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04/03/2019 1 NPS 40’’ New Pipelines Design of two 40’’ new pipelines on a 3 km long jetty
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NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

Mar 18, 2020

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Page 1: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 1

NPS 40’’ New Pipelines

Design of two 40’’new pipelines ona 3 km long jetty

Page 2: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 2

Introduction

Scope of Work

Design of two 40’’ new pipelines on a 3 km long jetty.

• First Step: Basic Engineering• Second Step: Detail Engineering• Pipeline related Special Activities

Page 3: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 3

Basic Engineering

Pipelines Flow Assurance• Steady-State Analysis

• System Characteristics Curves

• Hydraulic Gradelines for diff erent Crude Oils

• Transient State Analysis

Thickness Calculations and Design Code Verifi cation

Page 4: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 4

Basic Engineering

Process Engineering• P&IDs• Process Data Sheet (Valves, SLOP, TRV,…)• Line sizing• Operating and Pigging Philosophy

Pipeline Engineering• Main Line equipment sizing and specification• Data Sheet & Specification of main line equipment

(Line Pipe, Pig Trap, Long radius Bend, MLV, Barred Tee,…)

Page 5: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 5

Detail Engineering

Detail Process Engineering development• P&IDs• Data Sheet• Lists

Support to plot plan and piping drawing

Technical Alignment

Vendor Follow-up• Line Pipe• Long Radius Bend and Pigability Tests• Barred Tee• Main Line Valve

Page 6: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 6

Special Activities

Leakage Analysis• Scope: Spill volume reduction with vertical Expansion Loop• Methodology: Spill volume calculation in a rupture case• Software: LedaFlow - Multiphase Flow Simulator

Page 7: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 7

Special Activities

Pre-commissioning & Hydro testing• Technical specification including:

• Hydraulic Test Operation Sequence• Plant arrangement description• Process Flow Diagram with instrumentation, connections, facilities and N° of PIGs for each phase

Two solutions proposed: One section vs two sections

Page 8: NPS 40’’ New Pipelines...• Main Line equipment sizing and specification • Data Sheet & Specification of main line equipment (Line Pipe, Pig Trap, Long radius Bend, MLV, Barred

04/03/2019 8

Special Activities

Pipeline Cleaning and Inerting – with PIG

Technical specifi cation including:• Plant preparation• Operations Sequence

• Cleaning fl uid• Cleaning Target Defi nition• N° of PIG launches• Nitrogen Displacement arrangement

• Operating Parameters• Pressure • Flowrate • Pig velocity • Volume

• Contingency Evaluation