ISOLATION AND APPLICATION OF VIOLET PIGMENT EXTRACTED FROM Chromobacterium violaceum NUR ZULAIKHA BINTI YUSOF UNIVERSITI TEKNOLOGI MALAYSIA
Oct 10, 2014
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ISOLATION AND APPLICATION OF VIOLET PIGMENT EXTRACTED
FROM Chromobacterium violaceum
NUR ZULAIKHA BINTI YUSOF
UNIVERSITI TEKNOLOGI MALAYSIA
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―I hereby declare that I have read this thesis and in my
opinion this thesis is sufficient in terms of scope and quality for the
award of the degree of Master of Science (Chemistry)‖
Signature : _______________________
Name of Supervisor : Prof. Dr. Wan Azlina Ahmad
Date :
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bahagian a – PENGESAHAN KERJASAMA*
Adalah disahkan bahawa projek penyelidikan tesis ini telah dilaksanakan melalui
kerjasama antara _______________________ dengan _______________________
Disahkan oleh:
Tandatangan : Tarikh :
Nama :
Jawatan :
(Cop rasmi)
* Jika penyediaan tesis/projek melibatkan kerjasama.
bahagian b – UNTUK KEGUNAAN PEJABAT SEKOLAH PENGAJIAN SISWAZAH
Tesis ini telah diperiksa dan diakui oleh:
Nama dan Alamat Pemeriksa Luar :
Nama dan Alamat Pemeriksa Dalam :
Nama Penyelia lain (jika ada) :
Disahkan oleh Timbalan Pendaftar di Sekolah Pengajian Siswazah:
Tandatangan : Tarikh :
Nama :
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ISOLATION AND APPLICATION OF VIOLET PIGMENT EXTRACTED FROM
Chromobacterium violaceum
NUR ZULAIKHA BINTI YUSOF
A thesis submitted in fulfilment of the
requirements for the award of the degree of
Master of Science (Chemistry)
Faculty of Science
Universiti Teknologi Malaysia
NOVEMBER 2010
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I declare that this thesis entitled ―Isolation and Application of Violet Pigment
Extracted from Chromobacterium violaceum‖ is the result of my own research
except as cited in the references. The thesis has not been accepted for any degree and
is not concurrently submitted in candidature of any other degree.
Signature : _______________________
Name : Nur Zulaikha Yusof
Date :
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In the name of Allah, the Most Gracious, the Most Merciful,
This page is especially dedicated to my beloved mum, Che Zaharah binti Yamin,
dad, Yusof bin Mohammad, sisters and brother for their inspiration, support and
happiness.
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ACKNOWLEDGEMENTS
In the name of Allah s.w.t, the Most Gracious, the Most Merciful,
All praise to Allah s.w.t, for His Mercy has given me patience and strength to
complete this work. All the praise to Allah s.w.t again.
First and foremost, I would like to express my deepest thanks to my
supervisor, Prof. Dr. Wan Azlina Ahmad, for the valuable guidance and advice during
the course of this research. Without her time and patience, this work could not have
been accomplished. I have gained a lot of knowledge and experience during doing
this research.
I would also like to express my gratitude to PM. Dr. Farediah Ahmad, Ms.
Nor Akmalazura Jani and Mrs. Mek Zum for their guidance in FTIR and NMR
analysis, as well as Mr. Mohd Fazlin Rezali, SIRIM Berhad for Mass Spectrometry
analysis. Special thanks also goes to Malaysian Craft Development Corporation,
Kelantan (especially Mr. Khamis bin Yassim) and Prof. Dr. Wan Yunus Wan Ahmad
from Program of Textile Technology, Faculty of Applied Sciences, Universiti
Teknologi Mara (UiTM), Shah Alam for their co-operation and assistance in
completing some part of this research.
A million thanks also go to Dr. Zainul Akmar Zakaria, K. Diana, K. Lini, K.
Laily, Asop, K. Quek, K. Fad, Nisa, K.rozi, Mr. Ali, Jay, Mimie and Sue for their
knowledge, encouragement and guidance throughout the research.
Last but not least, I wish to express my sincere appreciation to my beloved
family for their continuous support, advices and motivation for me to complete my
research .Thank you so much.
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ABSTRACT
The potential of natural pigments derived from bacteria to replace the toxic
synthetic colourants was studied. The scope of study includes isolation and screening
of bacterial pigment producers, characterization of isolated pigment through
instrumental analysis and application of the pigment in textile dyeing. A total of
seventeen coloured bacterial isolates were obtained from two sampling points which
are fish breeding centre, Gelang Patah and oil refinery wastewater treatment plant,
Negeri Sembilan. Of these, two bacteria which produced violet and orange pigment
were identified as Chromobacterium violaceum and Chryseobacterium sp. using 16S
rRNA analysis. The yellow-orange pigment was suspected as flexirubin via testing
with 20 % (w/v) KOH whilst the violet pigment was confirmed as violacein through
ultraviolet/ visible (UV/Vis), Fourier-transform infrared (FTIR), nuclear magnetic
resonance (NMR) and mass spectrometry (MS). Highest violacein production was
observed in sugarcane bagasse (SCB) supplemented with L-tryptophan either in
batch study (0.82 g L-1
) or in immobilized cell system (0.15 g L-1
). In batch study,
the optimum condition for violacein production was obtained using 3 g SCB
supplemented with 10 % (v/v) L-tryptophan in distilled water at 30oC for 24 hours.
From the textile dyeing study, violacein was capable to dye both natural and
synthetic fibers. Use of different mordants yielded different colours on dyed fabrics
and also increase the lightfastness rating. On cotton, Fe2(SO4)3 and CuSO4 managed
to increase the lightfastness rating from 1 (control) to 2 and 2/3 respectively while on
silk satin, alum and slaked lime increased the lightfastness rating from 1 (control) to
2. Higher mordant concentration also darkened the dyed fabric colour whilst pre-
treatment of fabric manage to increase the pigment performance on the fabric. The
reactive dye showed intense colouration on both fabrics compared to violacein.
Overall, violacein shows comparable performance with reactive dyes on fabric
dyeing and can be used as an alternative to replace synthetic dye.
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ABSTRAK
Potensi pigmen semula jadi yang berasal daripada bakteria untuk
menggantikan pewarna tiruan yang bertoksik telah dikaji. Skop kajian ini melibatkan
pemencilan dan penyaringan bakteria berwarna, pencirian pigmen menggunakan
analisis berinstrumen dan penggunaan pigmen dalam pewarnaan tekstil. Sejumlah
tujuh belas bakteria pengeluar pigmen telah dipencilkan dari dua tempat persampelan
iaitu pusat penternakan ikan, Gelang Patah dan loji rawatan air sisa pusat penapisan
minyak, Negeri Sembilan. Dua bakteria yang menghasilkan pigmen berwarna ungu
dan jingga masing-masing telah dikenal pasti sebagai Chromobacterium violaceum
dan Chryseobacterium sp. melalui analisis 16S rRNA. Pigmen jingga telah
diramalkan sebagai flexirubin melalui ujian menggunakan 20 % (w/v) KOH
manakala pigmen ungu telah disahkan sebagai violacein melalui analisis
ultralembayung/ nampak (UV/Vis), analisis spektroskopi inframerah (FTIR),
resonans magnet nukleus (NMR) dan spektrometri jisim (MS). Penghasilan violacein
tertinggi telah diperoleh dalam hampas tebu (SCB) ditambah dengan L-triptofan
sama ada dalam kajian kelompok (0.82 g L-1
) atau dalam sistem sel pegun (0.15 g L-
1). Dalam kajian kelompok, keadaan optimum untuk penghasilan violacein adalah
dengan menggunakan 3 g SCB yang ditambah dengan 10 % (v/v) L-triptofan dalam
air suling pada suhu 30oC selama 24 jam. Daripada kajian pewarnaan tekstil,
violacein mampu mewarnakan dengan baik kedua-dua serat semula jadi dan sintetik.
Penggunaan mordan yang berbeza memberikan warna yang berbeza pada fabrik dan
juga meningkatkan tahap ketahanan terhadap cahaya. Pada kain kapas, Fe2(SO4)3 dan
CuSO4 masing-masing berjaya meningkatkan tahap ketahanan terhadap cahaya
daripada 1 (kawalan) kepada 2 dan 2/3 manakala pada satin sutera, tawas dan kapur
mati pula berjaya meningkatkan tahap ketahanan terhadap cahaya daripada 1
(kawalan) kepada 2. Kepekatan mordan yang tinggi juga telah memberikan warna
yang gelap terhadap fabrik dan pra-rawatan terhadap fabrik berjaya meningkatkan
prestasi pigmen pada fabrik. Pencelup reaktif memberikan warna yang terang pada
kedua-dua jenis fabrik berbanding dengan violacein. Keseluruhannya, violacein
menunjukkan prestasi yang setanding dengan pewarna reaktif dalam pewarnaan
fabrik dan ia boleh digunakan sebagai satu alternatif untuk menggantikan pewarna
sintetik.
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TABLE OF CONTENTS
CHAPTER TITLE PAGE
DECLARATION
DEDICATION
ACKNOWLEDGEMENTS
ABSTRACT
ABSTRAK
TABLE OF CONTENTS
LIST OF TABLES
LIST OF FIGURES
LIST OF ABBREVIATIONS
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1
GENERAL INTRODUCTION
1.1 Definition of Pigments
1.2 Classification of Pigments and Its Applications
1.2.1 Natural Pigments
1.2.2 Synthetic Pigments
1.3 World Scenario on the Use of Natural Pigments
1.3.1 History of Colourants
1.3.2 Ill Effects of Using Synthetic Dyes
1.3.2.1 Effects on Health
1.3.2.2 Effects on Environment
1.4 Natural Pigments
1.4.1 Importance of Using Natural Pigments
1.4.2 Microbial Sources of Natural Pigments
1.4.2.1 Bacteria
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1.4.2.2 Fungi
1.4.2.3 Yeasts
1.4.2.4 Algae
1.4.3 Functions of Microbial Pigments
1.4.4 Advantages of using Bacterial Pigments
1.4.5 Applications of Bacterial Pigments
1.4.5.1 Food Colourants
1.4.5.2 Pharmaceutical
1.4.5.2 Textile Dyeing
1.5 Objectives of the Study
1.6 The Scope of Study
ISOLATION AND CHARACTERIZATION OF
PIGMENT FROM COLOURED BACTERIA
2.1 Chemistry of Pigments
2.1.1 Instrumental Analysis
2.2 Materials and Methods
2.2.1 Growth Medium
2.2.1.1 Nutrient Broth
2.2.1.2 Nutrient Agar
2.2.2 Collection of Samples
2.2.3 Cultivation and Isolation of Cultures
2.2.3.1 Liquid Samples
2.2.3.2 Soil Samples
2.2.4 Characterization of Microorganism
2.2.4.1 Gram Staining
2.2.4.2 Identification of Bacterial Isolates
2.2.5 Maintenance of Stock Culture
2.2.5.1 Short – term Maintenance
2.2.5.2 Long – term Maintenance
2.2.6 Preparation of Inoculum
2.2.7 Extraction of Pigments
2.2.7.1 Yellow – Orange Pigment
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2.2.7.2 Violet Pigment
2.2.8 Pigment in Powdered Form
2.2.9 Characterization of Crude Violet Pigment
2.2.9.1 Antimicrobial Effect
2.2.9.2 UV/Vis Spectroscopy
2.2.9.3 Fourier-Transform Infrared
Spectroscopy (FT-IR)
2.2.9.4 Thin Layer Chromatography (TLC)
2.2.9.5 Nuclear Magnetic Resonance
(NMR) Spectroscopic
2.2.9.6 Mass Spectrometry (MS) Analysis
2.2.9.7 Spectroscopic Data for Violet
Pigment
2.2.10 Primary Identification of Yellow – Orange
Pigment
2.2.10.1 Simple Test for Flexirubin –
Type Pigment
2.3 Results and Discussion
2.3.1 Characteristics of the Soil and Water
Sample
2.3.2 Isolation and Characterization of Coloured
Bacteria
2.3.3 Identification of Bacteria
2.3.4 Maintenance of Stock Culture
2.3.5 Characterizations of Crude Violet Pigments
2.3.5.1 Antimicrobial Effect
2.3.5.2 UV/Vis Spectroscopy
2.3.5.3 Infrared Spectroscopy
2.3.5.4 Thin Layer Chromatography (TLC)
2.3.5.5 Nuclear Magnetic Resonance
(NMR)
2.3.5.6 Mass Spectrometry (MS)
2.3.6 Primary Identification of Yellow - Orange
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Pigment
2.3.6.1 Simple Test for Flexirubin – Type
Pigment
2.3.7 Conclusion
OPTIMIZATION OF CULTURE CONDITIONS FOR
PIGMENT PRODUCTION BY C. violaceum
3.1 Utilization of a Cheap Growth Medium for Pigment
Production
3.1.1 Immobilized Cell Systems
3.2 Materials and Methods
3.2.1 Preparation of Inoculum
3.2.2 Preparation of L-tryptophan Stock Solution
3.2.3 Growth Profile of C. violaceum
3.2.4 Effect of Temperature on Pigment
Production
3.2.5 Production Profile of Violacein by C.
violaceum in Complex Media
3.2.6 Evaluation of Various Agricultural Waste
Substrates for Pigment Production
3.2.7 Laboratory Scale Column System
3.2.8 Immobilization of C. violaceum onto SCB
3.2.9 Determination of Pigment Concentration
3.3 Results and Discussion
3.3.1 Growth Profile of Bacteria
3.3.2 Effect of Temperature on Bacterial Growth
and Pigment Production
3.3.3 Violacein Production on Various Complex
Media
3.3.4 Utilization of Agriculture Wastes as an
Alternative Medium for Violacein
Production
3.3.5 Preliminary Study on the Immobilization of
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C. violaceum on SCB
3.4 Conclusion
APPLICATION OF PIGMENT ISOLATED FROM
C. violaceum IN TEXTILE DYEING
4.1 Natural Colourants in Textile Dyeing
4.1.1 Reason for Natural Colouration
4.2 Materials and Methods
4.2.1 Fabrics
4.2.2 Soap Solution
4.2.3 Perspiration Solution
4.2.4 Mordants
4.2.5 Dye Material
4.2.6 Mordanting Procedure
4.2.7 Method of Dyeing
4.2.8 Dyeability of Pigment on Different Fibers
4.2.9 Dyeing of Silk Satin and Cotton Fibres
4.2.10 Colourfastness Standard Tests
4.2.11 Preparation of Fabric for Testing
4.2.11.1 Colourfastness to Washing
4.2.11.2 Colourfastness to Light
4.2.11.3 Colourfastness to
Rubbing/Crocking
4.2.11.4 Colourfastness to
Perspiration
4.2.11.5 Colourfastness to Water
4.3 Results and Discussion
4.3.1 Dyeability of Violacein on Different
Fabrics
4.3.2 Effect of Types of Mordant on Cotton and
Silk Satin
4.3.3 Effect of Mordant Concentrations on Cotton
and Silk Satin
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REFERENCES 89
APPENDIX 108
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4.3.4 Effect of Pre-Treatment on Dyeing
Performance
4.3.5 Comparison of Fastness Properties of
Violacein with Reactive Dyes
4.4 Conclusion
CONCLUSION
5.1 Conclusion
5.2 Suggestions for Future Work
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LIST OF TABLES
TABLE NO. TITLE PAGE
1.1
1.2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
4.1
4.2
4.3
4.4
Naturally occuring pigments in biology (Hendry and
Houghton, 1997).
Microbial production of pigments (already in use as natural
food colourants or with high potential in this field) (Liu
and Nizet, 2009).
Characteristics of water and soil samples collected from
Brackishwater Aquaculcure Research Centre, Gelang
Patah, Johor.
Characteristics of soil samples collected from treatment
pond of oil refinery at Port Dickson, Seremban.
Characteristics of bacterial colonies obtained from soil and
water isolates grown on NA plate.
Morphological features of the coloured bacterial colonies
on NA plate.
Antimicrobial testing of violet pigments on P. aeruginosa,
S. aureus, B. cereus and E. coli.
ν OH (free) cm-1
and ν C-O cm-1
in alcohols and phenols
1H and
13C data of violet pigment.
Shades and fastness properties of different fabrics dyed
with natural pigment.
Shades and fastness properties of dyed cotton and silk satin
in the presence of various mordants.
Colour of dyed fabrics mordanted using different
concentration of mordant.
Shade and fastness properties of dyed cotton and silk satin
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4.5
4.6
mordanted using difference concentration of mordants.
Shades and fastness properties of fabrics after pre-
treatment process.
Comparison of fastness properties of natural dyes with
reactive dyes.
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LIST OF FIGURES
FIGURE NO. TITLE PAGE
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
3.1
3.2
3.3
Morphology of isolate S8b on NA plate (a) and NB
medium (b).
Morphology of isolate S1a on NA plate (a) and NB
medium (b).
UV/Vis spectrum for methanolic extract of violet
pigment.
The charge delocalization by the contributing structures
in the absence (a) and presence (b) of electron donating-
NHR group.
FTIR spectrum for crude methanolic extract of violet
pigment.
Structure of secondary amides: ciscoid-ciscoid
associations (a) and transoid-transoid polymeric
association (b).
Resonance structure of carbonyl containing group in
double bond structure.
1H NMR spectrum of violet pigment.
The structure of violacein.
13C NMR spectrum of violet pigment.
The ESI - MS spectrum of violet pigment.
The ESI – MS / MS spectrum of violet pigment
(m/z = 342.34).
Growth profile of C. violaceum in NB.
Effect of time on pigment production on C. violaceum.
Growth profile of C.violaceum in NB at 25, 30 and 37oC.
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3.4
3.5
3.6
3.7
3.8
3.9
4.1
4.2
4.3
4.4
The absorption spectrum of the violet pigment obtained
at different incubation temperatures.
Time course of cell growth and pH profile of C.
violaceum cultivated in NB, TSB, PGB and LB.
Symbols: ( ) NB OD600, ( ) NB pH, ( ) PGB
OD600, ( ) PGB pH, ( ) LB OD600, ( ) LB pH,
( ) TSB OD600 and ( ) TSB pH.
Violacein production by C. violaceum in complex media.
Colour intensity of pigments in a) liquid substrate and b)
solid substrate.
Pigment production by C. violaceum grown in SCB,
SPW, M and BS supplemented with 10% (v/v) L-
tryptophan, in distilled water; SCB – sugar cane bagasse,
SPW - solid pineapple waste, brown sugar - BS; M –
molasses.
Violacein production in sugarcane bagasse.
Dyeability of violacein on different fabrics using alum as
mordant; a) pure cotton (PC), b) pure silk (PS), c) pure
rayon (PR), d) rayon jacquard (RJ), e) silk satin (SS), f)
cotton (C) and g) polyester (P).
Colour of dyed cotton and silk satin control (no mordant)
(a) and mordanted using (b) alum, (c) Fe2(SO4)3, (d)
CuSO4 and (e) Ca(OH)2.
Colour of dyed cotton and silk satin fabric after
pretreatment process; (a) unmordanted and mordanted
using (b) alum, (c) Fe2(SO4)3, (d) CuSO4 and (e)
Ca(OH)2.
Colour performance of fabrics dyed with reactive dye
and violacein, a) silk satin and b) cotton.
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LIST OF ABBREVIATIONS
AATCC - American Association of Textile Chemists and Colorists
Abs - Absorbance
AMES - Salmonella typhimurium reverse mutation assay
EBV - Epstein–Barr virus
13C - Carbon-13
ESI-MS - Electronspray Ionization Mass Spectrometry
ESI-MS/MS - Electrospray Ionization Tandem Mass Spectrometry
1H - Proton
Hz - Hertz
FDA - Food and Drug Administration
FT-IR - Fourier-Transform Infrared Spectroscopy
MHz - Megahertz
MS - Molecular Mass Spectrometry
NMR - Nuclear Magnetic Resonance
PARs - Provoke allergic or pseudo-allergic reactions
Rf - Retention factor
ROS - Reactive oxygen species
rRNA - Ribosomal ribonucleic acid
SIRIM - Standard and Industrial Research Institute of Malaysia
SCB - Sugarcane bagasse
SPW - Solid pineapple waste
TPA - Tumor promoter 12-O-tetradecanoylphorbol-13- actate
TLC - Thin layer chromatography
USD - United States dollar
UV/Vis - Ultraviolet/visible
Π - Pi
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J - Coupling constant
γ - Gamma
δ - Chemical shift
d - Doublet
s - Singlet
t - Triplet
dd - Doublet of doublet
µm - Micrometer
m/z - Mass-to-charge ion
λmax - Wavelength at an absorption maximum
υmax - Maximum absorption frequency
kPa - Kilo pascal
1
CHAPTER 1
GENERAL INTRODUCTION
1.1 Definition of Pigments
The word pigment has a Latin origin and initially denoted a colour (in the
sense of coloured matter), but it was later extended to indicate the coloured objects
such as makeup. In the beginning of the middle ages, the word was also used to
describe the diverse plant and vegetable extracts, especially those used for the food
colouring. The word pigment is still used in this sense in the biological terminology
such as the coloured matter present in the animals or the plants, occurring in the
granules inside the cells or cell membranes as the deposits on the tissues, or
suspended in the body fluids (Ullmann, 1985). Its also include organic compounds
isolated from cells and their modified structure which is to alter stability, solubility
or their colour intensity (Hendry and Houghton, 1997). The examples of biological
pigments include chlorophyll and haemoglobin.
The modern meaning associated to the word pigment has its origin in the
twentieth century, meaning a substance constituted of small particles which is
practically insoluble in the applied medium, and is used due to its colourant,
protective or magnetic properties (Ullmann, 1985). Pigment also changes the colour
of light it reflects as a result of selective colour absorption. This definition applies
well to the pigments of the mineral origin, such as titanium dioxide or carbon black,
but for the soluble dyestuffs, usually the organic compounds, the expressions dye,
colourant or simply colour (as in the food colours) is more adequate. The terms
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pigment and colour are usually applied for the food colouring matters, sometimes
indistinctly (Timberlake and Henry 1986).
1.2 Classification of Pigments and Its Applications
Pigments are classified as either organic or inorganic and natural or synthetic
(Turner, 1993).
1.2.1 Natural Pigments
Natural organic pigments or biological pigments are used since the middle
ages by cave artists to decorate the walls of caves. It is commonly extracted from
naturally occurring fruits, vegetables, animals and others, by means of a simple
solvent extraction process (Frank, 2001). Biological pigments can be classified into
two methods of classifications, which are based on structural affinities and based on
the natural occurrence of pigment in biology. Examples of natural occurring
pigments are anthocyanins (blue-red), carotene (yellow-red), chlorophylls (green)
and tannins (brown-red) (Babitha et al., 2004). Basically, most of the natural
pigments have several features to distinguish them from the larger number of
colourless compounds found in biological material. Almost all biological molecules
are composed of no more than seventeen elements within the periodic table. Only
four out of seventeen elements predominate notably H, C, N and O; most pigmented
compounds, particularly those other than yellow, contain either N or O, often both
and most of them are relatively large molecules. Among the more common
pigmented compounds, their molecular weights range from about 200
(anthraquinones), 300 (anthocyanidins), 400 (betalaines), 500 (carotenoids) to 800
(chlorophylls). Much greater molecular weight is found in pigment polymers such as
melanins (Hendry and Houghton, 1997). Almost all biological pigments can be
reduced to no more than six major structural classes: tetrapyrroles, tetra-terpenoids,
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quinines, O-heterocyclic, N-heterocyclic and metallo-proteins. The naturally
occurring pigments in biology is summarized in Table 1.1.
Table 1.1: Naturally occuring pigments in biology (Hendry and Houghton, 1997).
Group Alternative or
familiar name
Major example Predominant
colour
Tetrapyrroles Porphyrins and
porphyrin
derivatives
Chlorophylls
Heams (hemes)
Bilins (Bile
pigments)
Green
Red
Blue-green-
yellow-red
Tetraterpenoids Carotenoids Carotenes
Xanthophylls
Yellow-red
Yellow
O-heterocyclic
compounds
Flavonoids Anthocyanins
Flavonols
Blue-red
Yellow-white
Quinines
Phenolics
compounds
Naphtaquinones
Anthraquinones
Red-blue-
green
Re-purple
N-heterocyclic
compounds
Indigoids and
indole derivatives
Substituted
pyrimidines
Betalaines
Eumelanins
Pterins
Purines
Yellow-red
Black-brown
White-yellow
Opaque white
Metalloproteins Cu-proteins
Haemerythrin
Blue-green
Red
Blue-green
Red
miscellaneous Lipofuscins
Fungal pigments
Brown-grey
Various but
commonly
yellow
Natural inorganic pigments, derived mainly from mineral sources, have been
used as colourants since prehistoric times and a few, notably iron oxides, remain of
some significance today. The colour of inorganic pigments arises from electronic
transitions which are quite diverse in nature and different from those responsible for
the colour of organic colourants. Inorganic pigments generally exhibit high inherent
opacity, a property which may be attributed to the high refractive index which results
from the compact atomic arrangement in their crystal structure. Various methods are
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employed in the manufacture of inorganic pigments. Frequently, the chemistry is
carried out in aqueous solution from which the pigments can precipitate directly in a
suitable physical form. In some cases, high temperature solid state reactions are used,
while gas-phase processes because of their suitability for continuous large-scale
manufacture are of importance for the manufacture of the two largest tonnage
pigments, which are titanium dioxide and carbon black. Other examples of natural
inorganic pigments were cadmium sulfides, lead chromates and ultramarines
(Christie, 2001).
1.2.2 Synthetic Pigments
The synthetic organic pigments were prepared from water-soluble dyes
rendered insoluble by precipitation onto colourless inorganic substrates such as
alumina and barium sulphate where these products were referred to as ‗lakes‘. A
critical event in the development of the organic pigment industry was the discovery
of copper phthalocyanine in 1928. Organic pigments generally provide higher
intensity and brightness of colour than organic pigments. These pigments are unable
to provide the degree of opacity which is typical of inorganic pigments, because of
the lower refractive index associated with organic crystals. The range of commercial
organic pigments exhibit variable fastness properties which are dependant both on
the molecular structure and on the nature of the intermolecular association in the
solid state. Since organic molecules will commonly exhibit some tendency to
dissolve in organic solvents, organic pigment molecules incorporate structural
features with design to enhance solvent resistant. The examples of synthetic organic
pigments include azo pigments, copper phthalocyanines and high-performance
organic pigments (Christie, 2001).
5
1.3 World Scenario on the Use of Natural Pigments
1.3.1 History of Colourants
Before the turn of the century natural dyes were the only source of colour
available and, therefore, they were widely used and traded, providing a major source
of wealth creation around the globe. It has been used for many purposes such as the
colouring of natural fibers wool, cotton and silk as well as fur and leather. The dyes
were also used to colour cosmetic products and to produce inks, watercolours and
artist‘s paints (Cristea and Vilarem, 2006). Since the introduction of synthetic dyes
by Perkin in 1856, many convenient and cheap synthetic pigments have appeared,
and the use of natural dyes has decreased due to their poor price competitiveness
(Zollinger, 1991).
Synthetic dyes are extensively used in many fields of upto- date technology,
for example in various branches of the textile industry, of the leather tanning industry
in paper production, in food technology, in agricultural research, in light-harvesting
arrays, in photoelectrochemical cells, and in hair colourings. Moreover, synthetic
dyes have been employed for the control of the efficacy of sewage and wastewater
treatment, and for the determination of specific surface area of activated sludge for
ground water tracing (Forgacs et al., 2004).
The synthetic dyes employed more frequently on industrial scale are the azo,
anthraquinone, sulfur, indigoid, triphenylmethyl (trityl), and phthalocyanine
derivatives. However, it has to be emphasized that the overwhelming majority of
synthetic dyes currently used in the industry are azo derivatives (Forgacs et al.,
2004). Synthetic dyes were widely used as compared to natural dyes because it
shows several advantages such as high stability to light, oxygen and pH, colour
uniformity, low microbiological contamination, relatively lower production costs and
others (Alves et al., 2008).
6
1.3.2 Ill Effects of Using Synthetic Dyes
1.3.2.1 Effects on Health
In pharmaceutical industry, the synthetic food dye is added in order to add
colour to many medicinal products, as well as to ensure the same colour for all the
batches of a given product. Adding a colour makes the medicinal product more
attractive, easier to recognise, and in some cases, by forming an opaque layer, it
stabilizes the ingredients of the medicine which are light sensitive (Jaworska et al.,
2005).
Eventhough synthetic food dyes are more long-lasting and often cheaper than
natural ones, but nowadays, using many of these dyes gives rise to serious
reservations concerning health. Some of them, such as, tartrazine (E 102), cochineal
red (E 124), and sunset yellow (E 110), belonging to the group of azo dyes, can
themselves, or in combination with other colourants, provoke allergic or pseudo-
allergic reactions (PARs), particularly in people allergic to aspirin and other non-
steroidal anti-inflammatory agents, or those suffering from urticaria or asthma (Rowe
and Rowe, 1994).
Even supposing the synthetic colourants approved by the Food and Drug
Administration (FDA) for use in foods, pharmaceuticals and cosmetic preparations
have undergone rigorous scrutiny for their toxicity, surprisingly, a study on the
examination of cancer chemopreventive effect of synthetic colourants revealed that, a
number of these products were evaluated for their in vitro antitumor promoting effect
on Epstein–Barr virus (EBV) antigen induced by tumor promoter 12-O-
tetradecanoylphorbol-13- actate (TPA). Among these were the azo colourant,
tartrazine (FD&C Yellow # 5), and the indigo derivative, indigo carmine (FD&C
Blue # 2) (Kapadia et al., 1998). For the external uses of synthetic dyes, several dyes
have been withdrawn due to their apparent hazards. For example, the benzidine dyes
which can cause bowel cancer while carbon black, the most widely used printing ink
pigment, is thought to be a potential carcinogen.
7
1.3.2.2 Effects on Environment
From the environmental point of view, a great variety of synthetic dyes used
for textile dyeing and other industrial applications causes serious pollution when part
of these dyes penetrates into waste water during these processes. Most of these
compounds are toxic, carcinogenic and highly resistant to degradation (Chung et al.,
1992).
Azo dyes, which are the largest group of synthetic dyes, are widely used in
numerous industries. While textile mills predominantly use them, azo dyes can also
be found in the food, pharmaceutical, paper and printing, leather, and cosmetic
industries. It is not surprising that these compounds have become a major
environmental concern. Many of these dyes find their way into the environment via
wastewater facilities. Because these compounds retain their colour and structural
integrity under exposure to sunlight, soil, bacteria and sweat, they also exhibit a high
resistance to microbial degradation in wastewater treatment systems (Eichlerová et
al., 2006).
Effective and economic treatment of a diversity of effluents containing azo
has become a problem. No single treatment system is adequate for degrading the
various dye structures. Currently, much research has been focused on chemically and
physically degrading azo dyes in wastewaters. Despite the existence of a variety of
chemical and physical treatment processes, their removal from the environment is
very difficult. Adsorption and precipitation methods, chemical degradation or
photodegradation are financially and often also methodologically demanding, time-
consuming and mostly not very effective. Some anaerobic bacteria can decolourize
several azo dyes, however, under anaerobic conditions, dyes are usually reduced to
aromatic amines that are carcinogenic and mostly more toxic than the starting azo
dyes (Hu, 2001; Wong and Yuen, 1996).
The synthetic dyes led to the collapse of a huge industry and gave rise to a
redistribution of wealth, to the small companies now providing a large proportion of
8
the world‘s colouring matters. However, due to German ban on azo dyes, currently
there is a move to find renewable sources to supplement the need for safe dye
industry and this trend has led to research into the production of natural dyes on a
commercial-scale (Vankar et al., 2007).
1.4 Natural Pigments
1.4.1 Importance of Using Natural Pigments
Environmental concerns regarding synthetic dyes saw a revival in the demand
for natural dyes as natural dyes are more environmental friendly than their synthetic
counterparts. Natural dyes can exhibit better biodegradability and generally have a
higher compatibility with the environment (Kamel et al., 2005). Lately, the potential
of obtaining natural colour from microbial pigments to be used as natural colourants
is being actively investigated (Nagia and EL- Mohamedy, 2007). Table 1.2 shows the
microbial production of pigments and their status of development (Liu and Nizet,
2009).
It is interesting to note from Table 1.2 that many of the production of
pigments from bacterial sources is still classified as research project or in the
development stage. Hence, work on the production of pigments from bacteria should
be intensified especially in finding cheap and suitable growth medium which can
reduce the cost and applicable for industrial production.
9
Table 1.2: Microbial production of pigments (already in use as natural food
colourants or with high potential in this field) (Liu and Nizet, 2009).
Microorganism Pigment Colour Status*
Bacteria
Agrobacterium aurantiacum Astaxhantin Pink-red RP
Paracoccus carotinifaciens Astaxhantin Pink-red RP
Bradyrhizobium sp. Canthaxhantin Dark-red RP
Streptomyces echinoruber Rubrolone Red DS
Flavobacterium sp. Zeaxanthin Yellow DS
Paracoccus zeaxanthinifaciens Zeaxanthin Yellow RP
Fungus
Monascus sp. Ankaflavin Yellow IP
Monascus sp. Monascorubramin Red IP
Penicillium oxalicum Anthraquinone Red IP
Blakeslea trispora Lycopene Red DS
Fusarium sporotrichioides Lycopene Red RP
Cordyceps unilateralis Naphtoquinone Deep blood-red RP
Ashbya gossypi Riboflavin Yellow IP
Monascus sp. Rubropunctatin Orange IP
Blakeslea trispora ß-carotene Yellow-orange IP
Fusarium sporotrichioides ß-carotene Yellow-orange RP
Mucor circinelloides ß-carotene Yellow-orange DS
Neurospora crassa ß-carotene Yellow-orange RP
Phycomyces blakesleeanus ß-carotene Yellow-orange RP
Penicillium purpurogenum Unknown Red DS
Yeast
Saccharomyces neoformans
var. nigricans
Black Melanin RP
Xanthophyllomyces dendrorhous Astaxanthin Pink-red DS
Rhodotorula sp. Torularhodin Orange-red DS
*Industrial production (IP), development stage (DS), research project (RP)
10
1.4.2 Microbial Sources of Natural Pigments
One promising method to produce biopigments by microbes is because of
their high growth rate and the feasibility of bioprocess development (Lu et al., 2009).
Microbes include bacteria, fungi, yeasts and microalgae.
1.4.2.1 Bacteria
Several intensely coloured compounds have been isolated from certain
bacteria which have little resemblance to pigments in other biological systems.
Example of pigment from bacteria is violacein, a purple-coloured pigment produced
by one of the strains of Chromobacterium violaceum found in the Amazon river,
Brazil, which is an indole derivative characterized as 3-(1,2-dihydro-5-(5-hydroxy-
1H-indol-3-yl)- 2- oxo- 3H-pyrrol- 3-ilydene)-1, 3-dihydro- 2H-indol- 2-one (Duran
and Menck, 2001). The biosynthesis and biological properties of this pigment have
been extensively studied; in particular, its antitumoral, antibacterial, antiulcerogenic,
antileishmanial, and antiviral activities are of interest (Leon et al., 2001, Duran et al.,
2003, Melo et al., 2003). The pigment appears to be similar to that of other known
species of Chromobacterium and assisted in identification of the genus of the
causative organisms (Eugene et al., 1961).
Among the best-recognised bacterial pigments are the carotenoids that impart
the eponymous golden colour to the major human pathogen, Staphylococcuc aureus.
This organism produces multiple carotenoid pigments via a well described
biosynthetic pathway that culminates with golden staphyloxanthin as the major
product and yellow 4‘4‘-diaponeurosporene as a minor product (Wieland, et al.,
1994 and Pelz, et al., 2005). Staphyloxanthin consists of a C30 polyene carbon
backbone with alternating single and double bonds typical of carotenoid pigments;
these alternating bonds are able to absorb excess energy from reactive oxygen
species (ROS) (El-Agamey, et al., 2004).
11
Other than that, the most familiar examples of coloured colonies seen in the
routine soil, water and medical laboratory are those of pseudomonads such as the
blue-green colonies of Pseudomonas aeruginosa or the yellow fluorescent colonies
of Ps. fluorescens and related species. An example of a water soluble, non-
fluorescent blue-green pigment produced by Ps. aeruginosa is pyocyanin which
crystallises as beautiful blue needles and may have a role in respiration. The yellow
water soluble fluorescent pigments produced by a number of Pseudomonas species,
especially under conditions of iron limitation, are variously known as pyoverdin,
pyofluorescein or simply fluorescein (Maurice, 2002).
Actinorhodin, a polyketide antibiotic, is produced by Streptomyces coelicolor
A3(2), the best genetically known strain of Streptomyces. Its pigmentation (red at
acidic pH and blue at alkaline pH) facilitates visual observation of its produce.
Actinorhodin is often used as a model for studying factors regulating the production
of antibiotics. Biosynthesis of actinorhodin occurs mainly during the stationary phase
in batch cultures, but may be also growth associated according to the medium used
(Ozergin-Ulgen and Mavituna, 1994). The pH of the culture medium is important as
excretion of actinorhodin appears to occur exclusively at pH values above 6·7
(Wright and Hopwood, 1976). Moreover, this excretion increases in complex media
(Ozergin-Ulgen and Mavituna, 1994) but, according to Bystrykh et al., (1996), the
excreted pigment is not actinorhodin but its lactone derivative, γ-actinorhodin.
Prodigiosin is a secondary metabolite; and numerous factors, including biotic
and abiotic factors, have been reported to affect its production in S. marcescens
(Omeya et al., 2004). A wide variety of bacterial taxa, including Gram negative rods
such as S. rubidaea, Vibrio gazogenes, Alteromonas rubra, Rugamonas rubra, and
Gram positive actinomycetes, such as Streptoverticillium rubrireticuli and
Streptomyces longisporus ruber form prodigiosin and/or derivatives of this molecule.
On some media Rugamonas rubra produces so much prodigiosin that, as the pH
drops, it precipitates out within the cells and colonies change from pillar box red to
deep maroon, often with a green metallic sheen under reflected light. At this stage
most organisms in the colony are no longer viable (Maurice, 2002).
12
1.4.2.2 Fungi
Like plants, the filamentous fungi synthesize the natural products because
they have an ecological function and are of value to the producer (Firn and Jones,
2003; Babitha et al., 2004). Depending on the type of the compound, they serve
different functions—varying from a protective action against the lethal photo-
oxidations (carotenoids) to protection against environmental stress (melanins) and
acting as cofactors in enzyme catalysis (flavins). Besides providing the functional
diversity to the host, these pigments exhibit a unique structural and chemical
diversity with an extraordinary range of colours. Several characteristic non-
carotenoid pigments are produced by the filamentous fungi, including quinines such
as anthraquinones and naphthaquinones (Baker and Tatum, 1998; Medenstev and
Akimenko, 1998), dihydroxy naphthalene melanin (a complex aggregate of
polyketides) (Butler and Day 1998), and flavin compounds such as riboflavin.
Monascus can produce at least six major related pigments (Wang and
Hesseltine, 1979), which may be divided into three groups: two are orange
(rubropunctain and monascoubrin), two are yellow (monascin and ankaflavin) and
two are red (rubropunctaminea and monascorubramine). Monascus spp. belongs to
the group of Ascomycetes and particularly to the family of Monascaceae. The genus
Monascus has four species: M. pilosus, M. purpureus, M. ruber and M. froridanus,
which account for the majority of strains isolated from traditional oriental food
(Sabater-Vilar et al., 1999).
The strain Penicillium oxalicum var. armeniaca CCM 8242, obtained from
soil, produces a chromophore of the anthraquinone type. Many toxicological data are
available on this red pigment: acute oral toxicity in mice (90-day subchronical
toxicological study), acute dermal irritation/corrosion, acute eye irritation/corrosion,
anti-tumour effectiveness, micronucleus test in mice, AMES test (Salmonella
typhimurium reverse mutation assay), estimation of antibiotic activity, results of
estimation of 5 mycotoxins (Dufossé, 2006).
13
1.4.2.3 Yeasts
The carotenoid imparts distinctive orange-red colouration to the animals and
contributes to consumers‘ appeal in the market place. Astaxanthin (3,3‘-dihydroxy-
β,β-carotene-4,4‘-dione) is widely distributed caretenoids in nature and it is the
principal pigment in crustaceans and salmonids. Among the few astaxanthin
producing microorganisms, Xanthophyllomyces dendrorhous is one of the best
candidates for commercial production (Dufossé, 2006).
Yeasts in the genus Rhodotorula synthesize carotenoid pigments. The main
compounds produced by these red yeasts are torulene and torularhodin, with minute
quantity of β-carotene. Feed supplement with a Rhodotorula cell mass has been
found to be safe and nontoxic in animals. Its use in the nutrition of laying hens has
also been documented. As β-carotene content in wild strains of R. glutinis is quite
low, efforts have been made to increase it through strain improvement, mutation
(Sakaki et al., 2000), medium optimization and manipulation of culture conditions
(Tinoi et al., 2005). These studies resulted mainly in an increased yield of torulene
and torularhodin, which are of minor interest.
1.4.2.4 Algae
Microalgae are among the fast growing autotrophs on the earth which utilize
commonly available material for growth. They produce vast array of natural product
including protein, enzymes, bioactive compounds and carotenoids. The unicellular
microalgae, Dunaleilla salina is reported to produce ß- carotene. The pigment was
proven to have antioxidant property by quenching excessive free radicals and
restoring the physiological balance. In comparison to others, Dunaliella has many
advantages such as the disruption of cells is much easier than that in other algae
because of its wall-less nature, the growth rate is relatively high and it is resistance to
various environmental conditions is higher (Pisal and Lele, 2005).
14
1.4.3 Functions of Microbial Pigments
Pigments can help identify bacteria. Some bacteria produce pigments which
can be seen after they grow into colonies. Because colours often provide an easy way
of identifying certain microbes, they are often used in names of species. For
example, Rosenbach in 1884 named the golden-coloured pathogen Staphylococcus
aureus (Latin, ‗‗golden‘‘) to distinguish it from nonpigmented staphylococci of the
resident skin microflora that he named Staphylococcus alba (Latin, ‗‗white‘‘).
Likewise, the blue-green Pseudomonas species found in the lungs of patients with
cystic fibrosis was given the name aeruginosa, which is derived from a Latin word
denoting the colour of copper rust. Chromobacterium violaceum not surprisingly
elaborates a blue-violet pigment. These hallmark phenotypes not only provide an
easy nomenclature for the microorganisms, but continue to be important diagnostic
clues in clinical laboratories today for the identification of microbes (Liu and Nizet,
2009).
Pigments have also played a role in the discovery of infectious pathogens.
Some natural functions proposed for microbial pigments are, protection against
ultraviolet radiation, oxidants, extremes of heat and cold, natural antimicrobial
compounds produced by other microbes; antimicrobial activities against other
microbes; acquisition of nutrients, such as iron and acquisition of energy by
photosynthesis (e.g. cyanobacteria) (Liu and Nizet, 2009).
1.4.4 Advantages of using Bacterial Pigments
One of the limitations on the use of natural dyes or pigments lies in the order
of magnitude of their extraction yield factors (a few grams of pigment per kg of dried
raw material). This makes their current market price about USD 1/g, thus limiting
their application to high-value-added natural- coloured garments only. To overcome
this problem, it is suggested to exploit the potential of other biological sources such
as fungi, bacteria and cell cultures, since appropriate selection, mutation or genetic
15
engineering techniques are likely to improve significantly the pigment production
yields with respect to wild organisms (Mapari et al., 2005).
Nowadays, the potential of obtaining natural colours from microbial pigments
to be used as natural colourants is being investigated. Microbial pigments such as
from bacterial origins are advantageous, in terms of production, when compared to
similar pigments extracted from the vegetables or animals because they have the
potential of being exploited using existing culture techniques. The production of
pigments by bioprocesses involving microorganisms has relatively high growth
velocity (Babitha, 2009). This will cut the production time to a matter of days and the
process lends itself to continuous operation (Hendry and Houghton, 1997), which
expected to give such a productivity for the processes that brought them industrially
competitive (Babitha, 2009). In addition, the production is also flexible and can
easily be controlled as compared to plant or animals sources (Hendry and Houghton,
1997).
It is because, the pigments of higher organisms, animal, plant and fungal,
may be less accessible to exploitation because of the structural complexity of the
pigment-bearing tissue or because the pigment is formed only at critical points of
development within a complex life cycle (Hendry and Houghton, 1997). For
example, pigment that function as attractants in sexual reproduction may be formed
only after completion of other aspect of life cycle. They may not then be amenable to
exploitation through manipulation (Hendry and Houghton, 1997).
It is important to note that bacteria also are abundant in nature which can be
isolated from normal soil and water habitat as well as not requiring genetic
modification. Moreover, for the propagation of bacteria, minimal medium is required
because microorganisms have an amazing ability to utilize cheap sources of carbon
and nitrogen to overproduce valuable low- and high-molecular-weight metabolites
(Demain, 1980).
16
Natural raw materials and by-products of industry have been widely used as
culture media in fermentation processes because of their low cost since the medium
components can represent from 38 to 73% of the total production cost. This primary
product could serve as sustainable raw material for secondary value added product
through microbial fermentation (Vidyalakshmi et al., 2009). While, for pigment
extraction, it only involves a simple extraction method such as liquid-liquid
extraction where the solvent used can be recovered back for subsequent use. These
factors can contribute to the low cost for pigment production especially for large
scale applications.
1.4.5 Applications of Bacterial Pigments
1.4.5.1 Food Colourants
Streptomyces coelicolor is a kind of actinomyces which can synthesize blue
pigments. The pigment is stable to light and heat, and resistant to oxidants and
reducers under acidic conditions and to reducers under alkaline conditions. The good
characteristics of the pigment makes it a good candidate for the food processing
industry as an additive. It can be used to make some colourful beverages and cakes
and it is also a safe ingredient in lipstick to colour blue (Zhang et al., 2006).
Bradyrhizobium sp. strain was described as a canthaxanthin (4,4‘-diketo- b-
carotene) producer (Lorquin et al., 1997). The carotenoid pigment canthaxanthin
produced has been used in aquafeed for many years in order to impart the desired
flesh colour in farmed salmonids. While, B. linens (new name: Brevibacterium
aurantiacum sp. nov.) is of particular interest as this microorganism is found in the
rind of red- smear ripened soft cheeses. These food grade pigments have therefore
been consumed by human beings for a long time (Galaup et al., 2005; Dufossé et al.,
2005).
Other than that, the yellow pigment known as zeaxanthin or 3,3‘-dihydroxy-
b-carotene, produced by Flavobacterium sp. can be used as an additive in poultry
17
feeds to strengthen the yellow colour of the skin of animals of this kind or to
accentuate the colour of the yolk of their eggs (Alcantara and Sanchez, 1999). This
compound is also suitable for use as a colourant, for example in the cosmetics
industry and in the food industry. Other bacterial pigments already in use as natural
food colourants or with high potential in this field includes astaxhantin (pink red
pigment) from Agrobacterium aurantiacum (Yokoyama et al., 1994) and Paracoccus
carotinifaciens (Tsubokura et al., 1999), rubrolone (red pigment) from Streptomyces
echinoruber, and zeaxanthin (yellow pigment) from Flavobacterium sp. (Shepherd et
al., 1976) and Paracoccus zeaxanthinifaciens (Dufossé, 2006).
1.4.5.2 Pharmaceutical
The genus, Streptomyces or Serratia can produce a red substance of
pyrrolylpyromethene skeleton, which is one of following substances: prodigiosin,
metacycleprodigiosin, prodigiosen, desmethoxy prodigiosin, and prodigiosin 25-C.
These substances have been known to have an antibiotic and anti-malarial effect,
especially for prodigiosin 25-C to show immunosuppressing activity (Kim et al.,
2003). Immunosuppressive activity of prodigiosins was first described by Nakamura
and co-workers in 1989. These researches showed the presence of prodigiosin and
metacycloprodigiosin in culture broth of Serratia and observed selective inhibition of
polyclonal proliferation of T cells as compared to that of B cells.
Besides that, the cytotoxic potency of prodigiosin has also been investigated
in the standard 60 cell line panels of human tumor cells derived from lung, colon,
renal, ovarian, brain cancers, melanoma and leukemia. Inhibition of cell proliferation
as well as induction of cell death has been observed in these cell lines. In vitro anti
cancer activity has also been reported for different prodigiosin analogues and
synthetic indole derivative of prodigiosin (Pandey et al., 2007). The antiproliferative
and cytotoxic effects of prodigiosin have been observed not only in cultured tumor
cell lines but also in human primary cancer cells from B-cell chronic lymphocytic
leukemia patients (Campas et al., 2003).
18
The use of prodigiosin for treating diabetes mellitus has also been reported in
2002 (US Patent 6638968) where prodigiosin was found as an active component for
preventing and treating diabetes mellitus. The diabetes-suppressing effect of
prodigiosin originates from its regulation of immune responses as reported by Kim et
al., 2003.
Violacein is produced by several bacterial species, including the Gram-
negative species Chromobacterium violaceum, Janthinobacterium lividum,
Pseudoalteromonas luteoviolacea, Ps. sp 520P1 and Ps. sp. 710P1 (Rettori and
Duran, 1998; Pantanella et al., 2007; Yada et al., 2007) Violacein has shown anti-
protozoan (Matz et al., 2004 ; Leon et al., 2001) , anticancer (Ferreira et al., 2004;
Kodach et al., 2006), anti-viral (Andrighetti-Fröhner et al., 2003) , antibacterial (both
G+ and G-) (Sánchez et al., 2006; Lichstein and van De Sand, 1946; Nakamura et
al., 2003) and antioxidant activities (Konzen et al., 2006). These characteristics
provide the possibility to use violacein for therapeutic purposes, but C. violaceum
can also act as an opportunistic pathogen in animals and humans, and cause fatal
septicemia accompanied with liver and lung abscesses (Richard, 1993). Therefore,
mass production of violacein using C. violaceum was thought to be impractical, and
it is essential to search for a substitute of C. violaceum. These characteristics provide
the possibility to use violacein for therapeutic purposes (Richard, 1993).
1.4.5.2 Textile Dyeing
Biosynthesis of colourants for textile applications has attracted increased
interests in recent years. The currently used colourants are almost exclusively made
from nonrenewable resources such as fossil oil. The production of the synthetic
colourants is economically efficient and technically advanced with colours covering
the whole colour spectrum. However, synthetic colourants are facing the following
challenges: dependence on non-renewable oil resources and sustainability of current
operation, environmental toxicity, and human health concerns of some synthetic
dyes. Thus, biosynthesis of pigments through fermentation can serve as major
chromophores for further chemical modifications, which could lead to colourants
with a broad spectrum of colours (Hobson and Wales, 2008). Besides, some natural
19
colourants, especially anthraquinone type compounds, have shown remarkable
antibacterial activity in addition to providing bright colours (Frandsen et al., 2006),
which could serve as functional dyes in producing coloured antimicrobial textiles.
Alihosseini et al., (2008) characterized the bright red pigment prodigiosin from
Vibrio spp. and suggested that it could be used to dye many fibers including wool,
nylon, acrylics and silk.
A study carried out by Yusof (2008) showed the capability of using pigment
from Serratia marcescens in textile dyeing. In this study the pigment was used to
colour five types of fabric namely acrylic, polyester microfiber, polyester, silk and
cotton using tamarind as mordant. From the study, it was found that the pigments
were capable of dyeing not only natural fibers but also synthetic fibers. However, the
dyeing performances are different, depending on the types of fiber. It is because,
different types of textile fiber requires different kinds of dyes, and in general, dyes
which are suitable for one type of fiber will not dye other types (Vickerstaff, 1954).
From the colourfastness testing, the dyed fabrics show the ability to maintain its
colour under several external conditions such as perspiration, washing, and
rubbing/crocking.
In Japan, a study conducted by Shirata shows that the pigment from
Janthinobacterium lividum which was isolated from wet silk thread could be used to
dye not only natural fibers like silk, cotton and wool, but also synthetic fibers like
nylon and vinylon, and generally gave a good colour tone. Silk, cotton and wool
showed a bluish-purple colour, nylon a dark blue colour, and acetate a purple colour.
Dyeing was performed by a simple procedure consisting of either dipping in the
pigment extract or boiling with the bacterial cells. The shades of colour varies by
changing the dipping time and the temperature of the dye bath. The colour fastness of
the dyed material was about the same as that of materials dyed with vegetable dyes,
but the colour faded easily when the material was exposed to sunlight. The pigment
displayed an antimicrobial activity against phytopathogenic fungi like Rosellinia
necatrix which causes white root rot of mulberry. It could also be used as a bio-
fungicide (Shirata et al., 2000).
20
1.5 Objectives of the Study
The objectives of this study include:
To isolate and characterize bacterial isolates which have potential to produce
coloured pigments.
To isolate and characterize the pigment from Chromobacterium violaceum.
To optimize the cultural conditions for pigment production by
Chromobacterium violaceum.
To apply the pigment from Chromobacterium violaceum in textile dyeing.
1.6 The Scope of Study
In order to achieve the objectives, the pigment producing bacteria will be
isolated from wastewater and soil contaminated agricultural waste and treatment
system. The coloured bacteria obtained will be sent for identification using 16S
rRNA analysis. Then, the pigment will be isolated using solvent extraction method
before being characterized using instrumental analysis such as UV/Visible
spectroscopy, Fourier-Transform infrared spectroscopy, thin layer chromatography
and nuclear magnetic resonance and mass spectroscopy in order to elucidate the
structure of pigment. For the optimization of bacterial growth for pigment
production, the factors affecting pigment production such as temperature, growth
medium and time for pigment production will be studied. In this study, both complex
and agriculture waste based medium will be used to compare the production of
pigment by bacteria. However, agricultural waste based medium (sugarcane bagasse,
pineapple waste, brown sugar and molasses) will be studied in detail so that it can be
used as medium to enhance pigment production. Lastly, the pigment will be applied
in textile dyeing.
21
CHAPTER 2
ISOLATION AND CHARACTERIZATION OF PIGMENT FROM
COLOURED BACTERIA
2.1 Chemistry of Pigments
The pigment in solution owes its colour to the selective absorption by
pigment molecule of certain wavelengths of visible lights. The remaining
wavelengths of light are transmitted, thus giving rise to the observed colour. The
absorption of visible light by the molecules promotes electrons in the molecule from
a low energy state, or ground state, to a higher energy state, or excited state. The
pigment molecule is therefore said to undergo an electronic transition during this
excitation process. Thus there is an inverse relationship between the energy
difference between the ground and excited states of pigment and the wavelength of
light that it absorbs (Christie, 2001).
The major characteristic of pigments is their insolubility in those media
which they are applied, especially in water. Most organic pigments exhibit small
solubilities (typically some mg L-1
) in one of the following solvents: chloroform,
methanol, dimethylformamide, or concentrated sulphuric acid (H2SO4), H2SO4 also
being an excellent solvent for inorganic pigments (Christie, 2001). Besides that,
other important characteristic of pigments is permanence. Performance (also known
as light-fastness) is the ability of a pigment to resist fading due to photochemical
deterioration. Pigments with poor light-fastness are said to be ―fungitive‖.
22
Photochemical deterioration can produce by-products that remain on the surface.
However, most mineral pigments are permanent (Rapp, 2009).
2.1.1 Instrumental Analysis
Instrument analysis is one of the tools that can give the information about
physical or chemical characteristics of the compound. The examples of instruments
which are widely used are UV/Vis, Fourier-Transform infrared spectroscopy (FT-
IR), nuclear magnetic resonance (NMR) and molecular mass spectrometry (MS).
UV/Vis absorption measurements are widely used for the identification and
determination of many different inorganic and organic species. It is one of the most
useful tools available for quantitative analysis. Eventhough it may not provide the
unambiguous identification of an organic compound, an absorption spectrum in the
visible and the ultra violet region is nevertheless useful for detecting the presence of
certain functional groups that act as chromophores. The adsorption of UV/Vis
radiation generally results from excitation of bonding electron. Because of this, the
wavelength of absorption bands can be correlated with the types of bonds in the
species under study. Molecular spectroscopy is therefore valuable for identifying
functional group in a molecule (Skoog et al., 2007).
Infra red spectrometry is a versatile tool that is applied to the qualitative and
quantitative determination of molecular species of all types. It is used for the routine
quantitative determination of certain species, such as water, carbon dioxide, sulfur,
low-molecular-weight hydrocarbon, amine nitrogen, and many other simple
compounds of interest. FTIR is perhaps the most powerful tool for identifying types
of chemical bonds (functional groups). By interpreting the infrared absorption
spectrum, the chemical bonds in a molecule can be determined (Skoog et al., 2007).
23
NMR spectroscopy is based on the measurement of absorption of
electromagnetic radiation in the radio-frequency region of roughly 4 to 900 MHz. In
contrast to UV/vis and IR absorption, nuclei of atoms rather than outer electron are
involved in the absorption process. Furthermore, to cause nuclei to develop the
energy states required for absorption to occur, it is necessary to place the analyte in
an intense magnetic field. NMR spectroscopy is one of the most powerful tools
available to chemists and biochemists for elucidating the structure of chemical
species. The technique is also useful for the quantitative determination of absorbing
species (Skoog et al., 2007).
Mass spectrometry (MS) is perhaps the mot widely applicable of all the
analytical tools available in the sense that the technique is capable of providing
information about (1) the elemental composition of samples of matter; (2) the
structure of inorganic and biological molecules; (3) the qualitative and quantitative
composition of complex mixture; (4) the structure and composition of solid surface;
and isotopic ratios of atoms in samples. Applications of mass spectrometry for
quantitative analyses fall into 2 categories. The first involves the quantitative
determination of molecular species or types of molecular species in organic,
biological and occasionally inorganic samples. The second involve the determination
of the concentration of elements in inorganic and less commonly organic and
biological sample (Skoog et al., 2007).
2.2 Materials and Methods
2.2.1 Growth Medium
2.2.1.1 Nutrient Broth
Nutrient broth was used as a liquid growth medium for bacteria. To prepare
nutrient broth (NB), 8 g of NB powder (MERCK, Germany) was dissolved in 1 L of
DDW and sterilized by autoclaving at 121°C, 121 kPa for 15 minutes.
24
2.2.1.2 Nutrient Agar
Nutrient agar (NA) was prepared by dissolving 20 g of nutrient agar
(MERCK, Germany) in 1 L of deionized water. The medium was sterilized by
autoclaving at 121ºC, 121 kPa for 15 minutes. The molten agar was cooled to about
50ºC before being poured into sterile Petri dishes. The agar was allowed to harden
and then incubated for 24 hours at 30ºC to ensure that the medium was free from
contamination.
2.2.2 Collection of Samples
Liquid and soil samples were obtained aseptically from the Brackishwater
Aquaculture Research Centre, Gelang Patah, Johor and an oil refinery in Port
Dickson, Seremban, Negeri Sembilan. A total of 16 soil samples were collected
behind the wastewater treatment pond of an oil refinery which consists of clay, small
sand and mixture of sand and clay. While at Brackishwater Aquaculture Research
Centre, a solid sample was collected near the shrimp pond and 8 water samples were
collected from recycled water tank for 10 day siakap, recycle tank for tilapia, rotifer
breeding tank, fish breeding pond, organic waste and recycle organic waste tank for
red talapia.
Soil and liquid samples were collected using sterile 250 mL Schott bottle. For
the liquid samples, the sampling was carried out according to Standard Methods for
the Examination of Water and Wastewater (Greenberg et al., 1985). The sterile
Schott bottles were filled with liquid samples and ample air space (about 2.5 cm)
were left to facilitate mixing, aeration and thermal expansion normally encountered
during handling and transportation. The soil samples were scooped and placed in
sterile sampling bottles. All the bottles were then placed in polystyrene iced-boxed
container for transportation purposes to minimize microbial activity and to avoid any
unpredictable changes.
25
2.2.3 Cultivation and Isolation of Cultures
2.2.3.1 Liquid Samples
Each of the samples (2.5 mL) was transferred into 250 mL Erlenmeyer flask
containing 22.5 mL NB medium and incubated at 30°C with agitation at 200 rpm for
24 hours (Certomat-B, B-Braun). When growth was observed, one loopful of each
culture was streaked onto NA plates followed by incubation at 30°C for 24 hours
(Memmert, USA). Subculturings of each plate were made until pure single colonies
of bacteria were obtained.
2.2.3.2 Soil Samples
Soil samples of about one gram were first added to a 250 ml flask containing
25 mL of NB and incubated at 30°C, shaking at 200 rpm for 24 hours. A serial 10-
fold dilution was made by mixing sample (1.0 mL) with sterile distilled water (9.0 mL)
while 100-fold (10-2
) dilution was made by mixing sample (0.1 mL) with (9.9 mL). The
dilutions were repeated to get serial dilutions ranging from 10 to10-6
. Then, the aliquots
of bacterial culture (0.1 mL) with dilutions of 10-4
, 10-5
and 10-6
were spread over the
surface of NA plates using a sterile glass spreader before being incubated at 30°C for
24 hours. The pure bacterial colony was then sub-cultured onto fresh NA plates and
incubated at 30°C for 24 hours.
2.2.4 Characterization of Microorganism
2.2.4.1 Gram Staining
The coloured bacteria obtained was subjected to Gram staining as a
preliminary step in the identification of bacteria. The principle behind this simple
staining is that bacteria differ chemically from their surrounding and thus can be
26
stained to contrast with their environment. Bacteria also differ from one another
chemically and physically, and may react differently to a given staining procedure.
The heat-fixed smear of the bacteria was prepared by withdrawing a loopful
of fresh bacterial culture and placed on a slide. A drop of distilled water was placed
on the slide containing bacteria followed by slow heating to heat fixed. After cooling
off the slide, the smear was flooded with crystal violet and the slide was allowed to
stand for 30 seconds on a staining rack. Then, the slide was rinsed with water for 5
seconds to remove excess crystal violet followed by covering the smears with
Gram‘s iodine mordant and allowed to stand for 1 minute. The slide was rinsed again
and the decolourizer was dropped on the smear for 15 seconds to wash the crystal
violet. The slide was washed before and after the smear was counterstained with
safranin for about 45 seconds. The slide was then dried with tissue paper and further
examined under the microscope (Leica CME) using oil immersion. Under the
microscope, Gram positive cells were stained violet while Gram negative cells were
stained red. In the Gram stain test, Acinetobacter haemolyticus and Staphylococcus
aureus were used as controls for Gram negative and Gram positive bacteria
respectively (Harley and Prescott, 1993).
2.2.4.2 Identification of Bacterial Isolates
Prior to identification, a pure single colony of bacteria was inoculated into 25
mL of NB. It was grown at 30°C, shaken at 200 rpm for 12 hours. The cultures (1
mL) was diluted to a final concentration of 10-4
to 10-6
followed by spreading 0.1 mL
of each diluted culture on NA plates and incubation at 30°C for 12 hours. Cultures
obtained as pure colonies were sent to Vivantis Technology Sdn. Bhd., Malaysia for
16S rRNA sequence analysis.
27
2.2.5 Maintenance of Stock Culture
2.2.5.1 Short-term Maintenance
The bacteria were streaked on NA plate and incubated at 30°C for 24 hours. It
can be used directly or stored for a week in a refrigerator.
2.2.5.2 Long-term Maintenance
One of the common medium for long term storage of bacteria is LB-glycerol.
Firstly, the LB medium was prepared by adding 10 g of tryptone, 5 g yeast extract
and 10 g NaCl in 1 L distilled water. The pH of solution was adjusted to 7.0 using
NaOH followed by sterilization using autoclave (HVE-50, Hirayama). Then, 2 mL of
active culture was transferred into 5 mL Bijou bottles and added with 2 mL of
glycerol, 25 % (v/v) (J. T. Baker, USA). The stock cultures were stored at -20°C
prior to use.
Another medium used in this study was peptone water (0.1% (w/v). It was
prepared by dissolving 0.1 g of peptone in 100 mL of distilled water. Then, 2 mL of
peptone water was pipetted into a 5 mL bijou bottle. The bottle containing peptone
water was then autoclaved at 121°C, 121 kPa for 15 minutes. After that, 2 mL of the
fresh culture was added into sterilized peptone water and stored at room temperature
prior to use (Gilis and Logan, 2005).
2.2.6 Preparation of Inoculum
Single colonies of C. violaceum on nutrient agar plate were used in all
experiments. The strain was cultivated in nutrient broth for 12 hours before
inoculation. Unless otherwise stated, the cultivation was carried out using 250 mL
Erlenmeyer flasks on a 200 rpm shaker at 30°C for 24 hours.
28
2.2.7 Extraction of Pigments
2.2.7.1 Yellow – Orange Pigment
The cells of Chryseobacterium sp. (500 mL) grown in NB for 24 hours were
harvested by centrifugation (SIGMA 4K-15, B.Braun) at 7500 rpm for 20 minutes
and the pellets were frozen at -20°C. After thawing, the pigments were extracted
from the wet bacteria with 25 mL of acetone (J.T. Baker) at room temperature. The
mixture of pigments and acetone were centrifuged (SIGMA 4K-15, B.Braun) at 7500
rpm for 20 minutes. The pellet obtained was discarded and the liquid phase
containing the pigments were kept in a bottle for further use (Achenbach and Kohl,
1978).
2.2.7.2 Violet Pigment
The cells of C. violaceum (500 mL) grown in NB for 24 hours were harvested
by centrifugation (SIGMA 4K-15, B.Braun) at 7500 rpm for 20 minutes. The cells
were washed with distilled water before being extracted with sufficient amount of
methanol and centrifuged at 7500 rpm for 20 minutes. After that, the colourless pellet
obtained was discarded and the supernatant was extracted using ethyl acetate before
kept in a bottle for subsequent use.
2.2.8 Pigment in Powdered Form
The pigment obtained from section 2.2.7.2 was evaporated using a rotary
evaporator (BÜCHI R-210, Switzerland) in order to reduce the solvent content. The
extracted pigment (200 mL) was transferred into a 500 mL round bottom flask while
the water bath system was set to 50°C and chiller set below 10°C. The evaporation
process was stopped when the solvent content was 1 % (v/v) from the initial volume.
The concentrated pigment was transferred to glass Petri dish and placed in an oven
29
for 3 days at 60°C to ensure complete dryness. The dried pigments were then
scratched using spatula and kept in a bottle, until further use.
2.2.9 Characterization of Crude Violet Pigment
2.2.9.1 Antimicrobial Effect
The agar disc diffusion method was employed for the qualitative
determination of antimicrobial activity of crude violet pigment towards bacterial
survival. Four types of bacterial species namely Bacillus cereus, Staphylococcus
aureus , Pseudomonas aeruginosa and Escherichia coli obtained from
Biotechnology Research Laboratory, Universiti Teknologi Malaysia, Johor were
individually grown in NB for 12 hours, at 200 rpm and incubated at their respective
optimum growth temperature, 30 and 37°C (for E. coli). The tested bacteria were
maintained in LB – glycerol stock solution stored at -20°C prior to use. Subculturing
was carried out in NB medium. The agar disc diffusion method was carried out as
follows (Barja et al., 1989); 0.1 mL of the culture broth was transferred and spread
onto the NA plates. Small filter paper discs (Whatman 113, wet strengthened, 0.5 cm
in diameter and thick, 420 µm) was previously prepared by punching the filter paper
(Whatman 113, wet strengthened, 125mm Ø in diameter and thick, 420 µm) using
paper puncher. The discs were individually impregnated with 50 µL of the crude
methanolic - extract was then placed onto the NA plates. Each sample was
complimented with two control samples consisting of filter paper discs impregnated
with 50 µL methanol and filter paper discs only. Inhibition zones were observed after
overnight incubation at 30 and 37ºC respectively.
30
2.2.9.2 UV/Vis Spectroscopy
The pigments were subjected to UV/Vis analysis to check for its maximum
wavelength (λmax). For the analysis, methanol was used as the blank. A full
wavelength scan between 800-200 nm was carried out to ascertain the λmax of the
pigments. UV spectrum was recorded using Shimadzu UV 1601PC
spectrophotometer.
2.2.9.3 Fourier-Transform Infrared Spectroscopy (FT-IR)
The powdered form of violet pigment was analyzed and interpreted using FT-
IR spectroscopy. A dried pellet (1 mg) was finely ground with 200 mg KBr
(Scharlau). The mixture was pressed under pressure and the disk recovered was
immediately recorded using FT-IR spectrophotometer (FT-IR 8300, Shidmadzu) in
the range of 4000-400 cm-1
.
2.2.9.4 Thin Layer Chromatography (TLC)
Methanolic extracts of the pigment were spotted on 0.20 mm precoated silica
gel aluminium sheets (Merck Kieselgel 60F254) and developed with benzene:
acetone, 2 : 1 (v/v) (Duran et al., 1994). A small spot of solution containing the
pigment was applied to a plate, about one centimeter from the base. The plate was
then dipped in the solvent system, and placed in a sealed container. The plate was
taken out when the developed solvent reached the solvent front. Spots were
visualized with UV light (254 nm and 356 nm) and sprayed with vanillin sulphuric
acid. The vanillin sulphuric acid was prepared by mixing vanillin (0.5 g), methanol
(80 mL), acetic acid (10 mL) and concentrated sulphuric acid (5 mL).
31
2.2.9.5 Nuclear Magnetic Resonance (NMR) Spectroscopic Analysis
For NMR spectroscopic analysis, the powdered pigment was analyzed for 1H
NMR (400 MHz) and 13
C NMR (100 MHz) using Bruker Avance 400 spectrometer.
Chemical shifts were reported in ppm relative to tetramethylsilane (TMS) in
deuterated dimethyl sulfoxide (DMSO) as solvent.
2.2.9.6 Mass Spectrometry (MS) Analysis
The powdered pigment (0.5 g) was dissolved in DMSO before analyzed using
the Electron Spray Ionization coupled with mass spectrometry (ESI-MS). The
analysis was carried out at the National Metrology Laboratory, Standard and
Industrial Research Institute of Malaysia (SIRIM), Malaysia.
2.2.9.7 Spectroscopic Data for Violet Pigment
Violet pigment: violet solid; Rf = 0.43 (benzene: acetone = 2 : 1); IR (KBr)
υmax cm-1
: 3700-3000 (OH), 3256.53 (-NH), 1654.93, 1635.13 (C=O amide), 1613.18
(C=C), 1223.69 (C-O phenol), 1543.93, 1223.71 (C-N); UV λmax (MeOH) nm:
585.72; 1H NMR (DMSO, 400 MHz): δ 6.79 (1H,dd, J=2.0 Hz and 8.8 Hz, H-7),
6.83 (1H, d, J=7.6 Hz, H-22), 6.94 (1H, t, J=7.6 Hz, H-20), 7.20 (1H, t, J=7.6 Hz, H-
21), 7.23 (1H, d, J=2.0 Hz, H-5), 7.35 (1H, d, J=8.8 Hz, C-8), 7.55 (1H, d, J=2.0 Hz,
H-13), 8.06 (1H, d, J=2.4 Hz, H-2), 8.93 (1H, d, J=7.6 Hz, H-19), 9.32 (s, 6-OH),
10.60 (s, 15-NH), 10.72 (s, 10-NH), 11.87 (s, 1-NH); 13
C NMR (DMSO, 100 MHZ):
δ 97.5 (C-13), 105.1 (C-5), 106.2 (C-3), 109.5 (C-22), 113.6 (C-7), 113.9 (C-8),
119.2 (C-17), 121.3 (C-20), 122.9 (C-18), 126.1 (C-4), 126.8 (C-19), 129.9 (C-2),
130.1 (C-21), 132.1 (C-9), 137.5 (C-12), 142.3 (C-23), 148.1 (C-14), 153.4 (C-6),
170.7 (C-16), 172.1 (C-11); ESI-MS m/z (relative intensity): 342.34 [ [M-H]_,
C20H13O3N3]; ESI-MS/MS m/z (m/z 342.34): 298.42, 209.07,157.16.
32
2.2.10 Primary Identification of Yellow - Orange Pigment
2.2.10.1 Simple Test for Flexirubin - Type Pigment
An overnight grown culture of Chryseobacterium sp. Was centrifuged and the
pellet was deposited on a glass slide placed on a white background, then flooded with
potassium hydroxide (KOH), 20 % (w/v) and the colour shift was observed. The
resulting colour may then be compared with the initial colour of the pellet which
acted as a control. After removing excess KOH, an acidic solution was flooded to
revert their initial colour (Bernardet et al., 2002).
2.3 Results and Discussion
2.3.1 Characteristics of the Soil and Water Sample
A total of 1 soil (S) and 8 water (W) samples were collected from
Brackishwater Aquaculture Research Centre (BARC), Gelang Patah, Johor. Soil
samples were also obtained from the treatment pond of an oil refinery in Port
Dickson, Seremban, Negeri Sembilan. The characteristics of the water and soil
samples are shown in Table 2.1 and Table 2.2. Table 2.1 shows the characteristics of
water and soil samples collected from Brackishwater Aquaculcure Research Centre,
Gelang Patah, Johor. The characteristics of soil samples collected from treatment
pond of oil refinery at Port Dickson, Seremban, Negeri Sembilan is shown in Table
2.2.
33
Table 2.1: Characteristics of water and soil samples collected from Brackishwater
Aquaculcure Research Centre, Gelang Patah, Johor.
Sample Location Colour °C pH
W1 Recycled water for 10 day
siakap Greenish Brown 29.7 6.24
W2 Recycle tank for talapia Cloudy grey 31.9 6.24
W3 Rotifer breeding Clear 28.3 6.22
W4 Fish breeding pond Clear 32.1 6.29
W5 Water point source (From sea) Cloudy grey 32.4 6.21
W6 Shrimp pond Clear 28.3 6.14
W7 Recycled organic waste for red
talapia Cloudy grey 29.5 6.24
W8 Organic Waste Cloudy grey 28.5 6.18
S1 Near shrimp pond Brown-orange - 7
Table 2.2: Characteristics of soil samples collected from treatment pond of oil
refinery at Port Dickson, Seremban.
Sample Type of Soil Colour pH
S1 Clay Orange 7
S2 Small sand Grey 6
S3 Small sand Grey 6
S4 Clay Yellow 5
S5 Mixture of sand and clay Dark green 6
S6 Clay Orange 6
S7 Small sand Grey 7
S8 Clay Orange 5
S9 Mixture of sand and clay Dark green 4
S10 Clay Orange 6
S11 Small sand Black 5
S12 Mixture of sand and clay Dark green 6
S13 Small sand Black 5
S14 Mixture of sand and clay Dark grey 6
S15 Small sand Grey 6
S16 Small sand Black 5
2.3.2 Isolation and Characterization of Coloured Bacteria
A total of 45 bacterial colonies were isolated from solid and liquid samples
from the BARC, Gelang Patah, Johor while 32 isolates were obtained from oil
34
refinery wastewater treatment plant at Seremban, Negeri Sembilan. The features of
the coloured bacteria are shown in Table 2.3. Of these, isolate S8b (Figure 2.1) was
chosen for further studies as it showed an intense yellow orange colour when grown
in NA (Figure 2.1(a)) and NB medium (Figure 2.1(b)). The pure isolated bacterial
colonies were sent for identification using 16S rRNA sequencing by Vivantis
Technologies Sdn. Bhd.
Table 2.3: Characteristics of bacterial colonies obtained from soil and water isolates
grown on NA plate.
Bacteria ID Colony Colour Colony Characteristics
Form Elevation Margin
W5a Light Yellow Irregular Flat Erose
S6a Pale Yellow Punctiform Convex Entire
S7a Yellow Punctiform Convex Entire
S8a Light-yellow Filamentous Raised Fillamentous
# S8b Yellow-orange Punctiform Convex Entire
S8c Cream-yellow Circular Convex Entire
S8d Yellow-orange Punctiform Convex Entire
S10a Yellow Punctiform Convex Entire
S10c Cream-yellow Punctiform Convex Entire
(a) NA plate (b) NB medium
Figure 2.1: Morphology of isolate S8b on NA plate (a) and NB medium (b).
From a total of 35 bacterial colonies isolated from the oil refinery in
Seremban, 8 were coloured bacterial colonies. Of these, one dark - violet bacterial
colony (isolate S1a) was chosen for further study due to its colour intensity (Figure
2.2). Some of the morphological features of the coloured bacterial colonies are
35
shown in Table 2.4. The colour of the bacterial colony experienced gradual colour
change from grey to dark violet throughout the incubation period. After several
subculturings, the pure single colony of the bacteria was sent for 16S rRNA
sequencing.
(a) NA plate (b) NB medium
Figure 2.2: Morphology of isolate S1a on NA plate (a) and NB medium (b).
Table 2.4: Morphological features of the coloured bacterial colonies on NA plate.
For the preliminary identification of microorganism, the Gram stain testing
was carried out for isolate S8b and S1a. The isolate appeared pink in colour under
the microscope which indicated Gram negative strains.
Bacteria
ID Colony Colour
Colony Characteristics
Form Elevation Margin
# S1a Violet Punctiform Raised Entire
S1b Opaque-yellow Circular Umbonate Entire
S2d Light-yellow Punctiform Raised Entire
S5e Pale-yellow Punctiform Raised Entire
S6c Pale-yellow Punctiform Umbonate Undulate
S7a Yellow Punctiform Convex Entire
S10a Light-yellow Circular Raised Entire
S11a Opaque red Circular Convex Entire
36
2.3.3 Identification of Bacteria
The identification of bacteria was carried out by Vivantis Technologies Sdn.
Bhd. using 16S rRNA sequence analysis. From the analysis, the yellow-orange
bacteria was identified as Chryseobacterium sp. and the violet bacteria,
Chromobacterium violaceum (C. violaceum).
C. violaceum, a Gram negative bacteria belonging to the Rhizobiaceae
family, is a saprophyte found in soil and water in tropical and subtropical areas. In
most cases, it is a minor component of the total microflora (Ballows, 1992). Its
colonies are slightly convex, not gelatinous, regular and violets, although irregular
variants and non-pigmented colonies can also be found (Sneath, 1994). C. violaceum
has been reported to produce a violet pigment called violacein. Violacein possesses
anti-leishimanial (Leon et al., 2001), anti-viral (Andrighetti-Fröhner et al., 2003),
antitumoral (Ueda et al., 1994, Melo et al., 2000) and anti-Mycobacterium
tuberculosis (De Souza et al., 1999) activities. Other properties of C. violaceum
include the production of cyanide (Michaels and Corpe, 1965), the solubilization of
gold (Faramarzi et al., 2004), the production of chitinolytic enzymes (Chernin et al.,
1998), the synthesis of bioplastics (Steinbüchel et al., 1993) and environmental
detoxification (Carepo et al., 2004).
The genus Chryseobacterium was created by Vandamme et al., (1994) to
accommodate several species formerly classified in the genus Flavobacterium, i.e.
Chryseobacterium balustinum, C. gleum, C. indologenes, C. indoltheticum, C.
meningosepticum and C. scophthalmum. Six species, Chryseobacterium defluvii
(Kämpfer et al., 2003), C. joostei (Hugo et al., 2003), C. miricola (Li et al., 2003), C.
daecheongense (Kim et al., 2005), C. formosense (Young et al., 2005) and C.
taichungense (Shen et al., 2005), have been added to the genus recently.
Chryseobacterium strains produce translucent colonies, shiny with entire
edges, but on prolonged incubation the colonies were not visible as single entities
probably due to the profuse production of extracellular substances. On NA, it can
produce a bright yellow nondiffusible, nonfluorescent flexirubin pigment. It also was
37
reported to have an ability to produce heat stable metalloproteases and protein
deamidating enzymes (Venter, 1987; Yamaguchi and Yokoe, 2000).
2.3.4 Maintenance of Stock Culture
LB-glycerol was used for maintenance of the strains of C. violaceum and
Chryseobacterium sp.. However, no growth was observed when C. violaceum was
transferred into fresh medium after 14 days of stock culture prepared. Because of
this, C. violaceum was then kept in peptone water 0.1 % (v/v) in order to maintain
the culture. In this medium, the bacteria was able to grow after it was transferred into
a fresh medium event after 2 months of being kept in the refrigerator. According to
Gilis and Logan, (2005), organisms may survive for several years in dilute peptone
due to the presence of peptic digest of animal tissue found in peptone water which is
rich in tryptophan (MacFaddin, 1980). Tryptophan is a precursor molecule in
violacein biosynthesis and the production is apparently essential for pigment
production in C. violaceum (Vasconcelos et al., 2003). The absence of essential
precursors, cofactors and/or accessory proteins in the host organism cause many
biosynthetic enzymes to be not functional (August et al., 2000).
2.3.5 Characterizations of Crude Violet Pigments
2.3.5.1 Antimicrobial Effect
The method used to study the antimicrobial action of violet pigment was the
agar diffusion method. The antibacterial effect was determined by the existence of a
zone of inhibition around the pigment-containing paper disk. The NA plate
inoculated with Pseudomonas aeruginosa, Staphylococcus aureus, Bacillus cereus
and Escherichia coli were incubated with paper discs containing 50 µL of the violet
38
pigment. Table 2.5 shows the antimicrobial effect of the violet pigment on the four
different types of bacteria tested.
Table 2.5 : Antimicrobial testing of violet pigments on P. aeruginosa, S. aureus, B.
cereus and E. coli.
* Control plates – plates inoculated with the respective bacteria
** Control + methanol – plates inoculated with the respective bacteria with discs containing
methanol (medium for the violet pigment)
*** Control + methanol + violet pigment - plates inoculated with the respective bacteria with
discs containing methanol (medium for the violet pigment) and violet pigment.
**Control + MeOH ***Control + MeOH +
Violet Pigment
P. a
erug
inos
aB
. cer
eus
E. c
oli
S. a
ureu
sP
. ae
rugi
nosa
B.
cere
usE
. co
liS.
aur
eus
P.
aeru
gino
saB
. ce
reus
E.
coli
S. a
ureu
sP
. ae
rugi
nosa
B.
cere
usE
. co
liS.
aur
eus
*Control
39
Visual inspection of the plates showed that the violet pigment exert
antimicrobial properties to all the tested organisms. The appearance of the inhibition
zone on both the Gram-positive (S. aureus and B. cereus) and the Gram-negative
bacteria (P. aeruginosa and E. coli) suggested that the violet pigment had a broad-
spectrum antibacterial property (August et al., 2000). In this experiment, discs
inoculated with methanol were also tested as methanol was used as the solvent for
the violet pigment. As expected methanol showed some antibacterial effect but the
effect was more pronounced in the presence of the violet pigment. From the size of
the zone of inhibition, violet pigment possessed an outstanding inhibitory effect on
the growth of Gram-positive bacteria and only a small effect on Gram-negative ones.
It seems that the presence and the level of the antibacterial activity of the violet
pigment varied significantly with the type of microorganism used. It is because the
activity of antibacterial agents against microorganisms depends on two major factors
which are the nature of physical environment and the condition of the microorganism
(Bloomfield, 1991). Also the antibacterial activity of a material depends on the
destruction of the physical structure or the inhibition of the necessary metabolic
reaction in a microorganism (Nakamura et al., 2003). This property is advantageous
when applied in textile dyeing since it will provide natural coloured fabrics with
antibacterial properties.
2.3.5.3 UV/Vis Spectroscopy
UV-Vis analysis was carried out to obtain the maximum absorbance peak of
the crude pigment extract in methanol. UV-Vis spectra for the violet pigment in
methanol showed a maximum peak with strong absorption at 585.72 nm (Figure 2.3).
40
Figure 2.3: UV/Vis spectrum for methanolic extract of violet pigment.
This pigment owes their colour due to the presence of chromophore groups
(C=C and C=O) which is responsible for electronic absorption. The carbonyl groups
absorb intensely at the short wavelength end of the spectrum but carbonyl group has
less intense bands at higher wavelength owing to the participation of n electrons
(Mohan, 2007). The presences of carbonyl and alkene groups were confirmed by IR
data.
The reason why this pigment has stronger absorption at longer wavelength
(visible region) is due to the conjugation effect. A conjugated system requires lower
energy for the Π to Π* transition than an unconjugated system. It is expected that the
greater the number of bonding Π orbital, the lower will be the energy difference, ΔE,
between the highest bonding Π orbitals and the lowest excited Π* orbital. The
obvious extension of this in terms of λmax is that the greater the number of conjugated
double bonds, the longer the wavelength of absorption (bathochromic shift) (Mohan,
2007).
Besides that, the auxochromic or chromophoric substitution of five
membered heteroaromatics ring present in this compound (confirmed by IR and
NMR data, discussed in section 2.3.5.3 and 2.3.5.4) also causes a bathochromic shift
and an increase in the intensity of the bands of the parent molecule. An auxochrome
is an auxillary group which interacts with the chromophore which causes a
41
bathochromic shift. The presence of auxochrome group which is a substituted amino
groups (NHR) in this compound (further confirmed by IR and NMR data) causes a
shift in the UV or visible absorption maximum to a longer wavelength. It happens
because of the property of an auxochromic group which has the ability to provide
additional opportunity for charge delocalization and thus providing smaller energy
increments for transition to excited states. The charge delocalization by the
contributing structures is in the presence and absence of electron donating-NHR
group as shown in Figure 2.4. From the figure, it is clearly shown that the charge
delocalization is greatly enhanced by the presence of electron donating-NHR group
(Mohan, 2007).
Figure 2.4: The charge delocalization by the contributing structures in the absence
(a) and presence (b) of electron donating-NHR group.
The added opportunity for stabilization of the Π* excited state brings the
lowest excited state closer to the highest ground state and thus permits a lower
energy (longer wavelength) for transition (Mohan, 2007).
2.3.5.3 Infrared Spectroscopy
FTIR analysis was carried out to determine the possible functional groups
present in the pigment. Figure 2.5 shows the IR spectrum of a crude methanolic
extract for violet pigment. From the spectrum, a broad band was observed at 3700 to
3000 cm-1
which corresponds to O-H stretching and it shows overlapping with N-H
stretching of a secondary amide detected at 3256.53 cm-1
.
C C C O C C C O
HC CH
CH
ONR2HC C
HCH
ONR2
a)
b)
42
Figure 2.5: FTIR spectrum for crude methanolic extract of violet pigment.
Secondary amides are associated through hydrogen bonding to form dimers
(Figure 2.6 (a)) (cis configuration) or polymers (Figure 2.6 (b)) (trans configuration)
resulting in the replacement of free N-H strectching band. The weak band at 3256.53
cm-1
may be due to an overtone of the band at 1543.93 cm-1
(trans secondary amide)
or combination of C=O stretching and N-H in-plane bending (cis secondary amide)
(Mohan, 2007).
(a) cis-dimer (b) trans-polymer
Figure 2.6: Structure of secondary amides: ciscoid-ciscoid associations (a) and
transoid- transoid polymeric association (b).
CR
O
N
H
H
R'O
N
R'
C RN
R
H R'
O H
N
R'
R O H
N
R'
R O H
N
R'
R O
43
The C=O stretching of this amide was found as doublet at 1657.07 cm-1
and
1635.13 cm-1
. This doublet is highly characteristic of amides where the higher
frequency band is predominantly C=O (amide I band) and the lower is predominantly
N-H in-plane bending (amide II band) (Mohan, 2007).
The frequency of C=O group for this compound is lower due to the
conjugation of the carbonyl group with an aromatic ring results in the delocalization
of the electrons of both unsaturated groups and reduces the double bond character
of both the bonds causing a lowering of carbonyl frequency from 1718cm-1
(normal
absorption frequency for carbonyl) to 1657.07 cm-1
and C=C stretching frequency
from 1645 cm-1
(normal absorption frequency for alkene) to 1613.18 cm-1
. The
lowering of absorption frequencies of both C=C and C=O groups are attributed to the
resonance as shown in Figure 2.7 (Mohan, 2007):
Figure 2.7: Resonance structure of carbonyl containing group in double bond
structure.
In addition, the electron releasing groups, i.e. the amino group, attached to the
carbonyl group tends to favour the polar contributing form by mesomeric effect and
thus lower the force constant of the C=O bond and consequently resulting in a
decrease of the carbonyl stretching frequency (Mohan, 2007).
The strong C-O stretching vibration also was observed at 1223.69 cm-1
which
highly characterized the C-O stretching vibration of phenol. The C-O stretching
vibration provides valuable information in determining the nature of the O-H
compound. The distinctions between primary, secondary and tertiary alcohols are
determined by examining C-O stretching vibration as shown in Table 2.6 (Mohan,
2007).
C C C O C C C O
44
Table 2.6: ν OH (free) cm-1
and ν C-O cm-1
in alcohols and phenols
No. Nature of the hydroxyl compound ν OH (free) cm-1
ν C-O cm-1
1. Primary alcohol 3640 1050
2. Secondary alcohol 3630 1100
3. Tertiary alcohol 3620 1150
4. Phenols 3610 1200
The C-N strectching of secondary amide, a strong absorption band was
observed at 1543.93 cm-1
and a weaker band at 1223.69 cm-1
due to C-N-H vibration
resulting from coupling of N-H in plane bending and C-N stretching vibrations.
Nitrogen and hydrogen atoms move in the opposite directions, relative to carbon, in
N-H in-plane bending vibrations for the band near 1543.93 cm-1
and in the same
direction for the band near 1268.41 cm-1
.
2.3.5.6 Thin Layer Chromatography (TLC)
The crude methanolic extract of violet pigment was tested using Silica gel
plate developed with benzene: acetone (2:1 (v/v)) to determine the purity of the
compound as proposed by Duran et al. (1994). The crude pigment showed one spot
with Rf value of 0.43 and after spraying with vanillin sulphuric acid reagent, a small
sport with Rf = 0.5 appeared representing violacein and deoxyviolacein respectively,
as reported by DeMoss and Evans, (1959).
2.3.5.5 Nuclear Magnetic Resonance (NMR)
In order to elucidate the chemical structure of the violet pigment produced by
the C. violaceum, the analysis was carried out by recording and analyzing the 1H
NMR and 13
C NMR spectra on a Bruker Avance 400 spectrometer.
The 1H NMR spectrum (Figure 2.8) showed the presence of thirteen protons.
Three singlet signals were observed at down-field region which corresponds to
indole NH at δ 11.87 ppm, lactam NH at δ 10.72 ppm and isatin NH at δ 10.60 ppm.
45
Figure 2.8: 1H NMR spectrum of violet pigment
Low-field signals from indole and pyrrole NH protons have been observed
due to the presence of electron-withdrawing group substituents attached to the
pyrrole ring and attributed to hydrogen bonding with the solvent resulting in three
sharp peaks in low-field signal (Laatsch et al., 1984). These three sharp NH signals
were the most striking features of violacein as reported by Laatsch et al., 1984,
Hoshino et al., (1987) and Yada et al., (2007). The numbering of the structure was
cited from Nakamura et al., (2002) (Figure 2.9).
Figure 2.9: The structure of violacein.
Indole nucleus Lactam ring
Isatin nucleus
46
Three aromatic protons in the indole skeleton which corresponds to meta-
couple signal and ortho-couple signal were detected at δ 6.79 ppm (dd, J=2.0 Hz and
8.8 Hz) and δ 7.23 ppm (d, J=2.0 Hz) which were attributed to H-7 and H-5
respectively and δ 7.35 ppm (d, J=8.8 Hz) attributed to H-8. A doublet peak at δ 8.06
ppm with J=2.4 Hz correspond to H-2. The hydroxyl group was observed at δ 9.32
ppm at singlet peak. The chemical shift observed at lower-field region might be due
to the hydrogen bonding occurring between phenolic hydroxyl group with an ortho
group (H-5 and H-7) which exists in the indole skeleton (Lambert and Mazzola,
2004). The presence of OH group was confirmed by IR spectrum which showed a
broad absorption band at 3300 to 2900 cm-1
.
Four protons were observed in aromatic isatin skeleton. These protons
appeared at δ 8.93 ppm (d, J=7.6 Hz), δ 6.94 ppm (t, J=7.6 Hz), δ 7.20 ppm (t, J=7.6
Hz) and δ 6.83 ppm (d, J=7.6 Hz) which was assigned as H-19, H-20, H-21 and H-22
respectively. A doublet peak at δ 7.55 ppm with J= 2.0 Hz was assigned to H-13 in
the lactam skeleton.
The 13
C NMR spectrum (Figure 2.10) exhibited twenty signals, which
corresponded to twenty carbons. The presence of carbonyl carbons were observed at
δ 170.7 ppm (C-16) and δ 172.1 ppm (C-11) and absorption bands at 1654.33 cm-1
and 1637.86 cm-1
in IR spectrum confirmed the lactam and isatin skeleton.
47
Figure 2.10: 13
C NMR spectrum of violet pigment.
Eighteen other carbons were observed at δ 97.5 (C-13), 105.1 (C-5), 106.2
(C-3), 109.5 (C-22), 113.6 (C-7), 113.9 (C-8), 119.2 (C-17), 121.3 (C-20), 122.9 (C-
18), 126.1 (C-4), 126.8 (C-19), 129.9 (C-2), 130.1 (C-21), 132.1 (C-9), 137.5 (C-12),
142.3 (C-23), 148.1 (C-14), and 153.4 (C-6). The signal at δ 153.4 indicates that the
pigment was violacein, since the signal for corresponding carbon of deoxyviolacein
which lacks hydroxyl residue appears in the higher magnetic field (Hoshino et al.,
1987). Full assignments of 1H and
13C NMR data of violet pigment are tabulated in
Table 2.7.
48
Table 2.7: 1H and
13C data of violet pigment.
Position
1H NMR
δ (ppm) Multiplicity
13C NMR
δ (ppm)
1-NH 11.87 s -
2 8.06 d, J=2.4 Hz 129.9
3 - - 106.2
4 - - 126.1
5 7.23 d, J=2.0 Hz 105.1
6 - - 153.4
7 6.79 dd, J=2.0 Hz, 8.8 Hz 113.6
8 7.35 d, J=8.8 Hz 113.9
9 - - 132.1
10-NH 10.72 s -
11 - - 172.1
12 - - 137.5
13 7.55 d, J=2.0 Hz 97.5
14 - - 148.1
15-NH 10.60 s -
16 - - 170.7
17 - - 119.2
18 - - 122.9
19 8.93 d, J=7.6 Hz 126.8
20 6.94 t, J=7.6 Hz 121.3
21 7.20 t, J=7.6 Hz 130.1
22 6.83 d, J=7.6 Hz 109.5
23 - - 142.3
6-OH 9.32 s -
2.3.5.6 Mass Spectrometry (MS)
In the negative - ion ESI-MS spectrum of the pigment (Figure 2.11), a
quasimolecular ion peak was observed at m/z 342.34 [M–H]_. The MS / MS
spectrum (Figure 2.12) of the ion at m/z 342.34 showed the fragment ions at m/z
298.42, m/z 209.07 and m/z 157.16. The molecular ion peak and their fragment ions
correspond to the molecular formula of C20H13O3N3. Together with the NMR and
FTIR analysis, this confirms that the violet pigment is violacein. Similar conclusion
was made for violet – pigment isolated from other bacteria such as
Janthinobacterium lividium (Lu et al., 2009), Duganella sp. B2 (Wang et al., 2009),
Pseudoalteromonas luteoviolacea (Yada et al., 2007) and Alteromonas luteoviolacea
(Laatsch et al., 1984).
49
Figure 2.11: The ESI - MS spectrum of violet pigment
Figure 2.12: The ESI – MS / MS spectrum of violet pigment (m/z = 342.34)
50
2.3.6 Primary Identification of Yellow - Orange Pigment
2.3.6.1 Simple Test for Flexirubin - Type Pigment
The Flavobacteriaceae group was reported to produce yellow to orange (or
rarely red) pigmentation. As Chryseobacterium sp. falls into this group and it
produces yellow-orange pigment, a simple test for flexirubin type pigment was done
to diagnose the type of pigment. In this test, a plate containing the Chryseobacterium
sp. was scrapped and flooded with 20 % (w/v) KOH. From the observation, the
colour of the colony changes from yellow-orange to red-brown. The resulting colour
was then compared with the bacteria which was not in contact with KOH. After
removing the excess KOH, an acidic solution was flooded to revert their initial
colour. It was suggested that flexirubin reaction was shown in the presence of acid
and base condition because it is one diagnostic feature of flexirubin type pigment
(Ballows et al., 1992). Similar finding was obtained Kim et al., 2005, where the
Flexirubin-type pigment was detected in Chryseobacterium daecheongense sp. nov.
according to this method.
According to Bernardet et al., 2002, since the colour shift may pass unnoticed
when the KOH solution is poured directly over a thin colony on an agar plate, it is
strongly recommended that the test be performed on a small mass of bacterial cells
collected with a loop and deposited on a glass slide placed on a white background.
Another similar mass of bacteria on which no KOH is poured may be used as a
control. The colour changed induced by KOH is not absolutely specific for the
flexirubin type of pigment (Fautz and Reichenbach, 1980), but it is still helpful when
combined with the results of other tests.
51
2.3.7 Conclusion
A total of 17 coloured bacteria were isolated from soil and water samples of
BARC and oil refinery wastewater. Two of these bacteria which produced violet and
yellow orange pigments were identified as Chromobacterium violaceum and
Chryseobacterium sp. using 16S rRNA analysis. The violet pigment showed a broad
spectrum of antimicrobial property. From the spectroscopic analysis of pigment, it
was confirmed that the violet pigment corresponded to violacein. Also, the yellow
orange pigment was suspected to be a flexirubin type pigment based on the change in
colour with 20 % (w/v) KOH.
52
CHAPTER 3
OPTIMIZATION OF CULTURE CONDITIONS FOR PIGMENT
PRODUCTION BY Chromobacterium violaceum
3.1 Utilization of a Cheap Growth Medium for Pigment Production
Due to high cost of currently used technology for pigment production on an
industrial scale, there is a need for developing low cost process for the production of
pigments that could replace the synthetic ones. In recent years, considerable research
in converting agricultural waste, which is a renewable and abundantly available
material, into value-added products has been carried out. Most literature reports that
the utilization of a cheaply available substrate can attain the objective of pigment
production in an economically feasible way (Pandey, 1992).
For example, apple pomace, a by-product of apple juice processing industry
comprising peel, seed and remaining solid parts - a rich source of carbohydrates,
dietary fibres, minerals and vitamin C has been used as a base medium for the
production of pigment by Micrococcus species (Attri and Joshi, 2005). Other than
that, a study by Babitha et al., (2006) shows the feasibility of using jackfruit seed
powder as substrate for the production of pigments using a fungal culture of
Monascus purpureus. Surprisingly, due to the buffering nature of jackfruit seed
powder, the colour of pigments produced was stable over a wide range of initial pH
of the substrate (Babitha et al., 2006). Besides that, Chiu and Chan (1992) also
reported on the production of pigments by Monascus purpurea using sugar cane
bagasse in roller bottle cultures.
53
The application of agro-industrial residues in bioprocesses would provide a
profitable means of reducing substrate cost. It also provides an active way of
protecting the environment by treating the waste and helps in solving pollution
problems, which their disposal may otherwise cause. With the advanced of
biotechnological innovations, mainly in the area of enzyme and fermentation
technology, many new avenues have been opened for their utilization (Pandey et al.,
2000).
3.1.1 Immobilized Cell Systems
Immobilization cell systems create exciting new opportunities for commercial
development and profits in a wide range of industrial sectors including, healthcare
and medicine, agriculture and forestry, fine and bulk chemicals production, food
technology, fuel and energy production, pollution control and resource recovery
(Mahmoud and Helmy, 2009).
Immobilized cell system/aggregate is composed of 3 components namely; the
cells, the support material (or carrier/matrix), and the solution that fills the remainder
of the space (interstitial solution), which is also known as microenvironment. On the
basis of physical localization and the nature of microenvironment, immobilized cells
systems can be classified into 4 categories which are surface attachment of cells,
entrapment within porous matrices, containment behind a barrier and self-
aggregation (Willaert, 2007).
It has been traditionally considered as an alternative to increase the process
productivity and minimize the production costs, while offering advantages over free
cell fermentation systems (Carvalho et al., 2003; Santos et al., 2005; Sarrouh et al.,
2007) such as high biomass, high metabolic activity, and strong resistance to toxic
chemicals (Zhou et al., 2008). Besides that, immobilization of biocatalysts helps in
their economic reuse and in the development of continuous bioprocesses (Mahmoud
and Helmy, 2009).
54
3.2 Materials and Methods
3.2.1 Preparation of Inoculum
Single colony of C. violaceum on nutrient agar was used in all experiments.
The strain was cultivated in nutrient broth for 16 hours before inoculation. Unless
otherwise stated, the cultivation was carried out using a 250 mL Erlenmeyer flasks at
a 200 rpm agitation speed and at 30°C for 24 hours.
3.2.2 Preparation of L-tryptophan Stock Solution
L-tryptophan stock solution was prepared by dissolving 1 g of L-tryptophan
powder in 1 L of distilled water. To dissolve the powder, 0.1 M NaOH was added.
The solution was than neutralized using 0.1 M HCl and sterilized using a
hydrophobic-edge 0.45 µm Whatman filter paper.
3.2.3 Growth Profile of C. violaceum
A 12 hours-grown culture of bacteria (20 mL) was inoculated into a 2 L
Enlenmeyer flask containing 180 mL of NB followed by incubation at 200 rpm, 30oC
for 24 hours. Culture turbidity (OD600) was measured at regular intervals using a
spectrophotometer (Genesys 20, ThermoSpectronic). Pigment production by C.
violaceum was also recorded. Similar experimental setup without the bacterial cells
acted as a control.
3.2.4 Effect of Temperature on Pigment Production
Active cultures of bacteria (10 mL) were inoculated into a series of 1 L
Erlenmeyer flasks containing 90 mL NB. The mixtures were shaken at 200 rpm for
55
24 hours at 25, 30 and 37°C. These temperatures were selected so that large scale
production of pigments can be carried out at room temperature, hence save cost. At
the end of the bacterial growth cycle, the cell dry weight and pigment production
were determined. The cell dry weight was determined as follows; the culture broth
was centrifuged at 7000 rpm for 20 min where the pellet obtained was suspended in a
small volume of distilled water. Cell suspension (5 mL) was then filtered using a
hydrophobic-edge 0.45 µm Whatman filter paper prior to drying at 50°C for 48
hours. The violet pigment produced by C. violaceum grown at 25, 30 and 37oC were
extracted with 6 mL of ethyl acetate. The three extracts were then analysed using
UV-vis spectrophotometer (Perkin Elmer).
3.2.5 Production Profile of Violacein by C. violaceum in Complex Media
The production profile of crude violacein was obtained using a 1 L flask
containing 200 mL of four kinds of complex media such as luria-bertani (LB)
[tryptone 10 g/l, yeast extract 5 g/l, sodium chloride 10 g/l], nutrient broth (NB)
[peptone 10 g/l, sodium chloride 5 g/l, yeast extract 3 g/l], tryptic soy broth (TSB)
[peptone from casein 17 g/l, peptone from soymeal 3 g/l; D(+) glucose 2.5 g/l;
sodium chloride 5 g/l; dipotassium hydrogen phosphate 2.5 g/l] and peptone glycerol
broth (PGB) [meat extract 10 g/l, peptone 10 g/l, glycerol 10 % (v/v)]. The pH of all
the above media were maintained at 7.0. The various media were autoclaved at
121°C for 15 minutes. Fermentations were carried out at 30°C for 24 h with an
inoculum size of 10 % (v/v) of a 16-hours-old culture. Samples were withdrawn for
measurements of cell concentration (OD600), pH, and violet pigment concentration.
The optical densities of the cells at 600 nm were measured by using a
spectrophotometer (Genesys 20, ThermoSpectronic), and the pH of the culture was
measured by a pH meter (Cyberscan pH 510).
56
3.2.6 Evaluation of Various Agricultural Waste Substrates for Pigment
Production
The use of a cheap carbon source is important to reduce the production cost
in large scale pigment production. In view of this, a study was carried out to produce
the pigment in a submerged culture using locally available agricultural wastes. For
this purpose, four agricultural wastes namely, solid pineapple waste (SPW), molasses
(M), brown sugar (BS) and sugarcane bagasse (SCB) were used as nutrient source
for pigment production. Molasses and brown sugar were purchased from the local
sundry shop while, both solid and liquid pineapple wastes were obtained from the
downstream process at Lee Pineapple Manufacturing Industry, Tampoi.
SCB was first dried at 30oC and cut into 1.2-1.5 cm pieces in length. The
SPW collected consists of pineapple peals and core that was previously ground
yielding small pieces of solid waste. Prior to use, SPW and SCB were kept in the
refrigerator.
To prepare the BS stock solution, 40 g of BS was dissolved in 1 L of distilled
water. The solution was heated, stirred and then filtered using filter paper (Whatman
No. 1, UK) to remove insoluble materials. The solution was sterilized by autoclaving
at 105oC, 101.3 kPa for 15 minutes (HVE-50, Hirayama). Sterilization was carried
out at 105°C in order to prevent caramelization hence supporting bacterial growth
(Nordin, 2009). Prior to use, the sterilized BS was diluted accordingly with sterilized
DDW. The molasses used was obtained from a supplier in Skudai, Johor. The
molasses stock solution was prepared by dissolving 0.5 mL of molasses in 1 L of
distilled water. The solution was neutralized with 0.1 M NaOH solution and the pH
was adjusted to 7.0. The neutralized solution was filtered and autoclaved at 105°C,
101.3 kPa for 15min.
Experiments involving solid substrate such as SPW and SCB were conducted
in a 500 mL Erlenmeyer flask with 10 % (v/v) working volume. The substrates were
weighed (1 %, 3 % and 5 % (w/v)) and transferred into the respective Erlenmeyer
57
flasks. After that, L-trypthophan 10 % (v/v) was added with distilled water to obtain
a final working volume of 50 mL. L- tryptophan was used as a precursor for pigment
production in C. violaceum (Vasconcelos et al., 2003). After thorough mixing, the
pH was adjusted to 7 using 0.1 M NaOH (QRëC). The respective flask was than
inoculated with 10 % (v/v) active culture of C. violaceum, shaken at 200 rpm, 30oC
for 24 hours. For liquid substrate, various concentrations of BS (1 %, 5 % and 10 %
(v/v)) and M (0.1 %, 0.5 % and 1 % (v/v)) were transferred into 250 mL Erlenmeyer
flasks containing tryptophan, 5 % (v/v), active culture of C. violaceum, 10% (v/v)
and topped up with distilled water to a total volume of 25 mL respectively. The
flasks were shaken at 200 rpm, 30°C for 24 hours.
3.2.7 Laboratory Scale Column System
A glass column with inner diameter (i.d.) of 1.5 cm, outer diameter (o.d.) 2.0
cm and height of 20 cm was used. Inlet and outlet points were set at 2 cm from the
bottom and top of column, respectively. Silicone tubing with i.d of 2.0 mm and o.d.
of 4.0 mm was fitted to the inlet and outlet points, respectively. Inert stones were
packed to 3 cm3 at the bottom of the column to ensure good flow distribution inside
the column and to retain the column content. Following this, SCB was packed into
the column to a volume of 27 cm3. This volume is considered as the working volume
of the column. A headspace of around 9 cm3 was allowed in the column. The total
volume of the column is therefore 35 cm3 (Zakaria et al., 2007).
3.2.8 Immobilization of C. violaceum onto SCB
SCB was used as support material during the immobilization of C.violaceum in
column system. To allow the SCB surface material to acquire necessary charge for
bacterial attachment, the column was first rinsed with distilled water using a
peristaltic pump (Eyela MP-1000 D) (Volesky, 1990). An active culture of C.
violaceum (100 mL) was pumped at flow rate of 3.5 mL min-1
for 24 hours to ensure
58
initial bacterial attachment. A mixture of 10% (v/v) L-tryptophan in 100 mL of
distilled water (final pH of mixture 7.00) was pumped continuously for 24 h, using
the same flow rate to provide nutrient for bacterial growth and pigment production.
For recovery of pigment from SCB, the same column set up was used. Prior to
recovery of pigment, the medium was completely drained out from the column. After
that, 100 mL of methanol was recycled through the column to elute the pigment from
SCB. When the solution was darker in colour, the solution was replaced with fresh
methanol. The process was repeated until the pigment was completely eluted from
SCB. The methanolic extract was collected and dried at room temperature and the
concentration was determined gravimetrically.
3.2.9 Determination of Pigment Concentration
The extraction of pigment from bacteria grown in NB, LB, M and BS was
carried out as follows; ethyl acetate (1 part) was added to 5 parts of the growth
medium. The ethyl acetate fractions were then placed into a preweighed vial, left to
evaporate at room temperature until constant weight was achieved. The concentration
of the pigment was recorded as g L-1
. The extraction of pigments from bacteria
grown in SCB and SPW are as follows; to 3 g of SCB or SPW, 200 mL of 99 % (v/v)
methanol were added. The methanolic extract of the pigment was subjected to drying
as stated above. The concentration of pigment was expressed in g L-1
.
3.3 Results and Discussion
3.3.1 Growth Profile of Bacteria
Growth of C. violaceum in NB was monitored for 24 hours (Figure 3.1). The
bacteria showed a typical growth curve with distinct log, stationary and death phase.
Lag phase was not observed as exponential growing culture was used to inoculate the
59
medium causing cells to commence growth immediately. Optical density reading
decreased slightly but increased and remained constant till 24 hours. This might be
due to the formation of precipitates after 5 hours which might interfere with the
optical density readings.
Figure 3.1: Growth profile of C. violaceum in NB.
It is interesting to note that pigment production by bacteria was observed 4
hours after growth i.e. at the late exponential phase (Figure 3.2). This seems to
suggest that the pigments produced by bacteria are secondary metabolites as the
colour of the pigment was produced after the active stage of growth (Lu et al., 2009).
Intensity of the violacein produced by C. violaceum was maximum at 4 hours
of growth and decreased with time due to precipitation of the pigments. As violacein
is reported to be poorly water soluble (De Azevedo et al., 2000) this might explain
the decreased intensity of the violet colour with time.
Figure 3.2: Effect of time on pigment production on C. violaceum.
12 hr 0.5 hr 1 hr 2 hr 4 hr 8 hr 16 hr 24 hr
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
0 5 10 15 20 25
Time (Hours)
Op
tical
Den
sit
y,
OD
600
60
3.3.2 Effect of Temperature on Bacterial Growth and Pigment Production
C. violaceum showed good growth and high pigment production at 25oC and
30oC as compared to 37
oC (Figure 3.3).
Figure 3.3: Growth profile of C.violaceum in NB at 25, 30 and 37oC.
Temperature is an important factor as it influences metabolic activities and
microbial growth. At 37oC, the metabolic activities of the bacteria decreases which
leads to no pigment production by the bacteria. This is in contrast with bacterial
growth at 25oC and 30
oC, where C. violaceum showed the ability to produce pigment
after 4 hours of growth at 30°C.
On the other hand, the pigment only appeared after 8 hours of growth when
the temperature was lowered to 25°C. However, the pigment production increased
with time at both growth temperatures. UV-vis analysis of the pigment produced by
bacteria at 30°C gave higher absorbance than at other temperatures (Figure 3.4). This
could be due to 30oC being the optimum temperature for bacterial growth hence, the
higher bacterial number present in the solution. This is substantiated by the higher
cell dry weight obtained at 30°C (1.03 mg mL-1
) compared to at 25°C (0.97 mg mL-
1) and 30°C (0.48 mg m L
-1).
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
2.2
0 5 10 15 20
Time (Hours)
Op
tic
al D
en
sit
y, O
D600
25°C
30°C
37°C
61
Figure 3.4: The absorption spectrum of the violet pigment obtained at different
incubation temperatures.
3.3.3 Violacein Production on Various Complex Media
Figure 3.5 shows a representative time course of cell growth and pH value
during the cultivation of C. violaceum in 4 different complex medium namely, NB,
LB, TSB and PGB. The OD600 reached a maximum value of 1.83 after 24 hours in
LB medium followed by 1.81 in TSB medium, 1.66 in NB medium and 1.15 in PGB
medium. The pH of the culture increased during bacterial growth in all medium
except for PGB medium. Increase in pH was probably related to initiation of pigment
production.
Time: 10:27:29 AMDate: 5/8/2009
P37.SP - 5/8/2009
P25.SP - 5/8/2009
P30.SP - 5/8/2009
400.0 450 500 550 600 650 700 750 800.0
0.000
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.700
nm
A
562.63,0.67280
563.61,0.31598
37°C
25°
C
30°
C
62
Figure 3.5: Time course of cell growth and pH profile of C. violaceum cultivated in
NB, TSB, PGB and LB. Symbols: ( ) NB OD600, ( ) NB pH, ( ) PGB
OD600, ( ) PGB pH, ( ) LB OD600, ( ) LB pH, ( ) TSB OD600 and ( )
TSB pH.
The use of different growth media directly affects the production of violacein
by C. violaceum as depicted in Figure 3.6. Maximum production of violacein was
observed in NB medium (0.15 g L-1
) whereas the lowest concentration was observed
in TSB medium (0.05 g L-1
). No pigment production was observed in PGB medium.
Although good bacterial growth was observed in TSB medium (Figure 3.5), it did not
yield high pigment production. This could imply that violacein is not required for
growth and survival of C. violaceum (Sivendra and Lo, 1975; Durán and Faljoni-
Alario, 1980).
Figure 3.6: Violacein production by C. violaceum in complex media.
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
NB LB TSB PGB
Medium
Pig
me
nt
Pro
du
cti
on
(g
L-1
)
0
1
2
3
4
5
6
7
8
9
10
0 2 4 6 8 10 12 14 16 18 20 22 24
Time (hours)
Op
tical
Den
sit
y (
OD
600)
0
1
2
3
4
5
6
7
8
9
10
pH
63
3.3.4 Utilization of Agricultural Wastes as an Alternative Medium for
Violacein Production
In this study, 2 agricultural wastes i.e. SCB and SPW and 2 agricultural based
products, M and BS were used as substrates for pigment production. From Figure
3.7, C. violaceum capable of producing pigment in both solid and liquid substrates
(Figure 3.7). Highest pigment production i.e. 0.822 g L-1
was achieved when C.
violaceum was grown in the SCB3 medium which consists of a mixture of distilled
water, 3 g of SCB and 10 % (v/v) L – tryptophan (Figure 3.8). The pigment
production was observed both on the solid support and in the aqueous solution. After
24 hours, the original pale yellow appearance of SCB and green colour of SPW
turned to dark purple due to the formation of pigment.
Figure 3.7: Colour intensity of pigments in a) liquid substrate and b) solid substrate.
Lowest pigment production (0.19 g L-1
) was observed when the bacterium
was grown in the SCB1 medium. This is because the pigment was produced only in
the support material and not excreted in the solution. Other medium formulations
SCB1 SCB3 SCB5 SPW1 SPW3 SPW5
BS1 BS10 BS5 M0.1 M1 M0.5
a) Liquid Substrate
b) Solid Substrate
64
showed negligible (SCB5) or poor yields of pigment production (in g L-1
); SPW1 -
0.01, SPW3 - 0.07, SPW5 - 0.03, BS1 - 0.02, BS5 - 0.02, BS10 - 0.08, M0.1 - 0.05,
M0.5 - 0.03 and M1 - 0.03 (Figure 3.8).
Figure 3.8: Pigment production by C. violaceum grown in SCB, SPW, M and BS
supplemented with 10% (v/v) L- tryptophan, in distilled water; SCB – sugar cane
bagasse, SPW - solid pineapple waste, brown sugar - BS; M – molasses.
Since sugarcane bagasse contains cellulose, hemicellulose and lignin, it might
provide a good source of carbon and adhesion site for bacterial growth and pigment
production. However, higher amount of SCB impedes pigment production which was
due to poor aeration. This promotes anaerobic condition which in turn retarded the
pigment formation since C. violaceum is known to produce violacein only in aerobic
condition (DeMoss and Evans, 1959).
3.3.5 Preliminary Study on the Immobilization of C. violaceum on SCB
This study was carried out in order to test the ability of C.violaceum to produce
pigments in a continuous system. It was observed that, the C.violaceum was able to
produce pigments up to 0.15 g L-1
of pigment in a column system (Figure 3.9). The
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
SCB1
SCB3
SCB5
SPW
1
SPW
3
SPW
5BS
1BS
5
BS10
M0.1
M0.5 M
1
Substrates
Pig
me
nt
Yie
ld (
g/L
)
65
advantage of a column system is that the pigments are adsorbed onto the solid
support and easy recovery of pigment can be made by eluting with a solvent.
Immobilized cells offer many advantages and it will become a promising technique
for pigment production since it provides more stable and uniform environment. The
viability of cells can be maintained without stimulating cell divisions when the cells
are adhered on an inert matrix provided with the medium. Besides that, the
immobilized cells can be maintained under these conditions for a long period without
the need for frequent subculturings (Lindsey and Yoeman, 1984). Therefore,
extensive research will be carried out on the different support systems and the
viability and biosynthetic performance of cell within them.
Figure 3.9: Violacein production in sugarcane bagasse.
3.4 Conclusion
From the study, violacein was found to be a secondary metabolite product since
it was produced after 4 hours of active stage of growth. UV-vis analysis on the
pigment revealed that the pigment produced by bacteria at 30°C gave higher
absorbance which correlated well with the highest cell dry weight obtained. C.
violaceum not only can produce pigments in complex medium but also in agricultural
Violacein
production
in SCB
66
waste materials in the presence of L – tryptophan. The highest pigment yield (0.82 g
L-1
) was achieved when C. violaceum was grown in the presence of 3 g of SCB
supplemented with 10 % (v/v) L - tryptophan in distilled water. Up to 0.15 g L-1
of
violacein can be obtained using the SCB – immobilized cells system.
67
CHAPTER 4
APPLICATION OF PIGMENT ISOLATED FROM C. violaceum IN TEXTILE
DYEING
4.1 Natural Colourants in Textile Dyeing
Natural dyes and pigments have been used rigorously for millennia, up to the
middle of the 19th
century. The invention of the first synthetic dyes changed the
situation and were substituted for natural colourants almost completely. However, in
some niche segments or specialty segments of the market, natural dyes survived.
Recently the awareness for the environment as well as increasing disputes about the
risks of synthetic dyes resulted in growing interest in natural resources,
environmentally friendly products and new strategies. The application of natural
sources as the origin for colourants seems to be a promising approach (Mussak and
Bechtold, 2009).
In the last decade, investigations about possible use of natural dyes in textile
dyeing processes have been carried out by various research groups. Deo and Desai
(1999) studied the dyeing of cotton and jute with tea as a natural dye using alum,
copper sulfate, or ferrous sulfate mordants. Shanker and Vankar (2006) investigated
the dyeing of cotton, wool and silk using Hibiscus mutabilis (Gulzuba). Other than
that, Onal et al., (2005) reported the use of ellagic acid extracted from gallnut
(Quercus infectoria) in dyeing of woolen strips, feathered-leather and cotton using
three types of mordanting methods at various pH values. The study on dyeing
properties and colour fastness of cotton and silk fabrics dyed with Cassia tora L.
extract was reported by Lee and Kim (2004).
68
Studies on techniques of natural dyeing were attempted using both
conventional and non-conventional methods. In conventional dyeing, it can be
carried out in an alkaline bath, acidic bath or in a neutral bath, depending on the
chemical nature of natural dyes. For the non-conventional dyeing, the use of
sophisticated instruments such as ultrasonic, microwave, sonicator, supercritical
carbon dioxide fluids and many more were attempted to meet customer‘s demand for
ecofriendly textiles and dyes with the newer energy efficient dyeing process and
more reproducible shade developing processes (Samanta and Agarwal, 2009).
4.1.1 Reasons for Natural Colouration
The use of natural dyes on textile materials has been widely studied due to
several reasons such as their wide ability and huge potential to be used as an
alternative to synthetic dyes. Besides that, the available experimental evidence for
allergic and toxic effects of some synthetic dyes, and non-toxic and non-allergic
effects of natural dyes also attract consumer attention to choose the natural product
(Samanta and Agarwal, 2009).
Natural dyes also produce special colour tones and effects as well as
providing promising fastness properties. The availability of knowledge base and
database on application of natural dyes on different textile and availability of
scientific information on chemical characterizations of different natural colourants
including their purification and extraction also made them look interesting to be
explored (Samanta and Agarwal, 2009).
69
4.2 Materials and Methods
4.2.1 Fabrics
A total of 7 types of fabrics were used in fabric dyeing. The natural fibers
used were pure cotton, pure silk, pure rayon, jacquard rayon, cotton and silk satin
while the synthetic fiber used was polyester. The fabrics were obtained from the
school of Textile Technology, Faculty of Applied Sciences, Universiti Teknologi
Mara (UiTM), Shah Alam and Malaysian Craft Development Corporation
(Kelantan).
4.2.2 Soap Solution
Soap solution was prepared by mixing 5 g of standard soap (SDC enterprises
limited, UK) with 2 g of anhydrous sodium carbonate (Hamburg Chemicals) in 1 L
of distilled water. The solution was heated at 60 oC for 15 minutes to homogenize the
mixture (Salmiah, 2006).
4.2.3 Perspiration Solution
Perspiration solution was prepared by dissolving 0.5 g L-histidine
monohydrochloride monohydrate (Merck), 5.0 g of sodium chloride (Merck), and 5.0
g of crystallized disodium hydrogen orthophosphate (Merck) in 1.0 L of distilled
water. Then, 0.1 M sodium hydroxide (Merck) and hydrochloric acid (Merck) were
added to increase the pH to 5.5 and 8.0 respectively (Salmiah, 2006).
70
4.2.4 Mordants
Both natural products and chemicals were employed as mordants in fabric
dyeing with bacterial pigment. The mordants used are as follows: alum
[KAl(SO4)2.12H2O], ferric sulphate [Fe2(SO4)3], copper sulphate (CuSO4), sodium
silicate (Na2SiO3), and slaked lime [Ca(OH)2]. To prepare the mordant solutions
from alum, 70 g of alum powder was dissolved in 1 L of water. The mixture was
stirred for 5 min and the precipitates were left to settle until a clear solution was
obtained. The clear solution was used as a mordant. The same procedure was used to
prepare slaked lime, 50 g in 1 L of water. The mordant solution of ferric sulphate and
copper sulphate was prepared by dissolving 5 g each of the salts in 1 L of distilled
water respectively.
4.2.5 Dye Material
Two types of dyes were used in this study i.e. natural dye from bacteria and
synthetic dye. Prior to use, the natural dye from bacteria was prepared by growing
the bacteria in 2 L Enlenmeyer flask containing NB for 24 hours, shaken at 200 rpm
at 30 °C. The synthetic dye was prepared by dissolving 0.35 g of reactive remazol
blue and 0.15 g of reactive remazol violet in 1 L of distilled water. The solution was
stirred before use.
4.2.6 Mordanting Procedure
The method of mordanting used in this study was post-mordanting where the
material was first dyed followed by addition of mordant. The mordanting technique
was carried out for 15 min at room temperature followed by washing and drying at
room temperature. However, for the mordanting procedure using sodium silicate, the
dyed fabrics were immersed in this solution for 1 hour 30 minutes. The fabrics were
71
then washed with tap water to remove excess mordant on the fabric before it was
dried at room temperature.
4.2.7 Method of Dyeing
In this study, two methods of dyeing were attempted; boiling of fabric with
bacterial cells and dyeing of fabric with reactive dye using brushed technique. For
the dyeing procedure involving boiling with bacterial cells, the fabric (1 g) as
described in section 4.2.1 was immersed in bacterial cells (20 mL). Mixtures
containing natural and synthetic fibres were heated at 80 °C and 130 oC for 1 hour
and 1 hour 30 minutes respectively. Finally, the dyed fabrics were washed with cold
water and mordanting was carried out as described in section 4.2.6. In dyeing using
reactive dye, the dye was applied using a brush to make sure the dye was distributed
properly on the fabrics before the mordant (sodium silicate) layer was applied on the
fabrics. The fabrics were than left to dry at room temperature.
4.2.8 Dyeability of Pigment on Different Fibers
In order to study the dyeability of pigment on different fabrics, a total of 7
types of fabrics were used namely pure cotton, pure silk, pure rayon, jacquard rayon,
silk satin, cotton and polyester. The fabrics were dyed by boiling with bacterial cells
and alum was used as the mordant.
4.2.9 Dyeing of Silk Satin and Cotton Fibres
In the study on dyeing of silk satin and cotton fibres, four parameters
affecting the colour performance and their fastness were studied which were types of
mordants, mordant concentration, pre-treatment of fabrics and comparison of
72
fastness properties of natural dyes with reactive dyes. For the study on the effect of
types of mordant, 4 types of mordants were used namely, alum, ferrous sulphate,
copper sulphate, sodium silicate and calcium hydroxide. The study on the effect of
mordants concentration was carried out using ferrous sulphate and copper sulphate.
The concentrations used were 5 g L-1
and 10 g L-1
.
Pre-treatment of fabric was carried out to remove pectic substances and
cotton wax contained in cotton woven fabrics and substance present on the surface of
silk fabrics. For the pre-treatment of cotton fabrics, the solution containing alum and
sodium carbonate was prepared by dissolving 0.2 g of alum and 0.06 g of sodium
carbonate (Na2CO3) in 33 mL of tap water followed by heating and homogenizing it
by stirring.
Prior to pre-treatment process, 1g of fabric was wetted before it was
immersed in alum and sodium carbonate. The solution together with fabrics was
boiled for 2 hours to ensure the complete treatment of fabrics. The heating was
stopped and the fabrics were left in solution for 24 hours. After that, the fabric was
washed and cooled at room temperature. A similar procedure was applied for the pre-
treatment of silk, without the addition of sodium carbonate.
4.2.10 Colourfastness Standard Tests
The dyed samples was tested according to ISO standard methods; MS ISO
105-X12 , colour fastness to rubbing/crocking; MS ISO 105-C01, colour fastness to
washing; MS ISO 105-E01, colour fastness to water; MS ISO 105-E04, colour
fastness to perspiration; and MS ISO 105-B02, colour fastness to light (carbon arc).
73
4.2.11 Preparation of Fabric for Testing
4.2.11.1 Colourfastness to Washing
A 10 cm x 4 cm of dyed fabric was prepared and weighed. The dyed fabric
was attached with undyed fabrics and undyed cotton fabric. The sample was placed
inside a jar filled with standard soap solution (section 4.2.2). The ratio of liquor is 1g
of fabrics to 50 mL of soap solution. Then, the jar was placed inside the Auto-Wash
(Labtec) and allowed to wash for 30 minutes at 60 oC. After that, the sample was
washed and dried under mild sunlight. Evaluation was carried out by comparing the
fabric sample for the change in colour and staining of the white fabrics with the
respective Gray Scale Standard (BSI Standards, SDC Standard methods) of 1 to 5
(Salmiah, 2006).
4.2.11.2 Colourfastness to Light
A 114 mm x 50 mm of cardboard was prepared. The dyed fabrics were cut
into 50 mm x 10 mm and placed (stapled) horizontally, one above the other on the
same cardboard. Blue wool standards (No.1 to No.8) were cut into strips of 50 mm x
10 mm and were placed one above the other on a separate cardboard. Both specimens
were placed in the sample holder. The sample holder allowed both ends of the
standards or samples to be exposed to light. The central area was covered by the
framework, thus, the area was not exposed to light. Both samples and standards were
exposed to light in Light Fastness Tester (Model No. 225, Halifax, England) for 24
hours (Salmiah, 2006).
4.2.11.3 Colourfastness to Rubbing/Crocking
Four rubbing cotton cloths (50 mm x 50 mm) were prepared for each fabric.
Each cloth was fixed to the rubbing finger. After that, two warp and two weft of dyed
fabrics for each sample was prepared (200 mm x 110 mm), one warp and weft
sample for dry rubbing, and one warp and one weft for wet rubbing. For dry rubbing,
74
the cotton cloths were rubbed using a crockmeter on the dry dyed fabric sample ten
times forward and backward in a straight line along a track of 100 mm in length. The
same procedure was applied for wet rubbing except, the cotton cloth was wetted
using distilled water before the rubbing on the dyed fabric sample. Lastly, the result
was evaluated by comparing the staining on the white rubbing cotton cloth with the
Gray Scale Standards of 1 to 5 (Salmiah, 2006).
4.2.11.4 Colourfastness to Perspiration
A 60 mm x 60 mm for each dyed fabric was prepared and weighed. The
perspiration solution in section 4.2.3 was poured into a beaker containing the dyed
fabric. The liquor ratio is 1 g of fabric to 50 mL of perspiration solution. Then, the
sample was stirred occasionally for 30 minutes before being removed from the
solution and wringed in the perspirometer. The perspirometer was left in the oven at
37 °C for 4 hours. After 4 hours the results were evaluated by comparing the change
in colour of the fabrics and staining of the undyed fabric with the respective Gray
Scale Standards of 1 to 5 (Salmiah, 2006).
4.2.11.5 Colourfastness to Water
One sample (60 mm x 60 mm) for each dyed fabric was prepared and
weighed. Distilled water was dropped on the dyed fabric. The dyed fabric was left in
the oven at 37°C for 4 hours. After 4 hours the results were evaluated by comparing
the change in colour of the fabrics and staining of the undyed fabric with the
respective Gray Scale Standards of 1 to 5 (Salmiah, 2006).
75
4.3 Results and Discussion
4.3.1 Dyeability of Violacein on Different Fabrics
The pigments were used to dye seven fabrics consisting of natural and
synthetic fibres namely, pure cotton (PC), pure silk (PS), pure rayon (PR), jacquard
rayon (JR), cotton (C), silk satin (SS) and polyester (P). From the study, violacein
was found capable of dyeing not only natural fibers but synthetic fibers as well.
However, the dyeing performances and shades are different, depending on the types
of fiber. The dyeing performance of 7 different fibers is shown in Figure 4.1.
Figure 4.1 : Dyeability of violacein on different fabrics using alum as mordant; a)
pure cotton (PC), b) pure silk (PS), c) pure rayon (PR), d) rayon jacquard (RJ), e) silk
satin (SS), f) cotton (C) and g) polyester (P).
Intense colourations on pure rayon (Figure 4.1c), rayon jacquard (Figure
4.1d) and silk satin (Figure 4.1e) indicated its suitability to be dyed with violacein
compared to other fabrics. Cotton (Figure 4.1f), pure cotton (Figure 4.1a), pure silk
(Figure 4.1b) and polyester (Figure 4.1g) showed moderate violacein – dyeing
ability. The shades of colour differs depending on the types of fiber used where for
example, rayon showed a bluish - purple appearance while polyester, light purple.
Different colour shades obtained during dyeing were due to different rates of
adsorption between dye - dye and fiber - fiber. In the fabric dyeing process, the
chemical nature of different textile materials is important as this will determine the
a b c d
e f g
76
exact mechanism by which dye is adsorbed onto particular reactive groups on the
fabrics. This condition prevails due to the following:- when the dye molecules enter
the fiber, it has to be transported from the aqueous phase onto the solid phase (fiber)
so that their places can be taken by fresh dye from the outside liquid, leading to a
gradual exhaustion of the dye - bath or accumulation of dye on the fiber (Vickerstaff,
1954).
For example, rayon (pure and jacquard) and cotton (pure and normal) showed
different dyeability although both are made up of cellulosic materials. It is because,
in the manufacturing of viscose rayon, dissolution of the natural cellulose
corresponds to a very intensive swelling and leads to a much greater micellar surface
in the finished rayon than in the original cellulose. At the same time oxidative
degradation occurs, leading to an increase number of carboxyl groups in the rayon.
Since the carboxyl group forms negative charges in water, the pigments bind to the
COO-
group by hydrogen bond, resulting in good colouration of the rayon based
fabric (Vickerstaff, 1954). It is well known that a hydrogen atom can act as an
electron acceptor particularly when it is directly attached to nitrogen or oxygen. With
greater number of electron-donating and electron - accepting groups between the
fiber and pigment, more pigments will be attached to the fiber, hence increasing the
dyeability (Vickerstaff, 1954).
The fastness properties of all dyed samples are shown in Table 4.1. Overall, the
fastness properties of all fabrics are rated from 3 (fair) to 5 (excellent) except for
lightfastness.
77
Table 4.1: Shades and fastness properties of different fabrics dyed with natural
pigment.
Fab
ric
Mo
rdan
t
Colourfastness
Lig
ht
Washing Rubbing/crocking Perspiration Water
AC S
Dry Wet A B
CC AC wf wp wf wp CC AC CC AC
PC
Alu
m
1 4 4/5 4 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5
PS 2 3 4 4/5 4/5 4/5 4 4 4/5 4 4/5 4/5 4/5
PR 1 4 4 4 4 4/5 4/5 4/5 4/5 4/5 4/5 5 5
JR 1 3/4 3 4 4 4/5 4/5 3/4 4/5 3/4 4/5 4 4/5
SS 2 4 4 4/5 4/5 4/5 4/5 3/4 4/5 3 4/5 4/5 4/5
C 1 4 4 4 4 4/5 4/5 5 5 5 5 5 5
P 3 3 4/5 4/5 4/5 4/5 4 4 4/5 4/5 4/5 4/5 4/5
PC- pure cotton, PS- pure silk, PR- pure rayon, RJ- rayon jacquard, SS- silk satin, C- cotton, P-
polyester, AC- assessing colour, S- staining on white fabric, wf- weft, wp- warp, A- acidic condition,
B- basic condition, CC- colour change, 1– very poor, 2– poor, 3 – fair, 4 – good, 5 – excellent.
4.3.2 Effect of Types of Mordant on Cotton and Silk Satin
Natural dyes often require a metallic mordant to increase affinity between the
fibre and the dye, and different mordants also help to prevent the colour from either
fading after exposure to light or being washed out (Chairat et al., 2007). In this study,
the dyed fabrics were mordanted using alum, ferrous sulphate, copper sulphate and
slake lime. The control samples were not mordanted.
Figure 4.2 shows the colour of cotton and silk satin fabrics dyed with four
different metals as mordant. The use of slake lime mordant resulted in darker colour
compared to the control fabrics for both cotton and silk satin. Fe2(SO4)3 resulted in a
gold coloured fiber while CuSO4 turned the dyed fiber into grey. However, alum did
not show any significant differences between colour formed on the dyed fabrics and
78
on the control samples. As shown in Table 4.2, Fe2(SO4)3 and CuSO4 managed to
increase the lightfastness rating from 1 (control) to 2 and 2 / 3 respectively for cotton
(but not on silk satin). On silk satin, alum and slaked lime was found to increase the
lightfastness rating from 1 (control) to 2.
Cotton
Silk Satin
Figure 4.2: Colour of dyed cotton and silk satin control (without mordant) (a) and
mordanted using (b) alum, (c) Fe2(SO4)3, (d) CuSO4 and (e) Ca(OH)2.
The colour change observed for the dyed fabric after applying with mordant
(Fe2(SO4)3 and CuSO4) was due to the strong colour of the mordant itself which is
from the transition elements group. Transition elements produce colour when it
complexes with suitable ligands such as water for this study (Rodger, 1994).
Because of its structure, transition metals form many different coloured ions
and complexes, for example, Fe2(SO4)3 is orange while CuSO4 is royal blue.
Transition metals complexed with coloured organic ligand exhibit better light -
fastness than that of the ligand only. This may be due to the coordination with
transition metal ion that reduces the electron density of the chromophore, which in
turn leads to improved resistance to photochemical oxidation (Christie, 2001).
a b c d e
a b c d e
79
In this study, good colourfastness of fabric to washing was obtained when
alum was used as the mordant. This is because Al3+
can act as a good electron
acceptor to form coordinate bonds with dye molecule, followed by the formation of
an insoluble complex, hence increasing the binding affinity of pigment to the fibers
(Lee and Kim, 2004).
Other colourfastness tests showed that cotton and silk satin have a good (4) to
excellent (5) colourfastness properties to perspiration, rubbing / crocking and water
in the absence of mordant. This result might be attributed to the high affinity of the
pigment with cellulose and protein.
Table 4.2: Shades and fastness properties of dyed cotton and silk satin in the
presence of various mordants.
AC- assessing colour, S- staining on white fabric, wf- weft, wp- warp, A- acidic condition, B- basic
condition, CC- colour change, 1– very poor, 2– poor, 3 – fair, 4 – good, 5 – excellence.
Fab
ric
Mordant
Colourfastness
Lig
ht
Washing Rubbing/crocking Perspiration Water
AC S Dry Wet A B
CC AC wf wp wf wp CC AC CC AC
Co
tto
n
No 1 2/3 3/4 4 4/5 4/5 4/5 5 5 5 5 5 5
Alum 1 4 4 4 4 4/5 4/5 5 5 5 5 5 5
Fe2(SO4)3 2 2 4/5 4 4 4 4 3/4 4/5 3 4/5 4/5 4/5
CuSO4 2/3 2/3 4 4/5 4/5 4/5 4 3 4/5 3 4/5 4/5 4/5
Ca(OH)2 1 3 3 4 4 4/5 4/5 5 4/5 5 4/5 5 4/5
Sil
k S
atin
No 1 3/4 3 4/5 4/5 4/5 4/5 5 5 5 5 5 5
Alum 2 4 4 4/5 4/5 4/5 4/5 3/4 4/5 3 4/5 4/5 4/5
Fe2(SO4)3 1 2 4/5 4 4 4/5 4 3 4/5 3/4 4/5 4/5 4/5
CuSO4 1 3 4 4/5 4/5 4/5 4/5 3/4 4/5 4 4/5 4/5 4/5
Ca(OH)2 2 3/4 3/4 4/5 4/5 4/5 4/5 5 5 5 5 5 5
80
From this study, it was shown that, the pigments can act both as direct dye
and mordant dye since the pigments can adhere to the fabric molecules without help
from other chemicals (in case of un-mordanted fabrics) and it can also work in the
presence of chemical intermediate, known as a mordant, to attach themselves to the
fabric. However, the colourfastness result of dyed fabric mordanted using alum is
better compared to un-mordanted fabric. A possible reason for this observation is that
the auxochromic groups (-OH and NH2) present in the pigment are in a favorable
position resulting in easy formation of metal-complexes with the fabrics and
tendency to form quite strong bonds with the dye and fibers.
4.3.3 Effect of Mordant Concentrations on Cotton and Silk Satin
The effect of mordant concentration on cotton and silk satin is shown in
Table 4.3. Better colouring of the dyed fabrics was observed with increasing mordant
concentration. At 10 g L-1
of mordant, the colour of dyed fabric becomes darker
compared to dyed fabric applied with lower mordant concentration i.e. 5 g L-1
.
Table 4.3: Colour of dyed fabrics mordanted using different concentration of
mordant.
Fe2(SO4)3
5 g L-1
Fe2(SO4)3
10 g L-1
CuSO4
5 g L-1
CuSO4
10 g L-1
Cotton
Silk Satin
Increased intensity of fabric colour at high mordant concentrations was due to
the increase in the number of complex formed between fiber and dye molecules from
the high concentration of metal ions present in the solution. However, the fastness
properties between dyed fabrics applied with and without mordant did not show any
81
significant difference (Table 4.4). This may be due to reactive sites present which is
responsible to bind metal mordants. When the site is occupied by a metal mordant, it
is no longer available to attract more metal mordant, so that only a monomolecular
layer on the fiber surface can be obtained. The excess metal mordant may leach – out
during the fastness test since it does not have any interaction with the fabrics
(Vickerstaff, 1954).
Table 4.4: Shade and fastness properties of dyed cotton and silk satin mordanted
using different concentration of mordants.
Fab
ric
Mo
rdan
ts
Co
nce
ntr
atio
n
Colourfastness
Lig
ht
Washing Rubbing/crocking Perspiration Water
AC S Dry Wet A B
CC AC wf wp wf wp CC AC CC AC
C
Fe 2
(SO
4) 3
5g
L-1
2 2 4/5 4 4 4 4 3/4 4/5 3 4/5 4/5 4/5
SS 1 2 4/5 4 4 4/5 4 3 4/5 3/4 4/5 4/5 4/5
C
Cu
SO
4 2/3 2/3 4 4/5 4/5 4/5 4 3 4/5 3 4/5 4/5 4/5
SS 1 3 4 4/5 4/5 4/5 4/5 3/4 4/5 4 4/5 4/5 4/5
C
Fe 2
(SO
4) 3
10
g L
-1
1 3 4 4 4 4 4/5 4 4/5 3/4 4/5 4 4
SS 2/3 3 4 4 4 4/5 4 3/4 4/5 3 4/5 4/5 4/5
C
Cu
SO
4 1 3/4 4/5 4/5 4/5 4 4 4 4/5 4/5 4/5 4/5 4/5
SS 2/3 3/4 4 4/5 4/5 4 4 3 4/5 3/4 4/5 4/5 4/5
C- cotton, SS- silk satin, AC- assessing colour, S- staining on white fabric, wf- weft, wp- warp, A-
acidic condition, B- basic condition, CC- colour change, 1– very poor, 2– poor, 3 – fair, 4 – good, 5 –
excellence.
4.3.4 Effect of Pre-Treatment on Dyeing Performance
The pre-treatment of fabric was carried out before the dyeing process in order
to remove natural impurities present on the cotton and silk fabrics. The examples of
82
impurities that be may present in those fabrics are fats and waxes, pectins and related
substances, minerals and heavy metals, amino acids or proteins and lubricants or
knitting oils. The method of impurities removal is different depending on the types of
impurities present (Karmakar, 1999).
In this study, the pre-treatment involves scouring of cotton in alkaline agents
(mixture of sodium carbonate and alum) and degumming of silk with alkali (alum
solution). The pre-treatment process was found to increase the pigment performance
on the fabric but the fastness properties are not improved. This can be clearly seen in
Figure 4.3, where the pigment stain fabrics well and gave darker colour for both
fabrics compared to fabrics dyed without pre-treatment (section 4.3.2). The pigment
stains fabrics well because the pre-treatment increases fibre swelling, thus
contributing to the release of impurities from the fibre. When the impurities are
removed, more pigment will replace and occupy the space between the fibres, hence
increasing the colour of fabrics (Karmakar, 1999).
Cotton
Silk Satin
Figure 4.3: Colour of dyed cotton and silk satin fabric after pretreatment process; (a)
unmordanted and mordanted using (b) alum, (c) Fe2(SO4)3, (d) CuSO4 and (e)
Ca(OH)2.
The fastness properties of dyed fabrics after the pre-treatment process is shown in
Table 4.5. When comparing the fastness properties results of dyed fabrics which
undergo pre-treatment and dyed fabric without pre-treatment (section 4.3.2), no
a c b d e
e d c b a
83
significant difference was observed. This could be due to limited number of reactive
sites on the fiber to bind with dye molecules. Since the sites are fully occupied by
dye molecules, no attraction is available for other dyes and only a monomolecular
layer of dye molecule on the fibre surface can be obtained. The excess dye may wash
out during the fastness testing since it does not have any attraction to the fabrics
(Vickerstaff, 1954).
Table 4.5: Shades and fastness properties of fabrics after pre-treatment process.
Fab
ric
Mordant
Colourfastness
Lig
ht Washing Rubbing/crocking Perspiration Water
AC S Dry Wet A B
CC AC wf wp wf wp CC AC CC AC
Co
tto
n
No 1 2/3 2 4 4 4 4/5 4/5 4/5 4/5 4/5 5 5
Alum 1 3 3 4 4 4/5 4 5 5 5 5 5 5
Fe2(SO4)3 1 3/4 4 4 4/5 4/5 4/5 4 4/5 4 4/5 4/5 4/5
CuSO4 2 4 3/4 4 4 4 4/5 3/4 4/5 3/4 4/5 4 4/5
Ca(OH)2 1 3/4 2/3 4 4 4/5 4/5 4/5 4/5 4/5 4/5 5 5
Sil
k S
atin
No 1 3/4 3/4 4 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5
Alum 1 4 3/4 4 4/5 5 4/5 4 4/5 4/5 4/5 4/5 4/5
Fe2(SO4)3 2 3 4 4 4 4 4/5 3 4/5 3/4 4/5 4/5 4/5
CuSO4 2 3/4 3/4 4/5 4/5 4/5 4/5 3 4/5 3 4/5 4/5 4/5
Ca(OH)2 1 4 3/4 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5
AC- assessing colour, S- staining on white fabric, wf- weft, wp- warp, A- acidic condition, B- basic
condition, CC- colour change, 1– very poor, 2– poor, 3 – fair, 4 – good, 5 – excellence.
4.3.5 Comparison of Fastness Properties of Violacein with Reactive Dyes
The colour of fabric dyed using violacein and reactive dyes is shown in
Figure 4.4. The reactive dye showed intense colouration on both fabrics compared to
violacein. This clearly indicates the higher affinity of reactive dye towards cotton and
84
silk satin fabrics compared to violacein as well as strengthening the notion that
natural pigment would produce a mild shade of colour (Samanta and Agarwal, 2009).
Figure 4.4: Colour performance of fabrics dyed with reactive dye and violacein, a)
silk satin and b) cotton.
The colourfastness data for fabric dyed with violacein and reactive dye is
shown in Table 4.6. From the washfastness data, fabric dyed with violacein and
applied with alum (silk) and slaked lime (cotton) as mordant, gave a fair (3/4) to
good (4) ratings which was slightly lower than the good (4) ratings for shades
developed using reactive dye. The good wash - fastness of fabrics dyed with reactive
dye was due to the stronger covalent bonds between the reactive dye molecules and
the fabric (Ali et al., 2009) compared to the bonds formed with the violacein
molecules.
Reactive Dye Violacein
Na2SiO3
a
Ca(OH)2
a
Na2SiO3
b
Alum
b
85
Table 4.6: Comparison of fastness properties of natural dyes with reactive dyes
Fab
ric
Dy
e
Mo
rdan
t
Colourfastness
Lig
ht
Washing Rubbing/crocking Perspiration Water
AC S Dry Wet Acid Alkaline
CC AC wf wp wf wp CC AC CC AC
Co
tto
n VIO Alum 1 4 4 4 4 4/5 4/5 5 5 5 5 5 5
RD SS 4 4 4 4 4 4 4/5 5 4/5 5 4/5 5 4/5
Sil
k S
atin
VIO Ca(OH)2 2 3/4 3/4 4/5 4/5 4/5 4/5 5 5 5 5 5 5
RD SS 3 4 4 4/5 4/5 4 4 5 4/5 5 4/5 5 4/5
VIO- violacein, RD- reactive dye, AC- assessing colour, S- staining on white fabric, wf- weft, wp-
warp, A- acidic condition, B- basic condition, CC- colour change, 1– very poor, 2– poor, 3 – fair, 4 –
good, 5 – excellence.
Surprisingly, for all of the other fastness tests (except for light), fabrics dyed
with violacein showed fair (3/4) to excellent (5) ratings compared to the reactive dye.
The higher light fastness properties for reactive dyes can be attributed to the strong
intramolecular H-bonding which exists in the form of six membered rings. This
enhances the stability of the compound by a reduction in electron density at the
chromophore. As a result, sensitivity of dye towards photochemical oxidation was
reduced (Ali et al., 2009).
4.4 Conclusion
From the study, violacein was found to be capable of dyeing not only natural
fibers but synthetic fibers as well. The use of slake lime mordant resulted in darker
colour compared to the control fabrics for both cotton and silk satin. The use of
Fe2(SO4)3 resulted in a gold coloured fiber while CuSO4 turned the dyed fiber into
grey. Fe2(SO4)3 and CuSO4 managed to increase the lightfastness rating from 1
(control) to 2 and 2 / 3 respectively for cotton (but not on silk satin). On silk satin,
alum and slaked lime were responsible for increasing the lightfastness rating from 1
86
(control) to 2. At 10 g L-1
of mordant, the colour of dyed fabric becomes darker
compared to dyed fabric applied with lower mordant concentration i.e. 5 g L-1
. Pre-
treatment of fabric increase the pigment performance on the fabric. The reactive dye
showed intense colouration on both fabrics compared to violacein. From the
washfastness data, the good (4) rating for shades developed using reactive dye was
observed. Surprisingly, for all of the other fastness tests (except for light), fabrics
dyed with violacein showed fair (3/4) to excellent (5) ratings comparable to the
reactive dye. This study demonstrated that violacein was successfully applied in
textile dyeing and it can be used as an alternative to synthetic dye.
87
CHAPTER 5
CONCLUSION
5.1 Conclusion
A total of 17 bacterial isolates from 2 sampling ports were screened for the
production of pigment. Of these, two bacteria which produced violet and yellow-
orange pigments were identified as Chromobacterium violaceum and
Chryseobacterium sp. using 16S rRNA analysis, respectively. The yellow-orange
pigment shows change in colour with 20 % (w/v) KOH which indicated the presence
of flexirubin type pigment. Whilst, the violet pigment having broad spectrum
antimicrobial properties was confirmed as violacein using UV/Vis, FTIR, NMR and
MS analysis.
A cheaper way to produce the pigment using sugarcane bagasse (SCB) in the
presence of L- tryptophan was carried out in batch system and immobilized system
Finally, the violet pigment showed potential application in textile dyeing with
comparable performance to some common reactive dyes.
5.2 Suggestions for Future Work
Based on the study carried out in this research, C. violaceum was able to
utilize agricultural waste through submerged fermentation. However, solid state
88
fermentation offer many advantages such as higher fermentation productivity, higher
end-concentration of products, lower cost of down-stream processing and lower
demand on sterility due to the low water activity used in solid state fermentation.
Thus, studies to investigate the potential use of agricultural waste for pigment
production by C. violaceum via solid-state fermentation needs to be carried out.
Violacein also exhibit poor lightfastness compared to synthetic dye. Hence,
attempts to improve the lightfastness of violacein needs to be studied in order to be
competitive in the market.
Since violacein was reported to have many distinct biological properties such
as anticancer, antioxidant, and antibiotic properties, the possibility of applying
violacein as colourants in food and pharmaceutical product would provide new field
of application for the natural pigments.
89
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APPENDIX
List of publications (journal/article), awards and seminar/ paper presentation during
MSc study period (July 2008- June 2010).
Publications
Nur Zulaikha Yusof and Wan Azlina Ahmad. (2010). Extraction and
Characterization of Violacein from Chromobacterium violaceum Grown in
Agricultural Waste Material. Carbohydrate Polymer (Correction in progress).
Nur Zulaikha Yusof and Wan Azlina Ahmad. (2010). Production of Pigments from
Bacteria Grown in Solid and Liquid Pineapple Waste. 7th
International Pineapple
Simposium (IPS 2010). – Oral Presentation.
Patent
A patent entitled ―Organic Dye Isolated from Bacteria‖. IP: PI 20092217.
Trademark
‗ColorBac‘ - Environmental- Friendly Pigments from Bacteria for Textile and
Related Industry.
Awards and Recognitions
Awarded the National Science Fellowship scholarship to pursue MSc programme in
UTM for a period of 2 years (July 2008- June 2010).
Bronze Medal- BioMalaysia 2009, KLCC, Kuala Lumpur with invention entitled
‗ColorBac‘- Environmental- Friendly Pigments from Bacteria for Textile and Related
Industry (November 2009).
109
Treasurer for Postgraduate Association of Faculty of Science (PoSAFS) for
2008/2009 session.
Committee member in the Industrial Wastewater Treatment Workshop jointly
organized by UTMBacTec and Department of Environment Malaysia, Johor Branch
on 2nd
June 2010.
Grant/Fund
TechnoFund – Environmental Friendly Bacterial Pigments - Large Scale Production
Utilizing Agricultural Wastes And Its Application In Biodegradable Plastic And
Food Packaging – Approved RM 1.4 Million.
Cradle Fund (U-chip) – Bacterial Pigments Extraction and Application (Approved,
October 2010).