-34 1 2 3 4

100 60


25 100% CO2

Dual Shield II 71HI is an all positional rutile wire designed for use with CO2 shielding gas and providing good toughness down to -40oC. It can operate in the spray transfer mode over a wide parameter envelope giving excellent welder appeal.


23


Dual Shield

II 81K2


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E81T1-

K2C

Rutile

DC+

HDM

<4.0ml/100g

ABS 4Y400SA H5

BV SA5Y40M HHH (C1)

DNV IVY40MS H5 (C1)

GL 6Y40H5S (C1)

KR RSWL 3G HHH (C1)

LR 5Y40S H10 (C1)

NK KSWL3G H10 (C1)

RINA 5YS H10 (C1)


0.04 0.4 1.1 1.5 500 580 1.4 160-280 23-28 1 2 3 4 6

CVN -40˚C (J) CVN -51˚C (J) 1.6 170-280 24-29 1 2 3 4

90 81


25 100% CO2

Dual Shield II 81K2 is a high strength, all positional, flux-cored wire designed to provide excellent low-temperature impact toughness. Dual Shield I I81K2 produces a smooth stable arc and low spatter levels using CO2 applications include offshore oil & gas rigs and shipbuilding.

Coreshield 8

Ni1H5


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E71T-8Ni1J

Self shielded

DC-

HDM

<5.0ml/100g


0.03 0.3 1.4 1.0 447 536 2.0 120-280 18-23 1 2 3 4 6

CVN -29˚C (J) CVN -40˚C (J)

150 146


30 NA

Coreshield 8Ni1H5 has been designed specifically for the offshore industry with TKY joints in mind and where a hydrogen level of max. 5ml per 100g is required for offshore jackets. Coreshield 8Ni1H5 is also used for structural fabrication which is outside of the offshore enclosed fabrication shops.Coreshield 8Ni1H5 is a self-shielded flux-cored wire designed to produce welds with low diffusible hydrogen and robust mechanical properties. It is welder friendly and has excellent all positional welding operability. Using DC electrode negative (DC-), it produces nice weld beads by either uphill or downhill welding to suit for a wider range of WPS requirements. Coreshield 8Ni1H5 is especially suited for making root passes or handling poor fitup and it features a diffusible hydrogen content of less than 5ml/100g.

Dual Shield II

81-K2 LT

Approvals Typical all weld metal composition %

Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS

E81T1-K2C

Rutile

DC+

HDM

<4.0ml/100g

CTOD tested

ABS 5Y400SA H5 (C1)

NK KSW54Y40G (C)

LR, BV, DNV, KR, GL,

pending


0.04 0.23 1.1 1.23 495 580

CVN -30˚C (J) CVN -60˚C (J)

130 95


28 100% CO2

Dual Shield II 81K2-LT is a high strength all position flux cored electrode designed to provide satisfactory low temperature impact toughness.down to -60ºC and excellent CTOD value down to -20ºC Also it provides good mechanical properties after PWHT.


24

Low hydrogen cored wires for low-temperature applications

Dual Shield 55 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E91T1-Ni1M

Rutile

DC+

HDM

<5.0ml/100g


0.05 0.4 1.4 0.94 604 663

CVN -40˚C (J)

105


27 M21 Mixed Ar/ CO2

Dual Shield 55 is an all positional rutile cored wire for welding steels witha minimum yield strength of 550MPa for use with M21, Ar/ CO2 mixed gas. It provides an flat weld bead in the vertical up position, with self-releasing slag.

Dual Shield 62 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E101T1-G

Rutile

DC+

HDM

<5.0ml/100g


0.06 0.4 1.6 1.5 670 740

CVN -40˚C (J)

95


24 M21 Mixed Ar/ CO2

Dual Shield 62 is an all positional rutile cored wire for welding steels witha minimum yield strength of 620MPa and for use with M21, Ar/ CO2 mixed gas. It provides a flat weld bead in the vertical up position, with self-releasing slag.

Dual Shield

II 101H4M


Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E91T1-

GM-H4

Rutile

DC+

HDM

<4.0 ml/100g

CTOD tested

ABS 4YQ500

QPL - 24403/ 2;

MIL-101TM

C Si Mn Ni AW Vertical up HY80 Base Mat 1.2 150-330 25-34 1 2 3 4 6

0.04 0.3 1.2 2.1 Re/Rp0.2 (MPa) Rm (MPa) 1.3 155-430 25-37 1 2 3 4 6

600 680 1.6 190-500 27-39 1 2 3 4

CVN -51˚C (J)

60


27 75% Ar 25% CO2

Dual Shield II101H4M is one of a series of low-hydrogen cored wires introduced by ESAB. Each new Dual Shield II H4 wire is an all positional flux-cored wire that provides excellent low temperature toughness in both the as welded and/ or stress relieved conditions (as applicable) when used with 75% Argon/ 25%CO2. Each produces diffusible hydrogen levels <4ml/100g over a wide range of welding parameters. Dual Shield II 101H4 is especialy designed to weld HY80 and HSLA-100 steels, typically used in offshore and shipbuilding. Suitable for welding single or multipass applications. This wire was developed to meet the stringent requirements of MIL-E-24403/ 2 and offshore welding and is the ideal choice for HSLA steels.


25

Low hydrogen cored wires for low-temperature applications

Dual Shield II 91 LT Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E91T1-Ni2C

Rutile

DC+

HDM

<5.0ml/100g


0.05 0.23 1.02 2.45 570 650

CVN - 40˚C (J) CVN - 60˚C (J)

105 85

CVN - 80˚C (J)

60


25 100% CO2

Dual Shield II 91 LT is a flux cored wire designed for 90ksi tensile strength which provides excellent low temperature impact toughness. Dual Shield II 91 LT is specified a low hydrogen type for CTOD and applicable to offshore fabrication welding.

OK Tubrod 15.09 Approvals Typical all weld metal composition % Typical all weld metal mechanical properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E111T1-

K3MJ-H4

Rutile

DC+

HDM

<4.0ml/100g

VdTÜV

CE

C Si Mn Ni Mo Re/Rp0.2 (MPa) Rm (MPa) 1.2 150-330 25-34 1 2 3 4 6

0.06 0.4 1.2 2.8 0.3 770 840

CVN -40˚C (J) Shielding gas

7575% Ar/ 25% CO2

Elongation (%)

18

OK Tubrod 15.09 is a new all positional Ar/ CO2 flux-cored wire to meet the stringent ABS requirements for EQ70 base material. This wire has been designed particularly for the welding of jackup rigs and the high strength legs, including the tubular bracing and the chord to rack sections of the legs. OK Tubrod 15.09 is an all positional rutile cored wire for the welding of high strength steel with a minimum yield strength of 690MPa for use with mixed Ar/ CO2 gas.

Filarc PZ6116S Approvals Typical all weld metal composition % Typical all weld metal mechani-cal properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E81T1 K2 JH4

Rutile

DC+

HDM

<5.0ml/100g

CTOD tested

ABS 3SA 3YSA H5

BV SA 3YMHH

DNV V YMS (H10)

GL 6Y40H5S

LR 5Y40S H5

PRS 3YS H10

RINA 4YS

( 1.2mm)

RS 5Y42MSH5


0.05 0.4 1.4 1.4 553 624

CVN -60˚C (J)

69

PZ6138 is an all positional rutile low-hydrogen cored wire for applications involving the welding of thick components and impact toughness requirements down to -60ºC. PZ6138 has been widley applied in offshore fabrication for decades.

Elongation Shielding gas CTOD/ -10˚C AW (mm)

24 100% CO2 0.62 0.90 0.56


26


Filarc

PZ6138S SR

Approvals Typical all weld metal composition % Typical all weld metal mechani-cal properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E81T1-

Ni1CJ

Rutile

DC+

HDM

<5.0ml/100g

CTOD tested


0.052 0.32 1.2 0.89 530 605

CVN -60˚C (J)

95


26 100% CO2

PZ6138S SR is an all positional rutile cored wire for use with 100% CO2

providing very good toughness down to -60ºC after stress relieving and is CTOD tested at -10 and -40ºC.

Stress relieved 600˚C/ 2h CTOD/ -10˚C (mm)

Re/Rp0.2 (MPa) Rm (MPa) 1.08 1.17 1.12

498 579 CTOD/ -40˚C (mm)

CVN -60˚C (J) Elongation (%) 0.66 0.54 0,17

90 28

Filarc

PZ6138 SR

Approvals Typical all weld metal composition % Typical all weld metal mechani-cal properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E81T1-

Ni1M J

Rutile

DC+

HDM

<5.0ml/100g

CTOD tested

ABS 4YSA H5

DNV V Y42MS (H5)

LR 5Y42S H5,

5Y42srSH5


0.048 0.37 1.24 0.84 510 650

CVN -60˚C (J)

91

Elongation Shielding gas CTOD/ -10˚C AW (mm)

26 75% Ar 25% CO2 0.95 0.96 1.05

PZ6138 SR is an all positional rutile cored wire for use with M21/ mixed Ar/ CO2 gas providing very good toughness down to -60ºC after stress relief.

Stress relieved 600˚C/ 2h CTOD/ -40˚C AW (mm)

Re/Rp0.2 (MPa) Rm (MPa) 0.73 0.70 0.86

475 564 CTOD/ -10˚C SR (mm)

CVN -60˚C (J) Elongation 1.52 1.40 1.45

78 26 CTOD/ -40˚C SR (mm)

0.55 0.52 0.60

Filarc PZ6138 Approvals Typical all weld metal composition % Typical all weld metal mechani-cal properties

Ø(mm)

Current(A)

Voltage (V)

Welding positions

AWS E81T1-

Ni1M JH4

Rutile

DC+

HDM

<5.0ml/100g

CTOD tested

ABS 3SA 3YSA H5

BV S3YMHH

CE EN13479

DB 42.105.08

DNV V Y42MS (H5)

GL 6YH5S

LR 5Y40SH5

PRS 3YS H10

RS 5Y42MSH5

VdTÜV 04903


0.051 0.39 1.26 0.86 546 614 1.4 150-350 26-34 1 2 3 4 6

CVN -20˚C (J) CVN -40˚C (J) 1.6 150-450 24-36 1 2 3 4

140 110

CVN -60˚C (J)

86

PZ6138 is an all positional rutile low-hydrogen cored wire for applications involving the welding of thick components and impact toughness requirements down to -60ºC. PZ6138 has been widley applied in offshore fabrication for decades.

Elongation % Shielding gas CTOD/ -10˚C AW (mm)

24 75% Ar 25% CO2 >1.98 >1.94 >1.93

CTOD/ -15˚C AW (mm)

1.36 >2.07 0.97


27

This self-shielded flux-cored wire is a

product especially developed for the

offshore industry. It is unique in the sense

that it features a diffusible hydrogen content

below 5ml/100g deposited weld metal

making it ideal for critical steel applications

such as offshore TKY joints, pipe structures,

bridges, storage tanks and other

applications where cold-cracking resistance

is required. It is welder-friendly and has

excellent all-positional welding operability,

including downhill welding to suit for a wider

range of WPS requirements. Coreshield

8Ni1 H5 provides good low-temperature

CVN toughness down to -40°C.

Climate test results

Test method ANSI/ AWS A4.3

Welding parameters 220A/ 19.5V

HDM

From packaging 3.9 ml/100g

After 13h of unprotected exposure at 26.7°C/ 80% RH 4.2ml/100g

After 24h of unprotected exposure at 26.7°C/ 80% RH 4.6ml/100g


Coreshield 8Ni1 H5 - the trulylow-hydrogen, self-shieldedcored wire


28


29

Record plate thickness weld with PZ6138 cored wire

Cross weld tensile tests 1)

Dimensions [mm]

Rm [N/ mm2]

Fracturelocation

62.87 x 25.02 516 Base material



62.62 x 24.85 520 Base materialNote 1) multiple specimens are used to cover the whole thickness

All weld metal tensile test

Dimensions [mm]

Gauge length [mm]

Rp0.2%Rm [N/ mm2]

Elongation Red. of area

Ø 9.99 50 576 618 22 67

Technological tests

TypeFormer / bending angle

Result

Side bend

4t / 180°4 x accept-able

Impact tests - Charpy KV -

Notch locationSize [mm]

Test temp. [°C]

Measured values [J]

Average value [J]

Midweld - cap 10 x 10 - 40 120, 108, 108 112

Fusion Line - cap 10 x 10 - 40 90, 76, 73 80

Fusion Line + 2 mm - cap 10 x 10 - 40 56, 45, 135 79

Fusion Line + 5 mm - cap 10 x 10 - 40 181, 180, 164 175

Midweld - root 10 x 10 - 40 114, 121, 112 116

Fusion Line - root 10 x 10 - 40 101, 63, 66 77

Fusion Line + 2 mm - root 10 x 10 - 40 171, 162, 168 167

Fusion Line + 5 mm - root 10 x 10 - 40 191, 171, 173 178

Hardness measurements HV10 (<325 HV10 acc. FEMuA)

Location of indentations

Traverse 1 - 2 mm below outer surface

Traverse root areaTraverse 1 - 2 mm above inner surface

Base material 167, 169, 166 160, 165, 162 176, 170, 177

HAZ 187, 203, 221, 251, 213 215, 224, 224, 240, 229 174, 219, 236, 247, 237

Weld metal 221, 228, 227, 217, 221 246, 251, 241, 238, 228 228, 230, 232, 217, 210

HAZ 209, 231, 181, 180, 183 219, 209, 219, 204, 202 213, 198, 205, 182, 178

base material 167, 167, 165 169, 168, 163 177, 179, 173

A weld thickness world record was set in

2010 by a well known European offshore

fabricator while constructing a mobile

production platform. Using ESAB’s 1.2 mm

diameter PZ6138 all-positional rutile cored

wire, four welds with a weld thickness of

no less than 135 mm needed to be

covered in the difficult PC (2G) position.

The welds were located in the legs, just

above the stiffener frames and suction piles.

Each weld had a run around length of about

ten metres and the welding time per leg

was about two weeks on a two-shift basis.

It involved mechanised welding using a rail

track system under 80%Ar/ 20%CO2

shielding gas. Apart from this record joint in

PC (2G) position, there were a variety of

welds in PF (3G) position which were only

slightly smaller and equally challenging. The

tables survey the mechanical properties

from one of the WPQ’s in 2G position.

These included a CTOD value in the heat

affected zone of 0.74 mm at 0°C.

PC (2G) position PF (3G) position


30

CTOD tested submerged arc flux/ wire combinations for offshore fabrication

FLux/ WIRE COMBINATIONS AND CTOD TEST TEMPERATuRES

• OK 10.62/ OK12.32 -10˚C & -15˚C

• OK 10.62/ OK13.24 -10˚C & -15˚C

• OK 10.62/ OK13.27 -10˚C

• OK 10.62/ OK13.40 -10˚C

• OK Flux 10.62 / OK Tubrod 15.24S -10ºC

• OK Flux 10.62 / OK Tubrod 15.25S -10ºC and -40ºC

BigBags are made from strong woven polypropylene material that

has an internal multi-layered aluminium lining, keeping the flux

”factory dry”.


31

CTOD tested submerged arc flux/ wire combinations for offshore fabrication

ESAB product

recommendation

AWS class Min. yield strength/

as welded

(MPa)

Min. tensile strength/

as welded

(MPa)

CVN toughness,

(J/ °C)

Elon-

gation

(%)

CTOD test

temperature

(°C)

Approvals Page

ABS steel grade DH36 355MPa 490 MPa 35J/ -20°C

OK Flux 10.71/ OK Autrod 12.22 F7A5-EM12K >400 >480 60/ -40 29 ABS BV CE DB DNV GL

LR VdTÜV Class NK RS

-

ABS steel grade EH36 355MPa 490 MPa 35J/ -40°C

OK Flux 10.62/ OK Autrod 12.22 F7A8-EM12K >410 >480 90/ -40 33 ABS BV CE DB DNV GL

LR VdTÜV

32

ABS steel grade EQ43 420MPa 530 MPa 42J / -40°C

OK Flux 10.62/ OK Autrod 12.32 F7A8-EH12K Typical 475 Typical 560 110/ -40 28 -10 & -15 ABS BV CE DB DNV GL

LR VdTÜV

32

OK Flux 10.62/ OK Autrod 12.34 F8A6-EA4-A4 >470 >550 115/ -40 24 ABS BV DNV GL LR 32

OK Flux 10.62/ OK Autrod 12.24 F8A6-EA2-A2 >470 >550 60/ -40 25 32

FLUX CORED SAW

OK Flux 10.62/ OK Tubrod 15.24S F7A8-EC-G >470 >550 150/ -40 29 -10 NA 32

ABS steel grade FQ43 420MPa 530 MPa 42J/ -60°C

OK Flux 10.62/ OK Autrod 13.24 F8A10-EG-G >470 >550 70/ -60 25 -10 & -15 DNV, GL 32

OK Flux 10.62/ OK Autrod 12.32 F7A8-EH12K Typical 475 Typical 560 75/ -60 28 -10 & -15 ABS BV CE DB DNV GL

LR VdTÜV

32

OK Flux 10.62/ OK Autrod 13.27 F8A10ENi2-Ni2 >470 >550 80/ -60 27 -10 ABS BV CE DNV GL LR

VdTÜV

32

FLUX CORED SAW

OK Flux 10.62/ OK Tubrod 15.25S F7A8 -EC-Ni2 >400 >480 96/ - 60 22 -40 VdTÜV 32

ABS steel grade EQ47 460MPa 570 MPa 46J/ -40°C

OK Flux 10.62/ OK Autrod 12.34 F8A6-EA4-A4 >470 >550 115/ -40 24 ABS BV DNV GL LR 32

OK Flux 10.62/ OK Autrod 13.24 F8A10-EG-G >470 >550 120/ -40 25 -10 & -15 NA 32

FLUX CORED SAW

OK Flux 10.62/ OK Tubrod 15.24S F7A8-EC-G >470 >550 150/ -40 29 -10 NA 32

ABS steel grade FQ47 460MPa 570 MPa 46J/ -60°C

OK Flux 10.62/ OK Autrod 13.24 F8A10-EG-G >470 >550 80/ -60 25 -10 & -15 DNV, GL 32

OK Flux 10.62/ OK Autrod 13.27 F8A10ENi2-Ni2 >470 >550 80/ -60 27 ABS BV CE DNV GL LR

VdTÜV

32

ABS steel grade EQ51 500MPa 610MPa 50J/ -40°C

OK Flux 10.62/ OK Autrod 12.44 F9A8-EA3-A3 >600 >620 80/ -40 26 NA 32

OK Flux 10.62/ OK Autrod 13.40 F10A8-EG-FG >610 >690 110/ -40 32 -10 ABS BV CE DNV GL LR

VdTÜV

32


OK Flux 10.62/ OK Autrod 13.40 F10A8-EG-FG >610 >690 110/ -40 32 -10 ABS BV CE DNV GL LR

VdTÜV

32


OK Flux 10.62/ OK Autrod 13.43 F11A8-EG-G >680 >720 75/ -40 21 ABS BV CE DNV GL LR 32


OK Flux 10.62/ OK Autrod 13.43 F11A8-EG-G >680 >760 75/ -40 21 ABS BV CE DNV GL LR 32

Spoolarc 120/ OK Flux 10.62 F11A6-EM4 M4 >690 >770 80/ -40 ABS BV CE DNV GL LR 32

FLUX CORED SAW

OK 10.62/ OK 15.27S F11A8-EC-G >690 >770 >69J/ -60oC 19 ABS CE GL LR 32

Higher strength materials

OK Flux 10.62/ Spoolarc 100 F12A6-EF5-G Typical 827 Typical 910 >75/ -40 20 MIL 32


3232

-0,2

0,0

0,2

0,4

0,6

0,8

1,0

0,05 0,10 0,15 0,20 0,25 0,30 -1,0

-0,2

-0,6

0,2

0,6

1,0

1,4

1,8

0,5 1,0 1,5 2,0% Si in wire

% Si pick-up from flux

% Mn in wire

% Mn pick-up from flux

450 A750 A

450 A750 A

-0,2

0,0

0,2

0,4

0,6

0,8

1,0

0,05 0,10 0,15 0,20 0,25 0,30 -1,0

-0,2

-0,6

0,2

0,6

1,0

1,4

1,8

0,5 1,0 1,5 2,0% Si in wire

% Si pick-up from flux

% Mn in wire

% Mn pick-up from flux

450 A750 A

450 A750 A

Single wire, ø 4.0 mm, DC+, 30 V, 60 cm/ min

Classification flux Basicity index Density Grain size

EN 760: SA FB 1 55 AC H5 3.2 ~ 1.1 kg/ dm3 0.2 - 1.6 mm

Slag type Polarity Alloy transfer Hydrogen

Fluoride-basic DC+ / AC No Si or Mn alloying ≤ 5 HDM

Flux consumption kg fl ux / kg wireVoltage DC+ AC

26 0.7 0.6

30 1.0 0.9

34 1.3 1.2

38 1.6 1.4

Classifi cation

Wire Weld metal

OK Autrod EN / AWS EN / AW AWS / AW AWS / PWHT

12.22 S2Si / EM12K S 38 5 FB S2Si A5.17: F7A8-EM12K A5.17: F6P8-EM12K

12.24 S2Mo; S Mo / EA2 S 46 4 FB S2Mo A5.23: F8A6-EA2-A2 A5.23: F7P6-EA2-A2

12.32 S3Si / EH12K S 46 6 FB S3Si A5.17: F7A8-EH12K A5.17: F7P8-EH12K

12.34 S3Mo; S MnMo / EA4 S 50 4 FB S3Mo A5.23: F8A6-EA4-A4 A5.23: F8P6-EA4-A4

12.44 S4Mo / EA3 S 50 5 FB S4Mo A5.23: F9A8-EA3-A3 A5.23: F9P8-EA3-A3

13.24 S3Ni1Mo0.2 / EG S 50 6 FB S3Ni1Mo0.2 A5.23: F8A10-EG-G A5.23: F8P8-EG-G

13.27 S2Ni2 / ENi2 S 46 7 FB S2Ni2 A5.23: F8A10-ENi2-Ni2 A5.23: F8P10-ENi2-Ni2

13.40 S3Ni1Mo / EG S 62 6 FB S3Ni1Mo A5.23: F10A8-EG-F3 A5.23: F9P6-EG-F3

13.43 S3Ni2,5CrMo / EG S 69 6 FB S3Ni2,5CrMo A5.23: F11A8-EG-G A5.23: F11P8-EG-G

13.44 S3Ni1.5CrMo / EG S 62 5 FB S3Ni1.5CrMo A5.23: F9A8-EG-G

OK Tubrod

15.24S A5.23: F8A6-EC-G

15.25S A5.23: F7A8-EC-Ni2

15.27S A5.23: F11A8-EC-G

Spoolarc

100 EF5 A5.23: F12A6-EF5-G

120 EM4 A5.23: F11A6-EM4-M4

OK Flux 10.62 is an

agglomerated, high-basic flux

for submerged arc welding. It is

used for multi-run welding of

thick section materials. When

high demands on impact

toughness values are required,

OK Flux 10.62 is the flux to use.

The flux is neutral on Si and Mn

alloying.

It can be used for single and

multi-wire procedures, for butt

and fillet welds and works

equally well on DC and AC

current. Since no alloying takes

place, it is perfect for multi-

layer welding of unlimited plate

thickness. OK Flux 10.62 is

especially suited for narrow gap

welding due to good slag

detachability and smooth

sidewall blending. It operates

optimally at the lower end of

the voltage range. The weld

metal produced has a low-

oxygen content; approx.

300ppm and hydrogen levels

lower than 5ml/100g.

OK Flux 10.62 - high impact flux for critical applications


33

Typical weld metal chemical composition (%), DC+

C Si Mn Cr Ni Mo Other

With OK Autrod

12.22 0.07 0.3 1.0

12.24 0.07 0.2 1.0 0.5

12.32 0.10 0.3 1.6

12.34 0.10 0.2 1.4 0.5

12.44 0.08 0.2 1.9 0.5

13.24 0.08 0.3 1.4 0.9 0.2

13.27 0.06 0.2 1.0 2.1

13.40 0.07 0.2 1.5 0.9 0.5

13.43 0.11 0.2 1.5 0.6 2.2 0.5

13.44 0.08 0.2 1.4 0.2 1.6 0.4

13.49 0.06 0.2 1.0 3.1

With OK Tubrod

15.00S 0.05 0.4 1.4

15.24S 0.06 0.3 1.6 0.8

15.25S 0.05 0.4 1.3 2.3

15.27S 0.06 0.3 1.6 2.3 0.2

With Spoolarc

100 0.09 0.3 1.7 0.3 2.4 0.5 Cu: 0.3

120 0.07 0.3 1.5 0.3 2.3 0.5

Typical weld metal mechanical properties, DC+

ReL / Rp0.2(MPa)

Rm(MPa)

A4 / A5(%)

CVN(J at °C)

AW/ SR

Remarks

With OK Autrod -40 -50 -60 -73

12.22 410 500 33 90 70 40 AW

12.24 500 580 25 60 45 AW

12.32 475 560 28 110 75 AW

12.34 540 620 24 115 45 AW

12.40 530 620 26 50 40 AW

12.44 600 700 27 80 65 55 AW

13.21 470 560 28 70 60 AW

13.24 530 620 25 120 110 70 50 AW

13.27 490 570 27 110 80 50 AW CVN at -70°C: 60 J

13.40 650 730 23 70 60 AW CVN at -62°C: 50 J

13.43 700 800 21 75 65 55 AW CVN at -62°C: 50 J

13.44 610 700 22 55 AW CVN at -62°C: 40 J

With OK Tubrod

15.24S 540 630 29 150 130 AW

15.25S 490 580 29 100 AW

15.27S >690 >770 17 AW CVN at -60ºC: 69J

With Spoolarc

100 855 925 20 AW CVN at -51ºC: 70J

120 760 825 20 AW CVN at -51ºC: 89J

With OK Autrod

12.22 360 480 34 130 75 40 SR

12.24 470 530 26 55 40 SR

12.32 410 510 28 110 65 SR

12.34 540 620 25 70 40 SR

12.40 460 560 26 45 35 SR

12.44 590 690 26 75 55 45 SR

13.24 500 590 27 120 100 70 SR

13.27 490 580 29 100 90 40 SR

13.40 610 690 24 60 45 SR

13.43 695 790 21 60 50 SR CVN at – 62°C: 40 J

13.49 510 570 29 85 SR CVN at – 101°C: 50 J

OK Flux 10.62 is used when

high demands on low-

temperature toughness,

strength and CTOD-values are

required. Many offshore

constructions, drilling rigs,

platforms, etc. are welded with

OK Flux 10.62. It is used for all

kinds of pressure vessel

productions, including those for

nuclear applications. In power

generation it can be welded

with applicable wires on creep

resistant steels. Other

applications include

shipbuilding steels up to EH69

with various wires and

approvals. It is also used on

multi-run welded pipes, e.g. for

special applications at low

temperatures, or on high

strength steels, structural

steels, and fine-grained steels,

including in civil construction

and transport industries.

OK Flux 10.62 has passed CTOD tests with the following wires:OK Autrod 12.32 at -10°C and -15°C,OK Autrod 13.24 at -10°C and -15°C,OK Autrod 13.27 at -10°C,OK Autrod 13.40 at -10°C.


34

ESAB product AWS classMin yield As welded MPa

Min tensile As welded MPa

Typical value CVN (J) & Temp ºC

Typical elongation %

Shielding gas Approvals


OK AristoRod 12.50OK AristoRod 12.51OK AristoRod 12.57

ER70S-6ER70S-6ER70S-3

420420380

500500470

60/ -4070/ -3090/ -30

252626

80%Ar 20%CO2 or CO2

80%Ar 20%CO2 or CO2

80%Ar 20%CO2 or CO2

ABS BV DNV CE LR GL DB PRS RS VdTÜVABS BV DNV CE LR GL DB PRS RS VdTÜVCE DB VdTÜV

ABS steel grade EH36 355 MPa 490 MPa 35J/ -40ºC

OK AristoRod 12.57 ER70S-3 380 470 90/ -30 26 80%Ar 20%CO2 or CO2 CE DB VdTÜV

OK AristoRod 12.50 ER70S-6 420 500 60/ -40 25 80%Ar 20%CO2 or CO2

ABS BV DNV CE LR GL DB PRS RS VdTÜV

OK Autrod 13.23 ER80S-Ni1 >470 >550 70/ -46 30 80%Ar 20%CO2 BV

ABS steel grade EQ43 420 MPa 530 MPa 42J/ -40ºC

OK Autrod 13.23 ER80S-Ni1 >470 >550 70/ -46 25 80%Ar 20%CO2 BV

OK AristoRod 13.26 ER80S-G Typical 540 >550 - 625 83/ -40 26 80%Ar 20%CO2 CE DB DNV

ABS steel grade FQ43 420 MPa 530 MPa 42J/ -60ºC

OK AristoRod 13.26 ER80S-G Typical 540 >550 - 625 50/ -60 26 80%Ar 20%CO2 CE DB DNV

OK Autrod 13.28 ER80S-Ni2 >460 >530 - 680 60/ -60 28 80%Ar 20%CO2 DNV VdTÜV










OK Autrod 13.25 ER100S-G Typical 620 >690 90/ -40 20 80%Ar 20%CO2

OK Aristorod 55 ER100S-G >550 >640 60/ -40 80%Ar 20%CO2 CE


OK Autrod 13.25 ER100S-G Typical 620 >690 70/ -60 20 80%Ar 20%CO2


Spoolarc 95 ER100S Typical 656 Typical 725 88/ -51 23 80%Ar 20%CO2 Mil


Spoolarc 120 ER120S Typical 773 Typical 849 102/ -51 24 98%Ar 2%CO2 Mil

OK Aristorod 69 ER110S-G >690 >770 >55/ -40 17 80%Ar 20%CO2 CE DB VdTÜV

GMAW consumables for the welding of API 5L specification pipeline/ subsea pipeline x52 - x100Automatic pipe welding process.

API x52 360 MPa 460 MPa

Pipeweld 70S-6 ER70S-6 460 530 26 80%Ar 20%CO2







OK AristoRod 12.65 ER70S-6 460 530 26 80%Ar 20%CO2

OK Autrod 12.66 ER70S-6 460 530 26 80%Ar 20%CO2 vdTUV


OK Aristorod 55 ER100S-G >550 >640 60/ -40 80%Ar 20%CO2 CE


OK Aristorod 69 ER110S-G >690 >770 >55/ -40 17 80%Ar 20%CO2 CE DB VdTÜV

GMAW & GTAW consumable selection guide for ABS grade steels

GMAW consumable selection guide for ABS grade steels, as welded with 80%Ar 20% CO2 gas when stated as shielding gas.


35

ESAB product recommendation

AWS classMin yield as welded MPa

Min tensile as welded MPa

Typical value CVN (J) & temp ºC

Typical elongation %

Approvals

ABS steel grade DH36 355 MPa 490 MPa 35J/ -20ºC

OK Tigrod 12.60 ER70S-3 >380 >470 90/ -30 26 VdTÜV

OK Tigrod 12.62 ER70S-2 >460 >570 180J/ -40ºC 26

ABS steel grade EH36 355 MPa 490 MPa 35J/ -40ºC

OK Tigrod 12.62 ER70S-2 >460 >570 180J/ -40ºC 26

OK Tigrod 13.23 ER80S-Ni1 >470 >550 140/ -46 25 DNV



OK Tigrod 13.09 ER80S-G >470 >550 130J/ -46 25 DNV DB VdTÜV CE





OK Tigrod 13.09 ER80S-G >470 >550 130J/ -46 25 DNV DB VdTÜV CE



OK Tigrod 13.28 ER80S-Ni2 Typical 540 Typical 630 150/ -60 30 VdTÜV


OK Tigrod 55 ER100S-G typical 570 >690 152J/ -46 LR pending


OK Tigrod 13.28 ER80S-Ni2 Typical 540 Typical 630 150/ -60 30





GTAW Consumables for the Welding of Copper Nickel Alloys90Cu10Ni, 80Cu 20Ni, 70Cu30Ni

OK Tigrod 19.49 ERCuNi 245 352 40

GMAW & GTAW consumable selection guide for ABS grade steels

GTAW consumable selection guide for ABS grade steels


36

Solid and cored wires for offshore pipe laying

ESABproductsappliedinoffshorepipelaying:

•Doublejointing OKFlux10.71/OKAutrod12.22

OK Flux 10.71/ OK Autrod 12.24





•Firingline OKAutrod12.65

OK Autrod 12.66

•Repair Pipeweld101-T1Photo courtesy Allseas


37

Solid and cored wiresfor offshore pipe laying

37

ESAB supplies a full range of welding consumables

for stainless steel and nickel-base alloys. These

include types for welding alloys used for oil & gas

transport and processing in the offshore industry,

such as (lean and super) duplex stainless steel and

various heat resistant nickel-base alloys.

A vast majority of these consumables are produced

in-house by ESAB against rigid QA requirements. In

addition, ESAB is one of few international

companies to have achieved ISO 14001 and

OHSAS 18001 standards in environmental, health &

safety management systems across all its global

manufacturing facilities.

The ESAB range of consumables for stainless steel

covers all major arc welding processes- SMAW,

GMAW, GTAW, FCAW, SAW and SAW/ ESW strip

cladding. The following pages advise on ESAB

consumables selection by parent material and give

full product detail.

An extensive range of in-house manufactured stainless steel welding consumables


38

Stainless consumable selection by parent material

EN Standard Designation No. AISI (uNS) Covered electrodes for MMA welding Solid wires for MIG/ MAG welding Wires for TIG welding Tubular cored wires for MIG/ MAG Wires for SA welding

FERRITIC

EN 10088-1 X2CrNi12 1.4003 S41050 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X6Cr13 1.4000 403 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X6Cr17 1.4016 430 OK 61.20, OK 61.30, OK 61.35OK Autrod 308L, 308LSi, 430Ti,

430LNb, 430 LNbTiOK Tigrod 308L, OK Tigrod 308LSi, OK Tigrod 430Ti Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X2CrMoTi18-2 1.4521 S44400 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 - 1.4762 446 OK 67.15 OK Autrod 310 OK Tigrod 310 OK Autrod 310

AuSTENTIC

EN 10088-1 X2CrNi18-9 1.4307 304L OK 61.20, OK 61.30, OK 61.34, OK 61.35, OK 61.35 Cryo OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X10CrNi18-8 1.4310 301 OK 61.20, OK 61.30, OK 61.34, OK 61.35, OK 61.35 Cryo OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X2CrNiN18-10 1.4311 304LN OK 61.20, OK 61.30, OK 61.34, OK 61.35, OK 61.35 Cryo OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L


EN 10088-1 X8CrNiS18-9 1.4305 303 OK 68.81 OK Autrod 312 OK Tigrod 312 OK Autrod 312

EN 10088-1 X6CrNiTi18-10 1.4541 321 OK 61.80, OK 61.81, OK 61.85, OK 61.86 OK Autrod 347Si OK Tigrod 347Si Shield-Bright 347, Shield-Bright 347 X-tra OK Autrod 347

EN 10088-1 X6CrNiNb18-10 1.4550 347 OK 61.80, OK 61.81, OK 61.85, OK 61.86 OK Autrod 347Si OK Tigrod 347Si Shield-Bright 347, Shield-Bright 347 X-tra OK Autrod 347

EN 10088-1 X3CrNiMo17-13-3 1.4436 316 OK 63.20, OK 63.30, OK 63,34, OK 63.35, OK 63.41 OK Autrod 316L, OK Autrod 316LSi OK Tigrod 316L, OK Tigrod 316LSi Shield-Bright 316L, Shield-Bright 316L X-tra, OK Tubrod 15.31 OK Autrod 316L


EN 10088-1 X2CrNiMo17-12-2 1.4404 316L OK 63.20, OK 63.30, OK 63,34, OK 63.35, OK 63.41 OK Autrod 316L, OK Autrod 316LSi OK Tigrod 316L, OK Tigrod 316LSi Shield-Bright 316L, Shield-Bright 316L X-tra, OK Tubrod 15.31 OK Autrod 316L


EN 10088-1 X2CrNiMoN17-13-3 1.4429 S31653 OK 63.20, OK 63.30, OK 63,34, OK 63.35, OK 63.41 OK Autrod 316L, OK Autrod 316LSi OK Tigrod 316L, OK Tigrod 316LSi Shield-Bright 316L, Shield-Bright 316L X-tra, OK Tubrod 15.31 OK Autrod 316L

EN 10088-1 X6CrNiMoTi17-12-2 1.4571 316Ti OK 63.80, OK 63.85 OK Autrod 318Si OK Tigrod 318Si OK Autrod 318

EN 10088-1 X6CrNiMoNb17-12-2 1.4580 316Nb OK 63.80, OK 63.85 OK Autrod 318Si OK Tigrod 318Si OK Autrod 318

EN 10088-1 X12CrMnNiN17-7-5 1.4372 201 OK 67.43, OK 67.45, OK 67.52 OK Autrod 16.95 OK Tigrod 16.95 OK Autrod 16.97

EN 10088-1 X2CrNiMo18-14-3 1.4435 S31603 OK 69.25

EN 10088-1 X1CrNiMoN25-22-2 1.4466 310MoLN OK 310Mo-L OK Autrod 310 OK Tigrod 310 OK Autrod 310MoL

EN 10088-1 X1NiCrMoCu25-20-5 1.4539 N08904 OK 69.33 OK Autrod 385, OK Autrod 19.82 OK Tigrod 385, OK Tigrod 19.82 OK Autrod 385, OK Autrod 19.82

EN 10088-1 X2CrNiMo18-15-4 1.4438 S31703 OK 64.30 OK Autrod 385, OK Autrod 19.82 OK Tigrod 385, OK Tigrod 19.82 Shield-Bright 317L, Shield-Bright 317L X-tra OK Autrod 385, OK Autrod 19.82

EN 10088-1 X1CrNiMoCuN20-18-7 1.4547 S31254 OK 92.45 OK Autrod 19.82 OK Tigrod 19.82 OK Autrod 19.82

EN 10088-1 X1NiCrMoCu31-27-4 1.4563 N08028 OK 92.45 OK Autrod 19.81 OK Tigrod 19.81 OK Autrod 19.81

EN 10088-1 - 1.4562 S32654 OK 92.59 OK Autrod 19.81 OK Tigrod 19.81 OK Autrod 19.81

HEAT RESISTANT AuSTENITIC

EN 10095 X15CrNi23-13 1.4833 309S OK 67.70, OK 67.75 OK Autrod 309LSi, OK Autrod 309MoL OK Tigrod 309LSi, OK Tigrod 309MoL Shield-Bright 309L, Shield-Bright 309L X-tra OK Autrod 309L

EN 10095 X8CrNi25-21 1.4845 310S24 OK 67.13, OK 67.15 OK Autrod 310 OK Tigrod 310 OK Autrod 310

EN 10095 X9CrNiSiNCe21-11-2 1.4835 S30815 OK 62.53

AuSTENITIC-FERRITIC (DuPLEx)

EN 10088-1 - 1.4162 S32101 OK 67.56 OK Autrod 2307 OK Tigrod 2307 Shield-Bright 2307

EN 10088-1 X2CrNiN23-4 1.4362 S32304 OK 67.56 OK Autrod 2307 OK Tigrod 2307 Shield-Bright 2307 OK Autrod 2307

EN 10088-1 X2CrNiMoN22-5-3 1.4462 S31803 OK 67.50, OK 67.53, OK 67.55 OK Autrod 2209 OK Tigrod 2209 OK Tubrod 14.27, OK Tubrod 14.37 OK Autrod 2209

EN 10088-1 X2CrNiMoN25-7-4 1.4410 S32750 OK 68.53, OK 68.55 OK Autrod 2509 OK Tigrod 2509 OK Tubrod 14.28 OK Autrod 2509

EN 10088-1 X2CrNiMoCuWN25-7-4 1.4501 S32760 OK 68.53, OK 68.55 OK Autrod 2509 OK Tigrod 2509 OK Tubrod 14.28 OK Autrod 2509


39

Stainless consumable selection by parent material

EN Standard Designation No. AISI (uNS) Covered electrodes for MMA welding Solid wires for MIG/ MAG welding Wires for TIG welding Tubular cored wires for MIG/ MAG Wires for SA welding

FERRITIC

EN 10088-1 X2CrNi12 1.4003 S41050 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X6Cr13 1.4000 403 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X6Cr17 1.4016 430 OK 61.20, OK 61.30, OK 61.35OK Autrod 308L, 308LSi, 430Ti,

430LNb, 430 LNbTiOK Tigrod 308L, OK Tigrod 308LSi, OK Tigrod 430Ti Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 X2CrMoTi18-2 1.4521 S44400 OK 61.20, OK 61.30, OK 61.35 OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L

EN 10088-1 - 1.4762 446 OK 67.15 OK Autrod 310 OK Tigrod 310 OK Autrod 310

AuSTENTIC

EN 10088-1 X2CrNi18-9 1.4307 304L OK 61.20, OK 61.30, OK 61.34, OK 61.35, OK 61.35 Cryo OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L


EN 10088-1 X2CrNiN18-10 1.4311 304LN OK 61.20, OK 61.30, OK 61.34, OK 61.35, OK 61.35 Cryo OK Autrod 308L, OK Autrod 308LSi OK Tigrod 308L, OK Tigrod 308LSi Shield-Bright 308L, Shield-Bright 308L X-tra, OK Tubrod 15.30 OK Autrod 308L


EN 10088-1 X8CrNiS18-9 1.4305 303 OK 68.81 OK Autrod 312 OK Tigrod 312 OK Autrod 312

EN 10088-1 X6CrNiTi18-10 1.4541 321 OK 61.80, OK 61.81, OK 61.85, OK 61.86 OK Autrod 347Si OK Tigrod 347Si Shield-Bright 347, Shield-Bright 347 X-tra OK Autrod 347

EN 10088-1 X6CrNiNb18-10 1.4550 347 OK 61.80, OK 61.81, OK 61.85, OK 61.86 OK Autrod 347Si OK Tigrod 347Si Shield-Bright 347, Shield-Bright 347 X-tra OK Autrod 347





EN 10088-1 X2CrNiMoN17-13-3 1.4429 S31653 OK 63.20, OK 63.30, OK 63,34, OK 63.35, OK 63.41 OK Autrod 316L, OK Autrod 316LSi OK Tigrod 316L, OK Tigrod 316LSi Shield-Bright 316L, Shield-Bright 316L X-tra, OK Tubrod 15.31 OK Autrod 316L

EN 10088-1 X6CrNiMoTi17-12-2 1.4571 316Ti OK 63.80, OK 63.85 OK Autrod 318Si OK Tigrod 318Si OK Autrod 318

EN 10088-1 X6CrNiMoNb17-12-2 1.4580 316Nb OK 63.80, OK 63.85 OK Autrod 318Si OK Tigrod 318Si OK Autrod 318

EN 10088-1 X12CrMnNiN17-7-5 1.4372 201 OK 67.43, OK 67.45, OK 67.52 OK Autrod 16.95 OK Tigrod 16.95 OK Autrod 16.97

EN 10088-1 X2CrNiMo18-14-3 1.4435 S31603 OK 69.25

EN 10088-1 X1CrNiMoN25-22-2 1.4466 310MoLN OK 310Mo-L OK Autrod 310 OK Tigrod 310 OK Autrod 310MoL

EN 10088-1 X1NiCrMoCu25-20-5 1.4539 N08904 OK 69.33 OK Autrod 385, OK Autrod 19.82 OK Tigrod 385, OK Tigrod 19.82 OK Autrod 385, OK Autrod 19.82

EN 10088-1 X2CrNiMo18-15-4 1.4438 S31703 OK 64.30 OK Autrod 385, OK Autrod 19.82 OK Tigrod 385, OK Tigrod 19.82 Shield-Bright 317L, Shield-Bright 317L X-tra OK Autrod 385, OK Autrod 19.82

EN 10088-1 X1CrNiMoCuN20-18-7 1.4547 S31254 OK 92.45 OK Autrod 19.82 OK Tigrod 19.82 OK Autrod 19.82

EN 10088-1 X1NiCrMoCu31-27-4 1.4563 N08028 OK 92.45 OK Autrod 19.81 OK Tigrod 19.81 OK Autrod 19.81

EN 10088-1 - 1.4562 S32654 OK 92.59 OK Autrod 19.81 OK Tigrod 19.81 OK Autrod 19.81

HEAT RESISTANT AuSTENITIC

EN 10095 X15CrNi23-13 1.4833 309S OK 67.70, OK 67.75 OK Autrod 309LSi, OK Autrod 309MoL OK Tigrod 309LSi, OK Tigrod 309MoL Shield-Bright 309L, Shield-Bright 309L X-tra OK Autrod 309L

EN 10095 X8CrNi25-21 1.4845 310S24 OK 67.13, OK 67.15 OK Autrod 310 OK Tigrod 310 OK Autrod 310

EN 10095 X9CrNiSiNCe21-11-2 1.4835 S30815 OK 62.53

AuSTENITIC-FERRITIC (DuPLEx)

EN 10088-1 - 1.4162 S32101 OK 67.56 OK Autrod 2307 OK Tigrod 2307 Shield-Bright 2307

EN 10088-1 X2CrNiN23-4 1.4362 S32304 OK 67.56 OK Autrod 2307 OK Tigrod 2307 Shield-Bright 2307 OK Autrod 2307

EN 10088-1 X2CrNiMoN22-5-3 1.4462 S31803 OK 67.50, OK 67.53, OK 67.55 OK Autrod 2209 OK Tigrod 2209 OK Tubrod 14.27, OK Tubrod 14.37 OK Autrod 2209

EN 10088-1 X2CrNiMoN25-7-4 1.4410 S32750 OK 68.53, OK 68.55 OK Autrod 2509 OK Tigrod 2509 OK Tubrod 14.28 OK Autrod 2509

EN 10088-1 X2CrNiMoCuWN25-7-4 1.4501 S32760 OK 68.53, OK 68.55 OK Autrod 2509 OK Tigrod 2509 OK Tubrod 14.28 OK Autrod 2509

NA produced products

EN Standard Description No. AISI (uNS) Covered electrodes for MMA welding Tubular wires for FC welding

EN 1600 E19 9 L B 2 2 1.432 304 & 304L Arcaloy 308L-15

EN 1600 E23 12 LB 2 2 1.433 309 Arcaloy 309L-15

EN 1600 E23 12 2 LB 2 2 1.446 309 Arcaloy 309LMo-15 Shield-Bright 309LMo

EN 1600 E19 12 3 LB 2 2 1.443 316 & 316L Arcaloy 316LF5-15

EN 1600 E19 13 4 NLB 2 2 1.445 317 & 317L Arcaloy 317L-15

20Cb-3 Arcaloy 320LR-16

EN 1600 E22 9 3 NLB 2 2 1.446 2205 Shierld-Bright 2209

EN 1600 E25 9 4 NLR 3 2 1.441 2507 Shierld-Bright 2594

EN 1600 E19 12 3 LB 2 2 1.443 304, 304L, 316 & 316L Cryo-Arc 316L-15 (low temp. toughness) Cryo-Shield 308L (low temp. toughness)

4130 & 8630 Atom Arc 4130 Dual Shield T-4130-LN

4131 & 8630 Atom Arc 4130-LN (meets NACE Spec.)

4140 Atom Arc 4140

4340 Atom Arc 4340


40

Overview stainless steel consumables

Covered electrodes for MMA welding

ClassificationEuronorm

AWS/

SFA

C Si Mn Cr Ni Mo N others FN

OK 61.20 EN 1600 E 19 9 L R 1 1 A5.4 E308L-16 0.026 0.7 0.7 19.2 9.6 0.10 5

OK 61.25 EN 1600 E 19 9 H B 2 2 A5.4 E308H-15 0.06 0.03 1.7 18.8 9.8 0.05 4

OK 61.30 EN 1600 E 19 9 L R 1 2 A5.4 E308L-17 0.03 0.9 0.7 19.3 10.0 0.09 4

OK 61.35 EN 1600 E 19 9 L B 2 2 A5.4 E308L-15 0.04 0.3 1.6 19.5 9.8 0.06 6

OK 61.35 Cryo EN 1600 E 19 9 L B 2 2 A5.4 E308L-15 0.04 0.3 1.6 18.7 10.5 0.06 3

OK 61.50 EN 1600 E 19 9 H R 1 2 A5.4 E308H-17 0.05 0.7 0.7 19.8 10.0 0.10 4

OK 61.80 EN 1600 E 19 9 Nb R 1 2 A5.4 E347-17 0.03 0.7 0.6 19.5 10.0 0.09 Nb: 0.29 7

OK 61.81 EN 1600 E 19 9 Nb R 3 2 A5.4 E347-16 0.06 0.7 1.7 20.2 9.7 0.08 Nb: 0.72 5

OK 61.85 EN 1600 E 19 9 Nb B 2 2 A5.4 E347-15 0.04 0.4 1.7 19.5 10.2 0.07 Nb: 0.61 5

OK 61.86 EN 1600 E 19 9 Nb R 1 2 A5.4 E347-17 <0.03 0.8 0.7 19.0 10.4 0.09 Nb: 0.50 4

OK 62.53 0.07 1.6 0.6 23.1 10.4 0.16 8

OK 63.20 EN 1600 E 19 12 3 L R 1 1 A5.4 E316L-16 0.02 0.7 0.7 18.4 11.5 2.8 0.11 4

OK 63.30 EN 1600 E 19 12 3 L R 1 2 A5.4 E316L-17 0.02 0.8 0.6 18.1 11.0 2.7 0.10 6

OK 63.34 EN 1600 E 19 12 3 L R 1 1 A5.4 E316L-16 0.02 0.8 0.8 18.7 11.8 2.8 0.13 6

OK 63.35 EN 1600 E 19 12 3 L B 2 2 A5.4 E316L-15 0.04 0.4 1.6 18.3 12.6 2.7 0.06 4

OK 63.41 EN 1600 E 19 12 3 L R 5 3 A5.4 E316L-26 0.03 0.8 0.7 18.2 12.5 2.8 0.09 4

OK 63.80 EN 1600 E 19 12 3 Nb R 3 2 A5.4 E318-17 0.02 0.8 0.6 18.2 11.5 2.9 0.08 Nb: 0.31 7

OK 63.85 EN 1600 E 19 12 3 Nb B 4 2 A5.4 E318-15 0.04 0.5 1.6 17.9 13.0 2.7 0.06 Nb: 0.55 4

OK 64.30 EN 1600 E 19 13 4 N L R 3 2 A5.4 E317L-17 0.02 0.7 0.7 18.4 13.1 3.6 0.08 8

OK 67.13 EN 1600 E 25 20 R 1 2 A5.4 E310-16 0.12 0.5 1.9 25.6 20.5 0

OK 67.15 EN 1600 E 25 20 B 2 2 A5.4 E310-15 0.10 0.4 2.0 25.7 20.0 0

OK 67.20 EN 1600 E 23 12 2 L R 1 1 A5.4 (E309LMo-16) 0.02 1.1 0.8 22.9 13.1 2.9 0.13 15

OK 67.43 EN 1600 E 18 8 Mn B 1 2 A5.4 (E307-16) 0.08 0.8 5.4 18.4 9.1 0

OK 67.45 EN 1600 E 18 8 Mn B 4 2 A5.4 (E307-15) 0.09 0.3 6.3 18.8 9.1 <5

OK 67.50 EN 1600 E 22 9 3 N L R 3 2 A5.4 E2209-17 0.03 0.8 0.8 22.6 9.0 3.0 0.16 45

OK 67.51 EN 1600 E 22 9 3 N L R 5 3 A5.4 E2209-26 0.03 0.8 0.7 22.7 8.9 3.0 0.16 45

OK 67.52 EN 1600 E 18 8 Mn B 8 3 A5.4 (E307-25) 0.09 0.9 7.0 17.7 8.5 45

OK 67.53 EN 1600 E 22 9 3 N L R 1 2 A5.4 (E2209-16) 0.03 1.0 0.7 23.7 9.3 3.4 0.16 45

OK 67.55 EN 1600 E 22 9 3 N L B 2 2 A5.4 E2209-15 0.03 0.7 1.0 23.2 9.1 3.2 0.15 45

OK 67.56 EN 1600 E Z 23 7 N L R 0.03 0.9 0.7 23.7 6.9 0.4 0.15 45

OK 67.60 EN 1600 E 23 12 L R 3 2 A5.4 E309L-17 0.03 0.8 0.9 23.7 12.4 0.09 15

OK 67.62 EN 1600 E Z 23 12 L R 7 3 A5.4 E309-26 0.04 0.8 0.6 23.7 12.7 0.09 15

OK 67.70 EN 1600 E 23 12 2 L R 3 2 A5.4 E309L-17 0.02 0.8 0.6 22.5 13.4 2.8 0.08 18

OK 67.71 EN 1600 E 23 12 2 L R 5 3 A5.4 E309LMo-26 0.04 0.9 0.9 22.9 13.3 2.6 0.08 15

OK 67.75 EN 1600 E 23 12 L B 4 2 A5.4 E309L-15 0.04 0.3 0.2 23.5 12.9 15

OK 68.15 EN 1600 E 13 B 4 2 A5.4 E410-15 0.04 0.4 0.3 12.9

OK 68.17 EN 1600 E 13 4 R 3 2 A5.4 E410NiMo-16 0.02 0.4 0.6 12.0 4.6 0.6

OK 68.25 EN 1600 E 13 4 B 4 2 A5.4 E410NiMo-15 0.04 0.4 0.6 12.2 4.5 0.6

OK 68.37 NF A 81-383 E Z 17.4.1.B 20 0.05 0.16 1.1 16.0 5.0 0.43

OK 68.53 EN 1600 E 25 9 4 N L R 3 2 A5.4 E2594-16 0.03 0.6 0.7 25.2 10.3 4.0 0.25 42

Typical chemical composition (%)


41


Classification Typical chemical composition (%)

Euronorm AWS/ SFA C Si Mn Cr Ni Mo N others FN

OK 68.55 EN 1600 E 25 9 4 N L B 4 2 A5.4 E2594-15 0.04 0.6 0.9 25.2 10.4 4.3 0.24 45

OK 68.81 EN 1600 E 29 9 R 3 2 A5.4 E312-17 0.13 0.7 0.9 28.9 10.2 50

OK 68.82 EN 1600 E 29 9 R 3 2 A5.4 (E312-17) 0.13 1.1 0.6 29.1 9.9 50

OK 69.25 EN 1600 E 20 16 3 Mn N L B 4 2 A5.4 E316LMn-15 0.04 0.5 6.5 19.0 16.0 3.0 0.15 <0.5

OK 69.33 EN 1600 E20 25 5 Cu N L R 3 2 A5.4 E385-16 0.03 0.5 1.0 20.5 25.5 4.8 0.08 Cu: 1.7 0

OK 310Mo-L EN 1600 E 25 22 2 N L R 1 2 A5.4 (E310Mo-16) 0.038 0.4 4.4 24.2 21.7 2.4 0.14 0

OK 92.05 EN ISO 14 172 E Ni 2061 (NiTi3) A5.11 ENi-1 0.04 0.7 0.4 96.0 Ti: 1.5, Al: 0.10, Fe: 0.4

OK 92.15 EN ISO 14 172 E Ni 6133 (NiCr16Fe12NbMo) A5.11 ENiCrFe-2 0.03 0.45 2.7 16.1 69.0 1.9 Nb: 1.9, Fe: 7.7

OK 92.18 EN ISO 1071 E C Ni-CI 3 A5.15 ENi-CI 1.0 0.6 0.8 94.0 Fe: 4

OK 92.26 EN ISO 14 172 E Ni 6182 (NiCr15Fe6Mn) A5.11 ENiCrFe-3 0.03 0.5 6.6 15.8 66.9 Nb: 1.7, Fe: 8.8

OK 92.35 EN 14 700 E Z Ni2 A5.11 (ENiCrMo-5) 0.05 0.5 0.9 15.5 57.5 16.4 W: 3.5, Fe: 5.5

OK 92.45 EN ISO 14 172 E Ni 6625 (NiCr22Mo9Nb) A5.11 ENiCrMo-3 0.03 0.4 0.2 21.7 63.0 9.3 Nb: 3.3, Fe: 2.0

OK 92.55 EN ISO 14 172 E Ni 6620 (NiCr14Mo7Fe) A5.11 ENiCrMo-6 0.05 0.3 3.0 12.9 69.4 6.2 Nb: 1.3, W: 1.6, Fe: 5.0

OK 92.58 EN ISO 1071 E C NiFe-CI-A 1 A5.15 ENiFe-CI-A 1.5 0.7 0.8 51.0 Al: 1.4, Fe: 46

OK 92.59 EN ISO 14 172 E Ni 6059 (NiCr23Mo16) A5.11 ENiCrMo-13 0.01 0.2 0.2 22.0 61.0 15.2 W: 0.25, Fe: 0.8

OK 92.60 EN ISO 1071 E C NiFe-1 3 A5.15 ENiFe-CI 0.9 0.5 0.6 53.0 Fe: 44, Cu: 0.9, Al: 0.4

OK 92.78 EN ISO 1071 E C NiCu 1 0.35 0.9 65.0 Cu: 32, Fe: 2.2

OK 92.86 EN ISO 14 172 E Ni 4060 (NiCu30Mn3Ti) A5.11 ENiCu7 0.01 0.3 2.1 66.0 Cu: 29, Fe: 1.6, Ti: 0.2

OK 94.25 DIN 1733 EL-CuSn7 0.35 Cu: 93, Sn: 6.5

Classification Typical chemical composition (%) Euronorm AWS/ SFA C Si Mn Cr Ni Mo N others FN

OK Autrod 308H EN ISO 14343-A G 19 9 H A5.9: ER308H 0.04 0.4 1.8 19.5 9.0

OK Autrod 308L EN ISO 14343-A G 19 9 L A5.9: ER308L 0.02 0.4 1.6 20.0 10.0 0.05 <0.08 5-10

OK Autrod 308LSi EN ISO 14343-A G 19 9 LSi A5.9: ER308LSi 0.01 0.8 1.8 20.0 10.0 0.1 <0.08 8

OK Autrod 309L EN ISO 14343-A G 23 12 L A5.9: ER309L 0.03 0.4 1.5 23.5 13.0 0.1 <0.11 9

OK Autrod 309Si EN ISO 14343-A G 22 12 H A5.9: ER309Si 0.06 0.8 1.8 24.0 13.0

OK Autrod 309LSi EN ISO 14343-A G 23 12 LSi A5.9: ER309LSi 0.02 0.8 1.8 24.0 13.0 0.1 <0.09 8

OK Autrod 309MoL EN ISO 14343-A G 23 12 L A5.9: (ER309MoL) 0.01 0.3 1.8 21.5 14.5 2.6 8

OK Autrod 310 EN ISO 14343-A G 25 20 A5.9: ER310 0.10 0.4 1.7 25.0 20.0

OK Autrod 312 EN ISO 14343-A G 29 9 A5.9: ER312 0.10 0.5 1.7 29.0 8.5

OK Autrod 316L EN ISO 14343-A G 19 12 3 L A5.9: ER316L 0.02 0.4 1.8 18.5 12.0 2.5 <0.08 8

OK Autrod316LSi EN ISO 14343-A G 19 12 3 LSi A5.9: ER316LSi 0.02 0.8 1.8 18.5 12.0 2.5 <0.08 7

OK Autrod 317L EN ISO 14343-A G 18 15 3 L A5.9: ER317L <0.03 0.5 2.0 19.5 14.0 3.5

OK Autrod 318Si EN ISO 14343-A G 19 12 3 Nb A5.9: ER318 0.08 0.8 1.5 19.0 12.0 2.7 <0.08 Nb: 0.7 7

OK Autrod 347Si EN ISO 14343-A G 19 9 Nb A5.9: ER347 0.04 0.7 1.7 19.0 9.8 0.1 <0.08 Nb: 0.6 5-10

OK Autrod 385 EN ISO 14343-A G 20 25 5 Cu L A5.9: ER385 0.01 0.3 1.6 20.0 25.0 4.7 Cu: 1.4 0

OK Autrod 409Nb A5.9: ER409Nb <0.08 0.8 0.6 12.0 0.5 0.4 Nb: >10xC

OK Autrod 410NiMo EN ISO 14343-A G 13 4 0.015 0.4 0.7 12.0 4.2 0.5 <0.3

OK Autrod 430LNb EN ISO 14343-A G Z 17 L Nb 0.015 0.5 0.5 18.5 0.2 0.06 0.01 Nb>12xC

OK Autrod 430LNbTi EN ISO 14343-A G Z 18LNbTi <0.025 0.7 0.5 18.5 <0.3 <0.3 Nb: Min 0.05+7x(C+N)

OK Autrod 430Ti EN ISO 14343-A G Z 17 Ti 0.09 0.9 0.4 18.0 0.3 0.1 Ti: 0.3

OK Autrod 16.95 EN ISO 14343-A G 18 8 Mn ER307LSi 0.10 1.0 6.5 18.5 8.5 0.1 <0.08

OK Autrod 2209 EN ISO 14343-A G 22 9 3 N L A5.9: ER2209 0.01 0.6 1.6 23.0 9.0 3.0 0.1 45

OK Autrod 2307 EN ISO 14343-A G 23 7 NL 0.02 0.4 0.5 23 7.0 <0.5 0.14 40

OK Autrod 2509 EN ISO 14343-A G 25 9 4 N L A5.9: ER2594 0.01 0.35 0.4 25.0 9.8 4.0 0.25 40

OK Autrod 19.81 EN ISO 18274 G Ni6059 (NiCr23Mo16) A5.14: ERNiCrMo-13 0.002 0.03 0.15 22.7 bal 15.4 Al: 0.15

OK Autrod 19.82 EN ISO 18274G Ni6625

(NiCr22Mo9Nb) A5.14: ER NiCrMo-3 0.01 0.1 0.1 22.0 bal 9.0 Nb+Ta: 3.65, Fe<2

OK Autrod 19.83 EN ISO 18274S Ni 6276

(NiCr15Mo16Fe6W4)A5.14: ERNiCrMo-4 <0.02 0.06 0.8 15.5 >50 16 W: 4.0, Co: <2.5, Fe: 6.0

OK Autrod 19.85 EN ISO 18274G Ni6082

(NiCr20Mn3Nb) A5.14: ERNiCr-3 0.02 0.1 3.0 20.0 bal Nb+Ta: 2.5, Ti<3

OK Autrod 19.92 EN ISO 18274 G Ni 2061 (NiTi3) A5.14 ERNi-1 0.02 0.3 0.4 93.0 Ti: 3

OK Autrod 19.93 EN ISO 18274G Ni 4060

(NiCu30Mn3Ti) A5.14 ERNiCu-7 0.03 0.3 3.0 64.0 Cu: 28, Ti: 2

Solid wires for MIG/ MAG welding


42



Euronorm AWS/ SFA C Si Mn Cr Ni Mo N Others

Shield-Bright 308L x-tra EN ISO 17633-A T 19 9 L R C 3 / T 19 9 L R M 3 A5.22: E308LT0-1 / E308LT-4 0.02 0.9 1.4 19.6 9.9 0.1

Shield-Bright 309L x-tra EN ISO 17633-A T 23 12 L R C 3 / T 23 12 L R M 3 A5.22: E309LT0-1 / E309LT0-4 0.03 0.8 1.4 24.5 12.5 0.1

Shield-Bright 309LMo x-tra EN ISO 17633-A T 23 12 2 L R C 3 / T 23 12 2 L R M 3 A5.22: E309LMoT0-1 / E309LMoT0-4 0.03 0.8 1.2 23.5 13.5 2.5

Shield-Bright 316L x-tra EN ISO 17633-A T 19 12 3 L R C 3 / T 19 12 3 L R M 3 A5.22: E316LT0-1 / E316LT0-4 0.03 0.6 1.3 18.5 12.0 2.7

Shield-Bright 347 x-tra EN ISO 17633-A T 19 9 Nb R M 3 A5.22: E347T0-1 / E347T0-4 0.04 0.5 1.6 19.0 9.6 0.1 Nb:0.8

Shield-Bright 308L EN ISO 17633-A T 19 9 L P M 2 / T 19 9 L P C 2 A5.22: E308LT1-1 / E308LT1-4 0.03 0.9 1.2 19.0 10.0 0.1

Shield-Bright 309L EN ISO 17633-A T 23 12 L P C 2 / T 23 12 L P M 2 A5.22: E309LT1-1 / E309LT1-4 0.03 0.9 1.3 24.0 12.5 0.1

Shield-Bright 309LMo A5.22: E309LMoT1-1 / E309LMoT1-4 0.03 0.8 1.2 23.5 13.5 2.5

Shield-Bright 316L EN ISO 17633-A T 19 12 3 L P M 2 / T 19 12 3 L P C 2 A5.22: E316LT1-1 / E316LT1-4 0.03 0.6 1.3 18.5 12.0 2.7

Shield-Bright 347 A5.22: E347LT1-1 / E347LT1-4 0.03 0.9 1.2 19.5 10.0 0.1

Shield-Bright 2307 EN ISO 17633-A T 23 7 N L P M21 2 0.03 0.7 0.8 23.7 8.4 0.12

OK Tubrod 14.27 EN ISO 17633-A T 22 9 3 N L P M 2 / T 22 9 3 N L P C 2 A5.22: E2209LT1-4 / E2209LT1-1 0.03 0.9 1.0 22.6 9.0 3.0 0.15

OK Tubrod 14.28 0.03 0.6 0.9 25.2 9.2 3.9 0.25

OK Tubrod 14.37 EN ISO 17633-A T 22 9 3 N L R C 3 / T 22 9 3 N L R M 3 A5.22: E2209T0-1 / E2209T0-4 0.02 0.6 0.8 21,7 8,6 2.8 0.13

OK Tubrod 15.30 EN ISO 17633-A T 19 9 L M M 2 0.02 0.7 1.3 18.8 9.8 0.1

OK Tubrod 15.31 EN ISO 17633-A T 19 12 3 L M M 2 0.02 0.7 1.2 17.6 11.6 2.7

OK Tubrod 15.34 EN ISO 17633-A T 18 8 Mn M M 2 0.10 0.7 6.7 18.5 8.7 0.1

Tubular cored wires for MIG/ MAG welding

Wires for TIG welding


OK Tigrod Euronorm AWS/ SFA C Si Mn Cr Ni Mo N others FN

308H EN ISO 14343-A W 19 9 H A5.9: ER308H 0.05 0.4 1.8 20 9.3 Tot <0.5

308L EN ISO 14343-A W 19 9 L A5.9: ER308L 0.01 0.4 1.6 20.0 10.0 0.1 <0.08 Tot <0.5 9

308LSi EN ISO 14343-A W 19 9 LSi A5.9: ER308LSi 0.01 0.8 1.8 20.0 10.0 0.1 <0.08 To t<0.5 8

309L EN ISO 14343-A W 23 12 L A5.9: ER309L 0.02 0.4 1.6 24.0 13.0 0.1 <0.11 Tot <0.5 9

309LSi EN ISO 14343-A W 23 12 Lsi A5.9: ER309LSi 0.02 0.8 1.8 23.0 13.0 0.1 <0.09 Tot <0.5 9

309MoL EN ISO 14343-A W 23 12 2 L A5.9: (ER309MoL) 0.01 0.3 1.6 22.0 14.5 2.7 Tot <0.5 8

310 EN ISO 14343-A W 25 20 A5.9: ER310 0.10 0.4 1.7 25.0 20.0 Tot <0.5

312 EN ISO 14343-A W 29 9 A5.9: ER312 0.10 0.5 1.7 29.0 9.0 Tot <0.5

316H EN ISO 14343-A W 19 12 3 H A5.9: ER316H 0.06 0.5 1.8 19.0 12.0 2.3 Cu: <0.3

316L EN ISO 14343-A S 19 12 3 L A5.9: ER316L 0.01 0.4 1.6 18.5 12.0 2.5 <0.08 Tot <0.5 8

316LSi EN ISO 14343-A S 19 12 3 LSi A5.9: ER316LSi 0.01 0.8 1.7 18.0 0.3 0.1 <0.08 Tot <0.5 7

317L EN ISO 14343-A W 18 15 3 L A5.9: ER317L <0.03 0.5 1.8 19.5 14.0 3.5

318Si EN ISO 14343-A W 19 12 3 NbSi 0.04 0.8 1.5 19.0 12.5 2.5 <0.08 Nb=0.5 7

347 EN ISO 14343-A W 19 9 Nb A5.9: ER347 <0.08 0.5 1.4 20.0 10.0 <0.3 <0.08 Nb=<1.0, Cu: <0.3

347Si EN ISO 14343-A S 19 9 Nb A5.9: ER347 0.04 0.8 1.5 20.0 10.0 0.1 <0.08 Nb=0.7 7

385 EN ISO 14343-A W 20 25 5 Cu L A5.9: ER385 0.01 0.4 1.8 20.0 25.0 4.5 Cu=1.5 0

410NiMo EN ISO 14343-A W 13 4 0.01 0.3 0.7 12.3 4.5 0.5 <0.3 Tot <0.5

430Ti EN ISO 14343-A W Z 17 Ti 0.09 0.7 0.4 17.5 <0.4 <0.3 Ti=0.5

16.95 EN ISO 14343-A W 18 8 Mn (307LSi) 0.08 0.7 6.5 18.5 8.5 0.1 <0.08 Tot <0.5

2209 EN ISO 14343-A W 22 9 3 N L A5.9: ER2209 0.01 0.5 1.6 22.5 8.5 3.2 0.15 Tot <0.5 45

2307 EN ISO 14343-A W 23 7 NL 0.02 0.4 0.5 23 7.0 <0.5 0.4

2509 EN ISO 14343-A W 25 9 4 N L A5.9: ER2594 <0.02 0.35 0.4 25.0 9.8 4.0 0.25 40

19.81 EN ISO 18274 S Ni6059 (NiCr23Mo16) A5.14: ERNiCrMo-13 0.002 0.03 0.15 22.7 bal 15.4 Al=0.15

19.82 EN ISO 18274 S Ni6625 (NiCr22Mo9Nb) A5.14: ER NiCrMo-3 0.02 0.1 0.1 22.0 bal 9.0 Nb+Ta=3.65, Fe<2

19.85 EN ISO 18274 S Ni6082 (NiCr20Mn3Nb) A5.14: ERNiCr-3 <0.1 <0.5 3.0 20.0 >67 Nb+Ta=2.5, Ti<3

19.92 EN ISO 18274 S Ni 2061 (NiTi3) A5.14: ERNi-1 0.02 0.1 0.4 93.0 Ti=3

19.93 EN ISO 18274 S Ni 4060 (NiCu30Mn3Ti) A5.14: ERNiCu-7 0.03 0.3 3.0 64.0 Cu=28, Ti=2, Fe=2


43

Wires for submerged arc weldingClassification Typical chemical composition (%)

Euronorm AWS/ SFA C Si Mn Cr Ni Mo N Others FN

OK Autrod 308L EN ISO 14343-A S 19 9 L A5.9: ER308L 0.02 0.4 1.8 20.0 10.0 0.2 0.05 9

OK Autrod 308H EN ISO 14343-A S 19 9 H A5.9: ER308H 0.05 0.5 1.7 21.0 10.0 0.2 0.04

OK Autrod 347 EN ISO 14343-A S 19 9 Nb A5.9: ER347 0.04 0.4 1.7 19.3 10.0 0.1 0.08 Nb: 0.8 7

OK Autrod 316L EN ISO 14343-A S 19 12 3 L A5.9: ER316L 0.01 0.4 1.7 18.5 12.2 2.7 0.05 8

OK Autrod 317L EN ISO 14343-A S 18 15 3 L A5.9: ER317L 0.01 0.4 1.7 19.0 13.5 3.6 0.05 8

OK Autrod 316H EN ISO 14343-A S 19 12 3 H A5.9: ER316H 0.05 0.4 1.7 19.3 12.5 2.6 0.04

OK Autrod 16.38 EN ISO 14343-A S 20 16 3 Mn L A5.9: - 0.01 0.4 6.9 19.9 16.5 3.0 0.18

OK Autrod 318 EN ISO 14343-A S 19 12 3 Nb A5.9: ER318 0.04 0.4 1.7 18.5 11.5 2.5 0.08 Nb: 0.8 9

OK Autrod 309L EN ISO 14343-A S 23 12 L A5.9: ER309L 0.01 0.4 1.7 23.4 13.4 0.1 0.05 9

OK Autrod 309MoL EN ISO 14343-A S 23 12 L A5.9: (ER309MoL) 0.01 0.4 1.4 21.4 15.0 2.7 0.05 8

OK Autrod 385 EN ISO 14343-A S 20 25 5 Cu L A5.9: ER385 0.01 0.4 1.7 20.0 25.0 4.4 0.04 Cu: 1.5

OK Autrod 310 EN ISO 14343-A S 25 20 A5.9: ER310 0.11 0.4 1.7 25.9 20.8 0.1 0.04

OK Autrod 2209 EN ISO 14343-A S 22 9 3 N L A5.9: ER2209 0.01 0.5 1.6 23.0 8.6 3.2 0.16 45

OK Autrod 310MoL EN ISO 14343-A S 25 22 2 N L A5.9: (ER310MoL) 0.01 0.1 4.5 25.0 21.9 2.0 0.14

OK Autrod 2307 EN ISO 14343-A S 23 7 N L A5.9: - 0.01 0.5 1.3 23.0 7.0 0.3 0.15 Cu: 0.2 50

OK Autrod 2509 EN ISO 14343-A S 25 9 4 N L A5.9: - 0.01 0.4 0.4 25.0 9.5 3.9 0.25 40

OK Autrod 16.97 EN ISO 14343-A S 18 8 Mn A5.9: (ER307) 0.07 0.5 6.5 18.5 8.2 0.1

OK Autrod 19.81 EN ISO 18274 S Ni6059 (NiCr23Mo16) A5.14: ERNiCrMo-13 0.01 0.1 0.2 23.0 Bal. 16.0 Al: 0.3, Fe: 1.0

OK Autrod 19.82 EN ISO 18274 S Ni6625 (NiCr22Mo9Nb) A5.14: ER NiCrMo-3 0.05 0.2 0.2 22.0 Bal. 9.0 Nb: 3.5, Fe 1.0

OK Autrod 19.83 EN ISO 18274 S Ni 6276 (NiCr15Mo16Fe6W4) A5.14: ER NiCrMo-4 0.01 0.05 0.8 15.5 Bal. 15.5 W: 4.0, Co: 2.0, Fe 5.0

OK Autrod 19.85 EN ISO 18274 S Ni6082 (NiCr20Mn3Nb) A5.14: ERNiCr-3 0.05 0.3 3.0 20.0 Bal. 0.1 Nb: 2.6, Fe 1.0


Euronorm AWS/ SFA C Si Mn Cr Ni Mo N Others FN

OK Band 308L EN ISO 14343-A B 19 9 L A5.9: EQ308L 0.015 0.3 1.8 20.0 10.5 0.06 12

OK Band 347 EN ISO 14343-A B 19 9 Nb A5.9: EQ347 0.02 0.4 1.8 19.5 10.0 0.06 Nb: 0.5 11

OK Band 316L EN ISO 14343-A B 23 12 L A5.9: EQ316L 0.02 0.4 1.8 18.5 13.0 2.9 0.06 8

OK Band 309L EN ISO 14343-A B 23 12 L A5.9: EQ309L 0.015 0.4 1.8 23.5 13.5 0.06 13

OK Band 309LNb EN ISO 14343-A B 23 12 L Nb 0.02 0.3 2.1 24.0 12.5 0.06 Nb: 0.8 22

OK Band 309L ESW EN ISO 14343-A B 21 11 L 0.015 0.2 1.8 21.0 11.5 0.06 11

OK Band 309LNb ESW EN ISO 14343-A B 21 11 L Nb 0.015 0.2 1.8 21.0 11.0 0.06 Nb: 0.6 15

OK Band 309LMo ESW EN ISO 14343-A (B 23 13 3 L) 0.015 0.2 1.8 20.5 13.5 2.9 0.06 13

OK Band 430 EN ISO 14343-A B 17 0.04 0.4 0.7 17.0 0.06

OK Band NiCr3 EN ISO 18274 S Ni6082 (NiCr20Mn3Nb) A5.14: ERNiCr-3 < 0.1 0.2 3.0 20.0 67.0 0.05 Nb: 2.5, Fe 3.0

OK Band NiCrMo3 EN ISO 18274 S Ni6625 (NiCr22Mo9Nb) A5.14: ER NiCrMo-3 < 0.1 0.1 0.3 22.0 58.0 9.0 0.05 Nb: 4.0, Fe 2.0

Strips for arc strip cladding and electroslag strip cladding

Consumables for cryogenic applications

EN Standard Description No. AISI (uNS) Covered electrodes for SMAW Tubular wires for FCAW

EN 1600 E19 12 3 LB 2 2 1.4430 304, 304L, 316 & 316L Cryo-Arc 316L-15 (low temp. toughness) Cryo-Shield 308L (low temp. toughness)

4130 & 8630 Atom Arc 4130 Dual Shield T-4130-LN

4131 & 8630 Atom Arc 4130-LN (meets NACE Spec.)

4140 Atom Arc 4140

4340 Atom Arc 4340


44


EN 760: SA AF 2 DC 1.7 ~1.0 kg/ dm3 0.25 - 1.6 mm

Slag type Polarity Alloy transfer

Basic DC+ None

Flux consumption kg flux / kg wire

Voltage DC+

26 0.5

30 0.6

34 0.8

38 1.0

Classification

Wire

OK Autrod EN / AWS

308L S 19 9 L / ER308L

308H S 19 9 H / ER308H

347 S 19 9 Nb / ER347

316L S 19 12 3 L / ER316L

317L S 18 15 3 L / ER317L

316H S 19 12 3 H / ER316H

16.38 S 20 16 3 Mn L

318 S 19 12 3 Nb / ER318

309L S 23 12 L / ER309L

309MoL S 23 12 L / (ER309LMo)

385 S 20 25 5 Cu L / ER385

310 S 25 20 / ER310

312 S 29 9 / ER312

2209 S 22 9 3 N L / ER2209

310MoL S 25 22 2 N L / (ER310LMo)

2509 S 25 9 4 N L

16.97 S 18 8 Mn / (ER307)

Approvals

ABS BV DNV GL LR TÜV DB CE

OK Flux 10.93 x x

with OK Autrod

308L Stainless 308L x x x

347 x x

316L Stainless 316 L x x x

318 x x

309L Stainless/ CMn

309L SS/ CMnDup/ CMn

x x

385 x

2209 Duplex Duplex Duplex 4462M S31803 x

2509 x

16.97 SS/ CMn

OK Flux 10.93 is an

agglomerated, fluoride basic flux

for submerged arc welding of

stainless steels. It is used for

single-run and multi-run welding

of all plate thicknesses giving

excellent welding characteristics.

It can be combined with a wide

range of stainless wires and is

commonly used for butt and fillet

welding of all standard austenitic

and higher alloyed stainless

steels.

The flux works very well on DC

current and has good weldability

in the 2G/ PB position. It

provides a very good slag

detachability, a smooth surface

finish and a nice bead

appearance. The low Si addition

during welding provides good

mechanical properties with

particularly good impact

toughness properties.

OK Flux 10.93 is one

of the most commonly used

fluxes for welding stainless and

corrosion resistant steels. It is

well established in chemical

and petrochemical plants,

offshore construction, pressure

vessels, storage tanks,

chemical tankers, power

generation, nuclear, pulp and

paper, civil constructions and

transport industries. This is a

flux particularly well suited for

the joining of duplex 2205

stainless steels, for example in

chemical tankers.

OK Flux 10.93 – ESAB’s number one for stainless steel and dissimilar joints


45


C Si Mn Cr Ni Mo N FN Other

With OK Autrod

308L <0.03 0.6 1.4 20.0 10.0 8

308H 0.05 0.6 1.5 20.0 9.6 10

347 0.04 0.5 1.1 19.0 9.6 8 Nb: 0.5

316L <0.03 0.6 1.4 18.5 11.5 2.7 8

317L <0.04 0.6 1.5 19.0 13.5 3.5

316H 0.05 0.6 1.5 19.0 12.5 2.2

16.38 0.02 0.7 5.4 20.0 15.5 2.5 0.13 0

318 <0.04 0.6 1.2 18.5 12.0 2.6 9 Nb: 0.5

309L <0.03 0.6 1.5 24.0 12.5

309MoL 0.02 0.5 1.5 21.0 15.0 3.0

385 <0.03 0.6 1.5 19.0 25.0 4.0 0 Cu: 1.5

310 0.10 0.5 1.1 26.0 21.0 0

312 0.10 0.5 1.5 29.0 9.5 50

2209 0.02 0.6 1.3 22.5 9.0 3.0 0.15 45

310MoL 0.02 0.1 4.0 24.5 22.0 2.1 0.12 0

2509 0.02 0.5 0.6 24.5 9.5 3.5 0.19 40

16.97 0.06 1.2 6.3 18.0 8.0


ReL / Rp0.2(MPa)

Rm(MPa)

A4 / A5(%)

CVN(J at °C)

With OK Autrod +20 -60 -110 -196

308L 400 580 38 90 65 55 40

347 455 635 35 85 60 30

316L 390 565 42 90 75 40

317L 440 615 28 80 50

16.38 410 600 44 70 60 40

318 440 600 42 100 90 40

309L 430 570 33 90 70 60 35

309MoL 400 600 38 120

385 310 530 35 80 35

310 390 590 45 170

312 530 750 20 50

2209 630 780 30 140 110 80

310MoL 335 575 42 120

2509 640 840 28 85 50

16.97 400 600 45 95 60 40

OK Flux 10.93 – ESAB’s number one for stainless steel and dissimilar joints


46


EN 760: SA AF 2 Cr DC 1.7 ~ 1.0 kg/ dm3 0.25 - 1.6 mm

Slag type Polarity Alloy transfer

Basic DC+ Cr compensating

Flux consumption kg flux / kg wire

Voltage DC+

26 0.5

30 0.6

34 0.8

38 1.0

ClassificationWire

OK Autrod EN / AWS

308L S 19 9 L / ER308L

347 S 19 9 Nb / ER347

316L S 19 12 3 L / ER316L

2509 S 25 9 4 N L


C Si Mn Cr Ni Mo N FN Other

With OK Autrod

308L 0.02 0.5 1.4 20.2 9.7 11

347 0.04 0.5 1.0 19.6 9.6 9 Nb: 0.5

316L 0.02 0.6 1.2 19.5 11.5 2.7

2509 <0.04 0.5 0.5 25.5 9.5 3.5 0.20 50


ReL / Rp0.2(MPa)

Rm(MPa)

A4 / A5(%)

CVN(J at °C)

With OK Autrod +20 -60 -110 -196

308L 400 560 40 85 60 25

347 455 620 38 100 70 50 30

316L 430 570 36 80 35

2509 625 830 28 90 50

OK Flux 10.94 is an

agglomerated, fluoride basic,

chromium compensating flux for

butt welding of stainless steels.

Specially recommended for

welding stainless steels when a

higher ferrite content is required.

Primarily recommended for multi-

run welding of unlimited plate

thickness.

This flux works well on DC

current and provides good slag

detachability and nice bead

appearance. OK Flux 10.94

gives a higher ferrite content in

the weld metal due to the

chromium addition, reducing the

risk of hot cracking. The low Si

addition during welding provides

good mechanical properties of

the weld metal.

The flux is used in the chemical

and petrochemical industries for

the welding of pressure vessels,

storage tanks and chemical

tankers. Especially

recommended for the joining of

super duplex 2507 stainless

steels, e.g. in offshore

applications.

OK Flux 10.94 – for applications requiring a higher ferrite content


47

Welding equipment & automationOK Flux 10.94 – for applications requiring a higher ferrite content


48

Multi-process CC/ CV chopper power sources for heavy-duty offshore applications SMAW, GTAW, gouging, gas andself-shielded flux-cored wires

Mig 4002c/ 5002c/ 6502c

Mig 4002c, 5002c and 6502c are sturdy and robust

switching converter (chopper) power sources intended

for heavy-duty applications. MIG/ MAG and MMA are

the main processes. The power sources operate with

the wire feeders Origo™ Feed 3004/ 4804 and Aristo®

Feed 3004/ 4804 which can be equipped with control

panels Origo™ MA23, Origo™ MA24 or Aristo® U6.

Aristo® U82 can be used for very advanced

requirements. Well proven technology together with

digital communication and features like

TrueArcVoltage™ provides high reliability and

outstanding welding performance. IP 23 – designed for

outdoor use making it safe on all work sites. Water-

cooled versions are available.

MobileFeed 300AVS

Built for harsh environments such as construction sites,

pipe lines, shipyards, offshore, general fabrication,

mobile welding rigs and more.

•ArcvoltagefeederforusewithDC,(CCorCV)power

supplies.

•Totallyenclosed,superimpact-resistantcase.

•Metalreinforced,flameretardant,moldedcomposite

plastic case.

•4rolldriveunitwithtachfeedbackforsuperiorwire

feeding.

•PermanentmagnetdrivemotorwithPWMdrive,

solid state controlled wire acceleration for smooth arc

starts and spatter-free operation.

•Electronicdynamicbraking.

•Automaticslowwirerun-inforimprovedarcstarts.Mig 4002c Mig 5002c Mig 6502c

Mains supply, V/ Hz 3x400-415 / 50/ 60

3x400-415 / 50/ 60

3x400-415 / 50/ 60

Fuse, slow, A 25 35 50

Mains cable, Ø mm2 4X4 4X6 4X10

Max output at 60% duty cycle, A/ V

400/ 34 500/ 39 650/ 44


310/ 30 400/ 34 500/ 39

Open circuit voltage V 62 MIG/ MAG,68 MMA

62 MIG/ MAG,68 MMA

62 MIG/ MAG,68 MMA

Weight, kg 149 185 222

MobileFeed 300AVS

Wire feed, m/ min 1.3-20.3

Max spool

dimension/ weight,

Ø mm/ kg

300/ 18

Weight, kg 14.5


49

Fabrication shop feeders for the Origo™ Mig “chopper” range

Multi-process CC/ CV chopper power sources for heavy-duty offshore applications SMAW, GTAW, gouging, gas andself-shielded flux-cored wires

Origo™ Feed 3004/ 4804, MA23/ MA24

The sturdy design of the ESAB Origo™ Feed 3004 and

4804, with their galvanised metal casing, makes these

units ideal for use in tough environments. Suitable for

Mig 3001i/ 4001i/ 5000i/ 4002c/ 5002c/ 6502c.

Electronically controlled feeding gives an accurate and

stable digital arc and the 4-wheel feeder mechanism

with grooves in both the feed roll and pressure roll

gives a stable feed with low wear on the wire, all of

which helps to avoid operational disturbances.

True ArcVoltage™ gives you the set voltage irrespective

of age or length of torch. Panel MA24 has ESAB high

quality control, QSet™ and synergic lines.

Also available with water-cooling.

Origo™ Feed 3004

Origo™ Feed 4804

Mains supply, V/ Hz 42, 50/ 60 42, 50/ 60

Wire feed, m/ min 0.8-25.0 0.8-25.0

Max spool dimension/ weight, Ø mm/ kg

300/ 18 300/ 18

Wire Ø, unall. solid 0.6-1.6 0.6-2.4

Wire Ø, SS 0.6-1.6 0.6-2.4

Wire Ø, Al 1.0-1.6 1.0-2.4

Wire Ø, CW 0.8-1.6 0.8-2.4

Weight, kg 15 19

Aristo® u82

Aristo® U82 creates a whole new universe of

possibilities; maximum functionality, minimum

complexity. Five function buttons, single menu and

“Enter” button and three setting wheels cover every

option. Large bright easy-view LED display and knurled

setting wheels for simple gloves-on, visor-down

operation. Aristo® U82 or Aristo® U82 Plus, the all-new

U82 control unit is the key to a fully integrated welding

system. Full USB connectivity and a broad choice of

advanced add-on modules Aristo® W82 (DeviceNet,

Profibus, CANopen and Ethernet) for comprehensive

Fieldbus and LAN communication. Optional synergic

line packs for special materials can be offered on

request.


50

400A CC/CV construction model multi-process inverterSMAW, GMAW, GTAW, self- and gas shielded FCAW

MobileFeed 300

Portable “Off the Arc” wire feeders

Origo™ Mig 4004i/ A44

OrigoMig 4004i is an ideal partner when it comes to

efficient production indoor or outdoor, installation on

site or all type of repair & maintenance welding.The

power source is compact and sturdy with a chassis

made of galvanised steel. This is a robust material that

withstands rough treatment. Delivery includes 5 m

mains cable incl plug.

A44

•MMA,MIG/MAG(CV-mode)orTIG(LiveTIGstart)

•Electrodetype

•Quicksettingofelectrodecharacteristics

•Current

•DigitalV/Ameter

•HotstartMMA

•ArcForce

•Steplessinductance(CV-mode)

•Twomemories

•Panelorremoteoperation

•VRDindicator

Origo™ Mig 4004i/A44

Mains supply, V/ Hz 380-440 +/- 10%, 50/60

Fuse, slow, A 25

Mains cable, Ø mm2 4x6

Max output at 60% duty cycle, A 400/36

Max output at 100% duty cycle, A 300/32

Current range MIG, A 20-400

Current range MMA DC, A 16-400

Current range TIG DC, A 4-400

Open circuit voltage

(VDR off/ on), V

55/<35

Power factor at max current 0.94

Weight, kg 46


51

500A multi-process CC/ CV inverters for offshore welding applicationsSMAW, GMAW, gas and self-shielded flux-cored wires

Origo™ Mig 5004i

The Origo™ Mig 5004i is an inverter-based power source

that offers less weight, more power and a high duty

cycle.

• HighDutyCycle–suitableforlongruns

• Integratedcooling–modularsafesystem

• Synergic–presetweldingparameters

• Transparentcover–toprotectcontrolpanels

• StandbyFunction–energysavingsystem

• ELP(ESABLogicPump)–ondemandsystem

• Sturdytrolleywith4liftingeyes–fullytransportable

• Generatorcompatible–foronsiteuse

• Widemainsinputtolerance:380-440V+/-10%

MobileFeed 300

Portable “Off the Arc” wire feeders

Origo™ Mig 5004i

Mains supply 380/440 +/- 10%

Fuse, slow, A 35


Max load at 60% duty cycle, A 500/40



Open circuit voltage, V 55

Weight, kg 46

SMAW, GMAW, GTAW, self- and gas shielded FCAW

Coming mid 2012.


52

Robust SMAW, GTAW power sourcesfor offshore welding applications

Origo™ Arc 410c/ 650c/ 810c

The Origo™ Arc 410c, 650c and 810c are sturdy and

robust switching converter (chopper) power sources

for manual heavy duty MMA welding with coated

electrodes, TIG welding and air carbon arc gouging.

Well proven technology with a high level of reliability,

outstanding weld performance, a strong metal housing

and large wheels for ease of handling, make this range

of machines ideal for use in the toughest of industrial

environments. Water-cooled versions are available.

Aristo® YardFeed 2000, u6

Origo™ YardFeed MA23

•Portablewirefeedersfor200mmwirespoolssuitable

for digital Mig S 3001i/ 4001i/ 5000i/ 4002c/ 5002c and

6502c

•2/4stroke,simplifieshandlingoftheweldingtorch.

•Safetyswitchwithoptionalheatingelement.

•Gaspurgeandwireinching.

•Manualgasflowvalveinsidethecabinet.

•Gasflowmanometer,includingmanualvalve(option).

•Equippedwithmilitarystandardcontrolcableconnector.

•Creepstart,gaspre-flowandhotstartprovideasoft

and more direct start with less spatter (U6).

•Craterfilling,adjustableburn-backtimeandpostgas

provide a smooth finish, extend the lifetime of the

contact tip and guarantee no cracks at the end (U6).

•Pre-programmedsynergiclines,toensureoptimum

settings with a wide choice of materials, wire dimensions

and gas combinations (U6).

•Memoryfor3(MA23)or10(U6)parametersets.

•ESABLogicPump,ELP,securesautomaticstartofwater

pump by connection of a water-cooled welding torch.

Origo™ Arc 410c

Origo™ Arc 650c

Origo™ Arc 810c

Mains supply, V/ Hz 230/ 400-415/ 500 V, 3~50 Hz, 230/ 440- 460/ 550 V, 3~60 Hz

230/ 400-415/ 500 V, 3~50 Hz, 230/ 440- 460/ 550 V, 3~60 Hz

230/ 400-415/ 500 V, 3~50 Hz, 230/ 440- 460/ 550 V, 3~60 Hz

Max output at 35% duty cycle, A

400 A / 36V 650 A / 44V 800 A / 44V

Max output at 60% duty cycle, A2

310 A / 33V 490 A / 40V 630 A / 44V

Max output at 100% duty cycle, A

240 A / 30V 400 A / 36V 500 A / 40V

Setting range, A 20A/ 20V - 400 A/ 36V

20A/ 20V - 650 A / 44V

20A/ 20V - 800 A / 44V

Open circuit voltage, V 56 56 56

Weight, kg 157 223 245

Aristo® YardFeed 2000

Mains supply, V/ Hz 42, 50/ 60


Max spool dimension/ weight, Ø mm/ kg2 200/ 5

Wire Ø, unall. solid 0.6-1.2

MWire Ø, SS 0.6-1.2

Wire Ø, Al 1.0-1.2

Wire Ø, CW 0.8-1.4

Weight, kg 11.3


53

DC TIG welders for offshore applications

Robust SMAW, GTAW power sourcesfor offshore welding applications

Origo™ Tig 3001i, TA23

Mains supply, V/ Hz 400/ 3~50/ 60

Fuse, slow, A 16


Max. output at 35% duty cycle, A 300/ 22.0

Max. output at 60% duty cycle, A/ V 240/ 19.6

Max. output at 100% duty cycle, A/ V

200/ 18.0

Slope up, s 0-10

Slope down,, s 0-10

Gas pre-flow, s 0-5

Gas post-flow, s 0-25

Open circuit voltage (VRD off/ on), V 60/ <35



Weight, kg 33.5


Mains supply, V/ Hz 400/ 3~50/ 60

Fuse, slow, A 16


Max. output at 35% duty cycle, A 300/ 22.0

Max. output at 60% duty cycle, A/ V 240/ 19.6

Max. output at 100% duty cycle, A/ V

200/ 18.0

Slope up, s 0-10

Slope down, s 0-10

Gas pre-flow, s 0-5

Gas post-flow, s 0-25




Weight, kg 33.5


For both industrial use and repair and maintenance

applications. The sturdy design makes the Origo™ Tig

3001i suitable for welding anywhere. It is easy to use

and reliable in operation. The Origo™ TA23 is a control

panel with the basic settings for TIG welding. The

panel gives a good overview of all settings, to make

operating as quick and efficient as possible. With the

Origo™ Tig 3001i you can weld stainless and mild

steels, from plate thickness of 1.0 mm. Delivery

includes 5 m mains cable with plug, 2 m gas hose with

2 hose clamps, return cable 4.5 m with clamp.


For advanced industrial use and for repair and

maintenance. This digital TIG machine will give a safe

start and stable arc. All types of stainless and mild steel

and most other materials, from plate thickness of 0.5

mm can be welded with high quality. Productivity with

the right quality is important. The control panel Origo™

TA24 has all the necessary functions for advanced TIG

DC, Pulse TIG and MMA welding. All parameters

presented for easy settings. Delivery includes 5 m

mains cable with plug, 2 m gas hose with 2 hose

clamps, return cable 4.5 m with clamp.


54

Aristo® Mig 5000i

• Multi-processdigitalpowersourcecombiningMIG/

MAG, pulse MIG, MMA and carbon arc gouging.

• Reliable,smoothstartsandends,supportedby

efficient hot-start and crater-fill functions.

• Efficientman-machinecommunicationbytheuser-

friendly control panels, U6 or Aristo® U82.

• Widerangeofpre-programmedsynericlinesforany

material or gas combination.

• Memoryfor10(U6)or255(Aristo® U82) welding

parameters.

• ESABLogicPump,ELP,securestheautomaticstart

of the water pump by connecting a water-cooled

welding torch.

• TrueArcVoltageSystem™,measuresthecorrectarc

voltage value, independent of the length of the

connection cable, return cable or welding torch.

• Dustfiltertohandletough,dirtyenvironmentsand

avoid grinding dust and metal particles inside the

chassis.

• OperateswiththeseparatewirefeedersAristo® Feed

3004/ 4804, U6 and Aristo® U82, Aristo® RoboFeed

3004w and Aristo® YardFeed 2000.

Aristo® Mig u4000i/ u5000i

• Multi-processdigitalpowersourcecombiningMIG/MAG,

pulse MIG, MMA and carbon arc gouging plus DC-TIG,

pulse DC-TIG with HF-Start in the U-version.

• Efficientman-machinecommunicationbytheuser-friendly

control panel U6 or Aristo® U82.

• Widerangeofpre-programmedsynergiclines.

• Memoryfor10(U6)or255(Aristo® U82) welding

parameters.

• ESABLogicPump,ELP,securestheautomaticstartofthe

water pump by connecting a water-cooled welding torch

to the wire feeder or a water-cooled TIG torch.

• TrueArcVoltageSystem™,measuresthecorrectarc

voltage value, independent of the length of the connection

cable, return cable or welding torch.

• Dustfiltertohandletoughanddirtyenvironmentsand

avoid grinding dust and metal particles inside the chassis.

• TheAristo® Mig U4000i/ U5000i operate with the separate

wire feeders Aristo® Feed 3004/ 4804 U6 and Aristo® U82.

Aristo® Mig 5000i

Mains supply, V/ Hz 3x400 / 50/ 60

Fuse, slow, A 35


Max output at 60% duty cycle, MMA, A/ V 500/ 40

Max output at 100% duty cycle, MMA, A/ V 400/ 36

Current range MIG, A 16-500



Weight, kg 68

Aristo® Mig u4000i

Aristo® Mig u5000i

Mains supply, V/ Hz 3x400 / 50/ 60 3x400 / 50/ 60

Fuse, slow, A 25 35

Mains cable, Ø mm2 4x4 4x6

Max output at 35% duty cycle, MMA, A/ V 400/ 36 -

Max output at 60% duty cycle, MMA, A/ V 320/ 33 500/ 40

Max output at 100% duty cycle, MMA, A/ V 250/ 30 400/ 36

Current range MIG, A 20-400 16-500

Current range MMA DC, A 16-400 16-500

Current range MMA DC, A 4-400 4-500

Current range TIG DC, A 0.98 0.99

Open circuit voltage (VRD off/ on), V 58/ <35 959/ <35

Weight, kg 63.5 71

Top end multi-processes digitalinverters for exotic materials


55

Aristo® Feed 3004

Aristo® Feed 4804

Mains supply, V/ Hz 42/ 50 -60 42/ 50-60

Wire feed, m/ min 0.8-25.0 0.8-25.0

Max spool dimensions/ weight, Ø mm/ kg

300/ 18 300/ 18

Wire Ø, unal, solid 0.6-1.6 0.6-2.4

Wire Ø, SS 0.6-1.6 0.6-2.4

Wire Ø, AL 1.0-1.6 1.0-2.4

Wire Ø, CW 0.8-1.6 0.8-2.4

Weight, kg 15 19

Top end multi-processes digitalinverters for exotic materials

Wire feeders and control units to match top end digital welders

Aristo® u82

Basic version featuring all essential functions. Forward

compatibility assured through future software upgrades.

• Supportmanualandmechanisedapplications

• Extendedrangeoflanguages

• Largedisplay

• Dialstoadjustwirefeedspeedandvoltage

• Dialtoscrollmenu

• USBconnector

• QSet™

• Limiteditorsetandmeasuredvalues

• Releasepulse

• LAN(viaAristo® W82)

• WeldPoint™

• Basicpackagesynergiclines(92)

Aristo® Feed 3004/ 4804, u6/ u82

•DigitalwirefeederssuitableforMig3001i/4001i/

U4000i/ 5000i/ U5000i/ 4002c/ 5002c and 6502c.

•2/4stroke,simplifieshandlingoftheweldingtorch.

•Creepstart,gaspre-flowandhotstartprovideasoft,

more direct start with less spatter.

•Craterfilling,adjustableburn-backtimeandpostgas

provide a smooth finish, extend the service life of the

contact tip and guarantee no cracks at the end.

•Pre-programmedsynergiclines,toensureoptimal

settings.

•Possibilitytocreatesynergiclines(Aristo® U82).

•Memoryfor10(U6)or255(U82) parameter sets.

•Quickconnectors–shortestpossibleset-uptimes.

•ESABLogicPumpELP,securestheautomaticstartof

the water pump by connecting a water-cooled

welding torch.

•TrueArcVoltageSystem™,measuresthecorrectarc

voltage value, independent of the length of the

connection cable, return cable or welding torch.


56

Manual plasma cutting equipment

ESP 150

This heavy-duty, water-cooled plasma cutting and

gouging system provides the perfect solution for

production cutting and plasma gouging. The ESP 150

can cut up to 51 mm manually and can sever 63 mm,

using either an Ar/ H2 mixture or compressed air. Gas

options for higher quality cuts, especially on aluminium

and stainless, resulting in lower total operating costs –

the PT 26 torch cuts with nitrogen or argon-hydrogen

mixtures; choice of carbon dioxide, air, nitrogen or

oxygen for torch cooling.

DEuCE PACK 150 Plasmarc™ System

With 300 amps of plasma cutting and gouging power, this

heavy duty system is the ideal choice for foundries,

mining, logging equipment repair, wind tower production

and other industrial applications.

DEUCE PACK 150 Plasmarc™ handles even the heaviest

materials with the capacity to cut up to 4 in. (101.6 mm)

manually. Eliminates carbon arc fumes with excellent

plasma gouging capacity—removes up to 77 lbs. (35 kg)

of metal an hour.

For exceptional versatility, it separates into two 150 amp

consoles for smaller scale applications. Its adjustable

output down to 30 amps facilitates cutting of thinner

metals.

Equipped with the compact, water-cooled PT-26 torch

that is smaller than torches used with comparable

systems) to ensure operator comfort. The PT-19XLS torch

or PT26 inline torches can be mounted for mechanised

applications.ESP 150

Mains supply, V/ Hz 3x400 / 50

Fuse, slow, A 70


Max output at 1000% duty cycle, A/ V 140/ 120

Setting range, A 50-150


Air, l/ min 113/ 95/ 95

Pressure, bar 7/ 7/ 7

Cutting capacity, Fe mm 40/ 50

Cutting capacity, SS mm 25/ 38

Cutting capacity, Al mm 40/ 50

Weight, kg 308

DEuCE PACK 150 Plasmarc™ System

Mains supply, V/ Hz 3x400 / 50

Cutting capacity, mm 101.6

Gouging removal rate, Fe, kg/ h 25.4

Gouging removal rate, SS, kg/ h 35



280/ 120

Open Circuit Voltage, V 370

Weight, kg 600


57

Manual plasma cutting equipment

PowerCut™ 900

PowerCut™ 900 is made for all types of cutting within

production, repair, maintenance and assembly. Use on

all electrically conductive materials, e.g. mild steels,

aluminium and stainless steels. This rugged, easy to

use, power efficient unit offers excellent cutting,

piercing and gouging properties. It can also be

adapted for mechanisation. Many features to simplify

set-up and operation, e.g. no switch - automatic

sensing when changing between normal or grate

cutting or gouging. Cuts 22 mm, severs up to 32 mm.

PowerCut™ 1600

Powerful plasma cutting package for cutting up to 38

mm material thicknesses. For all types of heavy duty

cutting, severs 44mm, and gouging within production,

repair, maintenance and assembly. Use on all

electrically conductive materials, e.g. mild steels,

aluminium and stainless steels. This rugged, easy to

use, power efficient unit offers excellent cutting,

piercing and gouging properties. It can also be

adapted for mechanisation. Many additional features to

simplify set-up and operation. Runs off your mains

supply together with compressed air or nitrogen.

PowerCut™ 900

Mains supply, V/ Hz 1x208-230; 3x400 / 50/ 60

Fuse, slow, A 30, 20

Mains cable, Ø mm2 6




Air, l/ min 165

Pressure, bar 5

Cutting capacity, Fe mm 22

Cutting capacity, SS mm 22

Cutting capacity, Al mm 18

Weight, kg 32

PowerCut™ 1600

Mains supply, V/ Hz 3x400 / 50/ 60

Fuse, slow, A 35

Mains cable, Ø mm2 6




Air, l/ min 236

Pressure, bar 6.2

Cutting capacity, Fe mm 38

Cutting capacity, SS mm 30

Cutting capacity, Al mm 38

Weight, kg 41


58

The PEK control unit allows easy parameter setting before stri-

king the arc. Parameter sets can be pre-programmed and weld

data logged for QA records.

SAW automation equipment for offshore applications

A6 Mastertrac/ single, twin-arc or

tandem.

The A6 Mastertrac is a heavily-

dimensioned self-propelled, fourwheel

drive, automatic welding machine.

The advanced electronic control

equipment provides high precision

and the digital display enables all

the welding parameters to be preset

A2 Multitrac with A2/ A6 process

controller PEK/ single or twin-arc.

The A2 Multitrac with the A2/ A6

process controller PEK is available for

both the SAW and the GMAW method.

If the SAW-version is chosen, the A2

Multitrac is capable of working equally

well with either single or twin wire. The

feed unit secures an even and stable

wire-feed speed. Accurate travel speed

is ensured by means of four-wheel

drive. Exact presetting and control of

the welding parameters is done on the

instrument panel, which is equipped with

a digital display. The Multitrac is fully

mobile and can easily be moved from one

welding station to another. It can also be

quickly set-up for different workpieces.

accurately – either beforehand or during

welding. The A6 Mastertrac is easy to

use and once it is running, it requires

only the supervision of the operator.

The automat can be supplied for SAW

in single, twin or tandem version. Also

available for GMAW. The picture shows

A6 Mastertrac Tandem.


59

SAW variants and deposition rate

Welding wire

Wire feed unit

Powersource

Flux fill

Base material

Welding direction

Flux hopper

Welding wire

Wire feed unit

Powersource

Flux fill

Base material

Welding direction

Flux hopper

Single Wire Twin Wire

Welding wire

Wire feed unit

Powersource

Flux fill

Base material

Welding direction

Flux hopper

Tandem

Process Variants - Deposition Rates

0

5

10

15

20

25

30

35

40

400 800 1200 1600 2000 2400Current (A)

kg/h

Single wire (4.0mm) Twin Arc (2 x 2.5mm)Tandem (2 x 4.0mm)

Single wire welding is the most widely

used SAW method. The solid or

cored wires are typically 2.0 – 4.0mm

diameter, although for some thin

plate, high speed applications 1.2 –

1.6mmcanbeused.DC+currentis

generally used with 20–40mm stick-

out. A smaller diameter produces a

higher deposition rate at the same

current, because of a higher current

density. The current range for a larger

diameter involves higher currents and

therefore also higher deposition rates.

A smaller diameter wire produces a

more deeply penetrating and narrower

weld bead.

For twin-wire welding, two wires are

connected to the same power source.

A standard SAW machine is equipped

with double drive rolls and contact tips

suitable for feeding two wires

simultaneously. It produces considerably

higher deposition rates than the

conventional single-wire process using

large diameter wires. It offers up to 30%

higher deposition rates and can be used

at higher currents and speeds. Very

high welding speeds can be achieved in

fillet welding, but is also used

successfully for butt welding. Cored

wires can further enhance deposition

rates.

In tandem sub-arc welding each of the

two wires is connected to its own power

source and fed simultaneously by its own

feed unit. The lead arc, operating at high

current(mostlyDC+)andlowvoltage,

gives deep penetration, whilst the trailing

arc uses lower current (mostly AC to

avoid arc blow) to smooth and finish the

weld bead. The wires are normally large

diameter (3.0-5.0 mm) and deposition

rates are about twice that of single-wire

welding. The additional capital

expenditure is quite high. It is widely

used in shipbuilding, offshore, beam

production, wind tower production and

pipe mills.


60

Welding automation / Power sources

LAF 631, 1001, 1251 and 1601

The LAF series are three phase, fan-cooled DC welding

power sources designed for high productivity,

mechanised submerged or high productivity MIG/ MAG

arc welding.They are used in combination with ESAB’s

A2-A6 equipment range and the A2-A6 Process

Controllers (PEK or PEI).

TAF 801 and 1251

The AC power sources TAF 801 and TAF 1251 are

using a unique square wave technology suitable for a

wide range of AC welding applications.

•Capacityforcontinuouswelding•Pre-settingofarc

voltage•Reliablesquarewavestriking•Arcvoltageor

currentfeedback•Optimizedopencircuitvoltage

•Compensationofmainsvoltagefluctuation•Voltage

drop compensation for long welding cables

•Highpowerfactorensuringlowpowerconsumption

•Designedandbuiltforconvenientservicing

•Safetycontrolvoltage42V•PreparedforScott

connection of two power sources.

LAF 631 LAF 1001 LAF 1251 LAF 1601 TAF 801 TAF 1251

Mains supply, 3 ph 50 Hz, V 400/ 415 400/ 415/ 500 400/ 415/ 500 400/ 415/ 500

Mains supply, 3 ph 60 Hz, V 440 400/ 440/ 550 400/ 440/ 550 400/ 440/ 550

Max output at 60% duty cycle, A/ V 800/ 44 1000/ 44 - - 1000/ 44 1500/ 44

Max output at 100% duty cycle, A/ V 630/ 44 800/ 44 1250/ 44 1600/ 44 800/ 44 1250/ 44

Setting range, A/ V, MIG/ MAG 50/ 17-630/ 44 50/ 17-1000/ 45 60/ 17-1250/ 44 -

Setting range, A/ V, SAW 30/ 21-800/ 44 40/ 22-1000/ 45 40/ 22-1250/ 44 40/ 22-1600/ 46 300/ 28-800/ 44

400/ 28-1250/ 44

Open circuit voltage, V 54 52 51 54 71 72

Voltage, 1 ph 50 Hz, V 400/ 415/ 500 400/ 415/ 500

Voltage, 1 ph 60 Hz, V 400/ 440/ 550 400/ 440/ 550

No load power, W 150 145 220 220

Efficiency at max current 0.84 0.84 0.87 0.86 0.86 0.86

Power factor at max current 0.90 0.95 0.92 0.87 0.75 0.76

Enclosure class, protection IP23 IP23 IP23 IP23 IP23 IP23

External dimensions, LxWxH, mm 670x490x930 646x552x1090 774x598x1428 774x598x1428 774x598x1428 774x598x1428

Weight, kg 260 330 490 585 495 608


61

Welding automation / Power sources AC/DC inverter power source for efficient submerged arc welding

Power source Aristo® 1000 AC/DC SAW

• Basedonuniqueandpatentpendingtechnologiestodeliver

the best welding performance with the lowest power

consumption.

• DesignedforusewiththedigitalPEKcontrollerandthe

robust A2/ A6 feeder units.

• Aglobalinverter-connecttoathreephasemainssupply

from 380 to 575 V, 50 or 60 Hz.

• ChangebetweenDCandAC”onthefly”.Minimize

downtime and weld defects by the push of a button with the

patent pending ”on the fly” function.

• Longweldingcables.ThepatentpendingCableBoost™

technology stores energy and instantly delivers up to 450%

additional energy when required. Cable Boost extends the

maximum usable weld cable length with more than a factor

two, without compromising the weld result.

• CableBoost™isalsoanenergysaver.Theinductiveenergy

generated in the welding cables is re-used in the welding

process instead of being wasted as heat and power losses.

• Designedforuninterruptedweldingproduction.Thereareno

connectors or cables at any exposed positions. All cables

are connected behind a door in the front of the machine.

Easily accessible for service and well protected against

damage.

Aristo® 1000 AC/DC SAW

Mains supply, 3 ph, V, Hz 3380-575, 50/ 60

Mains current (DC load), A / V 86 / 380

82 / 400

79 / 415

74 / 440

71 / 460

66 / 500

59 / 550

57 / 575

Mains fuse (slow), A / V 100 / 380

100 / 400

80 / 415

80 / 440

80 / 460

80 / 500

63 / 550

63 / 575

Maximum load at 100% duty cycle, A / V 1000 / 44


Open circuit power, W 240

Efficiency at max rating 0.88

Power factor 0.93

Dimensions, LxWxH, mm (in.) 865x610x1320(34x24x52)

Weight, kg (lbs) 330 (727.5

Enclosure class IP23

Certification CE-certified

Third party approvals ETL, CCC, Ghost-R

The Aristo 1000 AC/DC power source, used in combination with ESAB’s new three wire ICE SAW process (page 3), is the most productive process available today for welding thick joints. Please contact your local ESAB office for more details.

Aristo® 1000 AC/DC SAW


62

A2 S Mini Master

The A2 S Mini Master represents an automatic

welding system designed with the emphasis on

lowweight,compactnessandflexibleuse.The

system is built around basic units. The degree of

automation and process orientation of the basic

unit you choose can be expanded or modified as

required, depending on the application.

Appropriate welding heads can be combined with

suitable manipulators, which results in a total

solution to a specific welding problem.

Single SAW Twin SAW Single GMAW

Max load at 100% duty cycle, A

800 800 600

Wire feed, m/ min 0.2-9 0.2-9 0.2-16

A6 S Compact

The A6 S Compact 300/ 500/ 700 are three reliable

members of the A6 family for the efficient, high-

productivity SAW method. These welding heads make it

possible to build highly efficient stations for the internal

longitudinal welding of butt joints inside tubes in different

versions for tubes down to diameter 300 mm.

TV-monitoring equipment can be integrated into the

system, thereby enabling the operator to supervise and

adjust the head position from the outside via the

TV screen.

A6 S Compact

Max load at 100% duty cycle, A 800

Wire diameter, mm 2.5, 3.0, 4.0


Welding automationWelding heads


63

A6 S Arc Master

The A6S Arc Master is the complete system for heavy

productionweldingofferingflexibility,operational

reliability and durability. It constitutes the base of

ESAB’s automatic welding programme with an

extensive modular and component system. It is

available in a number of standard models and can be

adapted to suit the customer’s specific demands. From

an existing model, the A6 S can be rebuilt and

extended to the required automation level, by means of

positioning,jointtracking,fluxhandlingandsoon,as

the requirements change.

A6 S Tandem Master

The A6 S Tandem Master is a highly versatile welding

automat equipped with two A6 heads – for either DC/

DC or DC/ AC welding. Direct current provides good

penetration, whereas alternating current secures a high

deposition rate. The A6 S Tandem Master is available

in a number of models to match the customer’s safety,

quality and productivity requirements.

Single SAW, 156:1

Twin SAW, 156:1

Single SAW, 74:1

Twin SAW, 74:1

Single GMAW, 74:1

Max load at 100% duty cycle, A

1500 1500 1500 1500 600

Wire diameter, mm

3.0-6.0 2x2.0-3.0

1.6-4.0 2x1.6-2.0

0.8-3.2

Wire feedm/ min

0.2-4.0 0.2-4.0 0.4-8.0

0.4-8.0 0.8-16.6

A6 S Tandem Master

Max load at 100% duty cycle, A 2x1500

Wire diameter, mm 2x3.0-6.0


Welding automationWelding heads


64

CaB 2200

• TheColumn&BoomCaB2200ispurposely

designed for light duty.

• Asmooth360-degreelockablerotation.

• Linearguidingsoncolumnandboomforsmooth

movement which makes it ideal for the MIG, TIG and

SAW welding processes.

• Cablechainoncolumnandboom.

• Movablecarriageorfixedstand.

• IP55pendantcontrolstationusinglowvoltageon

the generous 10m cable.

• Astandardsafetyfeatureincludinganti-falldevice

and limit switches for all motions.

• Payloadof70kg.

Welding automationColumn and boom/ gantries

MechTrac 1730, 2100, 2500 and 3000

MechTracmightverywellbethemostflexibleand

fastest way to increase your productivity. The

MechTrac is built as a gantry and can be equipped

with an A2 welding equipment for SAW or MIG/ MAG

to create a complete welding station. If the workpiece

rotates, other welding methods such as TIG and

Plasma can be used, depending on the application

and handling equipment. The MechTrac unit is suitable

for different types of workpieces that can be covered

by a gantry. The gantry offers the possibility to weld

profiles such as I-, T-, or L-beams, columns or tapered

beams. The MechTrac is available in four versions,

depending on the size of the workpiece. The difference

is the width of the gantry – 1730 mm, 2100 mm, 2500

mm or 3000 mm between the legs. The length of the

legs is the same for all types, 1500 mm from the top of

the rail to the inside of the overhead beam. The gantry

can support a maximum weight of 220 kg,

corre-sponding to a maximum of two A2 welding

heads (single or twin wire) complete with automatic

jointtrackingGMHandanOPCfluxrecoveryunit.The

picture shows MechTrac equipped with A2 welding

heads, Process Controller PEK and Power sources

LAF 631.

CaB 2200

Mains supply, V/ Hz 3x230/ 380/ 400/ 440 / 50/ 60

Vertical speed, mm/ min 600

Boom Speed, mm/ min 0-2050

Electrical Panel IP 55

Rotation Manual

Boom height max (a), mm 2500

Boom height min (a), mm 450

Boom height max (b), mm 2700

Boom extension max (c), mm 2500

Boom extension min (c), mm 490

Boom extension max (d), mm 2500

Boom extension min (d), mm 490

Wheel centre distance (e), mm 1600

Axle centre distance (f), mm 1500

Height of column (g), mm 3200

MechTrac 1730, 2100, 2500 and 3000

Travel speed, m/ min 0.2-1.9

Rail length, m 3

Max load, kg 220


65

Welding automationColumn and boom/ gantries

Walltrac

This column and boom welding station is designed for

the production of various beam structures, such as I/ H

and box beams of tapered and non-symmetrical

designs, stiffener sections and the joining of plates and

sections.Theflexiblesolutionalsopermitsquitea

number of other applications to improve productivity and

weld quality. The wall-supported manipulator travelling

on a single rail is designed for rack-and-pinion drive

fromthefloor-mountedrail.Anidlerwheelsupport

mounted on the column allows the manipulator to travel

on a rail support. To ensure a uniform, stable welding

speed, the bogie carriage is equipped with two parallel-

connected DC motors. The fixed boom, which has rails

and a rack, is equipped with two motorised side-running

welding carriages, each carrying a twin-wire subarc

welding head. Each welding head is fitted to a servo-

controlled slide which is cross mounted on the carriage

via a manually adjusted vertical boom. Transverse

welding with the speed generated from the siderunning

carriage is possible, using the outer welding head. The

well proven A6 welding heads incorporating the user-

friendly, microprocessor based PEK are a combination

which safely secures the welding process. Automatic

joint tracking GMH controls the vertical and horizontal

axes, i.e. the slides and the carriages, to safeguard the

superior weld quality.

Advantages:Minimalfloorworkingareathankstothe

single rail/ wall support. Longitudinal and transverse

welding procedures can be used. A large number of

positioningaxespermitflexibleweldingproduction.

Gantrac

This gantry has rigid legs supported by tacho-

controlled bogie carriages with cable chains to ensure

a uniform, stable welding speed. The two legs support

the gantry beam, which is equipped with guides and a

rack for the two motorised welding carriages. The

operator can easily control the welding procedure from

the platform mounted on one of the bogie carriages.

All in all, this is a very sturdy and reliable manipulator

solution. The well-proven A6 welding heads are

mounted on rack-and-pinion slides with comprehensive

working strokes to obtain good access to the

workpieces. Incorporating the user-friendly, micro-

processor-based PEK, the welding process is safely

secured. Automatic joint tracking GMH controls the

vertical and horizontal axes, i.e. the slides and the

carriages, to safeguard the superior weld quality.

Submerged arc welding is the superior method for the

applicationsintendedforthisstation.Thefluxhandling

equipment can be operated conveniently, without time

wastinginterruptions.Atthesametimeasflux

consumption is reduced, the workplace is kept clean

andfreefromfluxspillage.

Advantages:Highlystabilisedmanipulationofwelding

torches with optimised welding results. A large number

ofpositioningaxespermitflexiblebeamproduction.

Carriers and gantries


66

Welding automation Flux recovery

OPC Basic & Super flux equipment

ESABhasanumberoffluxequipment/systemsto

combine with our automatic submerged arc

weldingequipment.TheOPCfluxrecoveryunits

have a robust, compact design – easy to fit and

easy to use. They can be fitted equally well to A2

and A6 equipment, both stationary or travelling.

The OPC Basic recovery unit works on the ejector

principle using compressed air. Like the OPC

Basic, the OPC Super recovery unit has been

developed for use in a demanding working

environment and on heavy-duty jobs. The OPC

Super, with its stronger ejector and cyclone,

produces higher suction height than the Basic.

The OPC Super can also be used with pre-heated

flux,asitisheatenforced.Therearethreefilter

types for cleaning used air. A filter bag is used for

A2 tractors and light-duty welding applications.

A cyclone filter with a filter bag is a solution for

most A2/ A6 subarc welding. The Tedak filter is for

heavy-duty and continuous welding applications.

To upgrade this system to a system for heavy

continuouswelding,addtheFFSflux-feedsystem,

and create the FFRS Basic & Super Flux system.

Technical data OPC recovery unit:•Basicair

flowcapacityatworkingpressure0.6MPa:250lit

•Maxsuctionheightatworkingpressure0.6

MPa:0.8m.•OPCrecoveryunitSuperAir-flow

capacityatworkingpressure0.6MPa:580lit

•Maxsuctionheightatworkingpressure0.6

MPa:1.4m.

FFRS Basic & Super flux equipment

The FFRS system is designed for continuous, high-

capacity welding operations. It is ideal for long runs and

mass production. The system is built on two different

modules:theOPCBasicandSuper,whicharebasedon

the ejector principle. The Basic type is for normal welding

operation.TheSuperisusedwithincreasedfluxbeadand

heat conditions.

FFRS – Basic & Super. These are recirculated systems for

continuous submerged arc welding. FFRS Basic/ Super

are complete equipment combining the effective recovery

offluxwithOPCBasic/Supersystemsandfluxfeedto

thefluxhopperwiththewell-knownfluxtankTPC75.

Added to ordering data is inlet pipe type, straight or bent,

for easy connection to standard delivered aluminium

hopper.The system FFRS Basic and Super are built up

from variants of OPC Basic/ Super and flux feed system

FFS.TheFFScomprisesofafluxtankTPCwithdifferent

inletsforthe6and10-litrefluxhopper.ThesystemofFFS

consistsof:AirfluxfeedtankTPC75plastichose1”for

flux,30meterinlettofluxhopper.Includedinthepackage

is an instruction of how to install inlet in hopper with

drilling data.


67

Welding automation Flux recovery

Roller beds

Roller beds are designed to enable large round items

to be welded and handled during rotation welding for

example. ESAB offers a large range of roller beds of

different models and load possibilities. The range partly

consists of conventional roller beds, where the

operator manually and mechanically sets the distance

between the rollers to different diameters – and partly

self-adjusting roller beds, where the rollers

automatically adjust themselves to the diameter of the

workpiece. All roller beds are designed to be easily

combined with ESAB A2/ A6 programme and can be

controlled via a remote control unit or from the process

controller PEK.

CD 5-120 and CI 5-120, conventional roller beds with

rail bogie. Max. loading capacity from 2.5 – 60 tons/

section.

CD-30/ 60/ 100/ 120-DB and CI-30&0/ 100/ 120-IB,

conventional roller beds with rail bogie. Max. loading

capacity from 15 – 60 tons/ section.

FIR 35, 75 and 100, these units are part of a growing

line and used especially in wind tower production.

Max. loading capacity 35, 75 or 100 tons.

FIT 30, 60 and 100, conventional idler roller beds with

built-in hydraulic height adjustment. These units are

part of a growing line and used especially in wind

tower production. Max. loading capacity 15, 30 or 50

tons.

FuB 30, complete unit for fit-up of section. One set of

FUB consist of one power and one idler roller bed 30T.

Four independently adjusted rollers to align the two

sections with each other. Max. loading capacity 30

tons.

SD 5-100 and SI 5-100, self-aligning roller beds.

Motorised and idler rail bogie versions. Max. loading

capacity 2.5 – 50 tons/ section.

SD 5-100 DB and SI 5-100 IB, self-aligning roller

beds. Motorised and idler rail bogie versions. Max.

loading capacity 2.5 – 50 tons/ section.

Suitable application areas: wind tower fabrication,

offshore, shipyards, pressure vessels and pipelines.

Versatile accessories: a wide range of accessories is

available for ESAB’s roller beds, which additionally

improve workpiece handling during welding.

Handling equipment


68

Welding automation Handling equipment

Positioners

Welding times can be drastically reduced by

placing the workpiece on a positioner when

welding. Up to 25 – 30 % higher welding speed

can be achieved if the joint is welded lying down

instead of vertically. The optimum welding position

can always be obtained with ESAB´s positioners.

Welding in the optimum position improves the

welding quality as welding work becomes

considerably easier for the welder to carry out in a

safer way. The arc time factor also increases when

welding in the positioner, especially when working

on large, heavy workpieces. The changes in

position of the workpiece is reduced to a minimum

in comparison to using a spindle guide or other

lifting tool, which often means unproductive

waiting times. ESAB has a wide programme range

of positioners for welding and these can also be

used for installation work. During automated

welding, a positioner is often a part of the total

application and all the models are fully designed to

be combined with ESAB´s automation programme,

which means that they can be controlled remotely

or connected by the application’s process

controller PEK. Depending on the size, weight and

complexity of the workpiece and position angle

requirements, the following ESAB positioners are

available:

RT 250 – RT 500 Two axis positioners for rotating and

tilting lightweight workpieces. Maximum loading capacity

from 250 to 500 kg.

RT 1 – RT 35 Two axis positioners for rotating and tilting

workpieces. Maximum loading capacity from 1000-35000

kg. The positioners of the RT-series have 2 axis; height

and rotation, which give a perfect ergonomic working

position. All the positioners come with a low voltage (24V)

remote control for all functions. For daily work these

positioners offer perfect solutions with optimised motor

and gear drive sizes.

TAP 1T and TAP 3T Three axis positioners for lifting,

rotating and tilting demanding workpieces. The positioners

of the TAP-series have 3 axis; height, tilting angle and

rotation. Thus 3-axis operation guarantees the ideal

ergonomic working position. Height, angle and speed are

continuously adjustable.

Suitable application areas: pipe shops, vessels’

cladding of dish ends, fuel tanks.

Versatile accessories: a wide range of accessories is

available for ESAB’s positioners, which additionally

improve workpiece handling during welding.


69

Welding automation Handling equipment

Welding solutions for Pipemills

ESAB offers a wide range of products developed in

house for various multiwire SAW applications which are

particularly suitable for pipe welding. The range

includes AC-DC power sources in the pipemill edition,

controls for multiwire processes including

documentation, as well as columns and booms with a

wide variety of welding heads.

Precise, high-speed longitudinal welding.

Our concept for longitudinal submerged arc welding is

suitable for pipes in a normal diameter range of 20-64”,

a normal wall thickness of 6 to 40 mm and a length of

up to 18 m.

Internal and external welding. For internal welding

we have designed pre-stressed booms as well as

welding heads for up to four wires. During internal

welding, front-mounted laser sensor guides the

welding head via the cross-slide. Video camera

observation of accurate guiding and the welding

process is standard. The external welding station is

based on a column and boom solution with a very

stable cross-slide to adapt to different pipe diameters.

The actual welding head, with its up to five-wire feed

systems mounted on a so-called “rainbow fixture”, is

based on the ESAB A6S-Arc Master System which has

been tested more than 10.000 times.

Return current systems (Grounding). High current

circuits have to be closed back to the power source by

efficient systems at constantly moving pipes. Flexible

steel brushes in two rows in front and behind the

welding process are pressed with defined force from

outside to the pipe to catch the current with a

minimum of voltage loss and to surely avoid any arc

blow effect, which would disturb the weld process.

Problem-free flux and wire feed systems

ESAB offers smooth feeding of wire in different

diameters and the equally straightforward supply of

newandre-usedflux.Theconstantandreliablewire

feed is secured by high torque wire feed motors and

enclosed double wire straightening mounted in 90

degrees to each other. The correct combination of

compressedair,fluxfeeding,easyreplenishmentof

newfluxviatheBig/Bagsystem,avacuumunit,a

reliable magnetic separator and continuous recovery

helps to create welding stations with less downtime,

high-quality welds and, last but not least, a cleaner

working environment.

Welding automation/ engineeringPipemills


70

Beam welding

ESAB has more than 30 years’ experience in the field of

beam and profile welding. ESAB’s beam and profile

machines are equipped with the well-known and well-

proven ESAB A6 system welding equipment. ESAB

offers you a complete and effective way of welding

beams and profiles. Whether you weld I-, T- or L-beams,

wideflangebeams,columns,taperedbeamsornon-

symmetrical beams, ESAB has the know-how and the

welding equipment to match your efficiency, quality,

precision, versatility, productivity and overall welding

economyrequirements.Themachinesareoftwotypes:

IT-machines, where the beams are welded with the web

unit in the vertical position, and I-machines, where the

beams are produced in the horizontal position.

The main advantage of both machine types, apart from

their high production capacity, is that the welding

operationtakesplacewhentheflangeandthewebare

pressed together under pressure in order completely to

eliminate the gap between the surfaces. This ensures

perfect weld quality. The IT-machines have a built-in

straightening device which compensates for the pull-

backoftheflanges(seepicture).ESAB’sbeam-welding

machine program gives you the opportunity to choose

the right type of equipment for your particular type of

production.Total range of beam sizes that can be

welded:

Machine type Web Flange

IT-258 200-2500 mm 100-800 mm

IT-158 200-1500 mm 100-800 mm

Welding automation/ engineeringBeam welding


Welding automation/ engineeringBeam welding

Page for photo

71


72

Your complete cutting solution from the same supplier

• Cuttingmachinesfrom2to36mmachine

width.

• Filtersystems.

• Cuttingtables.

• Plasmasystemsolutionsfrom1to

120mm cutting thickness.

• Specialisedcuttingsoftwareandeasyto

operate CNC controllers.

• Highdutyoxyfuelcuttingequipment.

• Toolsforautomatedweld-edge

preparation.


73

Cutting systems

More than 70 years’ experience of cutting

and responding to customers’ needs have

resulted in an extensive range of products.

The traditional thermal cutting technologies

such as plasma, oxy-fuel and laser cutting

have been joined by the newer waterjet

cutting technology. Marking, signing,

lettering, punching, shot blasting, surface

cleaning, drilling and powerful software tools

completes the cutting product family.

Your complete cutting solution from the same supplier


74

Origo™-Tech 9-13

The Origo™-Tech 9-13 features an external shade

adjustment between DIN 9 and DIN 13. The delay and

sensitivity can be adjusted from the inside. The Origo™-

Tech 9-13 is suitable for MIG/ MAG, MMA and TIG

(over 20 amps).

Personal protective equipment

ESAB Filtair Pro 8020CV

This mask provides P2 protection and is

equipped with a valve to reduce heat and

moisture build-up inside the respirator. The

carbon layer takes out bad odours. Suitable

to wear during welding, brazing, soldering,

painting (brush applied), gluing (brush

applied) and polyester resins (hand mix).

Origo™ Air

The Origo Air is a battery powered respiratory unit designed to fit

the Origo-Tech welding helmets. The unit provides clean, filtered

air to increase the comfort and safety for the welder. The Origo Air

is delivered complete with an 8-hour battery, P3 filter, comfort pad,

waist belt and an air hose with a Proban hose cover fitted. The unit is

supplied with an intelligent charger, which will ensure a prolonged life

time of the battery, by reducing the risk of over charging. The Origo Air

is also equipped with a low flow alarm, which will give an audible signal

when the filter is blocked, or the battery power is running low. The

complete system is comfortable, lightweight and durable.

Globe-Arc

The Globe-Arc is a unique design in flip front welding and

grinding helmets. The visor provides effective protection

from UV and IR radiation when the visor is both open and

closed, and is available in different shade levels.

The helmet is equipped with a strong and comfortable

headgear.


75

Welding jackets

The ESAB Proban/ leather jackets are

designed for maximum comfort and safety. The

sleeves and shoulders are made in durable

grade A leather to withstand the exposure

to welding spatter. The front and back are

made from flame retardant Proban material.

The garment feature concealed inner pockets,

adjustable sleeves and a stand-up collar.

Kevlar stitched.

ESAB Pro Clear

The clear lens is suitable when working indoors, providing

general eye protection.

ESAB Curved MIG Glove

These superior new welding gloves from ESAB offer

a whole new approach to fit, form and function.

Ergonomicaly designed to fit the natural curve of the hand,

offering increased quality & comfort to the wearer. The MIG

glove is made from heavy & fine cut leather, and is lined

from hand to cuff. With the curved design the glove fits

the hand perfectly, and also has a flexible wrist area which

reduces friction. With welted seams, kevlar stitching &

reinforced thumb, the glove is very strong and offers a very

high level of protection to the wearer.

Welding Blanket 5180

A carbon fibre felt welding blanket for

heavy duty applications. This blanket offers

extreme heat resistance of 1650°C. The

5180 is extremely light and simple to clean

and it’s been designed for the automotive

industry. Maximum temp. = 1300°C, weight

= 425 g, colour = black.

Personal protective equipment


76

Other relevant ESAB catalogues and handbooksThe following catalogues and handbooks are relevant to the offshore industry. Contact your ESAB representative to obtain copies.

Welding Handbook , 8 edition. Consumables

for manual and automatic welding. ESAB’s

full consumables

catalogue, excluding North American pro-

ducts. xA nr. xA00003720

uSA filler metal catalogue. ESAB’s full

consumables offer to the

North American market.

Submerged Arc Welding

Technical Handbook

FLUXES AND WIRES FOR JOINING NON AND LOW-ALLOYED STEELS, STAINLESS STEELS AND NICKEL-BASE ALLOYS

* Includes manufacturing facilities of ESAB North America. A wholly owned subsidiary of Anderson Group Inc.

ESAB Sales and Support Offices worldwide


welding and cutting technology. Over

one hundred years of continuous

improvement in products and processes

enables us to meet the challenges of

technological advance in every sector in

which ESAB operates.

Quality and environment

standards

Quality, the environment and safety are

three key areas of focus. ESAB is one of

few international companies to have

achieved the ISO 14001 and OHSAS

18001 standards in Environmental, Health

& Safety Management Systems across all

our global manufacturing facilities.

At ESAB, quality is an ongoing process

that is at the heart of all our production

processes and facilities worldwide.



network of independent distributors

brings the benefits of ESAB quality and

unrivalled expertise in materials and

processes within reach of all our

customers, wherever they are located.

Reg

. No:

XA

0013

6020

05

2008

. Prin

ted

in th

e N

ethe

rland

s.

ESAB AB

Box 8004, SE-402 77 Göteborg, Sweden.

Phone: +46 31 50 90 00. Fax: +46 31 50 93 90.

E-mail: [email protected]

www.esab.com

Global solutions for local customers - everywhere.

World leader in welding and cutting technology and systems.

WELDING CONSUMABLES FOR JOINING AND CLADDING STAINLESS STEELS AND NICKEL-BASE ALLOYS

REV.1/07 2011

Stainless Steel Welding

Technical Handbook


1042238_Stainless handbook 2011.indd 1 06-09-11 14:06

Product catalogue standard equipment

and welding automation- fifth edition.

xA00151420

Technical handbook submerged arc

welding. xA00136020

Technical handbook stainless steel

welding xA00048720ESAB Automation Catalogue

specifications xA00155920


77

Other relevant ESAB cataloguesand handbooks

Strip cladding

Technical Handbook

FLUXES AND STRIPS FOR SUBMERGED ARC AND ELECTROSLAG STRIP CLADDING


1040007_Handb_Stripclad.indd 1 06-09-11 14:13

All-positionAl rutile flux cored wires for non And low Alloyed steels

Welder guide book

XA 00150520

1036969_Instructieboekje lassen.indd 1 11-06-10 08:53

Technical handbook strip cladding

xA00137520

Storage & handling

recommendations for consumables.

xA00097020

Welder guide book (pocket guide) all-

positional rutile flux-cored wires for non

and low alloyed steels xA00150520

FILARC welding procedure handbook

part 3.


part 1.


part 2.

ESAB application handbook - welding

procedure specifications xA00072320


78

R&D and Central Laboratories

The Process Centres are

innovative environments were

ESAB and its customers can

work in partnership to develop

total solutions for welding and

cutting challenges, pushing the

technological boundaries to

exciting new levels.

The facilities are state of the art

in equipment and apply best

practice in EHS. There are also

showrooms, with

comprehensive demonstration

facilities. A global network of

ESAB Process Centres has

been established to help our

customers to improve their

business performance and daily

operations. This support network embraces the full spectrum of

welding requirements, from customer support to process

development; training to operational services. The global network

uses the globally spread know-how within ESAB to maintain the

same service levels around the globe ensuring that a consistent,

high technology solution service is delivered.

ESAB Central Laboratories

The ESAB Central laboratories

in Gothenburg, Sweden,

together with the Process

Centre, form the technical heart

of ESAB worldwide. Equipped

with modern facilities, they

provide research services to the

development departments, to

production sites and to end

customers.

The several laboratories are:

• Metallographiclaboratory

• Mechanicaltesting

• Chemicallaboratory

• Weldinglaboratory

• Heattreatmentlaboratory

Principal activities are:

• Customersupport:

Defects, properties, welding procedures,

failure analysis.

• Developmentsupport:

Microstructure and properties for

development and improvement of

products.

• Research:

Internal and external (universities,

institutes) research projects.

• Productionsupport:

Verification of product quality and

production processes.

Welding Process Centre


79

OK Flux is an ESAB AB trademark

and consequently the OK Flux range

is fully globally managed, together with

OK Autrod and OK Tubrod solid and

cored SAW wires.

All ESAB plants manufacturing OK

Flux products do so based on centrally

submittedspecificationsintermsof:

•Rawmaterials

•Testingmethods

•Productreleaseinspection

•Manufacturingprocess,process

parameters and limits

•Productpackagingandmarking

requirements

•Product3rdpartyinternational

approvals

•ProductLifecycleManagement(PLM)

•QualityManagementSystem

•ISO14001

•OHSAS18001

Global manufacturing

Production facility certificates

With all these measures in

place, ESAB is confident that

OK products have identical

properties regardless of

manufacturing location,

worldwide.

Several OK products are made

in more than one location to

meet local geographical

demands. Equally important,

this is part of ESAB’s supply

contingency plan, a global effort

to consistently meet the supply

chain needs of our customers.

It is with this in mind that ESAB

is able to supply a market from

different factories, in order to

provide the best possible

delivery service.


World leader in welding and cutting technology and systems.


welding and cutting technology. Over

one hundred years of continuous

improvement in products and

processes enables us to meet the

challenges of technological advance

in every sector in which ESAB

operates.

Quality and environment

standards

Quality, the environment and safety

are three key areas of focus. ESAB is

one of few international companies to

have achieved the ISO 14001 and

OHSAS 18001 standards in

Environmental, Health & Safety

Management Systems across all our

global manufacturing facilities.

At ESAB, quality is an ongoing

process that is at the heart of all our

production processes and facilities

worldwide.



network of independent distributors

brings the benefits of ESAB quality

and unrivalled expertise in materials

and processes within reach of all our

customers, wherever they are located.

Reg

.No:

XA

0015

861

22

011

ESAB Sales and Support Offices worldwide

* Includes manufacturing facilities of ESAB North America, a wholly owned subsidiary of Anderson Group Inc.

ESAB Asia Pacific/ Global Offshore Centre

38 Joo Koon Circle JurongSingapore 629063

OfficeTelephone:(+65)68614322

OfficeFax:(+65)68615109

www. esab.com

ESAB provides specialist technical support to the

offshore industry through its Singapore Process

Centre - ESAB’s centre of excellence for offshore

welding.


Offshore Products Catalogue - ÖZMETAL A.Ş. ESAB …€¦ · · 2017-01-20Offshore Products Catalogue Welding consumables and equipment range ... handbook at the time of going

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