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NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

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Page 1: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

EN

NuVinci® N360 Technical Manual

NLTechnisch Handboek

ENTechnical Manual

JULY 2010

DETechnisches Handbuch

DKTeknisk Håndbog

Page 2: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

EN

1. T

HE

NU

VIN

CI® N

360

SYST

EM

2

NuV

inci

N36

0 Sh

ifter

C

ontro

lling

the

ratio

of t

he N

360

is s

impl

y a

mat

ter o

f rot

atin

g th

e sh

ifter

grip

. Th

e sh

ifter

dis

play

in

dica

tes

ratio

as

a si

mpl

e gr

aphi

c; a

hill

for s

low

er s

peed

s an

d a

flat f

or fa

ster s

peed

s.

Sinc

e th

ere

are

no fi

xed

gear

s,

the

exac

t rat

io is

det

erm

ined

by

your

com

fort

leve

l. R

atio

cha

nges

ca

n be

mad

e ev

en w

hile

ped

alin

g un

der h

igh

torq

ue.

NuV

inci

N36

0 CV

PRa

tio c

hang

es o

ccur

with

in th

e hu

b, s

moo

thly

and

eas

ily v

ia

inte

rnal

s th

at a

re s

eale

d fo

r life

an

d m

aint

enan

ce-fr

ee.

The

hub

is

com

patib

le w

ith ri

m, d

isc,

or r

olle

r br

akes

, and

has

an

inte

grat

ed

high

-qua

lity

freew

heel

that

is

serv

icea

ble.

The

NuV

inci

N36

0 is

the

third

ge

nera

tion

cont

inuo

usly

var

iabl

e dr

ivet

rain

from

Fal

lbro

ok

Tech

nolo

gies

. Th

e N

360

is a

lig

ht-w

eigh

t and

dur

able

driv

etra

in

that

shi

fts s

moo

thly

and

sea

mle

ssly

ac

ross

the

full

ratio

rang

e

with

out s

teps

or g

aps.

TABL

E O

F CO

NTE

NTS

1. T

he N

uVin

ci® N

360

Syst

em .

....

....

....

....

....

....

22.

Ass

embl

y of

Com

pone

nts

W

heel

Bui

ldin

g..

....

....

....

....

....

....

....

3

Insta

lling

the

Spro

cket

....

....

....

....

....

....

..4

H

ub In

terfa

ce O

rient

atio

n an

d In

stalla

tion

Ang

le .

. . .

. . .

5

Insta

lling

the

Hub

Inte

rface

...

....

....

....

....

...5

A

ssem

bly

of S

hifte

r ..

....

....

....

....

....

....

.7

Insta

lling

Shi

ft C

able

Hou

sing

...

....

....

....

....

.8

Insta

lling

Shi

ft C

able

s an

d H

ardw

are

....

....

....

...9

3. R

ear

Whe

el In

stal

latio

n /

Rem

oval

Fi

tting

the

Rear

Whe

el .

....

....

....

....

....

...1

1

Dis

conn

ectin

g th

e Re

ar W

heel

....

....

....

....

...1

24.

Bas

ic M

aint

enan

ce &

Car

e

Adj

ustin

g C

able

Sla

ck .

....

....

....

....

....

...1

3

Cle

anin

g...

....

....

....

....

....

....

....

...1

3

Lubr

icat

ion

....

....

....

....

....

....

....

....

135.

Ser

vice

Inst

ruct

ions

Re

plac

ing

Shift

Cab

les

....

....

....

....

....

....

14

Adj

ustin

g Sh

ifter

Res

ista

nce.

....

....

....

....

....

15

Rese

tting

CVP

to F

ull O

verd

rive

....

....

....

....

..15

Se

rvic

ing

or R

epla

cing

Fre

ewhe

el .

....

....

....

...1

8

Rem

ovin

g th

e Br

ake

Con

figur

atio

n..

....

....

....

..19

In

stalli

ng th

e Br

ake

Con

figur

atio

n ..

....

....

....

..19

6. T

echn

ical

Dat

a

N36

0 Sp

ecifi

catio

ns .

....

....

....

....

....

....

20

Expl

oded

Vie

w .

....

....

....

....

....

....

....

21

N36

0 C

VP a

nd S

hifte

r Dim

ensi

ons

....

....

....

...2

37.

Inte

llect

ual P

rope

rty

Not

ice.

....

....

....

....

....

....

248.

War

rant

y...

....

....

....

....

....

....

....

....

...2

5

1

EN

Page 3: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

EN

Insta

llatio

n an

d re

pairs

mus

t be

mad

e by

a q

ualifi

ed b

icyc

le

mec

hani

c.

This

man

ual a

ssum

es a

leve

l of

know

ledg

e an

d sk

ill c

onsi

stent

w

ith th

at o

f an

expe

rienc

ed

bicy

cle

asse

mbl

er o

r bic

ycle

m

echa

nic.

1

135m

m

2. A

SSEM

BLY

OF

COM

PON

ENTS

Inst

allin

g th

e Sp

rock

et

Re

mov

e th

e an

ti-sh

ift

reta

iner

(1) b

y pu

lling

firm

ly a

way

fro

m th

e N

uVin

ci C

VP.

In

stall

a sta

ndar

d 9-

splin

e,

3/32

inch

(2.3

mm

) spr

ocke

t (2)

, fo

llow

ed b

y th

e su

pplie

d sp

rock

et

spac

er (3

, if r

equi

red)

, and

sec

ure

with

the

spro

cket

sna

p rin

g (4

).

� T

he s

proc

ket s

pace

r is

inte

nded

fo

r spr

ocke

ts th

at a

re 3

/32

inch

(2.3

mm

) thi

ck a

t the

inne

r di

amet

er. I

f the

inne

r dia

met

er

is 0

.17-

0.1

8 in

ch (4

.3-4

.5m

m)

thic

k, th

e sp

acer

sho

uld

not b

e us

ed.

� T

he N

360

is c

ompa

tible

with

16

to 2

2 to

oth

spro

cket

s.� I

nsta

ll th

e sp

rock

et fo

r a

chai

nlin

e cl

oses

t to

the

CVP

.

If hu

b in

terfa

ce is

not

insta

lled

im

med

iate

ly fo

llow

ing

the

spro

cket

, rep

lace

the

anti-

shift

re

tain

er (1

).

The

NuV

inci

N36

0 is

inco

mpa

t-ib

le w

ith 1

/8 in

ch (3

.18m

m)

sing

le-sp

eed

chai

ns a

nd s

proc

k-et

s. U

se 3

/32

inch

(2.3

mm

) ch

ains

and

spr

ocke

ts on

ly.

Use

of i

ncom

patib

le c

hain

s ca

n re

sult

in in

terfe

renc

e w

ith th

e hu

b in

terfa

ce a

nd d

amag

e to

N

360

com

pone

nts

and

may

re

sult

in a

dan

gero

us c

ondi

tion

for t

he ri

der.

If th

e sp

rock

et is

asy

mm

etric

, in

corr

ect i

nsta

llatio

n ca

n re

sult

in in

terfe

renc

e w

ith th

e hu

b in

terfa

ce a

nd d

amag

e to

N36

0 co

mpo

nent

s an

d m

ay re

sult

in

a da

nger

ous

cond

ition

for t

he

rider

.

1

2

3

4

2. A

SSEM

BLY

OF

COM

PON

ENTS

34

EN

2.1

2.1

2.2

2.3

2.2

2.3

1

Whe

el B

uild

ing

The

anti-

shift

reta

iner

(1)

prov

ides

135

mm

spa

cing

, and

sh

ould

rem

ain

on th

e C

VP d

urin

g la

cing

and

whe

elbu

ildin

g.

� M

axim

um s

poke

dia

met

er is

#1

3 /

2.34

mm

.� M

inim

um s

poke

dia

met

er is

#1

4 /

2.00

mm

.

Sugg

este

d la

cing

is a

2-c

ross

pa

ttern

for 2

6-in

ch a

nd 7

00c

whe

els.

� U

se a

2-c

ross

pat

tern

onl

y if

th

e rim

allo

ws

the

nipp

les

to

be e

ffect

ivel

y in

-line

with

the

spok

es.

For 2

4-in

ch o

r sm

alle

r whe

els

a 1-

cros

s pa

ttern

is s

ugge

sted.

Radi

al la

cing

is n

ot re

com

men

ded.

Page 4: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

EN

Hub

Inte

rfac

e O

rient

atio

n an

d In

stal

latio

n A

ngle

Use

the

unin

stalle

d hu

b

inte

rface

(1) t

o de

term

ine

the

desi

red

orie

ntat

ion.

� T

ypic

al o

rient

atio

n is

forw

ard,

pa

ralle

l to

the

chai

n sta

y or

se

at s

tay

cabl

e ro

utin

g.� M

ove

the

hub

inte

rface

alo

ng

the

drop

out t

o en

sure

cle

aran

ce

at d

iffer

ent a

xle

posi

tions

.

With

the

hub

inte

rface

or

ient

ed c

orre

ctly

insi

de th

e rig

ht

drop

out,

the

insta

llatio

n an

gle

(2)

is th

e in

dica

ted

angl

e of

the

drop

-ou

t (20

deg

rees

in th

is e

xam

ple)

.

� U

se th

e m

arki

ngs

on th

e hu

b in

terfa

ce to

det

erm

ine

your

ap

prox

imat

e in

stalla

tion

angl

e.

In

stal

latio

n A

ngle

:___

____

___

2. A

SSEM

BLY

OF

COM

PON

ENTS

Inst

allin

g th

e H

ub In

terf

ace

Rem

ove

the

anti-

shift

reta

iner

, if

insta

lled

(refe

renc

e St

ep 2

.2).

Ensu

re th

at m

arki

ngs

betw

een

the

keye

d nu

t (2)

and

the

shift

dr

iver

(3) a

re a

ligne

d. I

f not

, ref

er

to S

tep

5.7.

1

2

2

3

5

EN

Pr

ior t

o in

stalla

tion,

set

the

hub

inte

rface

to th

e fu

ll ov

erdr

ive

(H)

posi

tion

(4).

Su

spen

d th

e hu

b in

terfa

ce

over

the

right

han

d ax

le, a

nd

alig

n th

e ax

le fl

ats

(5) w

ith th

e in

stalla

tion

angl

e fro

m S

tep

2.5.

� A

ltern

ativ

ely,

a n

o-tu

rn

was

her (

6) c

an b

e in

stalle

d ov

er th

e hu

b in

terfa

ce to

alig

n th

e in

stalla

tion

angl

e.

W

hen

the

insta

llatio

n an

gle

is

alig

ned,

ens

ure

the

hub

inte

rface

is

set

to fu

ll ov

erdr

ive

(H) a

nd s

eat

the

hub

inte

rface

fully

ont

o th

e sh

ift

driv

er s

plin

e.

W

ith th

e hu

b in

terfa

ce s

eate

d an

d in

the

full

over

driv

e (H

) po

sitio

n, a

lign

and

insta

ll th

e sh

ift

adap

ter (

7) s

o th

at it

sea

ts flu

sh

with

the

keye

d nu

t (8)

.

Insta

ll th

e re

ar w

heel

per

Sec

tion

3.

Proc

eed

to th

e ne

xt s

tep

befo

re

rota

ting

any

porti

on o

f the

hub

in

terfa

ce.

4

6

5

H

78

20º

2. A

SSEM

BLY

OF

COM

PON

ENTS

6

2.4

2.5

2.6

2.7

2.8

2.9

2.10

2.4

2.5

2.6

2.7

2.8

2.9

2.10

20º

Page 5: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

Ass

embl

y of

Shi

fter

Insta

ll rig

ht b

rake

leve

r acc

ordi

ng

to th

e m

anuf

actu

rer’s

instr

uctio

n.

Slid

e th

e sh

ifter

(1) o

nto

the

hand

leba

r.

� In

stall

the

right

han

d gr

ip (2

) on

to th

e ha

ndle

bar a

ccor

ding

to

the

man

ufac

ture

r’s in

struc

-tio

ns.

Posi

tion

the

shift

er s

uch

that

th

e di

spla

y (3

) is

visi

ble

to th

e rid

er a

nd th

e ca

bles

will

be

unob

struc

ted.

� Ti

ghte

n th

e cl

amp

bolt

to

2.0-

2.5

Nm

(18-

22 in

-lbs)

.

Nev

er u

se lu

bric

ants

or s

olve

nts

to in

stall

hand

leba

r grip

s.

Mak

e su

re th

at th

e sh

ifter

an

d th

e br

ake

leve

r fun

ctio

n pr

oper

ly a

nd a

re u

nobs

truct

ed

(re-a

djus

t if n

eces

sary

).

Nev

er ri

de w

ithou

t the

ha

ndle

bar g

rips.

The

turn

ing

grip

of t

he s

hifte

r cou

ld b

ecom

e lo

ose.

Thi

s ca

n re

sult

in a

se

vere

inju

ry.

1

3

2

2. A

SSEM

BLY

OF

COM

PON

ENTS

2. A

SSEM

BLY

OF

COM

PON

ENTS

Inst

allin

g Sh

ift C

able

Hou

sing

Rout

e ca

ble

hous

ing

as s

how

n fro

m th

e sh

ifter

to th

e hu

b in

terfa

ce.

Mea

sure

, cut

and

insta

ll th

e ap

prop

riate

leng

th c

able

hou

sing

(4

) for

the

bicy

cle.

� Fu

ll-le

ngth

hou

sing

is re

com

-m

ende

d fo

r bot

h sh

ift c

able

s.� M

ake

sure

that

the

cabl

e ho

usin

g le

ngth

s ar

e su

ffici

ent

to a

llow

an

extre

me

turn

ing

angl

e. A

lso c

onsi

der t

he in

flu-

ence

of a

djus

tabl

e ha

ndle

bars

an

d ste

ms

on th

e ca

ble

hous

ing

leng

ths.

Secu

re c

able

hou

sing

to th

e fra

me.

� Th

e ca

ble

hous

ing

mus

t rem

ain

mov

eabl

e fo

r axl

e ad

justm

ents.

� A

void

tigh

t ben

ds w

hen

insta

ll-in

g th

e sh

ift c

able

hou

sing

.� Le

ave

at le

ast 1

50m

m o

f hou

s-in

g un

supp

orte

d at

the

hub

inte

rface

(5) t

o ea

se in

stalla

tion

and

rem

oval

of t

he s

hift

cabl

e ha

rdw

are.

With

hou

sing

leng

th c

orre

ct, i

nsta

ll en

d ca

ps (6

) at b

oth

ends

of e

ach

hous

ing.

150m

m

4

5

6

4

78

2.18

2.11

2.12

2.13

2.14

2.11

2.12

2.13

2.14

Page 6: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

2. A

SSEM

BLY

OF

COM

PON

ENTS

2. A

SSEM

BLY

OF

COM

PON

ENTS

Inst

allin

g Sh

ift C

able

s an

d H

ardw

are

Pass

the

shift

cab

les

thro

ugh

the

appr

opria

te c

able

hou

sing

and

en

sure

the

hous

ing

is s

eate

d

com

plet

ely

into

the

shift

er.

� T

hrea

d bo

th b

arre

l adj

uste

rs

com

plet

ely

cloc

kwis

e (in

) to

prov

ide

max

imum

insta

llatio

n sla

ck.

Pull

the

unde

rdriv

e sh

ift c

able

(1

) firm

ly a

t the

rear

axl

e lo

catio

n un

til it

sto

ps, c

heck

ing

to m

ake

sure

that

the

NuV

inci

shi

ft in

dica

-to

r (2)

goe

s co

mpl

etel

y fla

t.

Pass

the

unde

rdriv

e sh

ift c

able

(3

) thr

ough

the

UD

cab

le s

top

(4)

and

secu

re th

e U

D c

able

sto

p at

th

e di

stanc

e sh

own

whi

le p

ullin

g th

e ca

ble

firm

ly.

� En

sure

that

the

cabl

e ho

usin

g

is s

eate

d fu

lly a

t the

shi

fter.

� U

sing

a 2

mm

alle

n, s

ecur

e th

e ca

ble

and

torq

ue to

1.5

-2.0

N

m (1

3-18

in-lb

s).

� C

ut th

e ex

cess

cab

le a

t a

max

imum

of 2

.0m

m fr

om th

e en

d of

the

UD

cab

le s

top

(5).

1

2

3

4

511

7mm

Pull

the

over

driv

e sh

ift

cabl

e (6

) firm

ly a

t the

hub

inte

rface

un

til it

sto

ps, c

heck

ing

to m

ake

sure

that

the

NuV

inci

shi

ft

indi

cato

r goe

s in

to a

ste

ep h

ill (7

).

� M

ake

sure

the

unde

rdriv

e sh

ift

cabl

e an

d U

D c

able

sto

p ar

e fre

e an

d un

obstr

ucte

d.

Pass

the

over

driv

e sh

ift

cabl

e (8

) thr

ough

the

OD

latc

h (9

) an

d se

cure

the

OD

latc

h at

the

dista

nce

show

n w

hile

pul

ling

the

cabl

e fir

mly.

� E

nsur

e th

at th

e ca

ble

hous

ing

is

sea

ted

fully

at t

he s

hifte

r.� U

sing

a 2

mm

alle

n, s

ecur

e th

e ca

ble

and

torq

ue to

1.5

-2.0

N

m (1

3-18

in-lb

s).

� C

ut th

e ex

cess

cab

le a

t a

dista

nce

of 1

5-30

mm

from

the

exit

of th

e O

D la

tch,

and

crim

p a

cabl

e en

d (1

0).

The

cabl

e ha

rdw

are

shou

ld

appe

ar a

s sh

own.

Ass

embl

e to

CVP

per

Ste

p 3.

2 an

d ad

just

cabl

e sla

ck w

ith b

arre

l ad

juste

rs p

er S

tep

4.2.

7

89

6

10

114m

m

910

2.15

2.16

2.17

2.18

2.19

2.15

2.16

2.17

2.18

2.19

Page 7: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

In

stall

the

shift

cab

le h

ardw

are

follo

win

g ste

ps A

, B a

nd C

.

� C

heck

the

sprin

g la

tch

to

ensu

re it

is s

eate

d pr

oper

ly.

3. R

EAR

WH

EEL

INST

ALL

ATIO

N/R

EMO

VAL

Fitti

ng th

e Re

ar W

heel

� P

lace

the

rear

whe

el in

to th

e re

ar fr

ame,

mak

ing

sure

not

to

obstr

uct s

hift

cabl

es.

S

lide

one

no-tu

rn w

ashe

r (1)

ea

ch o

nto

each

axl

e en

d. T

he

serr

atio

ns o

f the

no-

turn

was

her

mus

t bea

r aga

inst

the

drop

out o

f th

e fra

me.

The

rect

angu

lar b

oss

mus

t eng

age

in th

e dr

opou

t of t

he

fram

e.

� M

ount

the

axle

nut

s (2

).

Tigh

teni

ng to

rque

30

– 40

Nm

(2

66-3

50 in

-lbs)

.� F

or ro

ller b

rake

app

licat

ions

, co

nnec

t the

rolle

r bra

ke

acco

rdin

g to

the

man

ufac

ture

r’s

instr

uctio

ns.

1

2

Boss

1

A

B

C

Do

not p

ush

on th

e sp

ring

porti

on o

f the

OD

latc

h (3

) w

hen

clos

ing.

3

Impr

oper

insta

llatio

n of

the

no-tu

rn w

ashe

r will

resu

lt in

da

mag

e to

the

drop

out a

nd

the

hub.

Ove

r-tig

hten

ing

may

dam

age

parts

. U

nder

-tigh

teni

ng c

an

resu

lt in

the

axle

slid

ing

in th

e dr

opou

ts.

3. R

EAR

WH

EEL

INST

ALL

ATIO

N/R

EMO

VAL

Dis

conn

ectin

g th

e Re

ar

Whe

el

� S

hift

to a

pos

ition

that

allo

ws

easy

acc

ess

to th

e sh

ift c

able

ha

rdw

are.

R

emov

e sh

ift c

able

har

dwar

e fo

llow

ing

steps

A, B

and

C.

L

oose

n an

d/or

rem

ove

the

ax

le n

uts

(3) a

nd th

e no

-turn

w

ashe

rs (4

). �

For

rolle

r bra

ke a

pplic

atio

ns,

disc

onne

ct th

e ro

ller b

rake

ac

cord

ing

to th

e m

anuf

actu

rer’s

in

struc

tions

.�

Rem

ove

the

rear

whe

el.

A

B

C

3

4

3

4

1112

3.1

3.2

3.3

3.4

3.1

3.2

3.3

3.4

Page 8: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

Repl

acin

g Sh

ifter

Cab

les

Rem

ove

cabl

e ha

rdw

are

from

bot

h ca

bles

and

rem

ove

shift

cab

les

from

hou

sing

.

Adj

ustin

g Ca

ble

Slac

k

C

able

sla

ck c

an b

e ad

juste

d w

ith th

e ba

rrel

adj

uste

rs (1

) at t

he

shift

er.

C

able

sla

ck c

an b

e de

term

ined

by

pul

ling

light

ly o

n th

e ca

ble

hous

ing

(2) a

t the

shi

fter a

nd

notic

ing

any

slack

.

� 0

.5-1

.5m

m o

f sla

ck is

idea

l.�

For

rear

whe

el re

mov

al,

addi

tiona

l cab

le s

lack

may

be

des

ired

to e

ase

shift

ca

ble

hard

war

e re

mov

al.

4. B

ASI

C M

AIN

TEN

AN

CE A

ND

CA

RE

2

1

Lubr

icat

ion

� Th

e N

uVin

ci N

360

CVP

is

prov

ided

with

per

man

ent

lubr

icat

ion

and

the

CVP

in

tern

als

are

mai

nten

ance

-free

fo

r the

life

of t

he p

rodu

ct.

� Th

e N

uVin

ci N

360

inte

rnal

fre

ewhe

el m

echa

nism

is

serv

icea

ble.

� R

egul

ar lu

bric

atio

n w

ill e

xten

d th

e ch

ain’

s se

rvic

e lif

e.

1314

Clea

ning

� Yo

ur N

uVin

ci N

360

co

mpo

nent

s ar

e se

aled

and

w

ell p

rote

cted

from

the

exte

rnal

en

viro

nmen

t. H

owev

er, d

o no

t us

e w

ater

und

er p

ress

ure

(suc

h as

pre

ssur

e w

ashe

rs o

r wat

er

jets)

for c

lean

ing

to p

reve

nt

mal

func

tions

due

to w

ater

pe

netra

tion.

� D

urin

g th

e w

inte

r sea

son,

you

sh

ould

cle

an y

our b

icyc

le in

sh

orte

r int

erva

ls so

that

win

ter

road

sal

t can

not c

ause

any

da

mag

e.� D

o no

t use

agg

ress

ive

clea

ners

.

5. S

ERV

ICE

INST

RUCT

ION

S

Rem

ove

the

Phill

ips

scre

w

(1) o

n th

e bo

ttom

of t

he N

uVin

ci

shift

er a

nd re

mov

e th

e bo

ttom

co

ver b

y pu

lling

ligh

tly o

n th

e

acce

ss ta

b (2

).

Usi

ng a

sm

all fl

at s

crew

driv

er

or p

oint

ed o

bjec

t, ex

tract

the

cabl

e an

chor

s (3

) and

shi

ft ca

bles

(4

) fro

m th

e gr

ip p

ulle

y.

� R

otat

e th

e gr

ip to

acc

ess

in

divi

dual

cab

le a

ncho

rs.

Insta

ll on

e sh

ift c

able

, allo

win

g th

e sh

ifter

hou

sing

(5) t

o gu

ide

the

cabl

e ar

ound

the

inte

rnal

s un

til it

co

mes

out

the

othe

r sid

e. G

uide

th

e ca

ble

thro

ugh

the

clos

est b

arre

l ad

juste

r (6)

.

Pull

the

cabl

e th

roug

h th

e ba

rrel

adj

uste

r unt

il th

e ca

ble

anch

or s

eats

fully

into

the

grip

pulle

y (7

).

� R

otat

e th

e gr

ip to

pos

ition

the

next

cab

le fo

r ins

talla

tion

and

repe

at 5

.3 a

nd 5

.4.

Rein

stall

the

botto

m c

over

and

sc

rew

(1).

Tor

que

to 0

.2-0

.3 N

m

(2-3

in-lb

s).

12

3

4

5

6

7

4.1

4.1

4.2

5.1

5.2

5.3

5.4

4.2

5.1

5.2

5.3

5.4

Page 9: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

H

2

3

If th

e ke

yed

nut (

3) a

nd

shift

driv

er (4

) mar

king

s ar

e no

t al

igne

d, fu

ll ov

erdr

ive

will

nee

d to

be

rese

t.

� If

the

mar

king

s ar

e no

t obv

ious

, fu

ll ov

erdr

ive

shou

ld re

sult

in

the

hub/

whe

el ro

tatin

g 1.

8-2

times

for e

very

1 ro

tatio

n of

the

CVP

spr

ocke

t.

Rein

stall

the

hub

inte

rface

(a

ngul

ar p

ositi

on is

uni

mpo

rtant

), le

avin

g th

e sh

ift a

dapt

er

unin

stalle

d.

� Th

e hu

b in

terfa

ce w

ill b

e

used

to s

hift

the

CVP

into

full

over

driv

e by

han

d in

the

fo

llow

ing

steps

.

Adj

ustin

g Sh

ifter

Res

ista

nce

If ad

ditio

nal r

esis

tanc

e is

de

sire

d at

the

shift

er, t

he A

llen

scre

w (1

) at t

he b

otto

m o

f the

sh

ifter

can

be

adju

sted

with

a

2mm

hex

.

� C

lock

wis

e (in

) pro

vide

s m

ore

resi

stanc

e.� A

dditi

onal

resi

stanc

e ca

n re

duce

unw

ante

d fe

edba

ck a

t th

e sh

ifter

.

5. S

ERV

ICE

INST

RUCT

ION

S

1

5. S

ERV

ICE

INST

RUCT

ION

S

4

3

1516

Rese

tting

CVP

to F

ull O

verd

rive

The

NuV

inci

N36

0 C

VP is

shi

pped

in

full

over

driv

e w

ith a

n an

ti-sh

ift

reta

iner

insta

lled

(refe

renc

e St

ep

2.2)

.

� If

the

hub

inte

rface

is in

corr

ectly

in

stalle

d, fu

ll ra

tio ra

nge

of th

e C

VP m

ay b

e un

avai

labl

e, a

nd

full

over

driv

e w

ill n

eed

to b

e re

set.

If in

stalle

d on

the

bicy

cle,

shi

ft th

e C

VP in

to o

verd

rive

(H) a

s fa

r as

pos

sibl

e, a

nd re

mov

e th

e re

ar

whe

el p

er S

ectio

n 3.

If in

stalle

d, re

mov

e th

e sh

ift

adap

ter (

2) fr

om th

e hu

b in

terfa

ce

(3) w

ith a

sm

all s

crew

driv

er, t

hen

rem

ove

the

hub

inte

rface

by

liftin

g ca

refu

lly fr

om u

nder

neat

h.

5.5

5.5

5.6

5.6

5.7

5.8

5.7

5.8

Page 10: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

Insta

ll th

e N

uVin

ci N

360

CVP

in

to a

vic

e or

fixt

ure

as s

how

n,

clam

ping

on

the

left

hand

axl

e fla

ts.

� If

a v

ice

is n

ot a

vaila

ble,

in

stalla

tion

in th

e bi

cycl

e fra

me

is p

ossi

ble,

tigh

teni

ng o

nly

the

left

hand

sid

e no

-turn

was

her

and

axle

nut

to a

llow

rota

tion

of th

e hu

b in

terfa

ce.

Whi

le d

rivin

g th

e C

VP c

lock

-w

ise

with

the

spro

cket

(1),

rota

te

the

entir

e hu

b in

terfa

ce (2

) cou

nter

-cl

ockw

ise

until

a fi

rm s

top

is fe

lt.

Repe

at th

is p

roce

ss 2

-3 ti

mes

by

driv

ing

the

CVP

clo

ckw

ise

and

rota

ting

the

hub

inte

rface

bac

k an

d fo

rth, e

ndin

g at

full

co

unte

r-clo

ckw

ise.

� Th

e in

dica

ted

posi

tion

of th

e hu

b in

terfa

ce is

uni

mpo

rtant

in

this

ste

p.� W

hen

in fu

ll ov

erdr

ive,

the

hub/

whe

el s

houl

d ro

tate

ap

prox

imat

ely

1.8-

2 tim

es

for e

very

1 ro

tatio

n of

the

C

VP s

proc

ket.

Whe

n fu

ll ov

erdr

ive

is fo

und,

re

mov

e th

e hu

b in

terfa

ce p

er

Step

5.6

.

Che

ck to

mak

e su

re th

e m

ark

on

the

shift

er n

ut a

nd s

hift

driv

er a

lign

per S

tep

5.7.

Insta

ll hu

b in

terfa

ce p

er S

teps

2.4

th

roug

h 2.

10.

At a

ll tim

es w

hile

rota

ting

th

e w

heel

, spr

ocke

t, or

hub

in

terfa

ce, b

e ca

refu

l not

to

catc

h or

pin

ch fi

nger

s.

5. S

ERV

ICE

INST

RUCT

ION

S

Rem

ove

the

rear

whe

el p

er S

ectio

n 3.

Rem

ove

the

hub

inte

rface

per

Ste

p 5.

6.

Refe

renc

e th

e Ex

plod

ed D

iagr

am

on P

age

22.

Rem

ove

the

spro

cket

sn

ap ri

ng (1

2), s

proc

ket s

pace

r (1

3, if

inst

alle

d), a

nd s

proc

ket (

14).

Rem

ove

the

snap

ring

(15)

on

the

shift

driv

er, a

nd re

mov

e th

e fre

ewhe

el a

ssem

bly

(16)

.

� If

ser

vici

ng o

r rep

laci

ng,

use

a m

ediu

m-w

eigh

t oil

or

light

wei

ght w

ater

-resi

stant

gr

ease

and

che

ck fu

nctio

n.

Rem

ove

the

inte

rior s

nap

ring

(17)

, nee

dle

bear

ing

(18)

, and

RH

sh

ield

(19)

if th

ese

com

pone

nts

are

bein

g re

plac

ed.

Insta

ll th

e se

rvic

ed /

new

free

-w

heel

com

pone

nts

acco

rdin

g to

th

e Ex

plod

ed D

iagr

am o

n Pa

ge 2

2.

Insta

ll sp

rock

et a

nd h

ub in

terfa

ce

per S

ectio

n 2.

Insta

ll th

e re

ar w

heel

per

Sec

tion

3.

Serv

icin

g or

Rep

laci

ng

Free

whe

elSe

t the

NuV

inci

N36

0 C

VP

in fu

ll ov

erdr

ive

with

the

front

sh

ifter

or h

ub in

terfa

ce p

rior t

o re

mov

al.

17

18

19

16

15

5. S

ERV

ICE

INST

RUCT

ION

S

1718

5.9

5.9

5.10

5.10

5.11

5.12

5.11

5.12

1

2

(Ser

vice

Par

t No:

N36

0H-F

REE-

01)

�Re

fere

nce

Expl

oded

Dia

gram

P.2

1

Page 11: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

Rem

ovin

g th

e Br

ake

Co

nfigu

ratio

n

Rem

ove

the

rear

whe

el p

er S

ectio

n 3.

Rem

ovin

g Ro

ller B

rake

Har

dwar

e

� R

emov

e le

ft ha

nd a

xle

nut (

1), l

eft

hand

no-

turn

was

her (

2), a

nd le

ft ha

nd n

ut (3

).� S

ecur

e th

e w

heel

and

use

N

uVin

ci s

ervi

ce to

ol N

360-

BKA

D-

01 to

rem

ove

the

brak

e lo

ck ri

ng

(6),

and

rem

ove

the

rolle

r bra

ke

adap

ter (

7) fr

om th

e hu

b.

Rem

ovin

g Ri

m B

rake

Har

dwar

e

� R

emov

e le

ft ha

nd a

xle

nut (

1), l

eft

hand

no-

turn

was

her (

2), l

eft h

and

nut (

3), a

nd c

uppe

d w

ashe

r (4)

.� U

sing

a th

in fl

at d

evic

e, p

ry a

nd

rem

ove

the

rim b

rake

cov

er (5

).

Rem

ovin

g Di

sc B

rake

Har

dwar

e

� R

emov

e le

ft ha

nd a

xle

nut (

1), l

eft

hand

no-

turn

was

her (

2), l

eft h

and

nut (

3), a

nd c

uppe

d w

ashe

r (4)

.� S

ecur

e th

e w

heel

and

use

N

uVin

ci to

ol N

360-

BKA

D-0

1 to

re

mov

e th

e br

ake

lock

ring

(6),

and

rem

ove

both

the

brak

e sh

ield

(8

) and

dis

c br

ake

adap

ter (

9)

from

the

hub.

Inst

allin

g th

e Br

ake

Co

nfigu

ratio

n

Insta

lling

Rol

ler B

rake

Har

dwar

e� In

stall

the

rolle

r bra

ke a

dapt

er (7

) an

d ap

ply

a hi

gh s

treng

th th

read

lo

ckin

g co

mpo

und

(equ

ival

ent

to L

octit

e® 2

77™

) aro

und

one

com

plet

e th

read

of t

he b

rake

lock

rin

g (6

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sing

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ser

vice

tool

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d to

rque

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til it

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ashe

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stall

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torq

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ft ha

nd n

ut (3

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m (2

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lling

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ardw

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� In

stall

the

disc

bra

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dapt

er (9

) an

d br

ake

shie

ld (8

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lya

high

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ngth

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ad lo

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mpo

und

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ival

ent t

o Lo

ctite

®

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und

one

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plet

e th

read

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he b

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5. S

ERV

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INST

RUCT

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S

1920

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0 Sp

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uals

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w

ww

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iagr

am P

.21

Page 12: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

EN

Left

(Non

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KEY

Page 13: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

7. IN

TELL

ECTU

AL

PRO

PERT

Y N

OTI

CE

The

Nu

Vin

ci® C

VP

Mod

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360 H

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ollo

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rms

and

cond

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f yo

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om+3

1 (0

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5994

449

Page 14: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

ENEN

8. W

ARR

AN

TY8.

WA

RRA

NTY

THIS

LIM

ITED

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SOLE

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an th

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revi

sion

sha

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fect

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as o

f the

effe

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te in

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on

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revi

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tem

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from

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web

site

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uvin

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arra

nty)

.

Dea

lers

in th

e U

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. and

out

side

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urop

e re

ques

ting

war

rant

y cl

aim

s sh

ould

con

tact

:

Fallb

rook

Cus

tom

er S

ervi

cesu

ppor

t@nu

vinc

i.com

1-88

8-N

uVin

ci (6

88-4

624)

Tel:

+1(5

12) 2

79-6

200

(Out

side

U.S

.A.)

Fax:

+1(

512)

267

-015

9

Dea

lers

in E

urop

e re

ques

ting

war

rant

y cl

aim

s sh

ould

con

tact

:

Fallb

rook

Eur

ope

Cu

stom

er S

ervi

ceeu

rope

@nu

vinc

i.com

+31

(0)5

5-59

94 4

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suc

h im

plie

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all b

e lim

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to th

e du

ratio

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expr

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nty

set f

orth

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ve. I

n no

eve

nt sh

all F

allb

rook

be

liabl

e fo

r any

lo

ss,

inco

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age,

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ther

dire

ct,

indi

rect

, in

cide

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nseq

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r ot

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sulti

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om b

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the

prod

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expr

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set

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ein.

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ay n

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the

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impl

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ntie

s, (i

i) lim

itatio

ns o

n ho

w lo

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n im

plie

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arra

nty

lasts

, or (

iii) t

he e

xclu

sion

or l

imita

tion

of

certa

in k

inds

of d

amag

es, s

o th

e ab

ove

limita

tions

or e

xclu

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may

not

app

ly to

you

. To

the

exte

nt

that

this

war

rant

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s in

cons

iste

nt w

ith lo

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aw, t

his

war

rant

y sh

all b

e de

emed

mod

ified

on

ly to

the

exte

nt n

eces

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to b

e co

nsis

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with

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h la

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If yo

u pu

rcha

sed

your

NuV

inci

CVP

as

part

of a

noth

er p

rodu

ct, t

his

war

rant

y in

no

way

repl

aces

or

is a

n ex

tens

ion

of th

e w

arra

nty

of th

e m

anuf

actu

rer o

f tha

t pro

duct

, whi

ch w

arra

nty

is th

e so

le

resp

onsi

bilit

y of

the

prod

uct’s

man

ufac

ture

r.

LIM

ITATI

ON

S O

F W

ARR

AN

TY

This

war

rant

y do

es n

ot a

pply

to a

ny o

f the

follo

win

g:

• A

pro

duct

use

d in

any

insta

llatio

n ot

her t

han

a si

ngle

ride

r bic

ycle

(no

tand

ems)

.•

A p

rodu

ct t

hat

has

been

inc

orre

ctly

ins

talle

d an

d/or

not

adj

uste

d ac

cord

ing

to t

he

N36

0 Te

chni

cal M

anua

l, w

hich

can

be

foun

d at

ww

w.n

uvin

ci.c

om.

• A

pro

duct

tha

t ha

s be

en d

isas

sem

bled

int

o its

com

pone

nts

beyo

nd t

he s

cope

of

serv

ice

docu

men

tatio

n (N

360

Ow

ner M

anua

l and

Tec

hnic

al M

anua

l).•

Exce

pt a

s pr

e-ap

prov

ed in

writ

ing

by F

allb

rook

, a p

rodu

ct u

tiliz

ed fo

r com

mer

cial

pur

pose

s.

• D

amag

e to

the

prod

uct:

o de

term

ined

by

Fallb

rook

to b

e ca

used

by

a cr

ash,

impa

ct, a

buse

of t

he p

rodu

ct.

o re

sulti

ng fr

om u

se o

f the

pro

duct

in w

hat F

allb

rook

, in

its s

ole

disc

retio

n, c

onsid

ers

extre

me

appl

icat

ions

suc

h as

, but

not

lim

ited

to d

ownh

ill, f

reer

ide,

“N

orth

Sho

re”

style

, BM

X, e

tc.

o re

sulti

ng fr

om p

ower

ing

of th

e pr

oduc

t with

ele

ctric

mot

ors

rate

d ov

er 2

50 W

atts,

or a

ny

pow

erin

g of

the

prod

uct w

ith in

tern

al c

ombu

stion

eng

ines

.o

caus

ed b

y th

e us

e of

par

ts th

at a

re n

ot c

ompa

tible

, su

itabl

e an

d/or

aut

horiz

ed b

y Fa

llbro

ok fo

r use

with

the

prod

uct.

o oc

curr

ing

durin

g sh

ipm

ent o

f the

pro

duct

.•

A p

rodu

ct th

at h

as b

een

mod

ified

or w

here

the

seria

l num

ber o

r dat

e co

de h

as b

een

alte

red,

de

face

d or

rem

oved

. •

Nor

mal

wea

r and

tear

to c

ompo

nent

s sub

ject

to w

ear s

uch

as, f

or e

xam

ple,

rubb

er se

als a

nd

rings

, joc

key

whe

els

on c

hain

tens

ione

r (if

appl

icab

le),

twis

t grip

rubb

er, s

hifte

r cab

les.

Dam

age

to p

arts

not m

anuf

actu

red

by F

allb

rook

Tech

nolo

gies

(dro

pout

s, c

hain

, fre

ewhe

el, e

tc.).

Labo

r req

uire

d to

rem

ove,

re-fi

t or r

e-ad

just

the

prod

uct w

ithin

the

bicy

cle

asse

mbl

y.

2526

Page 15: NuVinci N360 Technical Manual - Kik - Goes N360.pdf · Hub Interface Orientation and Installation Angle Use the uninstalled hub interface (1) to determine the desired orientation.

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360-TM-7-2010-CN. Printed in China.

TECHNICAL MANUAL*B35-N360-01*

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