Oerlikon Textile - focused and flexible for volatile markets Dr. Carsten Voigtländer, CEO Oerlikon Textile Oerlikon Capital Market Days 2008 Zurich, September 25-26, 2008
Oerlikon Textile - focused and flexible for volatile markets
Dr. Carsten Voigtländer, CEO Oerlikon Textile
Oerlikon Capital Market Days 2008Zurich, September 25-26, 2008
Page 2 Oerlikon Capital Market Days 2008
Disclaimer
This presentation is based on information currently available tomanagement. The forward-looking statements contained herein could be substantially impacted by risks and influences that are not foreseeable at present, so that actual results may vary materially from those anticipated, expected or projected.
Page 3 Oerlikon Capital Market Days 2008
Oerlikon Drive Systems
Oerlikon Coating
Oerlikon Vacuum
Oerlikon Components
Oerlikon Solar
Oerlikon Textile
Oerlikon Textile
Page 4 Oerlikon Capital Market Days 2008
§ Introduction
§ Business Units
§ Textile Trends 2015
§ Strategy
§ Summary
Agenda
Page 5 Oerlikon Capital Market Days 2008
Oerlikon Textile – Total solutions provider
PlantsProcesses
Machines
Components
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Oerlikon Textile - Main locations
China Mid range products for Chinese markets
IndiaMid range productsfor Indian markets
SingaporeMid range components
EuropeHigh end machinesand components
OTX Common Sales & Service
OTX Production
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Oerlikon Textile 5 strong brands
Oerlikon Textile Strongest textile engineering company
Oerlikon Textile First choice for customers
Oerlikon Textile More than 7,000 high skilled employees
Oerlikon Textile Success in Asia
Oerlikon Textile High innovation power
Oerlikon Textile – Who we are:
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Average sales split:
14% 26% 38% 12% 10%
Oerlikon Textile 5 strong brands
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Oerlikon Textile Strongest textile engineering company
§ From feasibility study to guarantee out of one hand
Planning Realization
Start up Production
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Fibers
Nonwoven
Filament
Staple Yarn
Twisting
Embroidery
Textile Components
Reifenhäuser
Zimmer
TMT
CTMTC
Savio
Lässer
Rieter
Swisstex
NSC
Hongyuan
Rieter
Rifa
Others
Others
Competence Leader Follower Others
Oerlikon Textile First choice for customers
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Oerlikon Textile More than 7,000 high skilled employees
§ 600 Researchers create new products
§ 650 Sales engineers consult our customers
§ 300 Experts for Textile Plant Engineering
§ 4200 Skilled employees produce our machines
§ 800 Service engineers are the helping hands
§ 600 Supporters let everything run
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°°
°
°
°
°°°
°°
°
°°
°
°
°°
°
°
°
°
°°
°
°
°
°
30%
17% 14%
35%
20%14%
Americas Europe Asia
Oerlikon Textile Success in Asia is the key
95 95 9502 02 0206 06 06
72%
63%
35%
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Oerlikon Textile High innovation power
§ 4,000 Active patents
§ 250 New patents 2007
§ 600 Researchers
§ CHF 100 m R&D Budget
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Oerlikon Textile Financials at a glanceSales
0
500
1.000
1.500
2.000
2.500
3.000
2004 2005 2006 (proforma) 2007
in M
io C
HF
EBIT
0
50
100
150
200
250
2004 2005 2006 (proforma) 2007
in 2006 excl. impairment
in M
io C
HF
• OTX is constantly exceeding market growth rates
• Consecutive years of solid profitability
EBITDA
0
50
100
150
200
250
300
2004 2005 2006 (proforma) 2007
in M
io C
HF
Page 15 Oerlikon Capital Market Days 2008
§ Introduction
§ Business Units
§ Textile Trends 2015
§ Strategy
§ Summary
Agenda
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Oerlikon Textile – Business Units
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Oerlikon Neumag – Final products
Staple Fiber
Carpet Fiber
Nonwoven
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74%
17%
9%
Nonwoven Fibers BCF
Oerlikon Neumag – Market leader, No.2 in Nonwoven
0
20
40
60
80
100%
Others
NSCDilo
RieterZhenzhou
Trützler/Fleissner
Reicofil
OerlikonNeumag
CelliDanwebTrützschler
§Nonwoven: New applications and technological innovations
§BCF: few large US & European customers dominate market; smaller customers in different regions
§Fibers: Governmental interventions, utilization levels, timing of projects
Influencing factors
Market Growth 2006-2010:
+ 8%
Average Market Volume: CHF 1,050m
Oerlikon NeumagAverage Market Share: 25%
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Oerlikon Neumag – Executive summary
§ Full Nonwoven product portfolio § Covering most growing technologies§ Strong to very strong market position in Fibers and BCF§ Pilot Plants for all processes§ Well positioned in China§ Growth in nonwoven, especially spunlaid§ Strong growth in high-margin service § Continued strong growth in Asia
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Oerlikon Textile 5 strong brands
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Oerlikon Barmag – Final products
4POY/DTY products: apparel, hosiery, intimates, home textiles, seat covers
4FDY products: sports-wear, apparel, home textiles, seat covers
4Industrial yarn products: air-bags, ropes, seat belts, tires, tarpaulins
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68%
7%
25%
Textile yarn Industrial yarn Texturing
Oerlikon Barmag – As creative as the market
Influencing factors
§ Technology:Markets are very much driven by new breakthrough technologies
§ Governmental interventions (e.g. subsidies, tax exemptions)
§ POY/FDY: utilization levels, timing of projects
§ raw materialprices and supply outlook
0
20
40
60
80
100%Other
Himson/Alidhra
Chonglee
Hongyuan
TMT
OerlikonBarmag
YuejianHaiyuan
GuidiciJwellJingwei
Market Growth 2006-2010:
+ 3%
Average Market Volume: CHF 1,210m
Oerlikon BarmagAverage Market Share: 48%
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Oerlikon Barmag – Executive summary
§ Technological and innovation leader§ High Brand recognition in the market§ Strong footprint in Asia (China)§ High customer intimacy§ Developed from machine to engineering business § Success of new products (game changer)§ Recovery in the FDY market
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Oerlikon Textile 5 strong brands
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4Yarns for business and casual wear, fashion fabrics, sports wear, home textiles and technical textiles
4Comfort stretch forSuiting fabrics trousers
Oerlikon Schlafhorst – Final products
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26%
38%
10%
26%
Prespinning Ring Rotor Winding
Oerlikon Schlafhorst – Overall market to decrease by 4% p.a.
Influencing factors
§ Total SolutionCustomers are looking for overall competencies for final yarn quality
§ Utilization levels§ Governmental
interventionsTax and financing guidelines in China / India and Turkey
§ Cotton prices (weather/cotton crop)
0
20
40
60
80
100%
SavioMarzoli Dongtai
Trützschler
Lakshmi
Murata
Rieter
Jingwei/Quingdao
OerlikonSchlafhorst
Other
RifaToyoda
Erfangji
Market Growth 2006-2010:
- 4%
Average Market Volume: CHF 3,450m
Oerlikon SchlafhorstAverage Market Share: 16%
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Oerlikon Schlafhorst – Executive summary
§ Brand recognition in the market§ Excellent market position in OE and Winding§ Strong on Ring spinning for coarse yarn§ Overall technology leader with Rieter§ Large installed base§ Local service, global coverage of sales and after sales§ Mid-range product for India / China§ Production sites in China and India§ Strong innovations in Rotor / Winding§ Cooperation with Peass for cone-to-cone winding
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Oerlikon Textile 5 strong brands
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4Tire cord & Industrialyarns
4Lingerie and women’supper wear
4Home textiles
4Colorful applications
4Twisted materials forcarpet, knitwear, fabrics
Oerlikon Saurer – Final products
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27%
27%
34%
12%
Melco Embroidery Twisting Tire Cord
Oerlikon Saurer – Leading Technology for Twisting and Embroidery
Influencing factors
0
20
40
60
80
100%
Other
Tajima
RITM
Lässer
OerlikonSaurer
Market Growth 2006-2010:
+ 3%§ Governmental
interventions(e.g. TUF program in India, Chinese 11th 5-year Mgmt. plan, Turkish special zone agreement)
§ Cotton prices (weather/cotton crop)
§ Consumer behavior (Carpet and Fashion)
§ AutomotiveSektor (Tires PA -> PES)
Oerlikon SaurerAverage Market Share: 37%
Average Market Volume: CHF 600m
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Oerlikon Saurer – Executive summary
§ Brand recognition§ Global presence§ Large worldwide customer base§ Reliable products§ Flexible production§ New products (Glass, e-save)§ Synergies over product lines§ E-commerce for personalization § Worldwide market for Melco
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Oerlikon Textile 5 strong brands
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Oerlikon Textile Components – Products
Filament Spinning & Nonwoven
Accotex®
TexpartsDaytex®
Heberlein®
Temco
Enka Tecnica
Staple Monitoring & Sensors
FibrevisionHeberlein®
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Oerlikon Textile Components – Focus on yarn quality
Influencing factors
0
20
40
60
80
100%Other
OerlikonTextile
Components
70%
19%
11%
Staple Filament Nonwoven
Market Growth 2006-2010:
+ 2%Oerlikon Textile ComponentsAverage Market Share: 38%
Average Market Volume: CHF 930m
§ Governmental interventions(e.g. TUF program in India, Chinese 11th 5-year Mgmt. plan, Turkish special zone agreement)
§ OEM investment
§ Oil prices and raw material supply outlook
§ Volume is related to installed base and not only to new machines
TCC/Rieter
Changde
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Oerlikon Textile Components – Executive summary
§ Portfolio of high-quality state-of the art components§ Market position, reputation § worldwide manufacturing capabilities§ Low break even§ Flexible and committed workforce§ Shift towards high-quality components of Chinese OEM’s and
end-users§ Significant improvement of market position in India § Untapped potential in consumables markets
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§ Introduction
§ Business Units
§ Textile Trends 2015
§ Strategy
§ Summary
Agenda
Page 37 Oerlikon Capital Market Days 2008
Textile trends 2015 – Which forces influence textile industry?
Textile IndustryTextile Industry
Market Forces
EntrepreneurialForces
Political Forces
Natural Forces
Page 38 Oerlikon Capital Market Days 2008
Textile trends 2015 – World fiber market is further growing
mill. tonnes
=0
20'000
40'000
60'000
80'000
100'000
120'000
1990 1995 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2015 2020
· Wool · Cotton · Manmade Fibers
'000 tonnes
Page 39 Oerlikon Capital Market Days 2008
Textile trends 2015 – Volatility in textile machinery markets
*) until 1991 only West Germany
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Textile trends 2015 – Nonwoven industry
Close to the customer
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Textile trends 2015 – Manmade fiber industry
Grow in Middle EastHigh Quality Production in China
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Textile trends 2015 – Spun yarn industry
China will be the Cotton Factory of the world> branded products> highest quality>newest innovations
India will be No. 2> political push> newest machines
Page 43 Oerlikon Capital Market Days 2008
Textile trends 2015 – Worldwide textile trends
0
1020
30
4050
60
7080
90
1990 1995 2000 2001 2002 2003 2004 2005 2010
Manmade Fiber Cotton/Wool/Silk Other Fibers
Chemical FiberNonwoven Total Solution
Personalization Energy Consumption
e-save
Quality
Page 44 Oerlikon Capital Market Days 2008
Strategy – Oerlikon Textile supports all textile trends
Nonwoven Chemical Fiber
Energy Consumption
PersonalizationTotal Solution Quality
Page 45 Oerlikon Capital Market Days 2008
§ Introduction
§ Business Units
§ Textile Trends 2015
§ Strategy
§ Summary
Agenda
Page 46 Oerlikon Capital Market Days 2008
Strategy – Executive summary
Fixed Cost Reduction: Simplify
Target:
Product portfolio: Focusing and Cooperations
6-8% Average EBIT over a cycle
Strategy:
Contribution Margin: Simplify, Move to Asia, Innovation
Sales: Innovation, Marketing
Page 47 Oerlikon Capital Market Days 2008
Strategy Target sales future
(in CHF m)
1,960 1,910
2004 2005
2,148
2006 2007
2,719
1,900
future
InnovationsMid RangeConsolidationCooperation
2,700
2,300
Page 48 Oerlikon Capital Market Days 2008
Strategy Target EBIT future
120
92
2004 2005
68
2006 2007
208 10%
future
4%(in CHF m)
Page 49 Oerlikon Capital Market Days 2008
Strategy - Executive summary
Fixed Cost Reduction: Simplify
Target:
Product portfolio: Focusing and Cooperations
6-8% Average EBIT over a cycle
Strategy:
Contribution Margin: Simplify, Move to Asia, Innovation
Sales: Innovation, Marketing
Page 50 Oerlikon Capital Market Days 2008
Strategy - Simplification program to reduce breakeven point
Simplify product portfolio§ 25% less products§ Keep 90% of profitability§ Divest or give up all non focus products § Develop all relevant potential products
Simplify production locations§ 50% less production plants worldwide§ Divest, close or relocate production
Simplify processes§ 20% less fixed costs§ Full use of synergies§ Optimized processes§ Central or decentralized optimization§ Reduce European employee base by
approx. 1000 personnelSimplify
Oerlikon Textile
Breakeven minus CHF 300mfrom 2007 to 2010
Prod
ucts
Processes
Locations
Long term perspective for Textile fully intact
Page 51 Oerlikon Capital Market Days 2008
Strategy Focusing portfolio
Relevant “Performer”
Relevant “Potential” Success
Non-focus
Mar
ket A
ttrac
tiven
ess
Oerlikon Textile Ability to Win
§ Divest or stop non-focus
§ Improve Potential
§ Expand Performer
§ Defend Success
Page 52 Oerlikon Capital Market Days 2008
Natural Fibre process
Business Units
Refinement
Spinning Preparation
Ring SpinningEbersbach
WindingPalenberg
Open-end SpinningMönchengladbach
Synthetic Fiber Spinning
Neumünster
Carding / CrosslappingBiella / Friedberg Festooning
Neumünster
Winding
Filament process
Production and Refinement
Nonwoven process
Components
CooperationExpansion
Current presence
Twisting
Krefeld
TwistingCabling
Kempten
Fabric production/ Finishing
WeavingKnittingTuftingDyeing
Embroidery
Arbon
Embroidery
Denver
StapleFellbach
FilamentWattwil
Spinning/ NonwovenPalenberg
Monitoring/Sensoring
Macclesfield
AirformingNeumünster
SpinningNeumünster
Needle PunchingLinz
Thermobonding
Hydroentanglement
Strategy – Cooperation possibilities
Filament Spinning
Remscheid
Texturing
Suzhou
Poly-merisation
Page 53 Oerlikon Capital Market Days 2008
Strategy
Fixed Cost Reduction: Simplify
Target:6-8% Average EBIT over a cycle
Strategy:
Contribution Margin: Simplify, Move to Asia, Innovation
Sales: Innovation, Marketing
Product portfolio: Focusing and Cooperations
Page 54 Oerlikon Capital Market Days 2008
Strategy – Innovations§ Revolutionary new Filament
generation from Oerlikon Barmag
§ Less investment
§ Less operational cost
§ Revolutionary new Winding generation from Oerlikon Schlafhorst
§
§ higher productivity§ improved yarn /package quality§ maximum resource exploitation§ more intelligent operation§ maximum process reliability
Page 55 Oerlikon Capital Market Days 2008
Strategy – Innovations§ Revolutionary new carpet
fiber production line from Oerlikon Neumag
§ perfect yarn path
§ 40% higher output
§ 99% efficiency
§ New generation for embroidery solutions with AMAYA XT form Oerlikon Saurer
§ modular concept§ increased flexibility § higher productivity§ even better control of the quality
Page 56 Oerlikon Capital Market Days 2008
Strategy Plant operation center
textile manufacturing workflow
POC
Page 57 Oerlikon Capital Market Days 2008
Strategy – Conquer Russia and Near East
Service Leader
Conquer
Page 58 Oerlikon Capital Market Days 2008
Strategy – We conquer the mid range market
Existing Market Split
High End40%
Middle end22%
Low end38%
Trend of Market Split
Low end24%
High End36%
Middle end40%
actual market future market already producedin Suzhou 2008
Fusiontwister
BD 416
eFK
Zinser 360
Page 59 Oerlikon Capital Market Days 2008
Strategy
Fixed Cost Reduction: Simplify
Target:6-8% Average EBIT over a cycle
Strategy:
Contribution Margin: Simplify, Move to Asia, Innovation
Sales: Innovation, Marketing
Product portfolio: Focusing and Cooperations
Page 60 Oerlikon Capital Market Days 2008
Strategy Simplify Oerlikon Textile
Products
Complexity 2008
Product lines 54Sales/Prod. CHF 39m
Locations
Tools
2006
Product lines 48
Locations 40
Sales/Loc. CHF 55m
Locations 31
Development 27Sales&Service 30Fulfilment 37
Development 15Sales&Service 20Fulfilment 20
ERP 10CAX 10CRM 8
ERP 8CAX 9CRM 6
Processes
Vision 2010
Locations 18
Sales/Loc. CHF 140m
Development 5Sales&Service 10 Fulfilment 10
ERP 1CAX 3CRM 1
Product lines 40Sales/Prod. CHF 50m
Page 61 Oerlikon Capital Market Days 2008
Strategy - Move to Asia
§ Oerlikon Suzhou Plant§ Production 70,000m²§ 30,000m² Extension
Page 62 Oerlikon Capital Market Days 2008
Strategy
Fixed Cost Reduction: Simplify
Target:6-8% Average EBIT over a cycle
Strategy:
Contribution Margin: Simplify, Move to Asia, Innovation
Sales: Innovation, Marketing
Product portfolio: Focusing and Cooperations
Page 63 Oerlikon Capital Market Days 2008
Strategy - Simplify processes with fixed cost minus 20%
10588
71636608
57864950
44954919 5087 4746
3600
170
744
704
857
1112
19042389
2674
3420
640
438
320
286
240
219
225
304 298250
1145
0
2000
4000
6000
8000
10000
12000
1995 2000 2001 2002 2003 2004 2005 2006 2007 2010
Year
Empl
oyee
s
USAAsiaEurope
Restructuring Globalization / Int. Growth Simplify
Page 64 Oerlikon Capital Market Days 2008
§ Introduction
§ Business Units
§ Textile Trends 2015
§ Strategy
§ Summary
Agenda
Page 65 Oerlikon Capital Market Days 2008
Oerlikon Textile – Executive summary
TargetsSales
EBIT
Focusing
Cooperation
Simplify
Growth
Cyclicality
Megatrends
Strategy
Market
§ Very strong cyclicality with amplitudes of 40% +/- average
§ Long-term sustainable growth in chemical and natural demand
§ Simplify product portfolio - 25% less products in 2010
§ Discussion with potential partners to complete the textile value chain
§ Reduce 50% of production locations, reduce breakeven by CHF 300m
§ CHF 1,900m up to 2,700m - Average CHF 2,300m
§ 4 up to 10% - Average 6-8%
Total SolutionChemical FiberNonwoven QualityPersonalization E-Save
Asia
§ More then 4,000 active Patents - revolutionary new developmentsInnovation
§ 2,500 Employees in China - Suzhou expansion by 30,000 m2
Sales § Conquer Russia / Middle East and Mid Range market
Page 66 Oerlikon Capital Market Days 2008
Oerlikon Textile – We create the textile future