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NS100 Fundamentals of Naval Science Marine Propulsion Systems
63

NS100 Marine Propulsion Systems

Apr 03, 2023

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Page 1: NS100 Marine Propulsion Systems

NS100

Fundamentals ofNaval Science

Marine Propulsion Systems

Page 2: NS100 Marine Propulsion Systems

Objectives:1. Understand the main types of marine

propulsion systems.2. Describe the principle of operation and

major components of a steam propulsion plant.

3. Be familiar with the main steam cycle in conventional and nuclear plants.

Page 3: NS100 Marine Propulsion Systems

Objectives:4. Describe the principle of operation and

major components of a gas turbine propulsion plant.

5. Identify the different arrangements of gas turbine propulsion plants.

6. Describe the principle of operation and major components of an internal combustion engine.

Page 4: NS100 Marine Propulsion Systems

Objectives:7. Differentiate between two-stroke and

four-stroke internal combustion engines.8. Compare the current types of marine

propulsion with regards to plant size, cost, fuel consumption, and efficiency.

9. Be familiar with the concepts of integrated power system and electric drive propulsion.

Page 5: NS100 Marine Propulsion Systems

Introduction

-This lesson will cover:-Steam Propulsion (conventional)-Nuclear fueled steam propulsion-Gas turbines-Diesel engines-Electric Drive (Integrated Power System)

Page 6: NS100 Marine Propulsion Systems

Steam Propulsion

• First type of propulsion to replace sail power.• Uses fossil fuel (conventional) or nuclear

power to produce steam.• Fossil fuel steam plants – widely used in

surface combatants until the late 60’s, when they began to be replaced by gas turbines

• Nuclear fuel steam plants – currently used by the U.S. Navy in several aircraft carriers and all submarines.

Page 7: NS100 Marine Propulsion Systems

The Steam Cycle

• Four phases:! Generation! Expansion! Condensation! Feed

Page 8: NS100 Marine Propulsion Systems

Generation

Page 9: NS100 Marine Propulsion Systems

Generation

• Takes place in the Boiler.• Transforms chemical energy into thermal.• Water is heated and Steam is generated:

− Saturated steam (same temperature as water)− Superheater (further increases steam temp.

and eliminates moisture)• Steam is transfered to turbines.

Page 10: NS100 Marine Propulsion Systems

Expansion

Page 11: NS100 Marine Propulsion Systems

Expansion

• Thermal energy converted into mechanical• Steam expands as it turns turbines:

− High Pressure (HP) Turbine − Low Pressure (LP) Turbine

Page 12: NS100 Marine Propulsion Systems

CondensationCondensation

Page 13: NS100 Marine Propulsion Systems

Condensation

• Main condenser receives steam from LP turb.• Steam is cooled and pressure drops (a

vacuum is formed in the condenser)• Steam turns back to liquid state (condensate)

Page 14: NS100 Marine Propulsion Systems

FeedFeed

Page 15: NS100 Marine Propulsion Systems

Feed

• Condensate becomes Feedwater (preheated and free of oxygen)

• Economizer: further heats feedwater before sending it to boiler.

Page 16: NS100 Marine Propulsion Systems

Nuclear Propulsion• Steam cycle is similar to conventional.• A reactor replaces the boiler to generate

steam.• Independent of air for combustion (ideal for

submarines)• Primary Loop – water heated by reactor• Secondary Loop – main steam cycle

(No direct contact between two loops)

Page 17: NS100 Marine Propulsion Systems

Primary Loop

Page 18: NS100 Marine Propulsion Systems

Secondary Loop

Page 19: NS100 Marine Propulsion Systems

Gas Turbines

• Propulsion of choice for medium-size ships (replaced steam in such ships in the late 60’s)

• Lighter than other plants for same power.• Medium to high fuel consumption.

Page 20: NS100 Marine Propulsion Systems

Gas Turbines

• Main Components:!Compressor!Combustion Chamber!Turbine

Page 21: NS100 Marine Propulsion Systems

Compressor – takes in air from atmosphere and delivers it, under pressure to combustion chamber

Page 22: NS100 Marine Propulsion Systems

Combustion Chamber – mixes fuel with compressed air and ignites the mixture

Page 23: NS100 Marine Propulsion Systems

Turbine – turned by combustion gases, converts thermal energy into mechanical

Page 24: NS100 Marine Propulsion Systems

Gas Turbines

• Different arrangements:!Single-shaft!Split-shaft !Dual-shaft

Page 25: NS100 Marine Propulsion Systems

Single-shaft – same shaft links compressor, turbine, and power couplers

Page 26: NS100 Marine Propulsion Systems

Split-shaft – shaft for gas generation is different from power shaft

Gas Generation Section

SHAFT SHAFT

Power Sect.

POWERTURB

Page 27: NS100 Marine Propulsion Systems

Dual-shaft – two concentric shafts move HP and LP turbines (Power section similar to split-shaft arrangement)

Page 28: NS100 Marine Propulsion Systems

Diesel Engines

- Named for Dr. Rudolf Diesel- Compression-ignition engine- No electrical ignition system- Fuel ignition caused by high temperature of

compressed air.- Compression ratios as high as 20:1 are

common in shipboard diesel engines.

Page 29: NS100 Marine Propulsion Systems

Internal Combustion Engine Operating Cycle

Associated Terms:Intake: The process by which air is drawn intothe engine cylinders to support the combustionprocess.

Compression: The process of reducing the area occupied by the volume of air introduced during the intake stroke. Pressure and air temperature rise sufficiently to ignite the fuel injected into the engine cylinders.

Page 30: NS100 Marine Propulsion Systems

Internal Combustion Engine Operating Cycle

Associated Terms:

Combustion: The burning of the fuel and air in a chemical process to produce work.

Exhaust: The process by which the products of combustion are removed from the engine.

Page 31: NS100 Marine Propulsion Systems

Internal Combustion Engine Operating Cycle

Associated Terms:

Scavenging: A process by which the engine cylinders are cleared of the products of combustion and simultaneously re-chargedwith fresh air. The process is accomplished bya blower assembly. Used an all two-strokeand some four-stroke engines.

Page 32: NS100 Marine Propulsion Systems

Internal Combustion Engine Operating Cycle

Associated Terms:

Turbo-charging: The process of increasingengine power by supplying air to the enginecylinders at higher than atmospheric pressure.The process is also known as “Supercharging”.

Page 33: NS100 Marine Propulsion Systems

Four Stroke vs. Two Stroke Cycles

Each piston, regardless of engine type, completes two strokes for each rotation of the crankshaft. A stroke is defined as either an up or down movement of the piston.

Page 34: NS100 Marine Propulsion Systems

Four Stroke vs. Two Stroke Cycles

The number of strokes required to complete the thermodynamic cycle for a particular engine determines whether an engine is operating on a two stroke cycle (one power stroke every shaft revolution) or a four stroke cycle (one power stroke every two shaft revolutions).

Page 35: NS100 Marine Propulsion Systems

Characteristics of a Four-Stroke Cycle

1. Piston has two up and two down movementsin each cycle.

2. Combustion occurs every fourth stroke.

3. Intake and exhaust are accomplished bymovement of the piston in two distinctstrokes.

Page 36: NS100 Marine Propulsion Systems

FuelAir

Exhaust Air &Combustion Gases

Cylinder

Piston

Power

Page 37: NS100 Marine Propulsion Systems

Piston

ConnectingRod

Crankshaft

Page 38: NS100 Marine Propulsion Systems

Events of a Four-Stroke Cycle

Intake: Air is drawn into the cylinder throughintake valves as the piston moves downward.

Compression: Air is compressed and heated asthe piston moves upward.

Power: Fuel is injected into the cylinder and combustion occurs causing the piston to movedownward once again.

Page 39: NS100 Marine Propulsion Systems

TDC to BDCintake stroke180 turncrankshaft

Page 40: NS100 Marine Propulsion Systems

BDC to TDCcompressionstroke

180 turncrankshaft

Page 41: NS100 Marine Propulsion Systems

TDC to BDCpower stroke180 turncrankshaft

Page 42: NS100 Marine Propulsion Systems

Events of a Four-Stroke Cycle

Exhaust: Movement of the piston upwardforces the products of combustion out of the cylinder

Page 43: NS100 Marine Propulsion Systems

BDC to TDCexhaust stroke180 turncrankshaft

Page 44: NS100 Marine Propulsion Systems

Characteristics of a Two-Stroke Cycle

1. Piston has one up and one down stroke in each cycle.

2. Combustion occurs every other stroke.

3. Scavenging - the combination of the intakeand exhaust process.

Page 45: NS100 Marine Propulsion Systems

Events of a Two-Stroke CycleIntake/Exhaust: As a piston moves towards the

bottom of its stroke, air is forced into thecylinder by a blower. At the same time,exhaust gases from the previous power strokeare forced out of the cylinder.

Compression: As the piston moves upward, airis compressed and heated. Fuel is then injected into the cylinder.

Power: Ignition occurs after fuel injectionforcing the cylinder down once again.

Page 46: NS100 Marine Propulsion Systems

AirAir

SCAVENGING

Page 47: NS100 Marine Propulsion Systems

Air

COMPRESSION

Page 48: NS100 Marine Propulsion Systems

INJECTION AND COMBUSTION

Air

Page 49: NS100 Marine Propulsion Systems

Air

EXPANSION

Page 50: NS100 Marine Propulsion Systems

EXHAUST

AirExhaust

Page 51: NS100 Marine Propulsion Systems

Classification of Internal Combustion Engines

In-Line: Simplest arrangements, all cylindersparallel and in a single line. Usually no morethen 8 cylinders due to weight and strength limitations.

V-Type: Piston cylinders are angled (45 - 75 )in a V configuration include reduction in sizefrom the in-line design. Most V-Type engineshave either 8 or 16 cylinders.

Page 52: NS100 Marine Propulsion Systems

IN-LINE ENGINE

Page 53: NS100 Marine Propulsion Systems

V-TYPE ENGINE

Page 54: NS100 Marine Propulsion Systems

Comparison of Marine Propulsion Systems

med/highN/AhighlowConsump. Max spd

med/highN/AmediumlowFuel Consump.

low/medvery highmed/highlowCost ($/hp)

.2835153Size (lb/hp)

GasNuclearSteamDiesel

Page 55: NS100 Marine Propulsion Systems

Integrated Power System

Page 56: NS100 Marine Propulsion Systems

Integrated Power System

- To be installed in DD-21- Not just an electric motor- Single system will provide:

! Power generation! Propulsion! Ship service distribution! Combat systems support

Page 57: NS100 Marine Propulsion Systems

Integrated Power System

Revolution in propulsion plant configuration:! Same prime movers can be used for

propulsion and power generation ! Prime movers do not need to be rigidly

connected to propeller shaft (much shorter drive trains)

! Optimization of space

Page 58: NS100 Marine Propulsion Systems

Traditional Plant

PRIME MOVER

PRIME MOVER

PRIME MOVER

PRIME MOVER

GEN.

GEN.

GEN.

GEN.

POWER CONVERSION

ANDDISTRIBUTION

PRIME MOVER

PRIME MOVER

REDUCTIONGEAR

PROPELLER

PRIME MOVER

PRIME MOVER

REDUCTIONGEAR

PROPELLER

Page 59: NS100 Marine Propulsion Systems

Integrated Power System

PROPELLER

PRIME MOVER

PRIME MOVER

PRIME MOVER

PRIME MOVER

GEN.

GEN.

GEN.

GEN.

POWER CONVERSION

ANDDISTRIBUTION

PROPELLER

MOTOR DRIVE

MOTOR DRIVE

MTR

MTR

Page 60: NS100 Marine Propulsion Systems

Integrated Power System

Navy is considering the use of super-conductor technology for IPS

Page 61: NS100 Marine Propulsion Systems

Integrated Power SystemAdvantages of IPS:! Increased flexibility and space reduction.! More freedom of ship design.! Reduction of acoustic signature.! Lower cost (fuel economy/reduced manning).! Rapid reconfiguration of power (greater

combat sustainability).! Concentrated energy availabilty (future pulse-

power weapons).

Page 62: NS100 Marine Propulsion Systems

Review Questions1. What are the phases of the main steam cycle?

2. What is the basic difference between fossil-fuel and nuclear-fuel steam plants?

3. What are the main components of a gas turbine?

4. How does a two-stroke internal combustion engine differ from a four-stroke engine?

Page 63: NS100 Marine Propulsion Systems

Review Questions

5. Compare the four main types of marine propulsion with regards to plant size.

6. Compare the four main types of marine propulsion with regards to fuel consumption.

7. What are the advantages of Integrated Power System?