Nuclear Power Plants for Poland NPPP 2006 Warsaw 1-2 June 206 THE TURBINE ISLAND for Nuclear Power Plants
Mar 30, 2015
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
THE TURBINE ISLAND for Nuclear Power Plants
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Overview
1. Siemens as experienced turnkey supplier
a) History
b) Today
2. FIN 5: Project
a) Overview
b) Current Status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Historical OverviewNPP Development
1958-611958-61
19641964
19681968
Contracts for Test Reactors BWR / PWR / Helium cooled Reactors
Contract for Demonstration PlantObrigheim 345 MWe PWR
Contract for PWR Plant Stade 660 MWe
19691969Foundation of KWU AG (50 % SIEMENS / 50 % AEG)
Contract for 1200 Mwe PWR Plant Biblis A (TG half speed)
19741974Commissioning of Biblis A
Largest NPP in the World
19751975 PWR Contracts in 1300 MW ClassGrafenrheinfeld, Brockdorf, Grohnde, Philippsburg 2
19821982Contracts for Konvoi Type Plants Isar 2, Emsland, Neckarwestheim 2
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
1990-951990-95
19891989
Development of TG Set and Turbine Hall for EPR
NPI Nuclear Power International established(50 % Framatom, 50 % SIEMENS )
Target Development of EPR (European Pressurized Water Reactor)
Order for Olkiluoto 3 (Finland 5)
Largest NPP in the World20032003
FANP (66 % AREVA 34 % SIEMENS )
Framatom Advanced Nuclear Power established20002000
Historical OverviewNPP Development
1988 -891988 -89 Commissioning of Isar 2, Emsland, Neckarwestheim 2
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
NPP Development StepsDevelopment of installed Power
0
5000
10000
15000
20000
25000
1962
1964
1966
1968
1970
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
MW
PWR
BWR
6 BWR
13 PWR
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
THE TURBOSETEFFICIENCY INCREASE FROM ISAR II TO OLKILUOTO 3
36.3%
37.1%
37.3%
38.1%38.4%
34.0%
35.0%
36.0%
37.0%
38.0%
39.0%
40.0%
Isar II FIN 5HP TurbineUpgrade
IncreasedMain Steam
Pressure
ImprovedWater Steam
Cycle
Main Steam
Pressure
65 to 78 bar
2 stage
MSR
7 feed
water
reheater
39.8 %
LP TurbineUpgrade
30 sqm LSBImproved
Backpressure25 mbar
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Nuclear Steam Turbine Summary of References
Nuclear Steam Turbines built by
Siemens Power Generation:
Siemens KWU
Parsons, (1997)
Westinghouse, (1998)
First operation ~ 50 years ago
More than 130 Units
More than 120 GW total rating
Nuclear Steam Turbines built by
Siemens Power Generation:
Siemens KWU
Parsons, (1997)
Westinghouse, (1998)
First operation ~ 50 years ago
More than 130 Units
More than 120 GW total rating
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Nuclear Steam Turbine References
Retention of know-how by:
- Service of existing Plants
- Mods & Upgrades
- New Order from Finland
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Overview
1. Siemens as experienced turnkey supplier
a) History
b) Today
2. FIN 5: Project
a) Overview
b) Current Status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
The TurbosetWorld Champions of Electricity Generation
5 4 7 7
6
7 9
1997
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1998
1999
2000
8
2001
2 8 6 9 101 5
3 5 10 7 6 9 10 7 10 7
6 6 6 4 10
2002
2003
Biblis B
Brokdorf
Emsland
Grafenrheinfeld
Grohnde
Gundremmingen B
Gundremmingen C
Isar 2
Krümmel
Neckarwestheim 2
Philippsburg 2
Unterweser
5 5 7 5 5 8 4 31 1 1 1 1 1
2 2 6 3 2 4 4 7 4 6 61 4 4 3
4 2 2 3 5 10 4 10 4 5 3 3 6 3 71 6 4
2 2 2 2 4 5 2 31 1 1 1 1 1 1 1 3 7 5
10 3 8 3 6 3 2 2 8 5 7 8 6 8
3 9 9 6 9 6 2 8 4 21 2 2 10
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Turnkey experience of Siemens
1964-2000Siemens/KWU was turnkey supplier for 25 complete NPP.
2000 (Only)the nuclear part was outsourced and merged with the nuclear part of AREVA in FANP
since 2000 Siemens is a) turnkey supplier for the CI of NPP b) supplier of the turbo-generator set for NPPincluding design, manufacturing, construction and commissioning
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Overview
1. Siemens as experienced turnkey supplier
a) History
b) Today
2. FIN 5: Project
a) Overview
b) Current Status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Site of Olkiluoto 3
Commercial Operation: 2009
Bid to Customer: March 31st, 2003
Contract: Dec.18th, 2003
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
PROCESS ENGINEERING
Rated power output 1720 MW
Turbine Generator speed 1500 rpm
Generator voltage 27 kV
Power factor 0,9
Steam generator pressure outlet 78 bar abs
Moisture content 0,25 %
Main steam flow 2450 kg/s
Main cooling water flow 52000 kg/s
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Turbine ArrangementTurbine Building – Top View
LP Turbine
Moisture Separator Reheater
HP Turbine
Generator Exciter
LP Turbine
Compact Design:
• vertical MSR• 2 cold RH Lines• 2 hot RH Lines• Intercept Valves below hot RH• separate Heater Bay• 4 x 33 % Main Feedwater Pumps (const. Speed) below FW Tank
Feedwater Tank
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Design FeatureVertical MSR
Recommendation: Vertical MSRRecommendation: Vertical MSR
Reduced Turbine Hall Widthwith Vertical MSR
Reference OL 3
Vertical MSR• Pre-Separator in Cold RH Line• 2 Reheater Stages
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
THE TURBOSETSIDE VIEW
1.268.000LP Turbine (1)
378.800HP Turbine
340.000LP Rotor (1)
92.500HP Rotor
Weight[kg]
68,8m
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
THE TURBOSETBEST EFFICIENCY AT HIGHEST POWER OUTPUT
1700MWel - class
half speed
1 HP- and 3 LP-Turbines
KONVOI-based design
up to 1829mm (72 inch) last stage blade
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
THE TURBOSETGENERATOR FOR EPR
Main data and perspective outline view of assembly model
Three-Phase Synchronous Generator THDF 190/78-15
Apparent power 1990 MVA Speed 25 s-1
Rated voltage 27 kV ± 5 %Power factor 0.90Excitation brushless, rotating diode rectifiers
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Movie Fly trough the turbine island
Filmchen
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Overview
1. Siemens as experienced turnkey supplier
a) History
b) Today
2. FIN 5: Project
a) Overview
b) Current Status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Current status
Engineering:
300 engineer wo subcontractors contributing these works
Purchasing: next quotations will be
erection services of mechanical, electrical and I&C componentsCivil works: auxilliary buildings, cladding, elevators, doors
Manufacturing:
Turbine: discs forging ongoing and machining started also for shaftsGenerator: rotor machining finished, Stator frame and bars finished, core stacking ongoingCondensers: manufacturing of water and steam sides ongoing
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Current status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Current status
Nuclear Power Plants for Poland NPPP 2006Warsaw 1-2 June 206
Thank you for your attention!