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Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.
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Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Dec 31, 2015

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Page 1: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Odor Control without Chemicals

MWEA/AWWA Joint Conference

August 11, 2010

Mark Prein, P.E.

Page 2: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Why Odor Control?

Be a Good Neighbor – Public Image Issue Health and Safety Asset Management

Page 3: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Treat the Symptom or the Disease

Big choice Do you / can you prevent it from ever happening? Potential huge cost ramifications

Page 4: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Where is it coming from?

Different processes have different smells Once ID, how do you collect odor laden air? If contain, then corrosion?

Page 5: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Not All Odors Are the Same

Sulfur Compounds Ammonia

VOCs Other

Page 6: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Treatment Options

Chemicals Caustic, Hydrogen Peroxide, Bioxide or equivalent

Scrubbers Masking Agents Salts Enzymes Carbon Ozone Seal it and forget it.

Page 7: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

The Solution

to Odor is

Dilution

Page 8: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #1 – Feasibility Study

What about using the odor laden air? Collect and use as feed air for treatment process Caution needed

Quantity of air constant vs. end use

Quality of air Depends on source

Potentially cost effective Understand risks

Page 9: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #2 – NKSA Collection EPA recommends laminar flow of wastewater Significant Odor Issue System Sealed to prevent odor complaints Collection System failure(s) from H2S Corrosion

Page 10: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #2 – NKSA Collection

Page 11: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #2 – NKSA Collection Proposed Alternate

System Reconstruction Required

Add carbon filters and open the system up

Add re-aeration to system (turbulence)

Use available grade Prevent from becoming

anaerobic

Page 12: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #2 – NKSA Collection

Results Eliminated odor

complaints No active odor

treatment in reconstructed lines

Eliminated H2S generation

Reduced overall construction cost

Page 13: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #3 – NKSA Four Mile LS

Original Built in 1968 Significant Odor and

Corrosion Problem Located in Residential

Neighborhood Previously Tried

Chlorine Scrubber Station Sealed

Page 14: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #3 – NKSA Four Mile LS

Biofilter Treatment for wet well 150 ppm ave. Hydrogen

Sulfide, Mercaptans Air Volume = 2,000 scfm Two Modules (package) 36 second bed time Negative pressure Redundant blowers Roof Discharge

Page 15: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #3 – NKSA Four Mile LS

The Plan

Page 16: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #3 – NKSA Four Mile LS

Constructed

Page 17: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

The Look and What Smell

Case #3 – NKSA Four Mile LS

Page 18: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #4 - MCWMS

Rehab of Existing Odor Stripper and Treatment Rehab odor reduction building Replace control gates and mixers Update electrical Address issues with significant chamber corrosion Still issue with channels – long term proposed to cover Estimated cost ~$750,000

Proposed alternate – eliminate both!

Page 19: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #4 - MCWMS

Alternate - Plant Feed Rerouting Prevent the odor from ever getting to the air Simple No active treatment system, eliminate existing system Complete as part of overall system improvement Eliminate O&M costs Capital cost ~$600,000

Page 20: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #4 - MCWMS

Page 21: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #4 - MCWMS

And No More Channel

Page 22: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #5 – NKSA CWP

Process Control NKSA Biosolids Holding Tanks Avoid odor issues Minimize Energy Accomplish with Process Control

SCADA with DO and ORP probes Cost – Minimal cost for probe and

programming Saving – Significant reduction in

operating costs

Page 23: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #5 – NKSA CWP

West Tank

Page 24: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #5 – NKSA CWP

SCADA Control

Page 25: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #5 – NKSA CWP Tracking -Trend Screen

Page 26: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Page 27: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Biofilter Treatment for Headworks and Solids Handling Rooms Air Volume = 15,000 scfm Hydrogen Sulfide, VOCs, Mercaptans, Ammonia 30 second bed time Built in Place – equipment cost 310K Positive Pressure Redundant blowers w/VFDs

Cost of Biofilter Equipment = $310,000*

Page 28: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Page 29: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

The Plan

Page 30: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Support Grading Collect all Headworks and Solids Handling Room air

Page 31: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Lower Irrigation Maintain negative pressure in rooms

Upper IrrigationLower Irrigation

Page 32: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Upper Media No hazardous chemical usage

Page 33: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Polishing Media Treat to none detectable levels – Nose test

Page 34: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Covers and Pipe Consider freezing issues

Page 35: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Case #6 – NKSA CWP

Most Frequent Comment?

Page 36: Odor Control without Chemicals MWEA/AWWA Joint Conference August 11, 2010 Mark Prein, P.E.

Thank you.