NS BlueScope General PowerPoint Template (with Instructions)

Not to be reproduced or disseminated without BlueScope’s permission Sources

CLICK TO EDIT MASTER TEXT STYLE

1 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission1

Not to be reproduced or disseminated without BlueScope’s permission2

OUTDOOR COMPONENTS

Source: BlueScope Inspection CS-ULT-052 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission2

Not to be reproduced or disseminated without BlueScope’s permission3

EXPERIENCES DAILY

WEATHERING

Source: Source: BlueScope Inspection CS-ULT-053 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission3

Not to be reproduced or disseminated without BlueScope’s permission4

DETERIORATE OVER TIME

Source: Photo by Tóth Viktor from Pexels4 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission4

Not to be reproduced or disseminated without BlueScope’s permission5

ESPECIALLY CRUCIAL FOR COMPONENTS

THAT ARE EXPECTED TO

LAST

5 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission5

Not to be reproduced or disseminated without BlueScope’s permission6

TO PROVE A MATERIAL CAN

WITHSTAND WEATHERING

Source: BlueScope literature CS-ULT-36 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission6

Not to be reproduced or disseminated without BlueScope’s permission7

THERE ARE A FEW METHODS

ADOPTED

Source: https://www.heresite.com/what-is-salt-spray-testing-and-how-does-the-process-work/; https://slideplayer.com/slide/10740218/

Not to be reproduced or disseminated without BlueScope’s permission8

UV TESTACCELERATED WEATHERING

TESTS

Source: https://www.uvtesting.com.au/

SALT SPRAY TEST

8 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission8

Not to be reproduced or disseminated without BlueScope’s permission9

TESTS CONDUCTED IN

A CHAMBER

Source: https://www.ascott-analytical.com/how-chambers-work/cct-chamber-acc30-salt-spray-vertically-down-how-it-works/; https://www.testlabs.my/update-and-stories/comparison-of-xenon-arc-chamber-and-quv-tester

Not to be reproduced or disseminated without BlueScope’s permission10

A TYPE OF SIMULATION

Source: https://www.simscale.com/10 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission10

Not to be reproduced or disseminated without BlueScope’s permission11

VERY LONGTERM

LONGTERM

SHORT TERM

SHORT TERM AROUND 1 – 6

MONTHS

1 – 6 MONTHS

TIME

11 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission11

Not to be reproduced or disseminated without BlueScope’s permission12

OUTDOOR WEATHERING

TESTS

Source: BlueScope’s video.12 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission12

Not to be reproduced or disseminated without BlueScope’s permission13

WEATHERING EFFECT

DEPENDS ON LOCATION (MARINE)

Source: BlueScope’s photos13 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission13

Not to be reproduced or disseminated without BlueScope’s permission14

WEATHERING EFFECT

DEPENDS ON LOCATION

(INDUSTRIAL)

Source: BlueScope’s photos14 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission14

Not to be reproduced or disseminated without BlueScope’s permission15

VERY LONGTERM

SHORT TERM

LONGTERM

TYPICALLY TAKES 1 – 10

YEARS

1 – 10 YEARS

TIME

15 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission15

Not to be reproduced or disseminated without BlueScope’s permission16

INCLUDES STUDIES AT SPECIFIC

PROJECT SITE

16 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission16

Not to be reproduced or disseminated without BlueScope’s permission17

TO DETERMINE THE MATERIAL

PERFORMANCE IN A SPECIFIC ENVIRONMENT

17 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission17

Not to be reproduced or disseminated without BlueScope’s permission18

VERY LONGTERM

LONGTERM

SHORT TERM

LONGER-TERM EXPOSURE IS

AROUND 10 – 25 YEARS

10 – 25 YEARS

TIME

18 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission18

Not to be reproduced or disseminated without BlueScope’s permission19

ENVIRONMENT CLASSIFIED

UNDER ISO 9223

Not to be reproduced or disseminated without BlueScope’s permission20

CORROSIVITY OF

ATMOSPHERES

Not to be reproduced or disseminated without BlueScope’s permission21

WHAT’S THE STANDARD

ABOUT?

Not to be reproduced or disseminated without BlueScope’s permission22

CLASSIFIED BY FIRST YEAR

EXPOSURE OF BASIC METALS

Source: https://www.ebay.com.sg/itm/STEEL-BENCH-BLOCK-JEWELERS-STEEL-BLOCK-HARDENED-METAL-WORKING-ANVIL-4-SQUARE/191186820964; https://www.aliexpress.com/item/4000393356213.html

Not to be reproduced or disseminated without BlueScope’s permission23

CAN BE ESTIMATED USING AN EQUATION

Not to be reproduced or disseminated without BlueScope’s permission24

3 KEY ELEMENTS

Not to be reproduced or disseminated without BlueScope’s permission25

TIME OF WETNESS

Source: https://line.17qq.com/articles/bobiopfz_p7.html

Not to be reproduced or disseminated without BlueScope’s permission26

UV IRRADIATION

Source: https://globalsolaratlas.info/download/world

Not to be reproduced or disseminated without BlueScope’s permission27

CLIMATE

Source: https://www.vectorstock.com/royalty-free-vector/world-climate-map-with-temperature-zones-vector-26226589

Not to be reproduced or disseminated without BlueScope’s permission28

POLLUTANTS LEVEL FROM INDUSTRIAL

(SO2)

Source: BlueScope photo28 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission28

Not to be reproduced or disseminated without BlueScope’s permission29

SULFUR DOMINATED POLLUTANTS

Not to be reproduced or disseminated without BlueScope’s permission30

SO2

WORLD MAP

Source: https://en.wikipedia.org/wiki/Sulfur_dioxide#/media/File:SulufrDioxide2017.png30 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission30

Not to be reproduced or disseminated without BlueScope’s permission31

POLLUTANTS LEVEL FROM

SALINITY

31 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission31

Not to be reproduced or disseminated without BlueScope’s permission32

CHLORIDE DOMINATED POLLUTANTS

Not to be reproduced or disseminated without BlueScope’s permission33

SALINITY WORLD MAP

Not to be reproduced or disseminated without BlueScope’s permission34

OTHER POLLUTANTS

Source: ISO 9223:2012

Not to be reproduced or disseminated without BlueScope’s permission35

NO2 FROM BURNING FUEL

Source: Photo by Mikechie Esparagoza from Pexels35 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission35

Not to be reproduced or disseminated without BlueScope’s permission36

H2S FROM LIVESTOCK FARMING

Source: Photo by Mark Stebnicki from Pexels36 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission36

Not to be reproduced or disseminated without BlueScope’s permission37

NH3 FROM FERTILIZERS

Source: https://www.hgtv.com/outdoors/gardens/planting-and-maintenance/how-to-fertilize-a-tree37 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission37

Not to be reproduced or disseminated without BlueScope’s permission38

FUN FACT

API TAKES INTO ACCOUNT SO2

& NO2

EMISSIONS

Source: http://apims.doe.gov.my/public_v2/pdf/API_Calculation.pdf; http://apims.doe.gov.my/public_v2/home.html

Not to be reproduced or disseminated without BlueScope’s permission39

LIVE READING ACCESSIBLE

Source: http://apims.doe.gov.my/public_v2/home.html39 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission39

Not to be reproduced or disseminated without BlueScope’s permission40

GENERAL DESCRIPTION OF DIFFERENT CORROSIVITY CATEGORIES

Not to be reproduced or disseminated without BlueScope’s permission41

GENERAL DESCRIPTION OF DIFFERENT CORROSIVITY CATEGORIES

Source: MS 2383:2020

Not to be reproduced or disseminated without BlueScope’s permission42

1SALT SPRAY

TEST

Source: https://www.ascott-analytical.com/how-chambers-work/cct-chambers-salt-spray-mode-how-it-works/

Not to be reproduced or disseminated without BlueScope’s permission43

SALT SPRAY TEST METHOD

Source:

SALT SPRAY TEST (SST)1

Not to be reproduced or disseminated without BlueScope’s permission44

SALT SPRAY TEST SETUP

Source:

SALT SPRAY TEST (SST)1

Not to be reproduced or disseminated without BlueScope’s permission45

SALT SPRAY TEST METHOD

Source: http://www.paintinfo.com/TechInfo/Introduction%20to%20Cyclic%20Corrosion%20Testing.pdf; ISO 9227:2012; AS 2331.3.145 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission45

SALT SPRAY TEST (SST)1

ISO 9227:2012

AS 2331.3.1

Not to be reproduced or disseminated without BlueScope’s permission46

SALT SPRAY TEST

PARAMETERS

Source: SIRIM Test report Ref: 2018CE032746 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission46

SALT SPRAY TEST (SST)1

5% NaCl35°C

250hours wetting

time

Not to be reproduced or disseminated without BlueScope’s permission47

SALT SPRAY TEST

DURATIONS

Source: SIRIM Test report Ref: 2018CE032747 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission47

SALT SPRAY TEST (SST)11 – 3 MONTHS

TIME

MS 2383

Not to be reproduced or disseminated without BlueScope’s permission48

EXAMPLE OF SALT SPRAY TEST RESULT

Source: SIRIM Test report Ref: 2018CE032748 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission48

SALT SPRAY TEST (SST)1500 HOURS

Not to be reproduced or disseminated without BlueScope’s permission49

EXAMPLE OF SALT SPRAY TEST RESULT

Source: SIRIM Test report Ref: 2018CE032749 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission49

SALT SPRAY TEST (SST)1500 HOURS

1000 HOURS

Not to be reproduced or disseminated without BlueScope’s permission50

EXAMPLE OF SALT SPRAY TEST RESULT

Source: SIRIM Test report Ref: 2018CE032750 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission50

SALT SPRAY TEST (SST)1500 HOURS

1000 HOURS

1500 HOURS

Not to be reproduced or disseminated without BlueScope’s permission51

EXAMPLE OF SALT SPRAY TEST RESULT

Source: SIRIM Test report Ref: 2018CE032751 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission51

SALT SPRAY TEST (SST)1500 HOURS

1000 HOURS

1500 HOURS

2000 HOURS

Not to be reproduced or disseminated without BlueScope’s permission52

SHORTFALL OF SALT SPRAY

TEST

Source: https://www.q-lab.com/documents/public/dbdbd3fd-1e74-4749-9f3c-f5de2f0f1035.pdf52 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission52

SALT SPRAY TEST (SST)1

Not to be reproduced or disseminated without BlueScope’s permission53

SHORTFALL OF SALT SPRAY

TEST

Source: https://www.q-lab.com/documents/public/dbdbd3fd-1e74-4749-9f3c-f5de2f0f1035.pdf53 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission53

SALT SPRAY TEST (SST)1

Not to be reproduced or disseminated without BlueScope’s permission54

SHORTFALL OF SALT SPRAY

TEST

Source: https://www.q-lab.com/documents/public/dbdbd3fd-1e74-4749-9f3c-f5de2f0f1035.pdf54 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission54

SALT SPRAY TEST (SST)1

Not to be reproduced or disseminated without BlueScope’s permission55

SHORTFALL OF SALT SPRAY

TEST

Source: https://www.q-lab.com/documents/public/dbdbd3fd-1e74-4749-9f3c-f5de2f0f1035.pdf

SALT SPRAY TEST (SST)1SALT SPRAY TEST

PROHESION TEST

5555

SALT SPRAY

DRYING

WETTING

Not to be reproduced or disseminated without BlueScope’s permission56

2CYCLIC

CORROSION TEST

Source: https://www.ascott-analytical.com/how-chambers-work/cct-chambers-salt-spray-mode-how-it-works/5656

Not to be reproduced or disseminated without BlueScope’s permission57

CYCLIC CORROSION TEST METHOD

Source: ASTM G85; AS 2331.3.135757

CYCLIC CORROSION TEST (CCT)2

Not to be reproduced or disseminated without BlueScope’s permission58

CYCLIC CORROSION TEST METHOD

Source:5858

CYCLIC CORROSION TEST (CCT)2

Not to be reproduced or disseminated without BlueScope’s permission59

CYCLIC CORROSION TEST METHOD

Source: AS 2331.3.13

CYCLIC CORROSION TEST (CCT)2

Not to be reproduced or disseminated without BlueScope’s permission60

CYCLIC CORROSION

TEST (SALT SPRAY)

Source:

CYCLIC CORROSION TEST (CCT)2

6060

SALT SPRAY

DRYING

WETTING

Not to be reproduced or disseminated without BlueScope’s permission61

CYCLIC CORROSION

TEST (DRYING)

Source:

CYCLIC CORROSION TEST (CCT)2SALT

SPRAYDRYING

WETTING

Not to be reproduced or disseminated without BlueScope’s permission62

CYCLIC CORROSION

TEST (HUMIDITY)

Source:

CYCLIC CORROSION TEST (CCT)2SALT

SPRAYDRYING

WETTING

Not to be reproduced or disseminated without BlueScope’s permission63

CYCLIC CORROSION

TEST DURATIONS

Source: AS/NZS 2728:2013

CYCLIC CORROSION TEST (CCT)21 – 6 MONTHS

TIME

AS/NZS 2728

Not to be reproduced or disseminated without BlueScope’s permission64

CYCLIC CORROSION

TEST DURATIONS

Source: MS 2383:2020

CYCLIC CORROSION TEST (CCT)21 – 6 MONTHS

TIME

MS 2383

Not to be reproduced or disseminated without BlueScope’s permission65

EXAMPLES OF CYCLIC

CORROSION TEST RESULTS

Source:65 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission65

CYCLIC CORROSION TEST (CCT)21000 HOURS

2000 HOURS

3000 HOURS

Not to be reproduced or disseminated without BlueScope’s permission66

CYCLIC CORROSION TEST (CCT)SALT SPRAY TEST (SST)

SST VS CCT AT

1000 HOURS

Source: SIRIM Test report Ref: 2018CE032766 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission66

1000 HOURS

CYCLIC CORROSION TEST (CCT)2

1000 HOURS

Not to be reproduced or disseminated without BlueScope’s permission67

CYCLIC CORROSION TEST (CCT)SALT SPRAY TEST (SST)

SST VS CCT AT

2000 HOURS

Source: SIRIM Test report Ref: 2018CE032767 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission67

2000 HOURS

CYCLIC CORROSION TEST (CCT)2

2000 HOURS

Not to be reproduced or disseminated without BlueScope’s permission68

3OUTDOOR

WEATHERING TEST

Source:68 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission68

Not to be reproduced or disseminated without BlueScope’s permission69

TEST SITES

Source:6969

OUTDOOR WEATHERING TEST3

Not to be reproduced or disseminated without BlueScope’s permission70

TEST SITES

Source:7070

OUTDOOR WEATHERING TEST3

Not to be reproduced or disseminated without BlueScope’s permission71

TEST SITES OWNED BY BLUESCOPE

Source:7171

OUTDOOR WEATHERING TEST3BURRAWANG (C2)

SHELLHARBOUR (C3)

PORT KEMBLA (C5)

BELLAMBI POINT (C4)

Not to be reproduced or disseminated without BlueScope’s permission72

TEST SITES (C4)

Source:72 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission72

OUTDOOR WEATHERING TEST3

Not to be reproduced or disseminated without BlueScope’s permission73

TEST SITES (C4)

Source:

OUTDOOR WEATHERING TEST3

Rockhampton is located 638km north of Brisbane and just a few kilometers north of the Tropic of Capricorn.

Ave. Daily Solar Radiation ~22.68MJ/m2

Not to be reproduced or disseminated without BlueScope’s permission74

EXAMPLES OF OUTDOOR EXPOSURE

TEST RESULTS

Source:

OUTDOOR WEATHERING TEST3

ISO 9223 C2 ISO 9223 C3 ISO 9223 C4

Not to be reproduced or disseminated without BlueScope’s permission75

OUTDOOR WEATHERING

TEST

VS

SALT SPRAY TEST

Source:

OUTDOOR WEATHERING TEST3

ISO 9223 C4 –45 months (unwashed) at Muriwai

Salt Spray Test (SST) –2000 hours

Not to be reproduced or disseminated without BlueScope’s permission76

OUTDOOR WEATHERING

TEST

VS

CYCLIC CORROSION

TEST

Source:

OUTDOOR WEATHERING TEST3

ISO 9223 C4 –45 months (unwashed) at Muriwai

Cyclic Corrosion Test (CCT) –2000 hours

Not to be reproduced or disseminated without BlueScope’s permission77

4PROJECT SITE CASE STUDIES

Source: https://www.ascott-analytical.com/how-chambers-work/cct-chambers-salt-spray-mode-how-it-works/77 Not to be reproduced or disseminated without BlueScope’s permissionNot to be reproduced or disseminated without BlueScope’s permission77

Not to be reproduced or disseminated without BlueScope’s permission78

SHOPLOTS

5 YEARS IN RURAL AREA

Source: BlueScope Inspection, FC24-18

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission79

COMPARISON BETWEEN 2 PRODUCTS

AFTER 5 YEARS

Source: BlueScope Inspection, FC24-18

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission80

BEACH RESORTS

5 YEARS IN SEVERE MARINE

INFLUENCE

Source: BlueScope’s photos, Lexis Hibiscus, Port Dickson

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission81

TRIED AND TESTED IN THE

SPECIFIC ENVIRONMENT

Source: BlueScope’s photos, Lexis Hibiscus, Port Dickson

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission82

AIRPLANE HANGAR

12 YEARS IN URBAN AREA

Source: BlueScope inspection, CS-XPD-03

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission83

STUDIES DONE TO OBSERVE THE COLOUR

PERFORMANCE

Source: BlueScope inspection, CS-XPD-03

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission84

OF COLOUR PERFORMANCE AFTER 12 YEARS

Source: BlueScope inspection, CS-XPD-03

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission85

BEACHSIDE AQUARIUM

15 YEARS IN SEVERE MARINE

WEATHER

Source: BlueScope inspection, CS-ZAL-1

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission86

NO SIGN OF SURFACE RUSTS

Source: BlueScope inspection, CS-ZAL-1

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission87

STUDY OF THE INTRICATE

AREAS

Source: BlueScope inspection, CS-ZAL-1

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission88

EFFECT OF ACCUMULATION

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission89

EFFECT OF ACCUMULATION

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission90

EFFECT OF SCRATCHES ON COATED STEEL

PROJECT SITE CASE STUDIES4

Not to be reproduced or disseminated without BlueScope’s permission91

SUMMARY

1. SALT SPRAY TEST (SST)

2. CYCLIC CORROSION

TEST (CCT)

3. OUTDOOR WEATHERING

TEST

4. CASE STUDIES

Source: BlueScope photo9191

Not to be reproduced or disseminated without BlueScope’s permission92

QUESTION

&

ANSWER

SESSION

Source: BlueScope92 Not to be reproduced or disseminated without BlueScope’s permission

[email protected] NS BlueScope Malaysia