SETUP AND OPERATING INSTRUCTIONS Mark II High Voltage Fire Pump Controllers IMPORTANT - DO NOT DISCARD Network Power NS2000-30 (07-15-08)
SETUP AND OPERATINGINSTRUCTIONS
Mark IIHigh Voltage Fire Pump Controllers
IMPORTANT - DO NOT DISCARD
Network Power
NS2000-30 (07-15-08)
Table of Contents
SECTION ONEIntroduction ...........................................................................................................................1
Mounting Controller ..............................................................................................................1 Floor Mount ..................................................................................................................1
Making Electrical Connections .............................................................................................2
General Pre-Start Up Operation ...........................................................................................2
General Start Up Operation ..................................................................................................3 Voltage Check ..............................................................................................................3 Phase Rotation .............................................................................................................3 Motor Rotation ..............................................................................................................4
Initial Start Up Operation ...................................................................................................4-5
Abbreviated Starting Sequence ............................................................................................5
SECTION TWOMark II Setup Notes ..............................................................................................................6
Mark II Menu Structure - Overview .......................................................................................7 Mark II Menu Structure - Meter Menu ..........................................................................8 Event Log Menu ....................................................................9 Data Log Menu ....................................................................10 Pressure Settings Menu ...................................................... 11 Timers Menu ........................................................................12 Alarm Limits Menu ...............................................................13 Clock Set Menu ...................................................................14 Diagnostics Menu ................................................................15 System Setup Menu ............................................................16
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Table of Contents
Detailed Instructions Meter Function .........................................................................................................17 Event Log.................................................................................................................18 Data Log ..................................................................................................................19 Pressure Settings Start Pressure ...............................................................................................20 Stop Pressure ...............................................................................................21 Pressure Recording ......................................................................................22 Manual Stop Only .........................................................................................23 Pressure Units ..............................................................................................24 Low Suction & Level .....................................................................................25 Pressure Calibration .....................................................................................26
Timers On Delay Time ..............................................................................................27 Minimum Run Time .......................................................................................28 Off Delay Time ..............................................................................................29 Weekly Test Time ..........................................................................................30
Alarm Limits Under Voltage ...............................................................................................31 Over Voltage .................................................................................................32 Voltage Imbalance ........................................................................................33 Frequency .....................................................................................................34 Motor Overload .............................................................................................35 Reverse Phases............................................................................................36
Clock Set .................................................................................................................37 Daylight Savings Time ..................................................................................38
Diagnostics Software Version ...........................................................................................39 Lamp Test .....................................................................................................40 120VAC Inputs (1-16) ...................................................................................41
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Diagnostics (cont..) 120VAC Inputs (17-24) .................................................................................42 120VAC Outputs ...........................................................................................43 Keypad Test ..................................................................................................44 Serial Loopback Test .....................................................................................45 Flash Memory Test ........................................................................................46 USB Loopback Test ......................................................................................47 USB Drive Test ..............................................................................................48
System Setup Model Confi guration ......................................................................................49 Option Confi guration .....................................................................................50 System Language .........................................................................................51 System Voltage .............................................................................................52 System Frequency ........................................................................................53 Motor FLA .....................................................................................................54 CT Ratio ........................................................................................................55 Serial Number ...............................................................................................56 Flash Disk Autosave .....................................................................................57 Single Phase Mode .......................................................................................58 Clear Event Log ............................................................................................59 Clear Data Log ..............................................................................................60 Change Passwords .......................................................................................61
Table of Contents
iii
WARNINGDO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS ENERGIZED! DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAM-AGE MAY RESULT FROM CONTACT WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEEDING, AND ALWAYS FOLLOW GEN-ERALLY ACCEPTED SAFETY PROCEDURES. CONTROLLER “ON-OFF” SWITCH MUST BE IN THE EXTREME “OFF” POSITION TO OPEN THE ENCLOSURE DOOR. FIRETROL CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCORRECT INSTALLATION OF ITS PRODUCTS.
INTRODUCTION Firetrol® combined automatic and manual fi re pump controllers are intended for starting electric motor driven fi re pumps. Firetrol fi re pump controllers are listed, approved or certifi ed by the following approving authorities: Underwriters’ Laboratories, Inc., Underwriters’ Laboratories of Canada, Canadian Standards Association, City of New York Department of Buildings and Factory Mutual. They are built to meet or exceed the requirements of the approving authorities listed above as well as NEMA and the latest editions of NFPA 20 and NFPA 70. These instructions are intended to assist in the understanding of the installation and opera-tion of these controllers. Read the instructions thoroughly prior to connecting the controller. If there are any unanswered questions, please contact the local Firetrol representative or factory service department.
MOUNTING CONTROLLERNOTE—Consult the appropriate job plans to determine the controller mounting location. Tools and materials (all mounting) required: 1. Assortment of common hand tools of the type used to service electromechanical equip- ment. 2. Drill for drilling fl oor anchor holes. 3. Hand level. 4. Tape measure. 5. Eight anchors, bolts and washers, per enclosure.
FLOOR MOUNTNOTE—Consult the appropriate job plans to determine the controller mounting location. Refer to the controller dimension print for necessary mounting dimensions. The controller is fl oor mounted by using the two pre-drilled holes in each leg. The holes are dimensionally on the same line for ease of mounting. 1. Using either the dimension print or by measuring the distance between the center lines of the holes on one leg, transcribe these dimensions onto fl oor. 2. Drill two holes in the fl oor for anchoring the leg. 3. Mark the location of the holes for the opposite leg and drill two more holes. 4. Secure the controller to the fl oor with bolts and washers and tighten. 5. Check to be sure the enclosure door opens freely and that the enclosure is level.
1
MAKING ELECTRICAL CONNECTIONSImportant Precautions—Prior to making any fi eld connections: 1. Verity that the following information is compatible with other related equipment on the project: •Firetrol catalog number •Motor horsepower, voltage, phase and frequency •System pressure 2. The project electrical contractor must supply all necessary wiring for fi eld connections in
accordance with the National Electrical Code, local electrical code and any other authority having jurisdiction.
3. Open the enclosure doors and inspect the internal components and wiring for any signs of frayed or loose wires or other visible damage.
4. Refer to the appropriate fi eld connection drawing in the manual for all wiring information.Procedure—All fi eld connections, remote alarm functions and AC wiring are brought into the enclosure through the top, bottom, or side conduit entrances as indicated on the dimension drawing. Refer to the National Electrical Code, the local electrical code or any other authority having jurisdiction for proper conduit entrance location. 1. Use a hole punch, not a torch nor a drill, and punch a hole in the enclosure for the size
conduit being used. 2. Install necessary conduit. 3. Pull all wires necessary for fi eld connections, remote alarm functions, AC power and all
other optional features. Allow enough excess wire inside the enclosure to make up connec-tions to the appropriate line, load and control terminal block points. Be sure to consult the appropriate fi eld connection diagram included with the manual. For proper wire sizing, refer to the National Electrical Code, NFPA 70.
4. Make all fi eld connections to the remote alarm functions and any other optional features. Do not connect AC power.
5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure door prior to connecting AC power.
6. Connect the AC power. 7. Check to see that all connections are both correctly wired (in accordance with the fi eld
connection diagram) and tight. 8. Close the enclosure doors.
GENERAL PRE-START UP OPERATION 1. Check the controller for bolts, nuts and electrical connections which may have loosened
during shipment. 2. If a remote start push-button is used, connect the wires to terminals 6 and 7. 3. If a deluge valve is used, remove the jumper from terminals 1 and 8. Connect wires from
the normally closed contact on the deluge valve to terminals 1 and 8. 4. If a FTA200 remote alarm panel is used, connect like numbered terminals in the remote
alarm panel to terminals 17, 18, 19 and 20 in the fi re pump controller. Terminals H and N must be connected if a FTA200 alarm panel is used.
5. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120 volt power supply to terminals L1 and L2 in the alarm panel.
2
GENERAL START UP OPERATION General operating procedures are indicated on the data plate fastened to the front of the controller enclosure door. The following information is merely in greater detail:Close and secure Power and Transformer Compartment doors.Voltage Check— 1. Energize the incoming power feeder. 2. Close the Isolating Disconnect Switch by moving the handle to the “ON”
position. 3. Place the “Normal-OFF-Test” selector switch in the Normal position. 4. Press the METER push-button on the Mark II interface panel. The 3 phase
voltage will be displayed. Confi rm that the measured voltage matches the voltage stamped on the data plate.
3
Phase Rotation The Mark II is designed to indicate phase loss and/or phase reversal. Separate LED’s indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and the PHASE REVERSAL LED comes on, see Section 2 - Alarm Limits-Reverse Phases.
To simulate a phase reversal for testing purposes, push and hold the phase reversal push-button located on the right hand side of the Mark II with the door open (see photo on right). The phases will be reversed internal to the Mark II and a phase reversal alarm will be initiated. The alarm will clear when the button is released.
At this time, it is necessary to prepare the controller for normal operation. See section 2 for setup instructions for the Mark II. After the Mark II has been confi gured, return to this section.
MOTOR ROTATION Confi rm direction of motor rotation as follows: 1. Close and secure enclosure doors. 2. Press and hold the STOP push-button. Close the Isolating Disconnect Switch, by moving
handle to the “ON “ position then release the STOP push-button. 3. The pump motor should rotate immediately if system pressure is low. If system pressure
is not low, press the manual START push-button and immediately press the manual STOP push-button.
4. Observe direction of motor rotation. 5. If rotation is incorrect, confi rm that the isolating switch/circuit breaker is in the OFF position,
open enclosure door and reverse any two of the motor leads (T1, T2, T3) on the load side of contactor M. For example, T1 and T2, T1 and T3 or T2 and T3.
6. Retest for proper rotation following steps 1 through 4.
4
INITIAL START-UP OPERATION 1. Press and hold the STOP push-button. Place disconnect switch in ON position then
release the STOP push-button. The pump may start immediately if system pressure is low. The PUMP RUNNING and LOW PRESSURE LED’s will be lit.
2. If the Mark II is confi gured for automatic shutdown (MANUAL STOP disabled), the pump motor will continue to run for the period of time set in the MIN RUN (or OFF DELAY) screen and then stop automatically, providing the STOP pressure setting has been reached. Both the system pressure and MIN RUN (or OFF DELAY) time remaining will be shown on the display. Depressing the STOP push-button during the running period will stop the motor as long as the button is held in. However, the motor will restart when the button is released if system pressure is below the stop setting.
3. If the controller is confi gured for manual shutdown (MANUAL STOP enabled), the pump will continue to run until the STOP push-button is depressed.
4. To stop the motor otherwise, press and hold the STOP push-button or move the “Normal-Off-Test” selector switch to “Off” position and place the DISCONNECTING MEANS handle in the OFF position.
FOR MANUAL START 1. Follow the initial start-up instructions. The isolating switch should be closed, the POWER
AVAILABLE LED should be illuminated and system pressure normal, i.e. higher than the programmed START PRESSURE setting.
2. Press the START push-button. The pump motor should start and continue to run. It will not stop automatically. The running period timer and pressure switch have no control over this manual operation.
3. To stop, press the STOP push-button. 4. Starting from a remote START push-button (if used) functions in the same way as the local
START push-button. 5. If the pump motor restarts, system pressure is below the START PRESSURE setting.
5
Emergency Run Mechanism This Device is used to mechanically close the motor contactor M in the event of coil burnout or other electrical problems which would prevent normal starting of the pump motor. If control circuit power is not available, the Emergency Run Mechanism mechanically closes contractor M starting the motor.
To START move the emergency run handle counter-clockwise (left) until it is latched “ON” the motor will start and continue to run. -Warning- This is an EMERGENCY device and should be used only in an emergency run situation. Casual or Careless use of this mechanism may result in damage to the controller electrical components. It is not intended for, nor should be used as a testing device.
To STOP the pump motor when the emergency run handle is in the “ON” position, move the handle to “OFF” and place the isolating switch handle in the “OFF” position.
ABBREVIATED STARTING SEQUENCEFTA2000 HIGH VOLTAGE CONTROLLER 1. Follow all of the initial start-up instructions. 2. The motor will start and run at full line voltage.
SECTION 2
Mark II Set UpSet Up Notes:
These instructions often refer to pressing the “right arrow” - key; earlier versions of the Mark II interface panel had an “ACK” key instead. Pressing the “ACK” key will have the same results as the key when following these instructions.
User Passwords:
Adjusting the settings of the Mark II can severely effect the operation of the fi re pump controller. Any adjustments should be done by qualifi ed personnel. This manual will refer to an “opera-tor” level password and an “supervisor” level password. The “operator” level password allows changes that might normally be made by maintenance personnel. The “supervisor” password allows changes that may more seriously affect the operation of the fi re pump controller. A “supervisor” level password might be required by well-trained maintenance personnel, pump distributors or manufacturers representatives.
The “operator” level password is shown below. This password is also on a label affi xed to the back of the Mark II on the inside of the controller door. Although this password may be changed, it is not recommended. Cost to the owner may be incurred if the factory password is changed, then forgotten.
When prompted for the Operator Level password enter the following key sequence:
METER-MENU-METER-MENU-PRINT-ENTER
The Supervisor Level password will be supplied as necessary or will already be known by the person performing the changes to the controller.
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Interlock JumperNOTICE: The controller is shipped with an interlock jumper in place to prevent motor starting during the setup procedure. The Mark II display will have the INTERLOCK ON LED turned on and the ALARM LED will blink. This will not interfere with the setup procedure. This interlock jumper must be removed for the controller to operate au-tomatically. Remove the jumper wire connected between fi eld terminals #1 and #10 when setup is complete.
MARK II MENU STRUCTUREMAIN DISPLAY
METER
HOME
MENU
VOLTAGES & CURRENTSFREQUENCY & PHASEMINIMUM MOTOR START VOLTAGESMAXIMUM MOTOR START CURRENTS
EVENTLOG 3000 EVENTS
MENU DATALOG
CALLS/STARTSTOTAL MOTOR RUN TIMELAST MOTOR RUN TIME
MAXIMUM RUN CURRENTSLAST PHASE FAILURELAST PHASE REVERSALLAST LOCKED ROTOR TRIPLAST LOCKED ROTOR TRIP CURRENTSMINIMUM VOLTAGESMAXIMUM VOLTAGESTOTAL UNIT RUN TIMEMIN/MAX FREQUENCYMIN/MAX PRESSURE
STOP PRESSURESTART PRESSUREPRESSURE EVENT RECORDINGMANUAL STOP ONLYPRESSURE UNITSLOW SUCTION/LEVELZERO CALIBRATIONSPAN CALIBRATION
MENU PRESSURESETTINGS
ON-DELAYMINIMUM RUNOFF DELAYACCELERATION/BYPASSWEEKLY TEST
MENU TIMERS
UNDER VOLTAGEOVER VOLTAGEVOLTAGE IMBALANCEFREQUENCYMOTOR OVERLOADREVERSE PHASES
MENU ALARMLIMITS
SET DATE/TIMEDAYLIGHT SAVINGS TIMEMENU CLOCK
SET
SOFTWARE VERSIONLAMP TEST120VAC INPUTS 1-16120VAC INPUTS 17-24120VAC OUTPUTSKEYPAD TESTSERIAL LOOPBACK TEST
MENU DIAGNOSTICS
MODEL CONFIGURATIONOPTION CONFIGURATION
SYSTEM VOLTAGESYSTEM FREQUENCYMOTOR FLACT RATIOSERIAL NUMBERFLASH DRIVE AUTOSAVESINGLE PHASECLEAR EVENT LOGCLEAR DATA LOGCHANGE PASSWORDS
MENU SYSTEMSETUP
-DETAIL-SEE FIGURE A
-DETAIL-SEE FIGURE B
-DETAIL-SEE FIGURE C
-DETAIL-SEE FIGURE D
-DETAIL-SEE FIGURE E
-DETAIL-SEE FIGURE F
-DETAIL-SEE FIGURE G
-DETAIL-SEE FIGURE H
-DETAIL-SEE FIGURE I
NOTE:THE MENU STRUCTURE SHOWN HERE AND THE CORRESPONDING DETAIL FIGURE DRAWINGS ARE SUPPLIED AS A VISUAL REFERENCE ONLY. FOR DETAILED PROGRAMMING INSTRUCTIONS PLEASE REFER TO THE PROGRAMMING SECTION OF THIS MANUAL.
7
PAGE 8
PAGE 9
PAGE 10
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
LAST MOTOR START
FLASH MEMORY TESTUSB LOOPBACK TESTUSB DRIVE TEST
SYSTEM LANGUAGE
THIS MANUAL COVERS MANY MODELS OF CONTROLLERS,THEREFORE SOME MENU ITEMS SHOWN MAY NOT BEAVAILBLE FOR ALL CONTROLLER TYPES.
7
METER
VOLTAGES&
CURRENTS
FREQUENCY&
PHASE
MIN. STARTVOLTAGES
MAX. STARTCURRENTS
HOME
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE A
8
DETAIL INFORMATION - SEE PAGE 17
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE B
MENU
EVENTLOG
(3000 EVENTS)
MOST RECENTEVENT
(TIME-DATE)
NEXT MOSTRECENTEVENT
(x Search Mult)
HOME
ENTER
ENTIREEVENT
LOG
ENTEREVENT
EVENT #SEARCH MULT.
NEXT MOSTRECENTEVENT
(x Search Mult)
CHANGESEARCH MULT.(x1 - x10 - x100)
ENTER
NEXT MOSTRECENTEVENT
(x Search Mult)
ENTIREEVENT
LOG
NEXT MOSTRECENTEVENT
(x Search Mult)
ANYSCREEN
MENU
SEE FIGURE C
9DETAIL INFORMATION - SEE PAGE 18
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE C
MENU
DATA LOG
#CALLS/#STARTS
TOTALMOTOR
RUN TIME
HOME
LASTMOTOR
RUN TIME
ANYSCREEN
MENU
SEE FIGURE D
FROM FIGURE B
LASTMOTORSTART
MAXIMUMRUN
CURRENTS
LASTPHASE
FAILURE
LASTPHASE
REVERSAL
LAST LOCKEDROTOR
TRIP
LAST LOCKEDROTOR TRIPCURRENTS
MINIMUMVOLTAGES
MAXIMUMVOLTAGES
TOTALUNIT RUN
TIME
MIN/MAXFREQUENCY
MIN/MAXSYSTEM
PRESSURE
10DETAIL INFORMATION - SEE PAGE 19
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE D
MENU
PRESSURESETTINGS
STOPPRESSURE
STARTPRESSURE
HOMEANYSCREENMENU
SEE FIGURE E
FROM FIGURE C
PRESSURERECORDING
MANUALSTOPONLY
PRESSUREUNITS
LOWSUCT &LEVEL
PRESSURECALIBRATION
DETAILINFORMATIONSEE PAGE 21
DETAILINFORMATIONSEE PAGE 20
DETAILINFORMATIONSEE PAGE 22
DETAILINFORMATIONSEE PAGE 23
DETAILINFORMATIONSEE PAGE 24
DETAILINFORMATIONSEE PAGE 25
DETAILINFORMATIONSEE PAGE 26
11
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE E
MENU
TIMERSETTINGS
ONDELAYTIME
MINIMUMRUNTIME
HOMEANY
SCREENMENU
SEE FIGURE F
FROM FIGURE D
OFFDELAYTIME
WEEKLYTESTTIME
DETAILINFORMATIONSEE PAGE 27
DETAILINFORMATIONSEE PAGE 28
DETAILINFORMATIONSEE PAGE 29
DETAILINFORMATIONSEE PAGE 30
12
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE F
MENU
ALARMLIMITS
UNDERVOLTAGE
OVERVOLTAGE
HOMEANY
SCREENMENU
SEE FIGURE G
FROM FIGURE E
VOLTAGEIMBALANCE
FREQUENCYLIMITS
MOTOROVERLOAD
REVERSEPHASES
DETAILINFORMATIONSEE PAGE 31
DETAILINFORMATIONSEE PAGE 32
DETAILINFORMATIONSEE PAGE 33
DETAILINFORMATIONSEE PAGE 34
DETAILINFORMATIONSEE PAGE 35
DETAILINFORMATIONSEE PAGE 36
13
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE G
MENU
CLOCKSET
DAYLIGHTSAVINGS
TIME
HOME
ANYSCREEN
MENU
SEE FIGURE H
FROM FIGURE F
DETAILINFORMATIONSEE PAGE 37
DETAILINFORMATIONSEE PAGE 38
14
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE H
MENU
DIAGNOSTICS
SOFTWAREVERSION
LAMPTEST
HOMEANY
SCREENMENU
SEE FIGURE I
FROM FIGURE G
120VINPUTS1 - 16
120VINPUTS17-24
120VOUTPUTS
KEYPADTEST
SERIALLOOPBACK
TEST
FLASHMEMORY
TEST
USBLOOPBACK
TEST
USB DRIVETEST
DETAILINFORMATIONSEE PAGE 39
DETAILINFORMATIONSEE PAGE 40
DETAILINFORMATIONSEE PAGE 41
DETAILINFORMATIONSEE PAGE 42
DETAILINFORMATIONSEE PAGE 43
DETAILINFORMATIONSEE PAGE 44
DETAILINFORMATIONSEE PAGE 45
DETAILINFORMATIONSEE PAGE 46
DETAILINFORMATIONSEE PAGE 47
DETAILINFORMATIONSEE PAGE 48
15
MARK II MENU STRUCTURE
MAIN DISPLAY
FIGURE I
MENU
SYSTEMSETUP
MODELCONFIG
OPTCONFIG
HOMEANY
SCREENMENU
SEE FIGURE B
FROM FIGURE H
SYSTEMLANGUAGE
SYSTEMVOLTAGE
MOTORFLA
CTRATIO
SERIALNUMBER
FLASHDRIVE
AUTOSAVE
SINGLEPHASE
CLEAREVENT
LOG
CLEARDATALOG
CHANGEPASSWORD
SYSTEMFREQUENCY
DETAILINFORMATIONSEE PAGE 49
DETAILINFORMATIONSEE PAGE 50
DETAILINFORMATIONSEE PAGE 51
DETAILINFORMATIONSEE PAGE 52
DETAILINFORMATIONSEE PAGE 53
DETAILINFORMATIONSEE PAGE 54
DETAILINFORMATIONSEE PAGE 55
DETAILINFORMATIONSEE PAGE 56
DETAILINFORMATIONSEE PAGE 57
DETAILINFORMATIONSEE PAGE 58
DETAILINFORMATIONSEE PAGE 59
DETAILINFORMATIONSEE PAGE 60
DETAILINFORMATIONSEE PAGE 61
16
METER
The controller provides simultaneous 3 phase metering in True RMS. When the METER button is pushed, the display will show existing volts and amps for all three phases. Use the key to scroll to the next set of values, which is the current frequency (hertz) and the phase rotation. Pressing the key again will display the Minimum MTR (motor) Start Volts for each phase. The values shown are for the last start or current start if motor is running. Pressing the key again will display the Maximum MTR (motor) Start Amps for each phase. The values shown are for the last start or current start if motor is running. You may use the key to scroll back through the various values. Press HOME to return to the main screen.
METER
VOLTAGES&
CURRENTS
FREQUENCY&
PHASE
MIN. STARTVOLTAGES
MIN. STARTCURRENTS
17
EVENT LOG
The controller keeps an internal log of all events. This memory log stores the last 3000 events in chronological order. To view the event log, press MENU. The display will show “Event Log”. Press ENTER. The most recent event will be shown with a time/date stamp. To view the previous event, press the key. The and keys can be used to scroll forward and backward through the events. To search more rapidly through the events, such as looking for a specifi c date, press the ENTER key while viewing any event. The event will appear on the top line of the display. The event number and search multiplier {X1, X10, X100} will appear on the bottom line of the display. To change the search multiplier, press the key. The search multiplier determines how many events are skipped when the and keys are used. Press ENTER to return to the event screen with time/date stamp or you can scroll through the events from the current screen. Press HOME to return to the main screen when fi nished viewing events.
MENU
EVENTLOG
(3000 EVENTS)
MOST RECENTEVENT
(TIME-DATE)
NEXT MOSTRECENTEVENT
(x Search Mult)
ENTER
ENTIREEVENT
LOG
ENTER
EVENTEVENT #
SEARCH MULT.
NEXT MOSTRECENTEVENT
(x Search Mult)
CHANGESEARCH MULT.(x1 - x10 - x100)
ENTER
NEXT MOSTRECENTEVENT
(x Search Mult)
ENTIREEVENT
LOG
NEXT MOSTRECENTEVENT
(x Search Mult)
18
DATA LOG
The controller keeps an internal log of historical data. This log consists of the following data: • No. of calls to start / No. of actual starts • Total Motor Run Time (Hrs:Min:Sec) • Last Motor Run Time (Min:Sec) • Last Motor Start (Time and Date) • Maximum Run Currents (3 Phase - Amps) • Last Phase Failure (Time and Date) • Last Phase Reversal (Time and Date) • Last LR (Locked Rotor) Trip (Time and Date) • Last LR (Locked Rotor) Trip Currents (3 Phase - Amps) • Minimum Voltages (3 Phase) • Maximum Voltages (3 Phase) • Total Unit Run Time (Power On Time - Hrs:Min) • Min/Max Frequency (Hertz) • Min/Max PressureTo view the data log, press MENU until “Data Log” appears on the screen. Use the and
keys to scroll through the data log information. Press HOME to return to the main screen when fi nished viewing the data log.
MENU
DATA LOG
#CALLS/#STARTS
TOTALMOTOR
RUN TIME
LASTMOTOR
RUN TIME
LASTMOTORSTART
MAXIMUMRUN
CURRENTS
LASTPHASE
FAILURE
LASTPHASE
REVERSAL
LAST LOCKEDROTOR
TRIP
LAST LOCKEDROTOR TRIPCURRENTS
MINIMUMVOLTAGES
MAXIMUMVOLTAGES
TOTALUNIT RUN
TIME
MIN/MAXFREQUENCY
MIN/MAXSYSTEM
PRESSURE
19
Press MENU button until “Pressure Settings” appears on the display. Press ENTER. Present start pressure setting will be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to set start pressure to desired setting. Press ENTER to store the new setting. Press HOME to return to the main screen. (Note: The mini-mum operating pressure differential (the difference between the START and STOP settings) is 5 psi. If start pressure cannot be raised it is because the pressure is at the 5 psi differential. Raise the STOP pressure to allow additional differential to raise the START pressure).
MENU
PRESSURESETTINGS
STARTPRESSURE
ENTERSET
STARTPRESSURE
(ENTER OPERATORPASSWORD)
ENTER
PRESSURE SETTINGS - START PRESSURE
20
MENU
PRESSURESETTINGS
STOPPRESSURE
ENTERSET
STOPPRESSURE
(ENTER OPERATORPASSWORD)
ENTER
Press MENU button until “Pressure Settings” appears on the display. Present stop pressure setting will be displayed. Use the key to scroll to the stop pressure setting. The current set point will be displayed. To change the pressure setting, press ENTER. Enter the operator password. Use the and keys to set stop pressure to desired setting. Press ENTER to store the new setting. Press HOME to return to the main screen. (Note: The STOP pressure setting must be set at a pressure less than the fi re pump “churn” pressure (Including minimum suction pressure) otherwise, the pump will run continuously once started).
PRESSURE SETTINGS - STOP PRESSURE
21
The pressure recording settings determine when the system pressure is recorded. This in-formation is saved to the built in event log and the fl ash disk. This information will also be printed if the controller was ordered with a printer. To set these parameters, press the MENU button until “Pressure Settings” appears on the display. Use the key to scroll to the “Pres-sure Recording” screen. The present settings will be displayed. Press ENTER to change the settings. Enter the operator password. The cursor will blink next to the “Delta p” ( P) setting. This setting refers to a variation in pressure. If the pressure deviates +/- more than the setting, the event is recorded. Use the and keys to set the “delta p” setting. The parameters for this setting are “OFF” or a pressure setting from 5 to 50 psi. Next to the “delta p” setting is the automatic recording setting. This setting can be set to “Off” or “Hourly”. To change this setting use the key to move the cursor and the or keys to change the setting. Press ENTER to store the new settings. Press HOME to return to the main screen.
MENU
PRESSURESETTINGS
PRESSURERECORDING
ENTER SETDELTA-P
ENTER
SETAUTOMATICRECORDING
ENTER
(ENTER OPERATORPASSWORD)
PRESSURE SETTINGS - PRESSURE RECORDING
22
The controller can be set for manual stop only. This setting can be either “Enabled” or “Dis-abled”. Enabling this setting will cause the Mark II to ignore any minimum run or off delay timer settings. The minimum run or off delay timers will appear on the diplay and count down the set times, but the controller will not stop the pump at the end of this time. The only way to stop the pump with the manual stop only setting enabled is to press the STOP push-button. If system pressure is low, the pump will restart when the STOP push-button is released.
To set this parameter press MENU button until “pressure settings” appears on the display. Use the key to scroll to the “Manual Stop Only” setting. The set value will be displayed. Press ENTER to change the setting. Enter operator password. Use the or keys to toggle the setting. Press ENTER to store the setting. Press HOME to return to the main screen.
MENU
PRESSURESETTINGS
MANUALSTOPONLY
ENTERSET
MANUALSTOP
(ENTER OPERATORPASSWORD)
ENTER
PRESSURE SETTINGS - MANUAL STOP ONLY
23
The Mark II can display pressure in either “psi” or “bar”. To change this setting, press MENU until “Pressure Settings” appears on the display. Use the key to scroll to the “Pressure Units” setting. The existing setting will be displayed. Press ENTER to change the setting. Enter operator password. Use the or keys to toggle the setting. Press ENTER to store the setting. Press HOME to return to main screen.
MENU
PRESSURESETTINGS
PRESSUREUNITS
ENTERSET
PRESSUREUNITS
(ENTER OPERATORPASSWORD)
ENTER
PRESSURE SETTINGS - PRESSURE UNITS
24
PRESSURE SETTINGS - LOW SUCTION & LEVEL
MENU
PRESSURESETTINGS
LOWSUCT &LEVEL
ENTERSET
CONTROL& INPUT
(ENTER OPERATORPASSWORD)
ENTER
SETON DELAY& RESET
ENTER
These settings provide for alarm or shutdown if there is a problem with the water supply to the pump. Depending on settings, the controller will display “Low Suction Pressure” or “Reservoir Low” if one of these conditions occur.
Press MENU until “Pressure Settings” is displayed. Use the key to scroll to the “Low Suction & Level” setting. To change, press ENTER and enter the operator password. The settings for “control” and “input” will be displayed. To modify the settings, press ENTER. The cursor will fl ash next to the “control” setting. Use the and keys to set the desired control method (Off, Alarm or Shutdown). Use the key to move the cursor to the “Input” setting. Use the
and keys to set the desired input (Level or Suction). Press ENTER to store the new setting. Use the key to see the current settings for “On Delay” and “Reset”. Press EN-TER to change these settings. Use the and keys to set the desired delay time (5 - 60 seconds). Use the key to move the cursor to the “reset” setting. Use the and keys to set the desired reset method (Auto or Manual). Press ENTER to store the new setting. (Note: Manual Reset will only be available if the controller was ordered with the manual reset option). Press HOME to return to the main screen.
25
(Note: Pressure is calibrated at the factory. Firetrol does not recommend calibration by build-ing service or maintenance personnel. Improper calibration could lead to a failure of the fi re pump controller to properly react to changes in system pressure.)
Press MENU until “Pressure Settings” appears on the display. Use the key to scroll to the “Calibration” setting. Press ENTER to continue. Enter supervisor password. Press ENTER to calibrate the Zero setting or press the key to go to the Span setting, press ENTER to calibrate the span setting.
Zero Calibration - Display will read “Set Transducer Input to Zero Pressure”. Remove system pressure from the sensing line. When pressure has been removed, press ENTER. Display will read “Set Zero Pressure” ZP=0. Use the and keys to set a minimum pressure if zero pressure cannot be obtained. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the main screen.
Span Calibration - Display will read “Set Transducer Input to Span Pressure”. Set system pressure to a known pressure using a calibrated gauge or other accurate pressure measur-ing device. Press ENTER. Display will read “Set Span Pressure” SP=100. Use the and
keys to set the pressure to match the reading on calibrated gauge or other accurate de-vice. Press ENTER to store the setting. Press ENTER to exit. Press HOME to return to the main screen.
PRESSURE SETTINGS - PRESSURE CALIBRATION
MENU
PRESSURESETTINGS
PRESSURECALIBRATION
ENTER ZEROCALIBRATION
(ENTER SUPERVISORPASSWORD)
ENTER
SPANCALIBRATIONENTER
SETZERO
CALIBRATION
SETSPAN
CALIBRATION
ENTER
26
TIMERS - ON DELAY TIME
Also known as sequential start time, this setting determines the amount of time the controller waits to start the motor when a starting cause is present.
Press MENU until “Timers” is displayed. The current setting will be displayed, to change the setting press ENTER. Enter operator password. The cursor will fl ash next to the timer set-ting. Use the and keys to set the desired on delay time (timer range is 0 - 60 seconds). Press ENTER to store the new setting. Press HOME to return to the main screen.
MENU
TIMERSETTINGS
ONDELAYTIME
ENTER
SET ONDELAYTIME
ENTER
(ENTER OPERATORPASSWORD)
27
This setting determines the length of time the motor runs once started. The default setting is 10 minutes. This timer prevents short-cycling of the motor. The controller will stop the motor after this timer expires, providing all starting causes have been satisfi ed.
Press MENU until “Timers” is displayed. Use the key to scroll to the “Min Run Time” set-ting. The current value will be displayed. To change, press ENTER and enter the operator password. The cursor will fl ash next to the timer setting. Use the and keys to set the desired minimum run time (timer range is 0 - 60 minutes). Press ENTER to store the new setting. Press HOME to return to the main screen.
TIMERS - MINIMUM RUN TIME
MENU
TIMERSETTINGS
MINIMUMRUNTIME
ENTER
SET MIN.RUNTIME
ENTER
(ENTER OPERATORPASSWORD)
28
TIMERS - OFF DELAY TIME
This setting determines the length of time the motor runs after the starting cause is satisfi ed. The default setting is zero. This timer is in lieu of, not in addition to, the minimum run timer. The minimum run time must be set to zero for the off delay time to be active.
Press MENU until “Timers” is displayed. Use the key to scroll to the “Off Delay Time” set-ting. The current value will be displayed. To change, press ENTER and enter the operator password. The cursor will fl ash next to the timer setting. Use the and keys to set the desired off delay time (timer range is 0 - 60 minutes). Press ENTER to store the new setting. Press HOME to return to the main screen.
MENU
TIMERSETTINGS
OFFDELAYTIME
ENTER
SET OFFDELAYTIME
ENTER
(ENTER OPERATORPASSWORD)
29
TIMERS - WEEKLY TEST TIME
The controller is supplied with a weekly test timer which will automatically start, exercise the motor and stop. To set the weekly test timer, press MENU until “Timers” is displayed. Use the key to scroll to the “Weekly Test” setting. The existing setting will be displayed, press ENTER to change the settings. Enter the operator password. The cursor will fl ash on the hour that the test is to start. Use the and keys to set the desired hour. Use the key to advance the cursor to the day setting. Use the and keys to set the desired day that the test will occur. Use the key to advance the cursor to the test duration setting. Use the
and keys to set the desired length of time to run the motor (timer range is 1 - 30 min-utes). Use the key to advance the cursor to the frequency setting. This setting determines how often the test is performed. Use the and keys to set the desired frequency (set-ting can be 0 thru 4 weeks. 0 = Off (do not run test). 1 = Run test at set day and time every week. 2 = Run test at set day and time every other week. 3 = Run test at set day and time every third week. 4 = Run test at set day and time every 4th week (monthly)). Press ENTER to store the value. Press HOME to return to the main screen.
MENU
TIMERSETTINGS
WEEKLYTESTTIME
ENTER
ENTER
(ENTER OPERATORPASSWORD)
SETTESTHOUR
SETTESTDAY
SETTEST
DURATION
SETTEST
FREQUENCY
30
To set the Under Voltage alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Under Voltage” screen. The set values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:
Under Voltage-Voltage Frequency (Hz) Range2300 60 1955 - 2299 / Off3300 60 2805 - 3299 / Off4160 60 3536 - 4159 / Off5500 60 4675 - 5499 / Off6000 60 5100 - 5999 / Off6300 60 5355 - 6299 / Off6600 60 5610 - 6599 / Off6900 60 5865 - 6899 / Off
ALARM LIMITS - UNDER VOLTAGE
MENU
ALARMLIMITS
UNDERVOLTAGE ENTER
SET UNDER
VOLTAGEENTER
(ENTER OPERATORPASSWORD)
31
To set the Over Voltage alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Over Voltage” screen. The set values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:
Over Voltage-
ALARM LIMITS - OVER VOLTAGE
Voltage Frequency (Hz) Range2300 60 Off / 2301 - 25303300 60 Off / 3301 - 36304160 60 Off / 4161 - 45765500 60 Off / 5501 - 60506000 60 Off / 6001 - 66006300 60 Off / 6301 - 69306600 60 Off / 6601 - 72606900 60 Off / 6901 - 7590
MENU
ALARMLIMITS
OVERVOLTAGE ENTER
SET OVER
VOLTAGEENTER
(ENTER OPERATORPASSWORD)
32
Voltage Imbalance-Setting is in percentage. The setting range is from OFF to 4%.
MENU
ALARMLIMITS
VOLTAGEIMBALANCE ENTER
SET VOLTAGE
IMBALANCEENTER
(ENTER OPERATORPASSWORD)
ALARM LIMITS - VOLTAGE IMBALANCE
To set the Voltage Imbalance alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Voltage Imbalance” screen. The present values will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and
keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:
33
ALARM LIMITS - FREQUENCY
60 Hz 50 Hz Lo / Hi Lo /Hi 58 / 62 48 / 52 59 / 61 49 / 53 Off Off
To set the Frequency alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Frequency” screen. The present will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:
Frequency -
MENU
ALARMLIMITS
FREQUENCYIMBALANCE ENTER
SET FREQUENCYIMBALANCE
ENTER
(ENTER OPERATORPASSWORD)
34
ALARM LIMITS - MOTOR OVERLOAD
MENU
ALARMLIMITS
MOTOROVERLOAD ENTER
SET MOTOR
OVERLOADENTER
(ENTER OPERATORPASSWORD)
To set the Motor Overload alarm limit, press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Motor Overload” screen. The set value will be shown. Press ENTER to change the setting. Enter the operator level password. Use the and keys to change the value. Press ENTER to store the setting. Press HOME to return to the main screen. Following are the available ranges:
Motor Overload -This value is set in amps - from 100% to 150% of the motor FLA.(example: Motor FLA = 124 Amps - setting range = Off/124 Amps to 186 Amps)
Note: To view the Motor FLA for which the Mark II is set, see “System Setup” Menu.
35
ALARM LIMITS - REVERSE PHASES
The Mark II is designed to indicate phase loss and/or phase reversal. Separate LED’s indicate POWER ON and PHASE REVERSAL. If external alarms are wired, these failures will also be indicated at the remote alarm location. The Mark II is factory programmed for the standard ABC phase relationship. If voltage is available on all three phases and the PHASE REVERSAL LED comes on, proceed with the following: Press MENU until the “Alarm Limits” screen appears. Use the key to scroll to the “Re-verse Phases” screen. The existing phase rotation setting will be displayed (ex..ABC). Press ENTER to change the setting. Enter the “operator” password. Use the or key to change the setting (ex..ACB). Press ENTER to store the setting. Press HOME to return to the main screen. The alarm should clear.
Note: This method cannot be used to clear a phase reversal on controllers with Model Number FTA1900.
MENU
ALARMLIMITS
REVERSEPHASES ENTER
SET PHASE
ROTATIONENTER
(ENTER OPERATORPASSWORD)
36
MENU
CLOCKSET ENTER
SET HOUR(24 HR
FORMAT)
(ENTER OPERATORPASSWORD)
SETMINUTE
SETMONTH
SETDATE
SETYEAR
ENTER
Press MENU button until “Clock Set” appears on the display. Press the ENTER key to change the settings. Enter the operator password. The time and date will appear with a fl ashing cur-sor over the hour (hour is in 24 hour format). Use the and keys to set the current hour. Use the key to move the cursor to the minute setting. Use the and keys to set the current minute. Use the key to move the cursor to the month setting. Use the and
keys to set the current month. Use the key to move the cursor to the date setting. Use the and keys to set the current date. Use the key to move the cursor to the year setting. Use the and keys to set the current year. When settings are satisfactory, press ENTER to return to the main screen.
CLOCK SET
37
The Mark II can automatically adjust the clock for daylight savings time. If this setting is set to “enable’ the time will automatically reset as required.
Press MENU button until “Clock Set” appears on the display. Use the key to scroll to the “Daylight Savings” screen. Press the ENTER key to change the settings. Enter the operator password. Use the and keys to enable or disable this setting. Press ENTER to store the new setting. Press HOME to return to the main menu.
CLOCK SET - DAYLIGHT SAVINGS TIME
38
MENU
CLOCKSET
DAYLIGHTSAVING
TIMEENTER
SETDAYLIGHT
SAVINGENTER
(ENTER OPERATORPASSWORD)
To view the loaded software version press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “Software Version” screen. The loaded revision level will be shown. Press HOME to return to the main screen.
DIAGNOSTICS - SOFTWARE VERSION
MENU
DIAGNOSTICS
SOFTWAREVERSION
39
To perform a lamp test, press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “Perform Lamp Test” screen. Press ENTER to perform the test. All Mark II LED’s should illuminate. Press any key to end the test. Press HOME to return to the main screen.
DIAGNOSTICS - LAMP TEST
MENU
DIAGNOSTICS
PERFORMLAMPTEST
ENTERALL
LED'SON
ANY KEY
40
DIAGNOSTICS - 120VAC INPUTS 1-16
MENU
DIAGNOSTICS
120VACINPUTS
1-16
To view 120VAC inputs (1-16) to the Mark II press MENU until the “Diagnostics” screen ap-pears. Use the key to scroll to the “120VAC Inputs 1-16” screen. This screen displays the status of the fi rst 16 120VAC inputs to the Mark II. A zero designates no input, a 1 indicates an input is present. Not all inputs are used on all controllers. The inputs read from left to right and are designated as follows: 1 - User 1 2 - User 2 3 - User 3 4 - User 4 5 - User 5 6 - User 6 7 - User 7 8 - User 8 9 - Not Used 10 - Automatic Start 11 - Weekly Test Push-button 12 - Control Voltage Present 13 - Not Used 14 - Not Used 15 - Not Used 16 - Not Used
41
DIAGNOSTICS - 120VAC INPUTS 17-24
To view 120VAC inputs (1-16) to the Mark II press MENU until the “Diagnostics” screen ap-pears. Use the key to scroll to the “120VAC Inputs 1-16” screen. This screen displays the status of 120VAC inputs 17 thru 24 into the Mark II. A zero designates no input, a 1 indicates an input is present. Not all inputs are used on all controllers. The inputs read from left to right and are designated as follows: 17 - Not Used 18 - Not Used 19 - Deluge Valve Open 20 - Interlock 21 - Manual Stop 22 - Emergency Run 23 - Remote Start 24 - Local Start
MENU
DIAGNOSTICS
120VACINPUTS17-24
42
DIAGNOSTICS - 120VAC OUTPUTS
MENU
DIAGNOSTICS
120VACOUTPUTS
To view 120VAC outputs from the Mark II press MENU until the “Diagnostics” screen appears. Use the key to scroll to the “120VAC Outputs” screen. This screen displays the status of 120VAC output from the Mark II. A zero designates no output, a 1 indicates an output is present. Not all outputs may be used on all controllers. The outputs read from left to right and are designated as follows: 1 - Motor Run1 (1CR) 2 - Not Used 3 - Audible Alarm 4 - Alarm Relay 5 - User 1 6 - User 2 7 - User 3 8 - User 4 9 - User 5 10 - User 6 11 - User 7 12 - User 8 13 - Weekly Test Timer Solenoid 14 - Phase Reversal 15 - Phase Reversal 16 - Phase Failure 17 - AC Common 18 - AC Common
43
DIAGNOSTICS - KEYPAD TEST
MENU
DIAGNOSTICS
KEYPADTEST
FACTORYUSE
ONLY
The Keypad Driven Output is a diagnostic tool to be used only by factory service techni-cians.
44
DIAGNOSTICS - SERIAL LOOPBACK TEST
The Serial Loopback Test is a diagnostic tool to be used only by factory service technicians.
MENU
DIAGNOSTICS
SERIALLOOPBACK
TEST
FACTORYUSE
ONLY
45
DIAGNOSTICS - FLASH MEMORY TEST
The Flash Memory Test is a diagnostic tool to be used only by factory service technicians.
46
MENU
DIAGNOSTICS
FLASHMEMORY
TEST
FACTORYUSE
ONLY
DIAGNOSTICS - USB LOOPBACK TEST
The USB Loopback Test is a diagnostic tool to be used only by factory service technicians.
47
MENU
DIAGNOSTICS
USBLOOPBACK
TEST
FACTORYUSE
ONLY
DIAGNOSTICS - USB DRIVE TEST
The USB Drive Test is a diagnostic tool to be used only by factory service technicians.
48
MENU
DIAGNOSTICS
USBDRIVETEST
FACTORYUSE
ONLY
SYSTEM SETUP - MODEL CONFIGURATION
MENU
SYSTEMSETUP
MODELCONFIG
FACTORYUSE
ONLY
To view the controller model confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Model Confi guration” screen. The existing value will be shown.
The model confi guration supplies information vital to the operation of the Mark II. The model confi guration can only be changed by factory service technicians.
49
SYSTEM SETUP - OPTION CONFIGURATION
To view the controller option confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Option Confi guration” screen. The present value will be shown.
The option confi guration supplies information vital to the operation of the Mark II. The model confi guration can only be changed by factory service technicians.
MENU
SYSTEMSETUP
OPTIONCONFIG
FACTORYUSE
ONLY
50
SYSTEM SETUP - SYSTEM LANGUAGE
This setting determines the language which is displayed on the Mark II screens.
To change the controller system language, press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “System Language” screen. The set value will be shown. Press ENTER and input operator password, use the and arrows to select the desired language. Press ENTER to accept the change.
51
MENU
SYSTEMSETUP
SYSTEMLANGUAGE ENTER
SELECTSYSTEM
LANGUAGEENTER
(ENTER OPERATORPASSWORD)
SYSTEM SETUP - SYSTEM VOLTAGE
To view the controller system voltage confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “System Voltage” screen. The set value will be shown. This value should match the voltage being supplied to the controller.
The system voltage setting supplies information vital to the operation of the Mark II. The system voltage can only be changed by factory service technicians.
MENU
SYSTEMSETUP
SYSTEMVOLTAGE
FACTORYUSE
ONLY
52
SYSTEM SETUP - SYSTEM FREQUENCY
To view the controller system frequency (hertz) confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “System Frequency” screen. The present value will be shown. This value should match the voltage frequency being supplied to the controller.
The system frequency setting supplies information vital to the operation of the Mark II. The system frequency can only be changed by factory service technicians.
MENU
SYSTEMSETUP
SYSTEMFREQUENCY
FACTORYUSE
ONLY
53
SYSTEM SETUP - MOTOR FLA
To view the controller Motor FLA confi guration press MENU until the “System Setup” screen ap-pears. Press the key to scroll to the “Motor FLA” screen. The set value will be shown.
The motor FLA setting supplies information vital to the operation of the Mark II. The motor FLA can only be changed by factory service technicians.
MENU
SYSTEMSETUP
MOTORFLA
FACTORYUSE
ONLY
54
SYSTEM SETUP - CT RATIO
To view the controller CT Ratio confi guration press MENU until the “System Setup” screen appears. Press the key to scroll to the “CT Ratio” screen. The set value will be shown.
The CT ratio setting supplies information vital to the operation of the Mark II. The CT ratio can only be changed by factory service technicians.
MENU
SYSTEMSETUP
CTRATIO
FACTORYUSE
ONLY
55
SYSTEM SETUP - SERIAL NUMBER
To view the controller Serial Number press MENU until the “System Setup” screen appears. Press the key to scroll to the “Serial Number” screen. The present value will be shown.
The serial number supplies information vital to record keeping. The serial number can only be changed by factory service technicians.
MENU
SYSTEMSETUP
SERIALNUMBER
FACTORYUSE
ONLY
56
57
SYSTEM SETUP - FLASH DRIVE AUTOSAVE
The controller is supplied standard with a host USB port. The autosave function of the Mark II is disabled by default. To enable the autosave function, press MENU until the “System Setup” screen appears. Press the key to scroll to the “Flash Drive Autosave” screen. The current status will be displayed. To change the setting press the ENTER key and input the operator password. Use the or keys to enable or disable the feature. Press ENTER to confi rm your selection.
When enabled, a log of all events are written to a USB Flash Disk (aka Flash Drive or Memory Stick). The log is automatically written to the disk on a daily basis at the end of each day (0:00). This record is broken down into monthly fi les on the disk. Each fi le consists of one month’s worth of data, broken down into individual days. For example the recorded data for the month of August, 2007 would have a fi le named “2007-08.txt”. The data is recorded in text (.txt) format and can be viewed with any text editor, but the recommended method is to import the data into a spreadsheet program such as Micro-soft® Excel®. This allows for easier sorting and searching of the data.
Data can be written to the fl ash disk at any time by pressing the SAVE TO DISK button on the Mark II interface. Enter the “operator” password. The display will show “Disk Save Active” while the fi le is being written to the disk, the time and date will reappear when the save is complete. The name of the fi le written to the disk will be “Savedisk.txt”. This fi le will contain the contents of the Event Log, the Data Log and the System Setup. When using the SAVE TO DISK function, any previous “Savedisk.txt” fi le on the fl ash disk will be overwritten with the new fi le.
A DISK ERROR message will be given if a fl ash disk is not inserted into the USB port and data is attempting to write to the disk. To clear this error, insert a disk into the port and press the SAVE TO DISK push-button on the Mark II. A DISK FULL ERROR will occur if insuffi cient space remains on the disk for a fi le attempting to write to the disk. To clear this error, insert a different fl ash disk and press the SAVE TO DISK push-button on the Mark II. A DISK NEAR FULL message will be given prior to DISK FULL ERROR and a different disk should be inserted at that time.
When the autosave feature is enabled, a fl ash disk should be left in the USB port at all times. Under normal conditions, a small capacity fl ash drive would hold many years worth of data (approx. 1MB / Year).
MENU
SYSTEMSETUP
FLASHDRIVE
AUTOSAVEENTER
SETAUTOSAVEFUNCTION
ENTER
(ENTER OPERATORPASSWORD)
SYSTEM SETUP - SINGLE PHASE MODE
To view the Single Phase Mode setting press MENU until the “System Setup” screen appears. Press the key to scroll to the “Single Phase Mode” screen. The set value will be shown.
The Single Phase Mode setting supplies information vital to the operation of the Mark II. The Single Phase Mode setting can only be changed by factory service technicians.
MENU
SYSTEMSETUP
SINGLEPHASEMODE
FACTORYUSE
ONLY
58
SYSTEM SETUP - CLEAR EVENT LOG
The Event Log contains historical information regarding events surrounding the controller operation.
The Event Log can only be cleared by factory service technicians.
MENU
SYSTEMSETUP
CLEAREVENT
LOG
FACTORYUSE
ONLY
59
SYSTEM SETUP - CLEAR DATA LOG
The Data Log contains historical information regarding events surrounding the controller operation.
The Data Log can only be cleared by factory service technicians.
MENU
SYSTEMSETUP
CLEARDATALOG
FACTORYUSE
ONLY
60
SYSTEM SETUP - CHANGE PASSWORDS
The controller is shipped with pre-programmed passwords. Each password “level” can change it’s own level and any level below it. This manual only details level 1 “operator”, and level 2 “supervisor” functions. Any settings that cannot be changed with a level 1 or level 2 password will require a factory trained service technician.
To change the Password, press MENU until the “System Setup” screen appears. Press the key to scroll to the “Change Password” screen. Press ENTER to change the password.
Enter the “level password”. Use the and keys to select the password level to change. Enter the new password. Confi rm the new password. Press ENTER to store the new pass-word.
Note: If passwords are changed, then forgotten, costs may be incurred for a factory service technician to visit the job site to reset the password.
MENU
SYSTEMSETUP
CHANGEPASSWORD
(ENTER PASSWORD)
ENTER
ENTERNEW
PASSWORD
CONFIRMNEW
PASSWORD
ENTER
61