Top Banner

of 67

nvgug

Apr 04, 2018

Download

Documents

iagomou
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 7/30/2019 nvgug

    1/67

    NC Manufacturing Verification

    v e r v i e w

    Conventions

    h a t ' s Ne w ?

    s e r Ta s k s

    Accessing NC Manufacturing Verification

    Comparing the Machined Stock Part and the Design Part

    Pick Point Analysis in Video Mode

    Using Collision Detection in Video

    Cross-referencing Collision Information

    Using Run Summary Generation

    Using Geometric Analysis

    Measure Between

    Measure Item

    Arc through 3 Points

    Point Hide/Show

    Using Video Measure Analysis

    Removing Detached Material in Video

    Defining Maximum Machining Feedrate

    l o s s a r y

    d e x

    1PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    2/67

    Preface

    elcome to the NC Man u factu rin g Ve rif icat ion Us e r's Gu ide !his guide is intended for users who need to become quickly familiar with toduct.

    his overview provides the following information:

    NC Manufacturing Verification in a nutshell

    Before reading this guide

    Getting the most out of this guide

    Accessing sample documents

    Conventions used in this guide

    C Manufacturing Verification in a nutshell

    C Manufacturing Verification enables easy validation of machining processnd analysis of the accuracy of machined parts. This product detects andports collisions between the tool/tool holder and stock/fixture in a graphirm. It also identifies machining operations and tools responsible for theserors. NC Manufacturing Verification helps analyze the accuracy of machin

    arts by detecting gouge and remaining material. These results are displaya graphical form with the innovative use of color contours on the machin

    art. Tools to analyze machined parts geometrically are also provided.

    C Manufacturing Verification seamlessly provides analysis and validationpabilities to NC Manufacturing. It provides tight interaction between tool

    ath generation, simulation (material removal) and edition.

    efore reading this guide

    efore reading this guide, you should be familiar with basic Version 5 concech as document windows, standard and view toolbars. Therefore, wecommend that you read the In fra s tru ctu re Us e r's Gu ide that describes

    eneric capabilities common to all Version 5 products. It also describes theeneral layout of V5 and the interoperability between workbenches.

    2PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    3/67

    ou may also like to read the NC Manu facturing Infrastructu re Use r's Guider which the appropriate license is required.

    Getting the most out of this guide

    o get the most out of this guide, we suggest that you start with the Userasks section of the book, reading and performing the procedures that

    ustrate the features of NC Manufacturing Verification.

    he Glossary provides definitions of terms specific to Machine Tool Path

    mulation and related products.

    avigating in the Split View mode is recommended. This mode offers a fram

    yout allowing direct access from the table of contents to the information.

    ccessing sample documents

    o perform the scenarios, sample documents are provided. For moreformation about this, refer to "Accessing Sample Documents" in thefra s t ru ctu re Us e r's Gu ide .

    3PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    4/67

    Conventions

    ertain conventions are used in CATIA, ENOVIA & DELMIA documentation telp you recognize and understand important concepts and specifications.

    Graphic Conventionshe three categories of graphic conventions used are as follows:

    Graphic conventions structuring the tasks

    Graphic conventions indicating the configuration required

    Graphic conventions used in the table of contents

    raphic Conventions Structuring the Tasks

    raphic conventions structuring the tasks are denoted as follows:

    Th is ic o n . .. I d e n t i f i e s . . .

    estimated time to accomplish a task

    a target of a task

    the prerequisites

    the start of the scenario

    a tip

    a warning

    information

    basic concepts

    methodology

    reference information

    4PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    5/67

    information regarding settings, customization, etc.

    the end of a task

    functionalities that are new or enhanced with this releas

    allows you to switch back to the full-window viewing mo

    raphic Conventions Indicating the Configuration Require

    raphic conventions indicating the configuration required are denoted asllows:

    Th is ic o n . .. I n d ic a t e s fu n c t io n s t h a t a r e . . .

    specific to the P1 configuration

    specific to the P2 configuration

    specific to the P3 configuration

    raphic Conventions Used in the Table of Contents

    raphic conventions used in the table of contents are denoted as follows:

    Th is ic o n . .. Giv e s a c c e s s t o . ..

    Site Map

    Split View mode

    What's New?

    Overview

    Getting Started

    Basic Tasks

    User Tasks or the Advanced Tasks

    Workbench Description

    Customizing

    5PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    6/67

    Reference

    Methodology

    Glossary

    Index

    ext Conventions

    he following text conventions are used:

    The titles of CATIA, ENOVIA and DELMIA documents appear in th is m annthroughout the text.

    File -> Ne w identifies the commands to be used.

    Enhancements are identified by a blue-colored background on the text.

    ow to Use the Mouse

    he use of the mouse differs according to the type of action you need toerform.

    Us e t h is

    m o u s eb u t t o n . . .

    W h e n e v e r yo u r e a d . . .

    q Select (menus, commands, geometry in graphics area, ..

    q Click (icons, dialog box buttons, tabs, selection of a locatin the document window, ...)

    q Double-click

    q Shift-click

    q Ctrl-click

    q Check (check boxes)

    q Drag

    q Drag and drop (icons onto objects, objects onto objects)

    6PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    7/67

    q Drag

    q Move

    q Right-click (to select contextual menu)

    7PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    8/67

    What's New?

    nhanced Functionalities

    nalysis dialog box for video

    A streamlined analysis option (Less mode) is offered with threetolerancing bands for Remaining Material. The older version is supporwith the More mode.

    nhancements in the NC manufacturing infrastructureThis product benefits from enhancements to the infrastructure's genefunctions. For more information, please see the What's New? section the NC Man u factu rin g In fra s tru ctu re Us e r's Gu ide .

    8PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    9/67

    User Tasks

    hese are the tasks that a user performs using NC Manufacturing Verificati

    Accessing NC Manufacturing Verification

    Comparing the Machined Stock Part and the Design PartPick Point Analysis in Video Mode

    Using Collision Detection in Video

    Cross-referencing Collision Information

    Using Run Summary Generation

    Using Geometric Analysis

    Using Video Measure Analysis

    Removing Detached Material in Video

    Defining Maximum Machining Feedrate

    9PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    10/67

    Accessing NC ManufacturingVerification

    This procedure describes how to access NC Manufacturing Verificatio

    through NC Manufacturing Review. You may use the file provided in tsamples directory or your own data.

    1 . Open a V5 session.

    2 . From the samples directory, open the Processfinal.CATProcess file

    10PageC Manufacturing Verification Version 5 Release 14

    http://d%7C/Home/www/otago/NvgEnglish/nvgug.doc/src/samples/Processfinal.CATProcesshttp://d%7C/Home/www/otago/NvgEnglish/nvgug.doc/src/samples/Processfinal.CATProcess
  • 7/30/2019 nvgug

    11/67

    3 . In the PPR tree, select any manufacturing operation.

    1PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    12/67

    4 . Select the Tool Path Replay icon from the Tool Path

    Management toolbar.

    You can also right-click the operation in the PPR tree and select T

    Path Replay from the contextual menu.

    12PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    13/67

    13PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    14/67

    5 . The Replay dialog box appears.

    Continue working through the basic tasks:

    q Comparing the Machined Stock Part and the Design Part

    q Pick Point Analysis in Video Mode

    q Using Collision Detection in Video

    q Cross-referencing Collision Information

    q Using Run Summary Generation

    q Using Geometric Analysis

    q Using Video Measure Analysis

    q Removing Detached Material in Video

    q Defining Maximum Machining Feed Rate

    14PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    15/67

    Comparing the Machined Stock Part and thDesign Part

    This procedure describes how to do a comparison between the machined stock anthe target (design) part through the graphical comparison functionality in Video.

    Areas on the machined stock from which extra material has been removed arereported as g o u g e s . Areas where material has not been removed completely arereported as r e m a in in g m a t e r ia l.

    This functionality provides a visual comparison achieved by color-coding the stockaccording to how close the machined surface is to the surface of the target (desigpart. A series of tolerance bands and a color for each band is defined. All points othe machined surface that lie within a particular band are given the correspondingband color. By defining the tolerance band appropriately, all remaining materialpoints or gouge points on the machined surface can be identified and displayed inmany colors.

    The magnitude of remaining material or gouge can also be queried at a specifiedpoint. This magnitude is the shortest distance between the picked point on the stoand the nearest point on the target (design) part. The coordinates of the pickedpoint on the stock are also displayed along with the magnitude of remaining mateor gouge.

    Complete the procedures as described in Accessing NC Manufacturing Verification

    1 . In the Replay dialog box, select the Full Video icon to simulate the materi

    removal by the machining operation previously selected in the PPR tree. (For

    more information, see "Video Mode for Material Removal Simulation" in the NCMan u factu rin g In fra s t ru ctu re Us e r Gu ide .)

    The material removal video is displayed.

    15PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    16/67

    2 . Select the Run button to run the video simulation.

    You can stop and continue the Video simulation using the buttons marked belo

    3 . In the Replay dialog box, select the Analyze icon. The Analysis dialog box

    appears giving details of all errors found.

    Select the fault type to be analyzed, (Remaining Material, or Gouge) and specthe tolerance for the comparison. The fault filter setting permits two types offaults: Remaining Material and Gouge.

    q R e m a i n in g Ma t e r ia l : Areas where the tool has left behind material on theworkpiece.

    16PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    17/67

    q The default appearance of this tab gives three tolerance bands for analysis.

    Select the button to access additional options. The values reflected the Less mode are also reflected in the More mode and vice versa.

    Less

    More

    q G o u g e : Areas where the tool has removed excess material from the workpiduring a rapid move.

    Remaining material and gouges will be displayed as colored zones according tothe specified tolerances.

    17PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    18/67

    Use the checkbox to control the window refresh after a view change.

    4 . Click the Apply button.

    The machined part is compared with design part based on the specified setting

    Any point on the machined surface of the workpiece is considered to be part ofault if the distance (deviation) to the design part surface is greater than thespecified tolerance.

    Results of the comparison are reflected on the workpiece, based on the extentseverity of the fault and the customized color settings.

    18PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    19/67

    19PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    20/67

    Pick Point Analysis in Video Mode

    This procedure describes the pick point analysis feature in video mod

    Complete the procedures as described in Accessing NC Manufacturing

    Verification.

    1 . In the Replay dialog box, select the Full Video command to

    simulate the material removal by the machining operation

    previously selected in the PPR tree. (For more information, see

    "Video Mode for Material Removal Simulation" in the NC

    Man u factu rin g In fra s t ru ctu re Us e r Gu ide .)

    The material removal video is displayed.

    2 . In the Replay dialog box, select the Analyze command , sele

    the fault types to be analyzed, and specify the tolerance for thecomparison. Click the apply button in the Analysis dialog box.

    3 . Pick a point on the machined stock. The Pick Point Information

    dialog box appears with the following information:

    20PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    21/67

    The new display fields are Arc radius and Arc center. Thesefields are displayed only if the picked point is on a circular

    entity.

    This information is available at every pick provided that the pointpicked is a "machined area pick". To get information about errors andeviation at the picked point, you first need to do a design partcomparison. Design part comparison will render the stock in a color-

    coded manner, depicting deviations from the design part. A subseque

    pick will display the deviation value.

    2PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    22/67

    Using Collision Detection in Video

    This procedure describes how to use collision detection in video. Video provia list of collisions that occurred during material removal simulation. You canselect collisions from a list and see the exact point of collision.

    Later, even after exiting the video window, you can cross-reference and usethis information regarding the collision to correct your tool path. For moreinformation, see Cross-referencing Collision Information.

    You have the option of reporting "soft collisions" or ignoring them.

    To access the Video Collision options, go to To o ls - > O p t io n s - > N CMa n u fa c t u r in g - > P h o t o / Vid e o tab. Select "Continue" and "Touch isCollision" (to report soft collisions) in the Video Collision field.

    If you select the Stop option in the Video Collision field, the simulation will sduring collision and you will be able to continue Video simulation from thestopped point.

    q Complete the procedures as described in Accessing NC Manufacturing

    Verification.

    q Run the Video mode simulation.

    22PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    23/67

    1 . Select the Video Collision Report command.

    The Collision Report is generated and the collision list appears in the Fau

    Selection drop-down field.

    Click the button in the Collision Report dialog box to see more

    detailed information.

    23PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    24/67

    You have the option of choosing the collision filter type. Type options are

    q All (all the collisions)

    q Fixture

    q Stock

    q Holder

    q Tool

    q

    Shank

    You have the option to display the tool sweep, the sweep transparency, athe collision point, as well as choose the tool sweep color.

    You also have the option to display the tool at the start point, the endpoint, or make the tool invisible at a collision location.

    24PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    25/67

    2 . Select a collision in the list.

    The tool reported in the selected collision is shown at the point of collisioalong with the tool sweep.

    25PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    26/67

    Cross-referencing Collision Informatio

    This procedure describes how to cross-reference collision informationusing the Tool Path command.

    Video provides a list of collisions that occurred during material removsimulation. You can cross-reference and use this information regardithe collision to correct your tool path later, even after exiting the vidwindow.

    q Complete the procedures as described in Accessing NC

    Manufacturing Verification.

    q Run the simulation in Full Video mode.

    Note: Video simulation m u s t be run at least once to use the crossreferencing functionality.

    1 . Select the Video Collision Report command.

    The collision report is generated and the collision list appears in tFault Selection drop-down field of the Collision Report dialog box.

    26PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    27/67

    Note this Collision Report dialog box differs from that generated ivideo mode. This Collision Report dialog box is available only afte

    video simulation is complete. The Current MO check button showscollisions that occurred in the machine operation selected to accethe Tool Path Replay dialog box.

    2 . Close both dialog boxes.

    3 . Select the Tool Path Replay icon from the Tool Path

    Management toolbar.

    OR

    Right-click the operation in the PPR tree and select Tool Path Repfrom the contextual menu.

    27PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    28/67

    4 . In the Replay dialog box, select the Video Collision Report

    command.

    The Collision List dialog box appears.

    28PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    29/67

    5 . Select any collision in the Fault selection list.

    Use the check box to display collisions that have occurred in thecurrent machining operation only .

    In the 3D view, the tool is positioned at the start point of theselected tool path. Also visible is the tool path segment where thecollision occurs. The collision location is indicated by a cross-mark

    29PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    30/67

    Using Run Summary Generation

    This procedure describes the run summary generation feature in Video. After materemoval simulation, you have the option of saving the report of the simulation as text file.

    The Run Summary report lists the time taken for each operation as well as the tim

    taken for each tool being used for material removal.

    q Complete the procedures as described in Accessing NC Manufacturing Verificatio

    q Run the simulation in Video mode.

    1 . Select the Run Summary Generation icon.

    2 . Name the text file and save it in the desired location.

    30PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    31/67

    Run Summary report

    Amount of time for each operation:

    3PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    32/67

    Amount of time each tool was used for material removal:

    32PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    33/67

    Using Geometric Analysis

    This procedure describes how to use the geometric analysis capabilitfor Photo/Video mode. With this functionality, you can geometricallyanalyze the results of material removal after simulation. This would

    include:

    q linear distance measure

    q angular measurement between edges and surfaces

    q center and radius measurement of arcs (3-point method)

    q center-to-center distance

    q Complete the procedures as described in Accessing NCManufacturing Verification.

    q Run the simulation in Video mode.

    Select the Measure command.

    33PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    34/67

    The Measure panel appears.

    Select one of the following commands:

    Measure Between

    Measure Item

    Arc through 3 Points

    Point Hide/Show

    Click on OK. The dialog box for the selected command appears. Formore information about these commands, please see:

    Measure BetweenMeasure Item

    Arc through 3 Points

    Point Hide/Show

    34PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    35/67

    Measure Between

    This procedure describes how to use the Measure Between command

    1 . From the Measure dialog box, select the Measure Between

    command.

    2 . The Measure Between dialog box appears.

    By default, measures made on active products are done withrespect to the product axis system. Measures made on active pa

    35PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    36/67

    are done with respect to the part axis system.

    N o t e : This distinction is not valid for measures made prior toVersion 5 Release 8 Service Pack 1 where all measures are madwith respect to the absolute axis system.

    You can also measure distances and angles with respect to a locV5 axis system.

    A Keep Measure option in the dialog box lets you keep the curreand subsequent measures as features. This is useful if you wantkeep the measures as annotations, for example.

    Defining measure types

    3 . Select the desired measure type.

    Notice that the image in the dialog box changes depending on thmeasure type selected.

    q B e t w e e n (default): Measures distance and angle betweenselected items.

    q C h a i n : Allows you to chain measures with the last selected itbecoming the first selection in the next measure.

    36PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    37/67

    q Fa n : Fixes the first selection as the reference so that youalways measure from this item.

    Defining Selection 1 and Selection 2 modes

    4 . Set the desired mode in the Selection 1 and Selection 2 mode ddown boxes.

    q An y g e o m e t r y (default mode): Measures distances and anglbetween defined geometrical entities (points, edges, surfacesetc.). Note: The Arc center mode is activated in this selectionmode. This mode recognizes the axis of cylinders and lets you

    measure the distance between two cylinder axes, for example

    q An y g e o m e t r y , in f in i t e : Measures distances and anglesbetween the infinite geometry (plane or line) on which theselected geometrical entities lie. The Arc center mode isactivated and this mode also recognizes cylinder axes. For allother selections, the measure mode is the same as anygeometry.

    q P ic k in g p o in t : Measures distances between points selected odefined geometrical entities. Always gives an approximatemeasure.

    q P o in t o n ly : Measures distances between points. Dynamichighlighting is limited to points.

    q Ed g e o n ly : Measures distances and angles between edges ansurfaces respectively. Dynamic highlighting is limited to edgeor surfaces and is thus simplified compared to the Any

    37PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    38/67

    geometry mode. All types of edge are supported.

    q S u r fa c e o n ly : Measures distances and angles between edgesand surfaces respectively. Dynamic highlighting is limited toedges or surfaces and is thus simplified compared to the Anygeometry mode. All types of edge are supported.

    q P ic k in g a x is : Measures distances and angles between an ent

    and an infinite line perpendicular to the screen. Simply click tcreate infinite line perpendicular to the screen.

    q I n t e r s e c t i o n : Measures distances between intersection pointbetween two edges or an edge and a surface. In this case, twselections are necessary to define selection 1 and selection 2items.

    q Ed g e lim it s : Measures distances between endpoints or

    midpoints of edges. Endpoints only are proposed on curvedsurfaces.

    q Ar c ce n t e r : Measures distances between the centers of arcs.

    q C o o r d i n a t e : Measures distances between coordinates enterefor selection 1 and/or selection 2 items.

    q Ce n t e r o f 3 p o in t s a r c : Measures center-to-center distancebetween circular entities.

    Defining the calculation mode

    5 . Set the desired calculation mode in the Calculation mode drop-down list box.

    q Ex a c t e ls e a p p r o x im a t e (default mode): Measures accessexact data and wherever possible true values are given. If exvalues cannot be measured, approximate values are given(identified by a ~ sign).

    q E x a c t : Measures access exact data and true values are givenNote that you can only select exact items in the geometry are

    38PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    39/67

    or specification tree. In certain cases, in particular if productsare selected, a warning dialog box informs you that the exactmeasure could not be made.

    q A p p r o x i m a t e : measures are made on tessellated objects anapproximate values are given (identified by a ~ sign).

    N o t e : You can hide the display of the ~ sign using the Tools ->Options command (General -> Parameters and Measure ->Measure Tools).

    6 . Click to select a surface, edge or vertex, or an entire product(selection 1).

    N o t e s :

    q

    The appearance of the cursor has changed to reflect themeasure command you are in. A number (1 for the selection and 2 for the selection 2) also helps you identify where you ain your measure.

    q Dynamic highlighting as you move your cursor over surfaces,faces and vertices helps you locate items to click on.

    Customizing your measureYou can, at any time, customize the display of the results in both thegeometry area and the dialog box. To do so, click Customize... in theMeasure Between dialog box and set your display in the MeasureBetween Customization dialog box. By default, all results are display

    Point 1 and point 2 give the coordinates of the two points betweenwhich the minimum distance is measured.

    39PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    40/67

    Measuring in a local axis system

    For this part of the task, you will need a V5 axis system.

    7 . Click Customize... and check Point 1 and Point 2 options in theMeasure Between Customization dialog box. Click OK.

    8 . Check the Other Axis option in the Measure Between dialog box

    9 . Select a V5 axis system in the specification tree of geometry are

    1 0 . Make your measure.

    This is the same measure made with respect to the absolute axisystem:

    40PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    41/67

    q All subsequent measures are made with respect to the selecteaxis system. To change the axis system, click the Other Axisfield and select another axis system. To return to the absoluteaxis system, uncheck the Other Axis option.

    q This type of measure is associative: if you move the axissystem, the measure is impacted and can be updated.

    1 1 . Click OK when done.

    4PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    42/67

    Measure Item

    This procedure describes how to use the Measure Item command tomeasure the properties associated to a selected item (points, edges,surfaces and entire products).

    This command lets you choose the selection mode, the calculationmode and axis system when measuring properties.

    1 . From the Measure dialog box, select the Measure Item comman

    2 . The Measure Item dialog box appears.

    By default, measures made on active products are done withrespect to the product axis system. Measures made on active paare done with respect to the part axis system.

    42PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    43/67

    N o t e : This distinction is not valid for measures made prior toVersion 5 Release 8 Service Pack 1 where all measures are madwith respect to the absolute axis system.

    You can also measure distances and angles with respect to a loc

    V5 axis system.

    A Keep Measure option in the dialog box lets you keep the curreand subsequent measures as features. This is useful if you wantkeep the measures as annotations, for example.

    Defining the Selection 1 mode

    3 . Set the desired measure mode in the Selection 1 mode drop-dowlist.

    q An y g e o m e t r y (default mode): Measures the properties of th

    selected item (point, edge, surface, or entire product.

    q P o in t o n ly : Measures the properties of points. Dynamichighlighting is limited to points.

    q Ed g e o n ly : Measures the properties of edges. All types of edare supported.

    q S u r fa c e o n ly : Measures the properties of surfaces.

    For Point only, Edge only, and Surface only modes, dynamichighlighting is limited to points, edges, or surfaces depending onthe mode selected and is thus simplified compared to the Anygeometry mode.

    Defining the Calculation mode

    43PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    44/67

    4 . Set the desired calculation mode in the Calculation mode dropdown list.

    q Ex a c t e ls e a p p r o x im a t e (default mode): Measures accessexact data and, wherever possible, true values are given. Ifexact values cannot be measured, approximate values are giv(identified by a ~ sign).

    q E x a c t : Measures access exact data and true values are givenNote that you can only select exact items in the geometry areor specification tree. In certain cases, in particular if products

    are selected, a warning dialog box informs you that the exactmeasure could not be made.

    q A p p r o x i m a t e : measures are made on tessellated objects anapproximate values are given (identified by a ~ sign).

    N o t e : You can hide the display of the ~ sign using the Tools ->Options command (General -> Parameters and Measure ->Measure Tools).

    5 . In the 3D view, click to select the desired item. Note that theappearance of the cursor has changed to reflect the measurecommand you are in.

    44PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    45/67

    The dialog box gives information about the selected item, in ourcase a surface, and indicates whether the result is an exact orapproximate value. The surface area is also displayed in thegeometry area.

    6 . In the Measure Item dialog box, click to see theproperties the system can detect for the various types of item ycan select. By default, you obtain:

    45PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    46/67

    N o t e : The center of gravity of surfaces is visualized by a point. the case of non-planar surfaces, the center of gravity is attachedto the surface over the minimum distance.

    7 . Set the display of results in both the geometry area and theMeasure Item dialog box as follows, then click Apply.

    The Measure Item dialog box is updated and now gives the surfaperimeter.

    8 . Try selecting other items to measure associated properties.

    Measuring properties in a local axis system

    For this part of the task, you will need a V5 axis system.

    9 . Check the Other Axis option in the Measure Item dialog box.

    1 0 . Select a V5 axis system in the specification tree or geometry are

    46PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    47/67

    1 1 . Make your measure.

    q All subsequent measures are made with respect to the selecteaxis system. To change the axis system, click the Other Axisfield and select another axis system. To return to the main axsystem, uncheck the Other Axis option.

    q This type of measure is associative: if you move the axissystem, the measure is impacted and can be updated.

    1 2 . Click OK when finished.

    If you checked the Keep Measure option in the Measure Itemdialog box, your measures are kept as features.

    47PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    48/67

    Arc through 3 Points

    This procedure describes how to use the Arc through 3 Pointscommand.

    This command is used to measure the center and radius/diameter ofcircular entities using accurate point information.

    To use this command, point visibility must be ON.

    1 . From the Measure dialog box, select the Arc through 3 Points icon

    2 . In the 3D view, select three points in the machined part geometry

    the start point, the center point, and the end point.

    An arc is fitted through the three selected points and the MeasureBetween dialog box is updated with the length, angle, angle atvertex, and radius or diameter of the arc. Start, end and centerpoint coordinates are also shown.

    48PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    49/67

    49PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    50/67

    Point Hide/Show

    This procedure describes how to use the Point Hide/Show command.

    This command disables/enables the display of accurate point

    geometries present on vertices of the machined part.

    From the Measure dialog box, select the Point Hide/Show command.

    The point geometries present on vertices of the machined part arehidden (OFF) or displayed (ON), depending on their current displaystate.

    The image below illustrates the points shown.

    50PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    51/67

    Using Video Measure Analysis

    This procedure describes how to do measure analysis in the videowindow without the need to go to the measure window. With thisfunctionality, you can make the following types of measurements:

    q distance and angle between planar surfaces and edges

    q distance and angle between centerlines of circular entities

    q distance and angle between circular entities and planes or edges

    q distances between points and other supported entities

    Run the Full Video command.

    In the Replay dialog box, select the Video Measure command.

    The Video Measure dialog box appears.

    5PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    52/67

    Select the options "Display vertices" and "Display Edges" to display athe edges and vertices of the solid.

    The options in both Selection 1 Mode and Selection 2 Mode drop-dowmenus are:

    q Arc

    q Plane

    q Edge

    q Point

    These options can selected in any combination. Below are some of thpossible selection combinations:

    Ar c / Ar c Measures the distance between two arc center axes.

    P la n e / P la n e Measures the distance and angle between two planes

    Ar c / P la n e o r

    P la n e / Ar c

    Measures the distance between an arc center axis ana plane or vice versa.

    52PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    53/67

    Ed g e / Ed g e Measures the distance and angle between two paralledges. If they are not parallel, only the angle betweethem is measured.

    P o in t / P o in t Measures the distance between two points. Thecoordinates of both points are also displayed.

    Ed g e / Ar c Measures the distance and angle between an edge aan arc center axis if the edge is parallel to the arccenter axis. If they are not parallel, only the anglebetween them is measured.

    Ed g e / P la n e Measures the distance and angle between an edge aa plane if the edge is parallel to the plane. If they arnot parallel, only the angle between them ismeasured.

    Ed g e / P o in t Measures the shortest distance between an edge anda vertex. The coordinates of the point on the edgefrom which the minimum distance is calculated is alsdisplayed.

    P o in t / Ar c Measures the shortest distance between the arc centaxis and the vertex.

    P o in t / P la n e Measures the shortest distance between a point and

    plane

    53PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    54/67

    Removing Detached Material in Video

    During the material removal process, chunks of material may getdetached from the stock. You can pick any of the unconnected materbelonging to the stock and delete it after the simulation has been

    stopped. This functionality eliminates false collisions that occur whenunwanted chunks remain after being detached from the stock.

    1 . In the Replay dialog box, select the Remove Chunks command.

    54PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    55/67

    The Delete Material dialog box appears.

    2 . In the 3D view, select the parts to be deleted. The select partschange color.

    3 . Click OK in the Delete Material dialog box. The unwanted materiadeleted.

    55PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    56/67

    If there are no chunks of material from the stock and the command iinvoked, the following error message will appear.

    56PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    57/67

    Defining Maximum Machining Feedrate

    This procedure describes how to define maximum machining feedrate for a part operation as well as for

    specific machining operation.

    From the samples directory, open the Processfinal.CATProcess file or you may use your own data.

    Defining for a part operation

    1 . In the PPR tree, double-click on Part Operation.1.

    The Part Operation dialog box appears.

    57PageManufacturing Verification Version 5 Release 14

    http://d%7C/Home/www/otago/NvgEnglish/nvgug.doc/src/samples/Processfinal.CATProcesshttp://d%7C/Home/www/otago/NvgEnglish/nvgug.doc/src/samples/Processfinal.CATProcess
  • 7/30/2019 nvgug

    58/67

    2 . Click on the Machine icon in the Part Operation dialog box.

    The Machine Editor dialog box appears.

    58PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    59/67

    59PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    60/67

    3 . Input the desired value in the Max machining feedrate field and click on OK.

    Errors (tool collision with the stock) will be reported if the feedrate exceeds this value.

    Defining for a specific machining operation

    1 . In the PPR tree, double-click on Tool Change.1

    The following dialog box appears:

    60PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    61/67

    61PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    62/67

    2 . In the dialog box, click on the button. The dialog box expands. The maximum machining

    feedrate can be set in the Feeds & Speeds tab. Errors (tool collision with the stock) will be reported ithe feedrate exceeds this value.

    62PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    63/67

    63PageManufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    64/67

    Glossary

    D

    P M Digital Process for Manufacturing

    G

    o u g e Area where the tool has removed too much materiafrom the workpiece.

    N

    NC Numerical control

    R

    e m a in in g m a t e r ia l Area where the tool has not completely removed

    material from the workpiece.

    S

    t o c k p a r t Raw material or base part

    T

    o o l c la s h Area where the tool collided with the workpiece dura rapid move.

    64PageC Manufacturing Verification Version 5 Release 14

  • 7/30/2019 nvgug

    65/67

    Index

    analysis

    geometric

    pick point

    arc through 3 points

    collision filter

    collision information, cross-referencing

    commands

    Collision Detection

    Compare Analysis

    Remove Chunks

    Video Measure

    cross-referencing collision information

    Ddesign part, compare to machined stock part

    eedrate, maximum machining

    ilter, collision

    65PageC Manufacturing Verification Version 5 Release 14

    http://-/?-http://-/?-
  • 7/30/2019 nvgug

    66/67

    Ggeometric analysis

    Mmachined part, compare to design part

    maximum machining feedrate

    measure types

    between

    chainfan

    measuring circular entities

    measuring items

    NC Manufacturing Verification, accessing

    pick point analysis

    point hide/show functionality

    RRemove Chunks command

    66PageC Manufacturing Verification Version 5 Release 14

    http://-/?-
  • 7/30/2019 nvgug

    67/67

    summary, running

    Video Measure command

    67PageC Manufacturing Verification Version 5 Release 14