O2 Air Sleeve Maintenance - X Fusion Shoxxfusionshox.com/images/pdf/2011-12-O2AirSleeve.pdf · O2 Air Sleeve Maintenance Tools 1. Strap Wrench 2. Dental Pick 3. Vice 4. Slick Honey

O2 Air Sleeve MaintenanceTools

1. Strap Wrench2. Dental Pick3. Vice4. Slick Honey or similar suspension grease5. Seal Kit Part # 42-O2 Series-Air-1016. Suspension Pump7. Lint free towels8. Rubbing Alcohol

Step 1: Clamp shock in vice at body eyelet and release positive air pressure completely.

Step 2: Remove air canister.

Step 1

Step 2

Step 3: Remove all air seals from air canister and damper.

Seals on damper: Main eyelet seal, positive air seal, 2 split support rings, top out bumper.

Seals in air canister: Dust wiper, negative air seal, and negative air seal backup ring. (remove nega-tive air seal first)

Step 3 Damper Seals Removed Step 3 Air Canister Seals Removed

Step 4: Clean shock and air canister thoroughly.

Step 5: Lightly coat all seals with Slick Honey or similar suspension grease.

Step 6: Install damper seals in this order. 1. Main eyelet seal, 2. Positive air seal, 3. 2 split support rings 4.Top out bumper.

Step 6 Main Eyelet Seal Step 6 Positive Air Seal

Step 6 Top Out Bumper

Step 7: Install air canister seals in this order. 1. White backup negative air seal, 2. Negative air seal, 3. Dust wiper.

Step 8: Lightly coat air canister seals with Slick Honey or similar suspension grease on the inside of the air canister.

Step 9: Apply liberal amounts of Slick Honey to the damper seals.Step 7 Completed

Step 8 Step 9

Step 6 Two Split Support Rings

Step 10: Reattach air canister being careful not to scar seals. Hand tighten and look that graphics closely realign.

Step 11: Re-pressurize and clean shock with rubbing alcohol.

Step 12: Reinstall travel O-Ring.

Step 13: Go ride your bike.

Step 10 Step 12

Step 13