o6 Halico Ppt Presentation Eng

HANOI BEVERAGE CORPORATIONHANOI LIQUOR JOINT STOCK COMPANY

OVERVIEW OF ETHANOL PRODUCTION FROM STARCH AT

HALICO

Hanoi, 3/2009

INTRODUCTION

►►

Hanoi Liquor Joint Stock Company, former known as Hanoi Liquor Factory, was built by Fontaine Liquor Company from France in 1898 at 94 Lo Duc

street. Initial designed productivity

was 2.5 million litres

per year.

►►

Over 100 years of founding and development, with liquor production technology combined between conventional fermentation and advanced technology, Halico

has become the

biggest liquor production company in Vietnam.

►► Our annual production can achieve up to 10million lit ethanol. In 2008, ethanol production achieved 7.2 million L, liquor production was 21 million L. Our annual growth rate is 15-20%.

Our brandsOur well-known brands including Blue bird Vodka, Vina

Vodka,

Hanoi Vodka, Hanoi Liquor, Lúa

Mới, Nếp Mới, Thanh

Mai, etc. are very well accepted by local and international consumers with

unforgettable impressions on aromatic and smooth flavour, typically characterized for Vietnamese wet rice civilization.

Hanoi Vodka blue label

Hanoi Vodka red label

Halico’s two new brands, produced from Hoa Vang glutinous rice using modern distillation system.

VinaVodka Bluebird Vodka

Halico’s alcohol tabletCurrently, Halico

has finished installing a production line for alcohol

tablet from by-products of ethanol production. The products will be released by the end of March 2009.

Alcohol tablet

Packaging

ETHANOL PRODUCTION FROM ETHANOL PRODUCTION FROM RICE, CORN AND CASSAVA RICE, CORN AND CASSAVA

POWDER AT HALICOPOWDER AT HALICO

Rice, corn or cassava powder

Liquefaction

H2

O, acid

Cooking SteamEnzyme

Saccharification

Fermentation

Distillation

Purified ethanol(rice, corn or

cassava)

Enzyme Cooling water

Yeast Cooling water

Steam

LiquefactionLiquefaction::

►►►►Before 2000, the main raw material used for ethanol Before 2000, the main raw material used for ethanol production was cassava. From 2002, rice and corn have been production was cassava. From 2002, rice and corn have been used as raw materials to produce high quality Vodka, gaining used as raw materials to produce high quality Vodka, gaining major market share of domestic liquor of Vietnam.major market share of domestic liquor of Vietnam.

►►►►

Liquefaction at Liquefaction at HalicoHalico

is a batch process. The entire is a batch process. The entire process takes place in the same equipment, with the process takes place in the same equipment, with the advantage of simple quality control and the disadvantages of advantage of simple quality control and the disadvantages of high time and energy consumption (no steam utilization).high time and energy consumption (no steam utilization).

►►►► Previously, sulfuric acid was added during Previously, sulfuric acid was added during

liquefaction to adjust pH. However, liquefaction to adjust pH. However, stillagestillage

has replaced acid has replaced acid in adjusting pH for the last 2 years, resulting in improved in adjusting pH for the last 2 years, resulting in improved yield and yield and labourlabour

safety.safety.

►►In the coming year, our new factory at Bac

Ninh

will come into operation with the continuous liquefaction process imported from India, resulting in yield increased to 80-90 tones rice powder/day.

►►

Superior compared to batch process, continuous liquefaction allows the utilization of secondary steam, shortened liquefaction time, thus reducing loss due to caramellization.

►►More specially, the whole process is automatic.

Saccharification and fermentation►► Batch saccharification

and fermentation are currently

practiced at Halico. However, saccharification

and fermentation are simultaneous (this technology is also applied at our new factory). After the addition of hydrolytic enzyme, the solution is cooled to 32-34oC and pumped into fermenting tanks. Yeast is then added together with the suitable nitrogen source. Fermentation process takes more than 72h, then mash is transferred to distillation unit.

►► Currently, an advanced ethanol production line is being installed at our new factory in Bac

Ninh. In

comparison to the current batch system, the continuous cooking line can improve equipment productivity, reduced floor area, reduced saccharification

and

fermentation time, thus reduced production cost.

Distillation and purification

► ► Distillation system at Halico

consists of 3 columns, namely distillation, aldehyde

and rectification columns. The

final product is purified or food-grade ethanol with concentration of 96.2 –

96.5%.

►► Purified ethanol produced in each shift is examined for its sensory and physico-chemical characteristics. Product meeting the specifications is stocked, otherwise it is sent back for purification. Qualified products are stored accordingly (as per the raw materials used e.g. rice, corn or cassava).

Halico’s new distillation system at Yen Phong- Bac Ninh

►►In our effort to improve quality of purified ethanol, Halico

has invested the modern distillation system

imported from PRAJ-

India for use in our new factory in Bac

Ninh. This system consists of 7 columns, namely

distillation, aldehyde, pre-rectification, rectification, recovery, fusel and methanol columns.

►►

This distillation system is energy-saving due to steam utilization among columns. The process takes place at maximal pressure and in specialized columns e.g. methanol and fusel columns, thus ethanol yield and quality is greatly improved.

FUTURE POTENTIAL DEVELOPMENT OF FUTURE POTENTIAL DEVELOPMENT OF HALICOHALICO

The general development plan of VietnamThe general development plan of Vietnam’’s beverage s beverage industry, approved by Ministry of Industryindustry, approved by Ministry of Industry’’s Decision s Decision numbered 18/2007/numbered 18/2007/QĐ QĐ ––

BCN BCN publisedpublised

on 08 May 2007,on 08 May 2007,

identifies the specific targets as following:identifies the specific targets as following:

►►

Developing liquor production companies with modern Developing liquor production companies with modern technology, improving quality of traditional liquors to meet technology, improving quality of traditional liquors to meet the domestic and exporting demand, to achieve the target the domestic and exporting demand, to achieve the target of national industrial liquor production of 145 million liters of national industrial liquor production of 145 million liters per year. per year. HalicoHalico’’ss

target is 50 million liters per annum.target is 50 million liters per annum.

►► Encouraging local companies to corporate with international enterprises in order to produce high quality liquor from local materials.

►►►Development of raw material supplying zones and cooperation with local farmers.

►►►►In addition to the production of food-grade ethanol, accelerating the production of biofuels

from agricultural

wastes and by-products. Vietnam is an agricultural country with abundant plant wastes, especially in provinces where corn, potato, cassava, sugarcane, pineapple, etc. are planted. Development, production and application of biofuel

is one of the approaches to energy saving and poverty reduction.

► In conjunction with industrial development orientation, and the application of advanced technology and modern equipments, quality control system ISO 9001-2000 has been implemented since 2008 at Halico. The food safety control system based on ISO 22000-2005 is currently being applied, with the aim to generate our force in the attempt to become the biggest liquor producer in Vietnam.

►►

Halico

is planning to move to a new factory at Yen Phong

industrial zone, Bac

Ninh

with the total surface

area of 15 hectares and advanced equipments. Ethanol production is targeted to improve to 40,000 L/day and bottling line to 20,000 bottles/h

Images of Images of HalicoHalico’’ss new factory at new factory at BacBac NinhNinh

Total surface area 15ha with Total surface area 15ha with 7ha dedicated for factories and warehouses7ha dedicated for factories and warehouses

Stainless steel storage containersStainless steel storage containers

Automatic bottle washing line from Automatic bottle washing line from KronesKrones

Modern bottling line with productivity of 20,000 bottles/hModern bottling line with productivity of 20,000 bottles/h

Automatic cartonAutomatic carton--filling linefilling line

Liquor warehouse with storage racking system capable of Liquor warehouse with storage racking system capable of holding 3.5 million L liquorholding 3.5 million L liquor

Thank you very much