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Page 1: /nov-2011

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Editorial

Postal AddressActive Communications

D-68 Block-9 CliftonKarachiVisit us wwwautomarkpk

E-mail magazineautomarkpkautomarkpkgmailcom

Tel 021-32218526 Mobile 0321-2203815

P a k i s t a n rsquos P r e m i e r M a g a z i n e f o r I n d u s t r y

November 2011 Vol 4 Issue 11

MONTHLY

Editor

Sub Editor Technical Editor

Contributing Writers

M Hanif Memon

Dr Raja Irfan SabirMuhammad Shahzad

Muhammad ShahzadYakoob GazianiAsif MasoodAli HassanMohammad Owais KhanShahzad TabishOmer RashdiMohammad Danish

Advisor

Circulation Manager Graphic Designer

Imtiaz RastgarCEO Rastgar Group ampCBI External ExpertIslamabad

Abdul Majeed SheikhPresidentAOTS-ABK DosokaiKarachi Regional Center ampDirector (MME)NED University - Karachi

M Yakoob GazianiCEOLORD Institute of TechnologyKarachi

Haider NawabAdvisor Planning amp DevpToyota Southern MotorsKarachi

J PereiraGeneral ManagerProduct Support DivisionAl-Haj FAW Motors (Pvt) LtdKarachi

Engr IHT FarooquiGeneral Manager PlantKarakoram Motors (Pvt) LtdKarachi

Salman HanifAbdul Khaliq

We welcome the Most Favoured Nation (MFN)status to India in order to normalise trade betweentwo countries however the India governmentshould remove Non-Tariff Barriers (NTBs) to makeMFN status from Pakistan a success in real sensePrime Minister Yousuf Raza Gilani in the chairhas taken a right step in the right direction bygranting the MFN status to India However it asa challenge for the Indian political leadership toremove NTBs against Pakistani products in IndiaStatistics show that trade between the twocountries was $14 billion in 2009-10 Of theseIndian exports to Pakistan stood at $12 billionwhile Pakistan exports to India were a mere $268million a clear cut proof that India had not openedup its market for Pakistani goods According toindustrialist despite the MFN status from Indiato Pakistan since 1996 still countless NTBs are inplace against Pakistani goods in Indian marketOn the contrary there is hardly any NTB againstthe Indian goods in Pakistan despite non-grantingof MFN status to India The attitude of Indianbureaucracy has been a challenge for the Indianleadership Granting of MFN status to India is atest for the Indian leadership as how early it getsrid of NTBs against Pakistani goods The Indianpolicymakers should also reciprocate to Pakistanin the same coin and open up its market forPakistani goods to normalize bilateral trade andcapitalize the potential to grow with joint businessstrategy particularly in textile industry Weappreciated the Federal Cabinet decision to grantMFN status to India but urged the government totake pharmaceutical automobile motorcyclepetrochemical auto parts sugar textile cookingoil and ghee industries on board or into confidencebefore signing MFN treaty document with IndiaLCCI was in favour of promotion of trade withregional countries especially with the next doorneighbours for the sake of peace prosperity andeconomic revival But the MFN must not be atthe cost of Industry therefore it must be takeninto confidence before signing Most FavouredNation Treaty with India The LCCI office-bearerssaid that the Pakistani policy makers should takeup the issue of Non-Tariff Barriers (NTBs) withtheir Indian counterparts so that both the sideshave a level playing field to do business with eachother

India must removeNTBs to reciprocateMFN status

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The Monthly Magazine for Pakistan Automotive Sector

CONTENTS

Pakistan Auto show (PAPS-2011) 09-10concluded successfullyCover Story - Exclusive Article by M Owais Khan

Sale of Honda bikes still going 11-14strong despite all oddsExclusive Article by Ali Hassan

Motorcycle Production Figures year 2010-11 12-13

TiE Training ldquoHow to Choose and 15Operate Quarry Truck Fleetrdquo

Agritechnika-2011 Hannover - PR 16-17

Local market leader 18Atlas Honda looks to exports

Taking the Mystery out of 20-21Motoring Know your car betterExclusive Article by M Shahzad

Knocking the Door Project 2011 27Corporate event at Hinopak

A Step Toward a Better Choice 28Launched a New Brand Mini CarsExclusive report by Asif Masood

ldquoDiscover your Lubricant 46-47Beyond the BrandsrdquoExclusive by Shahzad Tabish

Toyota Technical Education Program 38for Paint shop Training - by Omar Rashidi

Used cars import hurts local industry 39

The Alternate Solution - Part III 42-44by M Yakoob Gaziani

Motorcycles market prices 50-51

visit wwwautomarkpk

November - 2011 edition

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Monthly Automark | November-2011 | Page 09

Automotive - Post event report

The Pakistan AutoParts Show (PAPS2011) organized int h e c o u n t r y rsquo shistorical city andheart of Punjab --L a h o r e f r o mOctober 24-26 2011b y P a k i s t a n

Association of Automotive Parts andAccessories Manufacturers (PAAPAM)ndash succeeded in pulling up thousands ofvisitorsFor many people who just drive two tofour wheelers simply the exhibitionoffered an open opportunity to see theachievements of the local assemblersand vendors and their huge investmentsand their share of opening new jobavenuesThe exhibition was also a morale boosterfor the engineering students who aftergetting their degrees would join thevending industries or some local car andbike assemblersApart from the contribution of local autoindustry many visitors and peoplethought that one of the prime stuffs wasmissing from the mega show In otherparts of the world such kind of exhibitorsdefinitely offer some thing new to thevisitors like new models of cars bikesand other assembled items but in PAPS2011 the visitors were seen searchingfor innovative products and newtechnologies from assemblers andvendorsAt least in two wheelers 70cc the buyerslooked tired to see the old model of bothJapanese and Chinese versions withonly a difference of petrol tank and sidecover stickers speedo meters shockabsorbers indicators etcThese kinds of exhibitors usually attract

both foreign buyers and visitors eitherheld in Karachi or in Lahore but thethree day mega exhibition lacked anysizable presence of foreigners and evenby the joint venture partners of the localvendors which was definitely a cause ofconcernLaw and order was definitely not aserious issue in Lahore as compared toKarachi However rising politicaltension between PML-N chief NawazSharif and chief of Pakistan Tehrik-e-Insaff Imran Khan in Lahore for holdingseparate huge political gathering soonafter PAPS 2011 had taken Lahore bystorm But these political shows hadnothing to do with the PAPS 2011

These pre-event developments can notbe blamed for very thin attendance offoreigners especially in Lahore but itseemed that the organizers of the show-- PAAPAM -- had focused more toensure huge participation of localpeople students and general public inorder to create an awareness about theworking and ac hievements ofassemblers and vendor industriesbesides highlighting them about thedeletion targets achieved so far invarious vehiclesPAAPAM members have alreadyachieved 70 per cent localization inpassenger cars and LCVs 90 per centin two wheelers and tractors and 45 percent in heavy vehiclesIn a surprise move the PAAPAM did notextend any official invitation to theengineering universities and institutionsof Lahore and surrounding areas for theparticipation of their students Insteadmany students attended the show ontheir own while many did not botherThere was also an online registrationfacility at the Show in order to avoidpeople standing in long queues beforeentering the exhibition halls Howeverthe PAAPAM had not forward the online data to the contractor of the showdue to vendorsrsquo busy schedule As aresult most of the visitors had to makeentry passJust few days before PAPS 2011 inLahore the Trade DevelopmentAuthority of Pakistan (TDAP) hadorganized EXPO 2011 at Karachi ExpoCentre in which the government invited600 foreign delegates on its ownexpensesPAPS 2011 as per brochures andinformation available was mainlysupported by Small and Medium

by Mohammad Owais Khan

Pakistan Auto show(PAPS-2011)concluded successfully

Pakistan Auto show(PAPS-2011)concluded successfully

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Monthly Automark | November-2011 | Page 10

Automotive - Post event report

Enterprise Development Authority(SMEDA) Engineering DevelopmentBoard (EDB) etc instead of TDAPMarket sources say that there was nocontribution of the government inorganizing this event and it was 100 percent financed by the PAAPAM itself

Either the PAAPAM orTDAP did not communicate

with each other for somekind of collaboration to

sponsor this event or it wasbecause of some other

political issues Many peoplethink that if 25 per cent of

foreign delegates whoattended the EXPO 2011 inKarachi would have arrived

in Lahore then the PAPSwould have definitely got the

boostNo can deny that the Pakistan Auto PartsShow 2011 has become the largestshowcase of Pakistans engineeringexport merchandise and services but thegovernment did not treat it as perpotential of local car bike and vendorsrsquorevenue contribution towards thenational kitty and huge employmentbaseHowever the success of the exhibitionhad encouraged vendors who promiseto hold the PAPS 2012 in Karachi withmore number of stalls set by over 120parts makers and leading car bike andtractor makers in PAPS 2011PAAPAM did make hectic effort in lastone year for making the exhibition morepowerful and a success story but vendorswere not satisfied with the TradeDevelopment Authority of Pakistan(TDAP) whose sole task was to arrangesuch events as the Authority had neverbothered to support in this regardIn a print media report PAAPAMchairman Nabeel Hashmi had said that6000 invitations were forwarded to theforeign counterparts companies buttheir thin participation implies thatTDAP had no interest to attract theforeign companies or investorsHe said the TDAP had never supportedthe auto seminar or exhibition in thecountry The PAAPAM central chairman

said that his association intended to takepart the foreign auto exhibitions makingthe arrangements for 100 members tovisit there but the Authority neverprovided any help in this regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sectorHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproductsHe claimed that this was the firstexhibition in the history of Pakistanwhose data base was controlled by usand the PAAPAM itself has developedsoftware in this regardIt would have been a wise decision

that both PAPS and EXPO 2011would be held with a gap of few

days in one city either in Karachior Lahore for bigger participation

of foreigners and local guestsOne of the reasons for not invitingforeigners to PAPS 2011 was sheerabsence of new technology For example1993 design 70cc CDI bike introducedby makers of Honda bikes are nowbeing rolled out by the Chinese bikemakers by changing the stickers of petroltank and side covers indicator and backlight covers speedo meter etc So therewas nothing new for consumers to showextra enthusiasm while seeing thedecades old 70cc bikesEven the 100cc bikes being producedby Chinese bike makers as alreadyproduced by Atlas Honda has nothingnew to offer except for a big pricedifference in both 70cc and 100cc bikesamong Chinese and Japanese madebikes Same is the case with 125cc bikesPeople got fascinated by 125 Euro modelof Honda but its price was too high butnot for powerful growers of variouscrops who were its main buyersIn case of cars the three leadingJapanese car makers of Toyota Suzukiand Honda -- had set up their stalls atPAPS 2011 People were seen morecurious at Toyota stall where the IndusMotor Company (IMC) had parked a

Toyota Corolla car showing its half ofits side in a raw form depicting thecomplex and technical proceduresinvolved in its assembling This displaywas aimed enough to justify its highprice alsoThe management of Pak Suzuki MotorCompany Limited (PSMCL) was cleverenough to hire some dancing girls andboys on rent to shake and drum the hallwith loud speaker system as themanagement knew that PSMCL hadbeen rolling out decade old models andat least dancing of the girls could at leasthelp divert the attention of the visitorstowards the Suzuki stallThis kind of cheap promotion of vehicleswith the help of dancing girls and boyshad surprised many auto criticsHowever the IMC had also hired somethree to four girls but they were taskedto motivate the visitors by providingthem information about the cars on spotrather than enticing them throughvarious kinds of actsMany people think that the PAPS lackedpresentation of any new technologyeither in cars motorcycles or any kindof new product by the vendors Many ofseasoned PAAPAM members either didnot arrive from Karachi or other partsof the country nor did they set up theirstallsAs the Association ran advertisement inUrdu Media for free entry manyuninvited guests had thronged theexhibition in larger numbers and due tosecurity lapses many exhibitors had losttheir lap tops cameras mobile phonesetcThe Exhibition lacked presence oflubricant manufacturers and otherproducers of accessories involved in bothcar and bike manufacturing while threetire manufacutrers were presentPAAPAM should have allocated one hallto the non members of PAAPAM so thatthey could present their items freelySome bike assemblers had tried toattract a number of visitors by managingdaily lucky draw besides holding concertChief Executive EDB Aitzaz Niazi gavegood news at the exhibition that autoparts exports had reached $80 millionin 2011 and it may become double incoming years

The exhibition was also a morale booster for the engineering students whoafter getting their degrees would join the vending industries or some

local car and bike assemblers

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Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 2: /nov-2011

Editorial

Postal AddressActive Communications

D-68 Block-9 CliftonKarachiVisit us wwwautomarkpk

E-mail magazineautomarkpkautomarkpkgmailcom

Tel 021-32218526 Mobile 0321-2203815

P a k i s t a n rsquos P r e m i e r M a g a z i n e f o r I n d u s t r y

November 2011 Vol 4 Issue 11

MONTHLY

Editor

Sub Editor Technical Editor

Contributing Writers

M Hanif Memon

Dr Raja Irfan SabirMuhammad Shahzad

Muhammad ShahzadYakoob GazianiAsif MasoodAli HassanMohammad Owais KhanShahzad TabishOmer RashdiMohammad Danish

Advisor

Circulation Manager Graphic Designer

Imtiaz RastgarCEO Rastgar Group ampCBI External ExpertIslamabad

Abdul Majeed SheikhPresidentAOTS-ABK DosokaiKarachi Regional Center ampDirector (MME)NED University - Karachi

M Yakoob GazianiCEOLORD Institute of TechnologyKarachi

Haider NawabAdvisor Planning amp DevpToyota Southern MotorsKarachi

J PereiraGeneral ManagerProduct Support DivisionAl-Haj FAW Motors (Pvt) LtdKarachi

Engr IHT FarooquiGeneral Manager PlantKarakoram Motors (Pvt) LtdKarachi

Salman HanifAbdul Khaliq

We welcome the Most Favoured Nation (MFN)status to India in order to normalise trade betweentwo countries however the India governmentshould remove Non-Tariff Barriers (NTBs) to makeMFN status from Pakistan a success in real sensePrime Minister Yousuf Raza Gilani in the chairhas taken a right step in the right direction bygranting the MFN status to India However it asa challenge for the Indian political leadership toremove NTBs against Pakistani products in IndiaStatistics show that trade between the twocountries was $14 billion in 2009-10 Of theseIndian exports to Pakistan stood at $12 billionwhile Pakistan exports to India were a mere $268million a clear cut proof that India had not openedup its market for Pakistani goods According toindustrialist despite the MFN status from Indiato Pakistan since 1996 still countless NTBs are inplace against Pakistani goods in Indian marketOn the contrary there is hardly any NTB againstthe Indian goods in Pakistan despite non-grantingof MFN status to India The attitude of Indianbureaucracy has been a challenge for the Indianleadership Granting of MFN status to India is atest for the Indian leadership as how early it getsrid of NTBs against Pakistani goods The Indianpolicymakers should also reciprocate to Pakistanin the same coin and open up its market forPakistani goods to normalize bilateral trade andcapitalize the potential to grow with joint businessstrategy particularly in textile industry Weappreciated the Federal Cabinet decision to grantMFN status to India but urged the government totake pharmaceutical automobile motorcyclepetrochemical auto parts sugar textile cookingoil and ghee industries on board or into confidencebefore signing MFN treaty document with IndiaLCCI was in favour of promotion of trade withregional countries especially with the next doorneighbours for the sake of peace prosperity andeconomic revival But the MFN must not be atthe cost of Industry therefore it must be takeninto confidence before signing Most FavouredNation Treaty with India The LCCI office-bearerssaid that the Pakistani policy makers should takeup the issue of Non-Tariff Barriers (NTBs) withtheir Indian counterparts so that both the sideshave a level playing field to do business with eachother

India must removeNTBs to reciprocateMFN status

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The Monthly Magazine for Pakistan Automotive Sector

CONTENTS

Pakistan Auto show (PAPS-2011) 09-10concluded successfullyCover Story - Exclusive Article by M Owais Khan

Sale of Honda bikes still going 11-14strong despite all oddsExclusive Article by Ali Hassan

Motorcycle Production Figures year 2010-11 12-13

TiE Training ldquoHow to Choose and 15Operate Quarry Truck Fleetrdquo

Agritechnika-2011 Hannover - PR 16-17

Local market leader 18Atlas Honda looks to exports

Taking the Mystery out of 20-21Motoring Know your car betterExclusive Article by M Shahzad

Knocking the Door Project 2011 27Corporate event at Hinopak

A Step Toward a Better Choice 28Launched a New Brand Mini CarsExclusive report by Asif Masood

ldquoDiscover your Lubricant 46-47Beyond the BrandsrdquoExclusive by Shahzad Tabish

Toyota Technical Education Program 38for Paint shop Training - by Omar Rashidi

Used cars import hurts local industry 39

The Alternate Solution - Part III 42-44by M Yakoob Gaziani

Motorcycles market prices 50-51

visit wwwautomarkpk

November - 2011 edition

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Monthly Automark | November-2011 | Page 09

Automotive - Post event report

The Pakistan AutoParts Show (PAPS2011) organized int h e c o u n t r y rsquo shistorical city andheart of Punjab --L a h o r e f r o mOctober 24-26 2011b y P a k i s t a n

Association of Automotive Parts andAccessories Manufacturers (PAAPAM)ndash succeeded in pulling up thousands ofvisitorsFor many people who just drive two tofour wheelers simply the exhibitionoffered an open opportunity to see theachievements of the local assemblersand vendors and their huge investmentsand their share of opening new jobavenuesThe exhibition was also a morale boosterfor the engineering students who aftergetting their degrees would join thevending industries or some local car andbike assemblersApart from the contribution of local autoindustry many visitors and peoplethought that one of the prime stuffs wasmissing from the mega show In otherparts of the world such kind of exhibitorsdefinitely offer some thing new to thevisitors like new models of cars bikesand other assembled items but in PAPS2011 the visitors were seen searchingfor innovative products and newtechnologies from assemblers andvendorsAt least in two wheelers 70cc the buyerslooked tired to see the old model of bothJapanese and Chinese versions withonly a difference of petrol tank and sidecover stickers speedo meters shockabsorbers indicators etcThese kinds of exhibitors usually attract

both foreign buyers and visitors eitherheld in Karachi or in Lahore but thethree day mega exhibition lacked anysizable presence of foreigners and evenby the joint venture partners of the localvendors which was definitely a cause ofconcernLaw and order was definitely not aserious issue in Lahore as compared toKarachi However rising politicaltension between PML-N chief NawazSharif and chief of Pakistan Tehrik-e-Insaff Imran Khan in Lahore for holdingseparate huge political gathering soonafter PAPS 2011 had taken Lahore bystorm But these political shows hadnothing to do with the PAPS 2011

These pre-event developments can notbe blamed for very thin attendance offoreigners especially in Lahore but itseemed that the organizers of the show-- PAAPAM -- had focused more toensure huge participation of localpeople students and general public inorder to create an awareness about theworking and ac hievements ofassemblers and vendor industriesbesides highlighting them about thedeletion targets achieved so far invarious vehiclesPAAPAM members have alreadyachieved 70 per cent localization inpassenger cars and LCVs 90 per centin two wheelers and tractors and 45 percent in heavy vehiclesIn a surprise move the PAAPAM did notextend any official invitation to theengineering universities and institutionsof Lahore and surrounding areas for theparticipation of their students Insteadmany students attended the show ontheir own while many did not botherThere was also an online registrationfacility at the Show in order to avoidpeople standing in long queues beforeentering the exhibition halls Howeverthe PAAPAM had not forward the online data to the contractor of the showdue to vendorsrsquo busy schedule As aresult most of the visitors had to makeentry passJust few days before PAPS 2011 inLahore the Trade DevelopmentAuthority of Pakistan (TDAP) hadorganized EXPO 2011 at Karachi ExpoCentre in which the government invited600 foreign delegates on its ownexpensesPAPS 2011 as per brochures andinformation available was mainlysupported by Small and Medium

by Mohammad Owais Khan

Pakistan Auto show(PAPS-2011)concluded successfully

Pakistan Auto show(PAPS-2011)concluded successfully

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Monthly Automark | November-2011 | Page 10

Automotive - Post event report

Enterprise Development Authority(SMEDA) Engineering DevelopmentBoard (EDB) etc instead of TDAPMarket sources say that there was nocontribution of the government inorganizing this event and it was 100 percent financed by the PAAPAM itself

Either the PAAPAM orTDAP did not communicate

with each other for somekind of collaboration to

sponsor this event or it wasbecause of some other

political issues Many peoplethink that if 25 per cent of

foreign delegates whoattended the EXPO 2011 inKarachi would have arrived

in Lahore then the PAPSwould have definitely got the

boostNo can deny that the Pakistan Auto PartsShow 2011 has become the largestshowcase of Pakistans engineeringexport merchandise and services but thegovernment did not treat it as perpotential of local car bike and vendorsrsquorevenue contribution towards thenational kitty and huge employmentbaseHowever the success of the exhibitionhad encouraged vendors who promiseto hold the PAPS 2012 in Karachi withmore number of stalls set by over 120parts makers and leading car bike andtractor makers in PAPS 2011PAAPAM did make hectic effort in lastone year for making the exhibition morepowerful and a success story but vendorswere not satisfied with the TradeDevelopment Authority of Pakistan(TDAP) whose sole task was to arrangesuch events as the Authority had neverbothered to support in this regardIn a print media report PAAPAMchairman Nabeel Hashmi had said that6000 invitations were forwarded to theforeign counterparts companies buttheir thin participation implies thatTDAP had no interest to attract theforeign companies or investorsHe said the TDAP had never supportedthe auto seminar or exhibition in thecountry The PAAPAM central chairman

said that his association intended to takepart the foreign auto exhibitions makingthe arrangements for 100 members tovisit there but the Authority neverprovided any help in this regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sectorHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproductsHe claimed that this was the firstexhibition in the history of Pakistanwhose data base was controlled by usand the PAAPAM itself has developedsoftware in this regardIt would have been a wise decision

that both PAPS and EXPO 2011would be held with a gap of few

days in one city either in Karachior Lahore for bigger participation

of foreigners and local guestsOne of the reasons for not invitingforeigners to PAPS 2011 was sheerabsence of new technology For example1993 design 70cc CDI bike introducedby makers of Honda bikes are nowbeing rolled out by the Chinese bikemakers by changing the stickers of petroltank and side covers indicator and backlight covers speedo meter etc So therewas nothing new for consumers to showextra enthusiasm while seeing thedecades old 70cc bikesEven the 100cc bikes being producedby Chinese bike makers as alreadyproduced by Atlas Honda has nothingnew to offer except for a big pricedifference in both 70cc and 100cc bikesamong Chinese and Japanese madebikes Same is the case with 125cc bikesPeople got fascinated by 125 Euro modelof Honda but its price was too high butnot for powerful growers of variouscrops who were its main buyersIn case of cars the three leadingJapanese car makers of Toyota Suzukiand Honda -- had set up their stalls atPAPS 2011 People were seen morecurious at Toyota stall where the IndusMotor Company (IMC) had parked a

Toyota Corolla car showing its half ofits side in a raw form depicting thecomplex and technical proceduresinvolved in its assembling This displaywas aimed enough to justify its highprice alsoThe management of Pak Suzuki MotorCompany Limited (PSMCL) was cleverenough to hire some dancing girls andboys on rent to shake and drum the hallwith loud speaker system as themanagement knew that PSMCL hadbeen rolling out decade old models andat least dancing of the girls could at leasthelp divert the attention of the visitorstowards the Suzuki stallThis kind of cheap promotion of vehicleswith the help of dancing girls and boyshad surprised many auto criticsHowever the IMC had also hired somethree to four girls but they were taskedto motivate the visitors by providingthem information about the cars on spotrather than enticing them throughvarious kinds of actsMany people think that the PAPS lackedpresentation of any new technologyeither in cars motorcycles or any kindof new product by the vendors Many ofseasoned PAAPAM members either didnot arrive from Karachi or other partsof the country nor did they set up theirstallsAs the Association ran advertisement inUrdu Media for free entry manyuninvited guests had thronged theexhibition in larger numbers and due tosecurity lapses many exhibitors had losttheir lap tops cameras mobile phonesetcThe Exhibition lacked presence oflubricant manufacturers and otherproducers of accessories involved in bothcar and bike manufacturing while threetire manufacutrers were presentPAAPAM should have allocated one hallto the non members of PAAPAM so thatthey could present their items freelySome bike assemblers had tried toattract a number of visitors by managingdaily lucky draw besides holding concertChief Executive EDB Aitzaz Niazi gavegood news at the exhibition that autoparts exports had reached $80 millionin 2011 and it may become double incoming years

The exhibition was also a morale booster for the engineering students whoafter getting their degrees would join the vending industries or some

local car and bike assemblers

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Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 3: /nov-2011

The Monthly Magazine for Pakistan Automotive Sector

CONTENTS

Pakistan Auto show (PAPS-2011) 09-10concluded successfullyCover Story - Exclusive Article by M Owais Khan

Sale of Honda bikes still going 11-14strong despite all oddsExclusive Article by Ali Hassan

Motorcycle Production Figures year 2010-11 12-13

TiE Training ldquoHow to Choose and 15Operate Quarry Truck Fleetrdquo

Agritechnika-2011 Hannover - PR 16-17

Local market leader 18Atlas Honda looks to exports

Taking the Mystery out of 20-21Motoring Know your car betterExclusive Article by M Shahzad

Knocking the Door Project 2011 27Corporate event at Hinopak

A Step Toward a Better Choice 28Launched a New Brand Mini CarsExclusive report by Asif Masood

ldquoDiscover your Lubricant 46-47Beyond the BrandsrdquoExclusive by Shahzad Tabish

Toyota Technical Education Program 38for Paint shop Training - by Omar Rashidi

Used cars import hurts local industry 39

The Alternate Solution - Part III 42-44by M Yakoob Gaziani

Motorcycles market prices 50-51

visit wwwautomarkpk

November - 2011 edition

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Monthly Automark | November-2011 | Page 09

Automotive - Post event report

The Pakistan AutoParts Show (PAPS2011) organized int h e c o u n t r y rsquo shistorical city andheart of Punjab --L a h o r e f r o mOctober 24-26 2011b y P a k i s t a n

Association of Automotive Parts andAccessories Manufacturers (PAAPAM)ndash succeeded in pulling up thousands ofvisitorsFor many people who just drive two tofour wheelers simply the exhibitionoffered an open opportunity to see theachievements of the local assemblersand vendors and their huge investmentsand their share of opening new jobavenuesThe exhibition was also a morale boosterfor the engineering students who aftergetting their degrees would join thevending industries or some local car andbike assemblersApart from the contribution of local autoindustry many visitors and peoplethought that one of the prime stuffs wasmissing from the mega show In otherparts of the world such kind of exhibitorsdefinitely offer some thing new to thevisitors like new models of cars bikesand other assembled items but in PAPS2011 the visitors were seen searchingfor innovative products and newtechnologies from assemblers andvendorsAt least in two wheelers 70cc the buyerslooked tired to see the old model of bothJapanese and Chinese versions withonly a difference of petrol tank and sidecover stickers speedo meters shockabsorbers indicators etcThese kinds of exhibitors usually attract

both foreign buyers and visitors eitherheld in Karachi or in Lahore but thethree day mega exhibition lacked anysizable presence of foreigners and evenby the joint venture partners of the localvendors which was definitely a cause ofconcernLaw and order was definitely not aserious issue in Lahore as compared toKarachi However rising politicaltension between PML-N chief NawazSharif and chief of Pakistan Tehrik-e-Insaff Imran Khan in Lahore for holdingseparate huge political gathering soonafter PAPS 2011 had taken Lahore bystorm But these political shows hadnothing to do with the PAPS 2011

These pre-event developments can notbe blamed for very thin attendance offoreigners especially in Lahore but itseemed that the organizers of the show-- PAAPAM -- had focused more toensure huge participation of localpeople students and general public inorder to create an awareness about theworking and ac hievements ofassemblers and vendor industriesbesides highlighting them about thedeletion targets achieved so far invarious vehiclesPAAPAM members have alreadyachieved 70 per cent localization inpassenger cars and LCVs 90 per centin two wheelers and tractors and 45 percent in heavy vehiclesIn a surprise move the PAAPAM did notextend any official invitation to theengineering universities and institutionsof Lahore and surrounding areas for theparticipation of their students Insteadmany students attended the show ontheir own while many did not botherThere was also an online registrationfacility at the Show in order to avoidpeople standing in long queues beforeentering the exhibition halls Howeverthe PAAPAM had not forward the online data to the contractor of the showdue to vendorsrsquo busy schedule As aresult most of the visitors had to makeentry passJust few days before PAPS 2011 inLahore the Trade DevelopmentAuthority of Pakistan (TDAP) hadorganized EXPO 2011 at Karachi ExpoCentre in which the government invited600 foreign delegates on its ownexpensesPAPS 2011 as per brochures andinformation available was mainlysupported by Small and Medium

by Mohammad Owais Khan

Pakistan Auto show(PAPS-2011)concluded successfully

Pakistan Auto show(PAPS-2011)concluded successfully

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Monthly Automark | November-2011 | Page 10

Automotive - Post event report

Enterprise Development Authority(SMEDA) Engineering DevelopmentBoard (EDB) etc instead of TDAPMarket sources say that there was nocontribution of the government inorganizing this event and it was 100 percent financed by the PAAPAM itself

Either the PAAPAM orTDAP did not communicate

with each other for somekind of collaboration to

sponsor this event or it wasbecause of some other

political issues Many peoplethink that if 25 per cent of

foreign delegates whoattended the EXPO 2011 inKarachi would have arrived

in Lahore then the PAPSwould have definitely got the

boostNo can deny that the Pakistan Auto PartsShow 2011 has become the largestshowcase of Pakistans engineeringexport merchandise and services but thegovernment did not treat it as perpotential of local car bike and vendorsrsquorevenue contribution towards thenational kitty and huge employmentbaseHowever the success of the exhibitionhad encouraged vendors who promiseto hold the PAPS 2012 in Karachi withmore number of stalls set by over 120parts makers and leading car bike andtractor makers in PAPS 2011PAAPAM did make hectic effort in lastone year for making the exhibition morepowerful and a success story but vendorswere not satisfied with the TradeDevelopment Authority of Pakistan(TDAP) whose sole task was to arrangesuch events as the Authority had neverbothered to support in this regardIn a print media report PAAPAMchairman Nabeel Hashmi had said that6000 invitations were forwarded to theforeign counterparts companies buttheir thin participation implies thatTDAP had no interest to attract theforeign companies or investorsHe said the TDAP had never supportedthe auto seminar or exhibition in thecountry The PAAPAM central chairman

said that his association intended to takepart the foreign auto exhibitions makingthe arrangements for 100 members tovisit there but the Authority neverprovided any help in this regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sectorHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproductsHe claimed that this was the firstexhibition in the history of Pakistanwhose data base was controlled by usand the PAAPAM itself has developedsoftware in this regardIt would have been a wise decision

that both PAPS and EXPO 2011would be held with a gap of few

days in one city either in Karachior Lahore for bigger participation

of foreigners and local guestsOne of the reasons for not invitingforeigners to PAPS 2011 was sheerabsence of new technology For example1993 design 70cc CDI bike introducedby makers of Honda bikes are nowbeing rolled out by the Chinese bikemakers by changing the stickers of petroltank and side covers indicator and backlight covers speedo meter etc So therewas nothing new for consumers to showextra enthusiasm while seeing thedecades old 70cc bikesEven the 100cc bikes being producedby Chinese bike makers as alreadyproduced by Atlas Honda has nothingnew to offer except for a big pricedifference in both 70cc and 100cc bikesamong Chinese and Japanese madebikes Same is the case with 125cc bikesPeople got fascinated by 125 Euro modelof Honda but its price was too high butnot for powerful growers of variouscrops who were its main buyersIn case of cars the three leadingJapanese car makers of Toyota Suzukiand Honda -- had set up their stalls atPAPS 2011 People were seen morecurious at Toyota stall where the IndusMotor Company (IMC) had parked a

Toyota Corolla car showing its half ofits side in a raw form depicting thecomplex and technical proceduresinvolved in its assembling This displaywas aimed enough to justify its highprice alsoThe management of Pak Suzuki MotorCompany Limited (PSMCL) was cleverenough to hire some dancing girls andboys on rent to shake and drum the hallwith loud speaker system as themanagement knew that PSMCL hadbeen rolling out decade old models andat least dancing of the girls could at leasthelp divert the attention of the visitorstowards the Suzuki stallThis kind of cheap promotion of vehicleswith the help of dancing girls and boyshad surprised many auto criticsHowever the IMC had also hired somethree to four girls but they were taskedto motivate the visitors by providingthem information about the cars on spotrather than enticing them throughvarious kinds of actsMany people think that the PAPS lackedpresentation of any new technologyeither in cars motorcycles or any kindof new product by the vendors Many ofseasoned PAAPAM members either didnot arrive from Karachi or other partsof the country nor did they set up theirstallsAs the Association ran advertisement inUrdu Media for free entry manyuninvited guests had thronged theexhibition in larger numbers and due tosecurity lapses many exhibitors had losttheir lap tops cameras mobile phonesetcThe Exhibition lacked presence oflubricant manufacturers and otherproducers of accessories involved in bothcar and bike manufacturing while threetire manufacutrers were presentPAAPAM should have allocated one hallto the non members of PAAPAM so thatthey could present their items freelySome bike assemblers had tried toattract a number of visitors by managingdaily lucky draw besides holding concertChief Executive EDB Aitzaz Niazi gavegood news at the exhibition that autoparts exports had reached $80 millionin 2011 and it may become double incoming years

The exhibition was also a morale booster for the engineering students whoafter getting their degrees would join the vending industries or some

local car and bike assemblers

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Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 4: /nov-2011

Monthly Automark | November-2011 | Page 09

Automotive - Post event report

The Pakistan AutoParts Show (PAPS2011) organized int h e c o u n t r y rsquo shistorical city andheart of Punjab --L a h o r e f r o mOctober 24-26 2011b y P a k i s t a n

Association of Automotive Parts andAccessories Manufacturers (PAAPAM)ndash succeeded in pulling up thousands ofvisitorsFor many people who just drive two tofour wheelers simply the exhibitionoffered an open opportunity to see theachievements of the local assemblersand vendors and their huge investmentsand their share of opening new jobavenuesThe exhibition was also a morale boosterfor the engineering students who aftergetting their degrees would join thevending industries or some local car andbike assemblersApart from the contribution of local autoindustry many visitors and peoplethought that one of the prime stuffs wasmissing from the mega show In otherparts of the world such kind of exhibitorsdefinitely offer some thing new to thevisitors like new models of cars bikesand other assembled items but in PAPS2011 the visitors were seen searchingfor innovative products and newtechnologies from assemblers andvendorsAt least in two wheelers 70cc the buyerslooked tired to see the old model of bothJapanese and Chinese versions withonly a difference of petrol tank and sidecover stickers speedo meters shockabsorbers indicators etcThese kinds of exhibitors usually attract

both foreign buyers and visitors eitherheld in Karachi or in Lahore but thethree day mega exhibition lacked anysizable presence of foreigners and evenby the joint venture partners of the localvendors which was definitely a cause ofconcernLaw and order was definitely not aserious issue in Lahore as compared toKarachi However rising politicaltension between PML-N chief NawazSharif and chief of Pakistan Tehrik-e-Insaff Imran Khan in Lahore for holdingseparate huge political gathering soonafter PAPS 2011 had taken Lahore bystorm But these political shows hadnothing to do with the PAPS 2011

These pre-event developments can notbe blamed for very thin attendance offoreigners especially in Lahore but itseemed that the organizers of the show-- PAAPAM -- had focused more toensure huge participation of localpeople students and general public inorder to create an awareness about theworking and ac hievements ofassemblers and vendor industriesbesides highlighting them about thedeletion targets achieved so far invarious vehiclesPAAPAM members have alreadyachieved 70 per cent localization inpassenger cars and LCVs 90 per centin two wheelers and tractors and 45 percent in heavy vehiclesIn a surprise move the PAAPAM did notextend any official invitation to theengineering universities and institutionsof Lahore and surrounding areas for theparticipation of their students Insteadmany students attended the show ontheir own while many did not botherThere was also an online registrationfacility at the Show in order to avoidpeople standing in long queues beforeentering the exhibition halls Howeverthe PAAPAM had not forward the online data to the contractor of the showdue to vendorsrsquo busy schedule As aresult most of the visitors had to makeentry passJust few days before PAPS 2011 inLahore the Trade DevelopmentAuthority of Pakistan (TDAP) hadorganized EXPO 2011 at Karachi ExpoCentre in which the government invited600 foreign delegates on its ownexpensesPAPS 2011 as per brochures andinformation available was mainlysupported by Small and Medium

by Mohammad Owais Khan

Pakistan Auto show(PAPS-2011)concluded successfully

Pakistan Auto show(PAPS-2011)concluded successfully

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Monthly Automark | November-2011 | Page 10

Automotive - Post event report

Enterprise Development Authority(SMEDA) Engineering DevelopmentBoard (EDB) etc instead of TDAPMarket sources say that there was nocontribution of the government inorganizing this event and it was 100 percent financed by the PAAPAM itself

Either the PAAPAM orTDAP did not communicate

with each other for somekind of collaboration to

sponsor this event or it wasbecause of some other

political issues Many peoplethink that if 25 per cent of

foreign delegates whoattended the EXPO 2011 inKarachi would have arrived

in Lahore then the PAPSwould have definitely got the

boostNo can deny that the Pakistan Auto PartsShow 2011 has become the largestshowcase of Pakistans engineeringexport merchandise and services but thegovernment did not treat it as perpotential of local car bike and vendorsrsquorevenue contribution towards thenational kitty and huge employmentbaseHowever the success of the exhibitionhad encouraged vendors who promiseto hold the PAPS 2012 in Karachi withmore number of stalls set by over 120parts makers and leading car bike andtractor makers in PAPS 2011PAAPAM did make hectic effort in lastone year for making the exhibition morepowerful and a success story but vendorswere not satisfied with the TradeDevelopment Authority of Pakistan(TDAP) whose sole task was to arrangesuch events as the Authority had neverbothered to support in this regardIn a print media report PAAPAMchairman Nabeel Hashmi had said that6000 invitations were forwarded to theforeign counterparts companies buttheir thin participation implies thatTDAP had no interest to attract theforeign companies or investorsHe said the TDAP had never supportedthe auto seminar or exhibition in thecountry The PAAPAM central chairman

said that his association intended to takepart the foreign auto exhibitions makingthe arrangements for 100 members tovisit there but the Authority neverprovided any help in this regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sectorHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproductsHe claimed that this was the firstexhibition in the history of Pakistanwhose data base was controlled by usand the PAAPAM itself has developedsoftware in this regardIt would have been a wise decision

that both PAPS and EXPO 2011would be held with a gap of few

days in one city either in Karachior Lahore for bigger participation

of foreigners and local guestsOne of the reasons for not invitingforeigners to PAPS 2011 was sheerabsence of new technology For example1993 design 70cc CDI bike introducedby makers of Honda bikes are nowbeing rolled out by the Chinese bikemakers by changing the stickers of petroltank and side covers indicator and backlight covers speedo meter etc So therewas nothing new for consumers to showextra enthusiasm while seeing thedecades old 70cc bikesEven the 100cc bikes being producedby Chinese bike makers as alreadyproduced by Atlas Honda has nothingnew to offer except for a big pricedifference in both 70cc and 100cc bikesamong Chinese and Japanese madebikes Same is the case with 125cc bikesPeople got fascinated by 125 Euro modelof Honda but its price was too high butnot for powerful growers of variouscrops who were its main buyersIn case of cars the three leadingJapanese car makers of Toyota Suzukiand Honda -- had set up their stalls atPAPS 2011 People were seen morecurious at Toyota stall where the IndusMotor Company (IMC) had parked a

Toyota Corolla car showing its half ofits side in a raw form depicting thecomplex and technical proceduresinvolved in its assembling This displaywas aimed enough to justify its highprice alsoThe management of Pak Suzuki MotorCompany Limited (PSMCL) was cleverenough to hire some dancing girls andboys on rent to shake and drum the hallwith loud speaker system as themanagement knew that PSMCL hadbeen rolling out decade old models andat least dancing of the girls could at leasthelp divert the attention of the visitorstowards the Suzuki stallThis kind of cheap promotion of vehicleswith the help of dancing girls and boyshad surprised many auto criticsHowever the IMC had also hired somethree to four girls but they were taskedto motivate the visitors by providingthem information about the cars on spotrather than enticing them throughvarious kinds of actsMany people think that the PAPS lackedpresentation of any new technologyeither in cars motorcycles or any kindof new product by the vendors Many ofseasoned PAAPAM members either didnot arrive from Karachi or other partsof the country nor did they set up theirstallsAs the Association ran advertisement inUrdu Media for free entry manyuninvited guests had thronged theexhibition in larger numbers and due tosecurity lapses many exhibitors had losttheir lap tops cameras mobile phonesetcThe Exhibition lacked presence oflubricant manufacturers and otherproducers of accessories involved in bothcar and bike manufacturing while threetire manufacutrers were presentPAAPAM should have allocated one hallto the non members of PAAPAM so thatthey could present their items freelySome bike assemblers had tried toattract a number of visitors by managingdaily lucky draw besides holding concertChief Executive EDB Aitzaz Niazi gavegood news at the exhibition that autoparts exports had reached $80 millionin 2011 and it may become double incoming years

The exhibition was also a morale booster for the engineering students whoafter getting their degrees would join the vending industries or some

local car and bike assemblers

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Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 5: /nov-2011

Monthly Automark | November-2011 | Page 10

Automotive - Post event report

Enterprise Development Authority(SMEDA) Engineering DevelopmentBoard (EDB) etc instead of TDAPMarket sources say that there was nocontribution of the government inorganizing this event and it was 100 percent financed by the PAAPAM itself

Either the PAAPAM orTDAP did not communicate

with each other for somekind of collaboration to

sponsor this event or it wasbecause of some other

political issues Many peoplethink that if 25 per cent of

foreign delegates whoattended the EXPO 2011 inKarachi would have arrived

in Lahore then the PAPSwould have definitely got the

boostNo can deny that the Pakistan Auto PartsShow 2011 has become the largestshowcase of Pakistans engineeringexport merchandise and services but thegovernment did not treat it as perpotential of local car bike and vendorsrsquorevenue contribution towards thenational kitty and huge employmentbaseHowever the success of the exhibitionhad encouraged vendors who promiseto hold the PAPS 2012 in Karachi withmore number of stalls set by over 120parts makers and leading car bike andtractor makers in PAPS 2011PAAPAM did make hectic effort in lastone year for making the exhibition morepowerful and a success story but vendorswere not satisfied with the TradeDevelopment Authority of Pakistan(TDAP) whose sole task was to arrangesuch events as the Authority had neverbothered to support in this regardIn a print media report PAAPAMchairman Nabeel Hashmi had said that6000 invitations were forwarded to theforeign counterparts companies buttheir thin participation implies thatTDAP had no interest to attract theforeign companies or investorsHe said the TDAP had never supportedthe auto seminar or exhibition in thecountry The PAAPAM central chairman

said that his association intended to takepart the foreign auto exhibitions makingthe arrangements for 100 members tovisit there but the Authority neverprovided any help in this regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sectorHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproductsHe claimed that this was the firstexhibition in the history of Pakistanwhose data base was controlled by usand the PAAPAM itself has developedsoftware in this regardIt would have been a wise decision

that both PAPS and EXPO 2011would be held with a gap of few

days in one city either in Karachior Lahore for bigger participation

of foreigners and local guestsOne of the reasons for not invitingforeigners to PAPS 2011 was sheerabsence of new technology For example1993 design 70cc CDI bike introducedby makers of Honda bikes are nowbeing rolled out by the Chinese bikemakers by changing the stickers of petroltank and side covers indicator and backlight covers speedo meter etc So therewas nothing new for consumers to showextra enthusiasm while seeing thedecades old 70cc bikesEven the 100cc bikes being producedby Chinese bike makers as alreadyproduced by Atlas Honda has nothingnew to offer except for a big pricedifference in both 70cc and 100cc bikesamong Chinese and Japanese madebikes Same is the case with 125cc bikesPeople got fascinated by 125 Euro modelof Honda but its price was too high butnot for powerful growers of variouscrops who were its main buyersIn case of cars the three leadingJapanese car makers of Toyota Suzukiand Honda -- had set up their stalls atPAPS 2011 People were seen morecurious at Toyota stall where the IndusMotor Company (IMC) had parked a

Toyota Corolla car showing its half ofits side in a raw form depicting thecomplex and technical proceduresinvolved in its assembling This displaywas aimed enough to justify its highprice alsoThe management of Pak Suzuki MotorCompany Limited (PSMCL) was cleverenough to hire some dancing girls andboys on rent to shake and drum the hallwith loud speaker system as themanagement knew that PSMCL hadbeen rolling out decade old models andat least dancing of the girls could at leasthelp divert the attention of the visitorstowards the Suzuki stallThis kind of cheap promotion of vehicleswith the help of dancing girls and boyshad surprised many auto criticsHowever the IMC had also hired somethree to four girls but they were taskedto motivate the visitors by providingthem information about the cars on spotrather than enticing them throughvarious kinds of actsMany people think that the PAPS lackedpresentation of any new technologyeither in cars motorcycles or any kindof new product by the vendors Many ofseasoned PAAPAM members either didnot arrive from Karachi or other partsof the country nor did they set up theirstallsAs the Association ran advertisement inUrdu Media for free entry manyuninvited guests had thronged theexhibition in larger numbers and due tosecurity lapses many exhibitors had losttheir lap tops cameras mobile phonesetcThe Exhibition lacked presence oflubricant manufacturers and otherproducers of accessories involved in bothcar and bike manufacturing while threetire manufacutrers were presentPAAPAM should have allocated one hallto the non members of PAAPAM so thatthey could present their items freelySome bike assemblers had tried toattract a number of visitors by managingdaily lucky draw besides holding concertChief Executive EDB Aitzaz Niazi gavegood news at the exhibition that autoparts exports had reached $80 millionin 2011 and it may become double incoming years

The exhibition was also a morale booster for the engineering students whoafter getting their degrees would join the vending industries or some

local car and bike assemblers

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Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 6: /nov-2011

Monthly Automark | November-2011 | Page 11

Automotive Sector - Article

The print and electronic media peoplefrom Karachi who visited the PakistanAuto Parts Show (PAPS 2011) in Lahorefrom October 24-26 2011 heard a goodnews from General Manager RampD andProjects Atlas Honda Limited (AHL)Afaq Ahmed that the company is fullycommitted to development of localmotorcycle industry by supporting localauto part manufacturers to movetowards 100 percent localizationThe AHL truly deserves this to achievethis aim as it has braved manychallenges both external and internalincluding unfavourable policies lowvolumes and huge investments that attimes made little business sense to investin localisationAfaq Ahmed said that currentlymotorcycle sector in Pakistan hasachieved localization level in excess of92 per cent This is no meanachievement considering that it is onlynow that the volumes have startedjustifying the huge investment AHLmade over the yearsNo one can deny the dent made byChinese bike makers to the sale of theinventor and pioneer of 70cc bike butthis jerk is mainly felt in the urban cityespecially in Karachi where Honda bikeenjoys only 10 per cent share due tosnatching and jacking up bike at gunpoint or at public places This is alsobecause of higher resale value andquality of the Japanese bikeDespite a vast difference of Rs 25000between Chinese and Japanese 70ccbikes a quick look at the sales figuresreveal smooth sailing of Honda bikesirrespective of its higher prices TheJapanese bike enjoys a big support from

the rural buying thanks to rising farmincome and the trend among growersto change the bike after every yearBesides growers also know that thesuspension system in the Japanese bikecan sustain the pressure of bumpy ridein rural areasFrom July to June 2010-2011 thecostlier Honda bike maintained itssupremacy with total production of570000 units as against 483028 in2009-2010 and 349525 units in 2008-2009 Even the high price of Honda didnot bother the growers and even peoplein the up country especially in PunjabIn July-October 2011 Honda bike salesrose to 202674 units from 172709 unitsin the same period of 2010In a visit to Lahore during PAPS 2011 itwas observed that a large number ofpeople also love to ride 100-125 Hondabikes and knowing that the snatchingand lifting of bikes is not a issue inLahore they do not hide the petrol tankand side covers of bikes with any kindof clothesHere in Karachi the situation is reverseas many people even riding a Chinesebike are seen covering the bikes with

fancy clothes since Chinese bike are alsobeing snatched or liftedAs per figures it seems that few makersof Chinese bikes have been enjoying afield day despite tough competition withHonda and the sale of few Chinese bikemakers have been on the rise since theystarted their operations Many Chinesebike makers are just present in themarket with their insignificant salesnumbers due to lack of their marketingskills low quality and poor after salesserviceThe second competitor of Hondais the assembler of Unique bikewhose production during July-

June 2010-2011 recorded at152720 units as compared to

97378 units in 2009-2010 and65997 units in 2008-2009

By production wise Super Power hasalso performed well as its productionswelled to 118974 units from 91623units in 2009-2010 and 56134 units in2008-2009The figures take many people by surprisethat Yamaha Dhoom and Suzuki bikesare behind Unique and Super Powerbikes Yamaha Dhoom production in2010-2011 touched 114845 units ascompared to 120788 units in 2009-2010 and 66190 units in 2008-2009According to figures of PakistanAutomotive Manufacturers Association(PAMA) Yamaha bike sales plunged to32893 units in July-October 2011 from37647 units in the corresponding periodof 2010In another surprise Suzuki bikeproduction is also very low if comparedto Chinese bike makers as Pak SuzukiMotor Company Limited (PSMCL) does

Sale of Honda bikes stillgoing strong despite

all oddsExcept for few assemblers many Chinese

bike makers struggling hard for their survival

Exclusive by Ali Hassan

continued on page 14

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 7: /nov-2011

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 8: /nov-2011

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Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 9: /nov-2011

Monthly Automark | November-2011 | Page 14

Automotive Sector - Article

not produce 70cc bike The companyhas definitely no match in quality inhigher engine capacity bike with itsChinese counterpartsA total of 20262 units of Suzuki bikeswere produced in 2010-2011 ascompared to 18550 units in 2009-2010and 14592 units in 2008-2009 Itmeans that despite high prices theproduction of Suzuki bikes has beengoing swiftly as growers and farmers inrural areas are more charmed bySuzukirsquos high quality of parts anddurability In July-October 2010-2011sale of Suzuki bikes rose to 7314 unitsas compared to 6302 units in the sameperiod of 2010Super Star bikes are also popularin rural areas as its production hasreached to 95488 units in 2010-2011 as compared to 88580 in2009-2010 and 49962 units in

2008-2009Production of Hero bike is alsogoing fine reaching to 41972 unitsin 2010-2011 from 35010 units in2009-2010 and 20887 units in2008-2009 A total of 15619 unitsof Hero bike were sold in July-October 2011 as compared to13989 units in the same period of2010 Production of United bikes hit52250 units in 2010-2011 as comparedto 35490 units in 2009-2010 and 19575units in 2008-2009Hi Speed and Crown bikesproduction in 2010-2011 hit 48189and 47482 units as compared to39872 and 31252 units in 2009-2010 and 19118 and 10772 unitsin 2008-2009Out of total bike production of 16million in 2010-2011 the aboveassemblers have been surviving due totheir major sales shares in big citiesOut of total 66 assemblers many hadsuspended their production for the lastfew monthsRoad Prince is quite doing good as itsproduction in 2010-2011 hit 30812 unitsas compared to 27922 units in 2009-2010 and 13727 units in 2008-2009Pak Hero after producing 10288 unitsin 2008-2009 and 22985 units in 2009-2010 had seen its production rising to28394 units

There are around 15 assemblers whoseproduction ranges between 50 units ayear to less than 900 units a year Some11 assemblers produce 1000 units toless than 1900 units a year No bodyknows as to how they are survivingunder sti f f competi tion Manyassemblers have been skippingproduction figures in the annual chartMany of these assemblers got off a goodstart in 2008-2009 but did not maintainthe pace of their sales due to variousreasons Many bike makers areproducing 10000 units a year who usedto make over 12000 units a year fewyears back Some are rolling out 4000-6000 units a year who enjoyedproducing 8000-10000 units a yearfew years backIt means that the Pakistani market hadalready reached a saturation point fewyears back and there was no room fornew comers but the governmentcontinued to encourage new playershoping to maintain a competition andprovide cheaper bikes to the end usersGM AHL Afaq Ahmed said that beingthe pioneer in Pakistan motorcyclemanufacturing industry Atlas Hondahas always fulfilled its commitment tothe country by contributing to nationaleconomy and creating employment forthousands of skilled and unskilled localworkforceMotorcycle industry is the most vibrantof all the sub-sectors of the auto industryin Pakistan It has been maintaining anaverage growth rate of around 15 percent year after year for last five yearsand that to on an expanding baseSince the start of business in 1962 androlling out of first motorcycle in 1964the pioneering work done by AHL forindigenisation of motorcycle parts hasbraved many a challenges both internaland external including unfavourablepolicies low volumes and hugeinvestments that at times made littlebusiness sense to invest in localizationIn spite of all odds the Companycontinued to place its faith in investingin increasing local content of its productThe company ploughed-in hugeinvestment in in-house manufacturingIn the early years the emphasis was onpress steel sheet parts Later as

confidence grew investment wasgradually made in high tech parts suchas shock absorbers ACG and CDI unitetcPioneering contribution to localisationin the country came when AHL wentinto technology transfer agreementswith some of the best first tier vendorsin Japan Over the years company wentfor seven such agreements whichresulted in transfer of technical know-how for local manufacturing of high techparts such as Ignition Coil ACGFlywheel Drum Gear Shift Fuel Cockand Brake Shoe etc At the same timeAHL helped the vendor industry of thecountry by arranging transfer oftechnology agreements with 12 of itsvendors It is these critical agreementsthat have helped lay the base for localmanufacturing of motorcycles in thecountry on a mass scale and atcompetitive pricesToday AHL plants and the facilities ofits vendors are a nursery for traininghuman resource They are fuelling thegrowth momentum of the industry andhelping motorcycle sector to discovernew markets for the countryIt was a matter of faith for its sponsorsin the potential this country always heldIt takes vision and faith to invest intechnologies such as Piston CDI Unitand Regulator Rectifier etc These aretechnologies in which AHL investedfortunes in the late 90rsquos and early 2000rsquoAs of today most of AHL competitionhave yet to source these parts locallyThe fly by night manufacturing finds itdifficult to share a vision with AHL ofthe great future this country has It isunfortunate but true that many of theso called manufacturers want to reapthe fortunes this great country has tooffer but they are not willing to ploughback a part of the blessings that havebeen bestowed on them to createemployment and to contribute in theprogress of this countryDuring the first five months of thecurrent financial year of the companyAHL has exported 12450 units todifferent countries already exceedingthe last year exports

AHL went into technology transfer agreements with some of the best first tiervendors in Japan Over the years company went for seven such agreements

which resulted in transfer of technical know-how for localmanufacturing of high tech parts

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Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 10: /nov-2011

Monthly Automark | November-2011 | Page 15

Corporate Event - Update

One Day Training program on ldquoHow ToChoose and Operate Quarry Truck Fleetrdquowas held in Pakistan Stone DevelopmentCompany (PASDEC) Islamabad onFriday 9th September 2011 It wasorganized by The Indus Entrepreneurs(TiE) Islamabad a group of progressiveindustrialist and businessmen under

their new initiative called TiE TrainingA large number of traders associatedwith marble business attended thistraining Its basic objective was toprovide information required at the timeof purchase of quarry truck fleets Pronsand Corns of all modern daysrsquo fleets withsubject to different Terrains werepresented to the participants Technicaldetails about operations and spare partswere also partedImtiaz Rastgar Chairman of TiETraining underlined the need of strategicpartnership between private and publicsector for driving the economy of thecountry forward Ihasan Ullah KhanCEO Pakistan Stone Development

Company (PASDEC) stressed on theimportance of decisions based oncomplete information while purchasingtruck fleet for marble industryMurtaza Zaidi Honorary ExecutiveDirector TiE Islamabad Chapter saidthat the training program was a newinitiative and it will be continue in futureso that the local entrepreneurs could beprovided the latest skillsParticipants were awarded certificatesat the conclusion It may be emphasizedthat The Indus Entrepreneurs (TiE) isworking to bring much needed selfndashemployment and commercial skills touniversity graduates and youngbusinessmen of the city

Press Release

TiE TrainingldquoHow to Choose and

Operate Quarry Truck Fleetrdquo

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Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 11: /nov-2011

Monthly Automark | November-2011 | Page 16

Agritechnika-2011 Hannover

14 NOV 2011 (HANNOVER) HannoverMesse is again home to an extraordinaryexhibition of showcasing whereagricultural technology is headed in thefuture The Agritechnika 2011 has all 27Halls full of cutting edge technologiesmanagement systemsPakistani vendors are no strangers toHannover as most have them have beenbrought to the Messe Hannover in bignumbers from 2005 ndash 2008 by theEngineering Development Board A lotof enterprising engineering sectorcompanies mostly vendors of localOEMs have found customers in Europeand other parts of the world and exportof tractor truck and auto related partsmade in Pakistan is steadily growingThe Pakistani vendor companies aredisplaying their products at theAgritechnika at a time of doom and

gloom for the vendors back in Pakistanitself where the OEMs are sitting smugin their fight with the GOP over VATwith plants closed and letting the vendorcommunity do the talking and fightingand letting PAAPAMrsquos sympathy votework for the OEMsAs an agricultural country theAgritechnika has a lot to teach theagriculturalists as well professionals whoare teaching training or selling anythingwhich has any thing to do withAgriculture ranging from machineryto bio energy to waste utilisation bye-products genetic engineering you nameit For Pakistani Vendors it is a matterof life and death to find alternatecustomers to the Pakistani OEMsThe Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26Pakistani vendors companies displayingat the Pakistan Pavilion organised by

t h e T D A P a r e M a n n a nShahidMGAInfinityProject EnggDarsons Kad KamSPEL ChenaB EnggRavi AutosS i lver FalconMANawazPower Vision Siddique BrothersHussain Engg Matchless EnggAt the heart of Agritechnica is thetradition of giving the eventrsquos visitorsthe opportunity to benefit from globalknowledge and perspectives on a widerange of topics related to agricultureand related industries An importantpart of this mission are the special showsand forums that are carefully selectedto reflect trends taking place in the agri-machinery market throughout the world

Press Release by Imtiaz Rastgar

17 Pakistani Tractor VendorsParticipating at Agritechnika

2011 HannoverWorldrsquos Largest Agricultural Machinery

and Technology FairPakistani vendors companies displaying at the Pakistan Pavilion

organised by the TDAP are Mannan ShahidMGAInfinityProject Engg Darsons Kad KamSPEL ChenaB Engg Ravi Autos

Silver FalconMA NawazPower Vision Siddique BrothersHussain Engg Matchless Engg

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To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 12: /nov-2011

To make the forums accessible to aglobal audience a number of thesess ions provide simultaneoustranslation from German into Englishto open them up to internationalparticipation Featuring experts fromDLG the organizer of Agritechnika anda broad range of other organizationsthe one-hour forums are designed tobring participants fully up-to-date onspecific topics and to promote a dialoguethat increases overall understanding ofthe subjectThis year the forum subjects on offerare Smart Farming (to tie in with thespecial show taking place at Agritechnika20 1 1 ) M a c hi n er y a nd F a rmManagement and Forest Machineryand Energy Crop Cultivation Onetranslated session from each subject willtake place at 1100 1300 and 1500respectively from Monday until

Saturday giving a total of 18 forums inallThe Smart Farming forums which alltake place in Hall 16 alongside thespecial Smart Farming show willexplore topics as diverse as controlled-traffic farming what N-sensors can dothe use of EGNOS and Galileo forprecision farming and social mediarsquosrole in agricultureIn Hall 19 the Machinery and FarmManagement forum topics includemarket trends in the fertilizer markethow to find and keep good staff usingthe money markets to tackle exchangerate volatility and successful directdrilling in Argentina and Russia ndash asession that is hosted jointly by DLGand the Club of European ArableFarmersForums on Forest Machinery andEnergy Crop Cultivation take place in

Hall 21 during the week of Agritechnika2011 and again address a range of topicsrelevant to these sectors Organisinglogistic chains will feature early in theweek as will the use of bio digesterresidues as fertilizer Other sessionsinclude how woodland visitors shouldprotect themselves from health hazardsand the importance of compacting andstoring biomass silage properlyPakis ta ni part i cip ants at theAgritechnika recommended thatPakistani agriculturists agriculturalprofessionals universities as well asmachinery manufacturers should attendthe Agritechnika in large numbers andbenefit from the knowledge andexperience to be gained as well as forthe growth opportunities it provides forPakistanrsquos agri machinery exports aswell as the insights which can be gainedfor value added agriculture

Monthly Automark | November-2011 | Page 17

Agritechnika-2011 Hannover

Agricultural machinery manufacturersaim to inspire the markets withinnovationsAgritechnica has featured a fireworksdisplay of innovations Over 300innovations were submitted to theAgritechnica organiser the DLG up to

the beginning of September This is tobe interpreted as a distinct signal thatthe manufacturers of agriculturalmachinery and equipment want toinspire the markets currently influencedby the financial and economic crisis withtheir innovations

From among the innovations presentedan impartial commission of expertsappointed by the DLG and judging onthe basis of stringent criteria has selectedaltogether two innovations for GoldMedals and 39 innovations for SilverMedals

Two Gold Medals and 39 SilverMedals for Innovations

Pakistani participants at the Agritechnika recommended that Pakistaniagriculturists agricultural professionals universities as well as machinery

manufacturers should attend the Agritechnika in large numbers andbenefit from the knowledge and experience to be gained

The Pakistani tractor parts vendors arethe only group visiting and displayingat the Agritechnika This sector is alsobeing helped by the Dutch Centre forPromotion of Imports from DevelopingCountries the CBI who have twoPakistani vendors Eehab Engineeringand RKGears displaying at the CBIStand in Hall 26

Agritechnika-2011 Hannover

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Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 13: /nov-2011

Having established an undisputeddominance of the Pakistani motorcyclemarket Atlas Honda is now looking atforeign markets as its next phase ofgrowth with exports to Bangladesh andAfghanistan expanding rapidlyIn the first five months of the fiscal yearending March 31 2012 Atlas Hondaexported more than 12500 motorcyclesfrom Pakistan as many as the numberit exported during the entire financialyear 2011 according to Raziur Rehmanthe companyrsquos general manager forcorporate affairsldquoLooking at the export figure we thinkthat we can easily double our exportsthis yearrdquo said Rehman ldquoWe believe wecan further expand our export marketsto Iran Central Asia and AfricardquoAtlas Honda produced approximately571000 motorcycles during financialyear 2011 which is 68 of Pakistanrsquoslocal production The company appearsto be on track to produce 650000 unitsthis year even as the total market formotorcycles (including importedvehicles) is set to touch 15 millionThe company is now targeting the 1million units a year mark as its nextpsychological barrier Atlas Honda alsowants to reduce its cost of productionby increasing the local content It aimsto take the ratio of local content in itsmotorcycles from 92 to 100A key barrier to lowering costs has beenthe relatively small size of the localmarket The Pakistan market is only 15million motorcycles a year comparedto the 8 million motorcycles sold lastyear in India according to RehmanWhile the market for loc al lymanufactured motorcycles in terms ofvolumes has been growing at 226annually over the past decade AtlasHonda appears to feel that expansion

into export market is the only way toattain the scale it needs to effectivelycompete on pricingThe companyrsquos major advantage seemsto be the 70 cc motorcycle Atlas Hondais the only partner of Honda thatmanufactures the CD-70 model a highly

popular one in places like Afghanistanparticularly due to pricing Atlasrsquo Indiancompetitors tend to focus on the 100 ccmodelldquoThe Indian 70 cc motorcycle costs aboutRs70000 Ours is about Rs66000rdquosaid Rehman ldquoWe also have a goodafter-sales service network inAfghanistanrdquoCloser to the home front executives atthe company say that the advent ofcheaper Chinese-manufacturedmotorcycles in the Pakistani market hasnot hurt them at all and may in fact havehelped their brandldquoWhen people use low qualitymotorcycles [from China] and have tochange them in a few months at half theoriginal price they come to us We offertop quality with the highest resale valuerdquosaid Afaq Ahmed general manager forresearch and development projects atAtlas HondaNonetheless observers argue that eventhough people are willing to pay apremium for Honda motorcycles overtheir Chinese competitors the existenceof a cheaper alternative may have forcedthe company to keep its prices lowAtlas Honda is a joint venture betweenthe Atlas Group ndash a local financial andindustrial conglomerate ndash and Hondathe Japanese car giant Honda operatesthrough two joint ventures in thePakistani automobile sector both withthe Atlas Group It owns a 51 stake inH on d a A t l a s C a rs ( a s ed a nmanufacturer) and a 35 stake in AtlasHonda (the motorcycle manufacturer)In financial year 2011 the company hadsales of over Rs325 billion and a netincome of over Rs1 billion Thecompanyrsquos stock however has not beendoing well for the year

Monthly Automark | November-2011 | Page 18

Motorcycle Sector - Update

Local market leaderAtlas Honda looks to exports

Afaq Ahmad GM RampD and Projects AHL at Pakistan Auto PartsShow 2011 said it was a landmark achievement for local auto parts

vendors and manufacturers that under one roof countryrsquos autoindustry was able to display its achievements advancement

standards and extent of localisation

According to Razi together withother Atlas Group companies the

company contributes almostRs1938 billion towards nationalexchequer which is around 2 per

cent of the countryrsquos total revenuecollection Moreover these

manufacturing plants in Pakistanare providing jobs to thousand ofskilled and semi-skilled labour ofthe country Razi said that thoughhis company has no objection overthe introduction of new companies

in this sector but the proposedpolicy for the new entrants specially

lsquoYamaha Motorsrsquo of Japan wasunjustified

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Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

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Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 14: /nov-2011

Monthly Automark | November-2011 | Page 19

Energy amp Logistics - Update

Technology has made our livescomfortable but due to this we are sodependent on it that now abundant andeconomical energy has become theforemost need and life blood of moderncivilisationWith the ever growing populationwidely exploiting the natural resourcesthe world is facing severe energy crisisthat needs to be tackled carefully andearnestlyMany experts believe that factors suchas geopolitical events natural disastersand increase in demand haveexacerbated the situation and energycrisis might even turn into ahumanitarian crisis soonEnergy or power plays a pivotal role insocio-economic development of acountry by running the industrialmachinery lighting the cities and atsome places even powering the vehiclesSince energy can easily be labelled asthe backbone of any economy and itsconsumption is correlated to economicgrowth globally nations have realisedthe importance of mitigating this crisisFor this purpose people are nowfocusing on concepts like energyconservation use of bioplastics andalternative energy and fuelsDespite having significant hydrocarbonreserves Pakistan is also facing acutepower shortage due to underdevelopeda n d p oo r l y ma n a g ed en er gyinfrastructurePakistan embraced many thermal powerplants during the late 80s and early 90st o o ve rc ome p o wer o u t a ges unfortunately overreliance on thermalpower generation which accounts for62 of our electrical energy supply mixhas resulted in severe power shortfallPrime Minister of Pakistan Mr YousufRaza Gillani announced a nationalenergy policy on April 22 2010 aimingto cut consumption by 1500 megawatts(MW)However even if the policy isimplemented painstakingly and theoutcome is 100 percent Pakistan is stillbound to face a shortfall of 2168 MWper dayThis figure is certain to increase with apopulation growth rate of 157 percent

Therefore it is crucial for us tounderstand that there is a dire need todevelop an alternate energy plan as along-term strategy to deal with thepower crisisKeeping in mind the above factors theAlternative Energy Development BoardBill was passed in 2010 to approve theestablishment of an Alternative EnergyD ev el o pm ent B o a rd ( A E D B ) Since its inception the board hasformulated various plans to generatepower through wind coal solar biogasbiomasswaste-to-energy and hydelresourcesVarious projects of alternative energycapable of generating 700 MW will beadded to the national grid by 2015Pakistan is mainly dependant onthermal and hydroelectric power-basedenergy producing sector to meet itsneedsOur country is bestowed with the greatprospective of making solar and windenergy as its prime energy sourcesNational Renewable Energy Laboratory(NREL) of the USA in collaborationwith USAID has developed a wind mapof Pakistan which indicates that it hasa potential of 346000 MWAbout 3 of Pakistanrsquos total land areahas Class 4+ windy land area whichmeans it is excellent for utility-scaleapplicationsAlmost 9 of Pakistanrsquos land area hasClass 3 or better wind resourceThe coastline of Sindh is well suited forrenewable energy developmentespecially Gharo-Keti Bandar whichalone has a capability of approximately50000 MWThe process of transporting suchequipment is a herculean task and needsto be done with extraordinary careThe nature of such cargo is sensitive andone wrong move could result in damagesrunning into millions of dollarsLack of professional expertisemandatory to handle such equipmenthinders the transportation processDHL Global Forwarding is the solutionto this challengeThe Industrial Projects unit of DHLGlobal Forwarding specialises in movingand handling huge industria l

equipmentsThe unit has trained professionals whotake care of the total logistics offacilitating the secure transfer of theseequ ip men ts r ight fr om thei rmanufacturers to the project sitesanywhere in PakistanDHL Global Forwardingrsquos IndustrialProjects unit offers feasibility studiesroute surveys supervision at originwhich includes picking and packing frommanufacturer facility entry throughports to location custom clearance withcomplete documentation export-importprocedures inland haulage of heavy andmulti-axle trailers for over-dimensionalequipment movement internet trackingtracing and delivery up to the projectsiteEach project undertaken by the unit hasa comprehensive Health Safety andEnvironmental plan which is inaccordance with the ISO 9001 and ISO14001 quality accreditationsRecently DHL Global Forwardingsuccessfully managed to ship 46000tonnes of windmill equipment fromSpain to the western state of Falcon inVenezuelaIts Industrial Projects team is committedto meeting timelines and providingcustomised solutions to clientsTheir main objective is to provide thebest services at the most competitiveratesDHL is the only freight forwardingcompany in Pakistan which is providingquality end-to-end services to largeindustrial project clientsBy doing this it is not only makingtransportation easier for the companiesbut also contributing towards successfulcompletion of Pakistanrsquos nationalalternate energy planUltimately oil and gas will become scarceand expensive within our lifetimes andtraditional methods of energyproduction will fall short of meeting theneeds and demands of the industryTherefore it is imperative to shift toalternate energy producing methods andDHL Global Forwarding is effectivelyand practically playing its role in thistransition

Shipping alternative energyequipment ndash made easy by DHL

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 15: /nov-2011

Monthly Automark | November-2011 | Page 20

Exclusive Car Care Article by Mohammad Shahzad

The development of the car would nothave been possible without the inventionof the wheel which transforms circulardimensions to linear distance Theearliest known form of a wheel was madeof stone dates back to the Bronze Age(about 3200 BC) This is according tocrude representation from an ancientSumerian city in a part of what is nowIraqYour car is the second biggestinvestment to fulfill your transportationvital needs To keep this valuableinvestment it is worth some effort tofamiliarize yourself with the basicsystems that makes your car run In thisway you should be able to identify andcheck minor problems before theybecome costly and possibly dangerousBut even if you cannot check or fix minorrepairs yourself your knowledge mayhelp you get better service or fair repaircharges or both from a service providerbecause the quality of information youare able to provide will help thetechnician in diagnosing the source ofthe problem quickly and accuratelyOver the years the automobile hasbecome a very complicated machine Itis no longer the simple ldquohorselesscarriagerdquo of the past it has become aldquoComputer on Wheelsrdquo In fact 80systems are controlled by the computersand selected cars are now communicatedthrough your voice controlled command

The modern automobile is made ofmany different materials systems andwith hundreds of components andthousands of parts it covers every

technological aspect and wide range ofmechanical skill within two bumpersThink about it this way your car is atwo toned big rig state-of-artengineering and hi-tech sophisticatedautomobile-machine with over 17000moving parts 86000 non-moving parts18 kms -22 kms of wiring and up to 50microprocessors Now consider thisyour vehicles is exposed to extremeweather and harshly driving conditions-50c chill cold to +40c hot like fire snowto sand mud to mushy mulch rough totough roads and blustery weatherDespite going through all theseadversities your well-maintainedobedient car is still providing you safereliable comfortable and speedy rideon demand at your convenience Just toappreciate your beloved ride take aglance at people waiting at thetransitbus stop in adverse weatherconditions After all have you everrealised this blessingThe modern cars are made of hi-techsophisticated computerized systemsdiversified materials hundreds ofcomponents and thousands of partsThrough normal usage these parts inyour car gradually deteriorate Somewear out sooner than others becausethey work harder (brakes tires forexample) while many can last thelifetime of the car The performance ofeach system such as brakes steering

For your Safety Saving and Satisfaction

Taking the Mystery outof Motoring Know

your car better

continued on next page

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suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 16: /nov-2011

suspension ignition and fuel dependsnot only on the condition of all of itsown parts but also on the properfunctioning of other related systems Iffor example a hose breaks in the coolingsystem the overheating that results candamage the engine electrical andlubrication systems For safetyrsquos sakeyou should become sensitive to theearliest warnings in each system andcheck them out immediatelyAs systems begin to fail your drivingattitude probably changes Most driverstend unconsciously to adjust theirdriving habits When the brakes showsigns of going soft do you begin to pumpthem Or if the car is pulling to oneside are you correcting for it by steeringdifferently Keep in mind that you aredealing with a potentially hazardouscondition that needs to be corrected byadjustments to the car not by adjustingyour driving habits Some trouble signsare visible others give warning through

changes in sound sudden or gradualcan be detected by the way the carhandlesThe aim of these articles which willcontinue in the future through thePakeeza a very popular communitynewspaper so that you can tune yoursenses to symptoms of failure to avoidbreakdowns You can then decidewhether to do your own check-upminor

repair or to take your car in forservicemaintenance If you do nothingelse just following important car caretips and maintains your car as perregular maintenance proceduresrecommended by your vehiclersquosmanufacturer this will help you toac hieve ma ximu m Sa fet y andPerformance and spare you theexpenses of avoidable repairs and saveyour hard earned money with the peaceof mind safe motoring

Drive SafeSafety starts with you

Monthly Automark | November-2011 | Page 21

Exclusive Car Care Article

Mohammad Shahzad is the CustomerManagement Operations Manager atBrimell ToyotaScion in Toronto On

Free advice for Automark readersplease email him at askautomarkpk

Next The Engine hellip Heart and powersource of your car

Emissions of carbon dioxide saw theirlargest ever single-year increase in 2010with levels of the heat-trappinggreenhouse gases surpassing the so-called ldquoworst case scenariordquo that climateexperts described just four years agovarious media outlets reported FridayAccording to Seth Borenstein of theAssociated Press the US Departmentof Energy has determined that globalcarbon emissions increased 564 milliontons from 2009 through 2010That 6 increase says Borenstein islarger than the total emissions for everycountry on Earth except for China Indiaand the United StatesAdditionally AFP reporter KerrySheridan reports that China was thelargest offender with a more than 233million ton increase The US was adistant second with 65 million tonsfollowed by India with nearly 53 milliontons more over the same time periodThe data which was posted online last

week also showed ldquosignificant spikesrdquoin Saudi Arabia Turkey Russia Polandand Kazakhstan according to SheridanldquoItrsquos bigrdquo Tom Boden the director ofthe Carbon Dioxide InformationAnalysis Center Environmental SciencesDivision at the Department of EnergyrsquosOak Ridge National Laboratory inTennessee told AFP in a November 4interview ldquoOur data go back to 1751even before the Industrial RevolutionNever before have we seen a 500-million-metric-ton carbon increase in asingle yearrdquoThe news wasnrsquot all bad however Bodentold Sheridan that the results showedthat manufacturing industries wererebounding and that increasedemissions from transportation vehiclesshowed that people were travelling againmdash both promising signs in the economicsenseldquoFrom an emissions standpoint theglobal financial crisis seems to be overrdquo

he told BorensteinAdditionally some nations includingSwitzerland Spain New Zealand andPakistan showed decreases in their totalcarbon emissions from 2009 to 2010However the primary reaction to theDepartment of Energyrsquos findings wasnot positive in natureGranger Morgan head of theengineering and public pol icydepartment at Carnegie MellonUniversity called the figures ldquoreallydismayingrdquo telling the AP ldquoWe arebuilding up a horrible legacy for ourchildren and grandchildrenrdquoldquoThis is very bad newsrdquo addedUniversity of St Thomas School ofEngineering Associate Professor JohnAbraham in an interview with AFPldquoThese results show that it will be harderto make the tough cuts to emissions ifwe are to head off a climate crisisrdquo

Carbon Emissions ExperienceRecord Annual Increase

Additionally some nations including Switzerland Spain New Zealandand Pakistan showed decreases in their total carbon emissions

from 2009 to 2010 However the primary reaction to the Departmentof Energyrsquos findings was not positive in nature

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Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 17: /nov-2011

Monthly Automark | November-2011 | Page 22

Alternative Energy - Exclusive Article

The unprecedented and prolongedpower outage hit various part of thecountry especially Punjab tested thenerves of the masses The people cameout on the road and highways in protestThe demonstration was initially peacefulbut with the interlude of local police ittransformed into fierce attacks on publicproperties and vehicles plying on theroads The fact was subjugated by thePunjab Government which held thefederal governmentrsquos alleged corruptionfor the whole mess The situation inLahore was murky as it was getting only1000MW energy against 2800MW Theindustry in whole of the country cameto stand still as the supply was below itsshare of 1100MW Out of around 7million industrial work force in theprovince around 35 comprises of dailywagers Law and order is bound toworsen in case these workers havenothing to feed themselves and theirdependentsThe case of Punjab province with respectof energy shortage cannot be completedwithout mentioning of Faisalabad thehub of industrial activities specially thetextile industry The recent shut off ledto close off around 250000 powerlooms which disturbed the supply chainmanagement immediately The situationcan be well imagined if there is no yarnthere is no weaving stitching knittingand dying similarly if industry is notperforming well the demand andconsumption of cotton will also descend

The life blood of a nation is withoutdoubt ample supply of energy Thisenergy may be in the form of electricitynatural gas oil or nuclear energyRecently solar wind or geo-thermalenergy is increasingly contributing tothe energy needs of the world Pakistanis gifted with substantial solar potentialmost areas of Pakistan receive ample

amount of sunshine averaging about300 sunny days in a year Solar energyapplications therefore are particularlyfeasible in the country Although smallscales photovoltaic (PV) system existsfor small scale level application yet largescale adoption of solar energy has nottaken place as yet in PakistanWe must learn lesson from othercountries for example Australia isgenerating almost 90 of their energyneed from coal but still they haveimp lemented a str iving sola rprogramme and almost all roofs arecovered by shiny PV Panels Germanyis generating more than 18000 MWfrom solar energy Many other countrieslike China and India are entering in therace Solar energyrsquos use is also limitedbecause of a host of practical issuessuch as energy conversion and storagemismatched supply and load profilesand maintenance costs Moreover anabsence of a clear cut policy and lack off iscal support mechanisms forpromoting the local manufacture of lowcost dispersed systems have alsocontributed to its limited useThere is a need to revise the renewablepolicy and then engage the public andprivate sector in generation of solarpower by setting up power generationstation based on PV as well asconcentrated solar power The generalpublic can easily be included byinstalling small solar home systems of1 to 15 Kw for this government mayintroduce feed-in tariffs (FITs) systemUnder this scheme the government willbuy the electricity from the owner forextra generation These payments caneasily be calculated and then can bededucted from electricity bill Presently almost seven million areprosperous customers with monthlyaverage usage is more or less 5 Kw byinstalling 1Kw solar PV based home

system they will besharing almost 15-20 of their loadThe system costalmost Rs 300000and keeping in viewthe present tariffrate the paybackperiod will be inbetween 3-5 years Now a million dollarquestion is why he would take thetrouble to install solar home systemwhen the market is flooded with quickand dirty fix of UPS amp generators Thepublic can be motivated by explainingdisadvantages of UPS amp generatorsUps are 35 to 40 in efficient and mostof them are delivering impure powerand recharging of the batteries addimmense amount in their electricity billGenerators efficiency is also not morethan 20 and running cost is too highThe other major disadvantage is thenoise and pollution Whereas the solarsy st em is ma i nt ena n c e f ree environment friendly and need no fuelThe life of the system is 25 to 30 yearsNow the government has to play a vitalrole to materialize this proposal in firststep a special legislation would havebeen incorporated in Building energycode developed by ENERCON Ministryof Water and Power whereby all newresidential houses of 10 marlas andabove would be under law to arrange20 of their need by installing smallsolar home system and then facilitateby introducing feed-in tariff system andalso arrange soft loans from EnergyConservation Fund (ECF) on low markup Otherwise federal minister for waterand power will continue to say ldquoThecostliest electricity is the one which isnot available at allrdquo The governmentsupport will be of great importanceotherwise sustainability of the plan couldnever be achieved

Now or Never ndash Solar PowerBy Asif Masood

Mr Asif Masood

Now the government has to play a vital role to materialize this proposalin first step a special legislation would have been incorporated inBuilding energy code developed by ENERCON Ministry of Water

and Power whereby all new residential houses of 10 marlas and abovewould be under law to arrange 20 of their need by installing s

mall solar home system

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During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 18: /nov-2011

During the Parts amp Service DealersConference ndash 2011 Hino Motors Japanhas announced a special campaigningldquoKnocking the Door Project - 2011rdquoObject of this campaign is reaching everycustomer Hino Customers all over thePakistan with the Support of HinoMotors JapanIn this regard Mr R Yaguchi of OverseasService Division of Hino Motors Japan

has recently visited Pakistan to assistHinopak Motors Limited amp theirAuthorized Dealers to heighten theactivity of ldquoKnocking the Door ProjectrdquoDuring his stay in Pakistan he visitedlarge number of Fleet Operators amp TruckStands to meet the customers amp catch-up their voice and binding therelationship between Hinopak Dealersamp its customers

ldquoKNOCKING THE DOOR PROJECTrdquoactivity has widely appreciated by theFleet Operators and them selection ofrecognized that Hino Product is for LifeTime Operation Economical Reliableand High Resale Value Customers alsoappreciated about the Hinos strongback-up support all over the Pakistan

Monthly Automark | November-2011 | Page 27

Corporate Event - - Update

K nocking the D oorProject 2011

Mauripur Truck Stand

Perfect Transport Nwtork (PTN)Landhi Workshop

Ghulam Nabi Water Tanker

Coca Cola BeveragesPakistan Ltd (PTN)

Unique Enterprises

Marine Logistics (Pvt) Ltd

Ammiza Transport (Pvt) Ltd

Pakistan Beverages Limited (PEPSI)

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Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 19: /nov-2011

Monthly Automark | November-2011 | Page 28

Automotive Sector - Update

One of the prime objectives of theGovernment has been to achieve selfsufficiency in all its energy requirementsso as to cease dependence on importsof crude oil and save valuable foreignexchange This objective can only beachieved by exploring the potentialresources including the substantialuntapped energy resources of EnergyConservation and Efficiencies Theevidence is quite clear around the worldEnergy Conservation and EnergyEfficiency as a resource the cheapestand fastest means of improving anationrsquos energy supplydemandsituation It is immeasurably preferredtoo for protecting the environment andpreserving national resources and evenaccelerate production and income bycontr ibuting to eff iciency andcompetitivenessA business tycoon Mr Safdar AwanChairman Sino-Pak has signed amemorandum of understanding (MoU)w it h CE O Cho ngqin g Shiha oLocomobile Manufacture Co limitedChina for research and development ofMini Car and Mini Truck based onintensive resources of parts suppliers inChongqing which laid solid foundationof launching manufacturing amp assemblyline in Pakistan Both the companiesannounced they would work togetherto introduce small and affordable carsin Pakistan market In the colorfulceremony Mr Safdar Awan ChairmanSino-Pak said that ldquoTogether withChongqing Shihao we are makingexcel lent progress identi fying

opportunities to utilize the strength ofboth companies to create a new brandof mini cars for local market of PakistanThis is a unique and exciting initiativeand together we are pushing hard tobring this new vehicle to market as soonas possiblerdquo CEO of Chongqing ShihaoLocomobile Manufacture Co limited inhis address said that ldquoOur new jointventure is well positioned to make themost of the vast potential of roadmobility in Pakistan We are fortunateto have excellent joint venture partnersand the establishment of thismanufacturing facility with Sino-Pakadds another dimension to our growingpresence in this important marketChongqing Shihao LocomobileManufacture Co limited will invest aboutUS$ 3 million as registered capital forthe Joint ventureThis follows to build a strong workingteam of engineers designers and otherexecutives from both companies to beginworking on the vehicle manufacturingThe business license for the new jointventure is subject to relevantgovernment approvalChongqing Shihao LocomobileManufacture Co limited was establishedin 2003 located at the Jiulong industrialpark which being known as theproduction base of Automobiles andmotoc yles Chongqi ng Shiha oLocomobile Manufacture Co Ltd is acomprehensive enterprise whichcombines research amp developmentassembling and marketing forautomobiles motorcycles and fuelmotorbikes The company has enjoyedrapid growth after entering theautomotive sector It is the fastestg r ow i ng C h i ne se a u t om ot i v emanufacturer

Besides the Mini Cars the company willintroduce a new series of greenenvironmental and energy savingproducts like ldquoAsian Wolfrdquo batteryoperated motorbike in accordance withlocal needs and requirements electricmotorcycles solar series such as solarwater heater solar battery solar-cellpanel LED lamp as well as the tillermachine in agricultural field which beingwidespread applicated with highefficiency oil and labor saving strictlyfollow ISO9001 quality control systemSalient FeaturesbullMotorbike operates onrechargeable batteriesbullMaximum Speed is about 50KmhrbullTwo average persons can ride theMotorbikebullFully charged batteries have beenrun for 50 Km before rechargebullPowerful amp Cost effective Rs 27per 100 KmbullThere is no noise or pollutioncaused while operating theMotorbike on roadbullSubstantial savings can beachieved through conservation offuel if Motorbike is adopted inplace of Motor Cycles operatingon gasolineSino-Pak (Pvt) Ltd is a prosperouscompany with a team of modernizationalmanagement capability brilliant skilland excellent market exploration Theenterprise culture is always pragmaticand innovative which bring togetherwith all partners to seek commondevelopment

A Step Toward a Better ChoiceLaunched a New Brand Mini Cars

by Asif Masood

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Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 20: /nov-2011

Monthly Automark | November-2011 | Page 32

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 21: /nov-2011

Monthly Automark | November-2011 | Page 33

PAPS-2011 24-26 Lahore

Pakistan Auto Parts Show-2011Participates Glimpses

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Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 22: /nov-2011

Monthly Automark | November-2011 | Page 35

Corporate Event - Update

Local auto industry is constantlyinvesting in the country amid criticaleconomic turmoil in Pakistan whileother industries pulled out Governmentshould formulate policies that supportthe industry to create more employmentopportunities This was stated by IndusMotor Company CEO Mr Parvez Ghiaswhile addressing concluding ceremonyat Pakistan Auto Parts Show 2011He said that the auto industry is fullydocumented pays bills and taxesregularly and doesnrsquot demand anythingfrom the government apart from stableand long term policies to help developthe engineering base in the country forthe sake of localisationMr Ghias said that auto industry is agrowth driver in several countries likeUSA Japan Korea Thailand and nowIndia In Pakistan too he said itprovides jobs to millions of local youthcontributes 5 per cent to the nationalexchequer (Rs98 billion) transfersmodern technology provides means ofmobility for goods and people besidesenabling other associated industries torunIn a step to strengthen local autovendors he mentioned IMC alonepurchases Rs90 million worth of autoparts every working day which meansaddition of Rs24 billion to Pakistanrsquoseconomy per year and providesemployment to over 200000 localskilled workers at vending industryCEO IMC urged the government to focuson polices which encourage moreinvestments in country and create morejobs for increasing population ofPakistan He said that providingemployment opportunities to the massesshould be the top priority of the industryand policy makers to ensure equitablegrowth and social justice

He said that India has progressed froma closed economy to a deregulated oneand its policies have attracted globalplayers to invest in India if they wantaccess to Indian markets which createdjob opportunities for millions of peopleMoreover India is protecting its localindustry by placing non-tariff barrierson importsWhile describing the challenges in thegrowth of the auto sector Parvez Ghiassaid consistent policy framework shouldbe in place along with good governanceas it impacts our currency Better roadinfrastructure cheaper fuels technologyinfrastructure and high qualitygraduates are needed to give a boost tothe industry he addedHe commended Pakistan AutomotiveManufacturers Association (PAMA) andPakistan Association of AutomotiveParts Accessories Manufacturers(PAAPAM) for their contributions inbringing the local auto industry to agreat height where the industry ishelping the people with employmentenriching their livesCEO IMC especially thanked PAAPAMfor providing the opportunity to IMC tobe the principal sponsor for PAPS ldquoIMChopes the exhibition has served thepurpose in conveying the valuable rolethat the industry is playing in theindustrial growth and development ofPakistanrdquo he concluded

He said that the exhibition has givenboth public and policy makers a chanceto closely look at the development madeby the engineering sector and that theadverse policies like relaxation in UsedCars Import and recommendations ofGary Pursal etc are impediments to thegrowth of this sectorHe said the advancement made by thissector were mainly due to consistentpolicies which enabled the industry toplan enhance and invest as per thepotentials but sudden shift in policiesduring last few years has not onlystopped the industry from planningfurther enhancement but have actuallyrolled back many engineeringadvancements made in last 15 years

Stable policies a prerequisiteto encourage investment in

auto industryCEO IMC especially thanked PAAPAM for providing the opportunity

to IMC to be the principal sponsor for PAPS ldquoIMC hopesthe exhibition has served the purpose in conveying the valuable

role that the industry is playing in the industrial growthand development of Pakistan

Indus Motor Company (IMC) has postedrecord sales in the Q1 of 2011 with13000 cars against 12160 cars in thecorresponding period of 2010 the CEOof IMC Parvez Ghias told newsmen hereon MondayIndus Motor is the sole distributor ofbothToyota and Daihatsu Brands carsSharing the IMC performance statisticswith media Ghias said IMC gave thebusiness volume of Rs 22 billion to 60local vendors on purchases in the fiscalyear 2010-11 procuring parts andassemblies for its various models at therate of Rs 90 million per dayIMC produced 50759 units in 2010-11with the production rate of 210 unitsper day IMC produced 50759 units in2010-11 with the production rate of 210units per day While IMC employs 2187local people and has dealership networkof 34 dealers across the country

IMC posts recordsales of 13000

cars in Q1

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Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 23: /nov-2011

Monthly Automark | November-2011 | Page 36

Automotive Sector - Exclusive Article

Do you know what start happening whenengine starts (not car) the momentengine is started wearing of engine partsis simultaneously started When vehiclestarts moving hundreds of parts startwearingQuestion is what is this ldquoWEARINGrdquoor ldquoWEARrdquo In simple words when twometallic or non metallic surfaces ofmaterials interfere each other duringmotion the wear phenomenon is boundto occur This continuous wear orerosion of material changes thedimensions strength and weight of thematerials In the automobiles WEARremained a challenging evil fordesigners lubrication engineers andMaterial engineers (Material scientists)Although wear cannot be eliminated butto great extent it could be controlled forextended life of precious assemblies orcomponentsIn case of metal to metal contacttemperature and lubricants play vitalrole to increase or decrease rate of wearOther types of wear such as abrasivewear fretting wear or surface fatigueare also linked with the physical contactsof materials in motion (stationaryconditions amp decomposition are notunder consideration here) If normalstandardized working temperature ofengine is regularly maintained andrecommended (specified) lubricants areused at recommended intervals withgenuine parts vehiclersquos overall life couldbe enhanced Abnormal wear betweenmetallic amp non metallic contacts suchas brake shoes amp brake drum clutchplate pressure plate and fly wheel orbetween two non ndash metallic surfacessuch as tires amp roads could be controlledby good driving skills and on timenecessary technical adjustment of parts

FREQUENTLY ASKEDQUESTIONS ( FAQs )

Question What is the message forvehicle owners in this subjectAnswer To create awareness aboutthe losses continuously consumingmoney of vehicleownerNormal wear may be included inoperational cost but abnormal wear isa net loss which must be controlled

Question How to control abnormalwear to save from cost penaltiesAnswer There are different conditions situations happening every wherewhich cannotbe completely described but someimportant conditions situations forthe control of abnormal wear (OEMASSEMBLIES) are here under- Never operate engine abovenormal temperature- Always use genuine parts andmaterials- Strictly follow periodicmaintenance (Normal or Severeas the conditions may be)- Always use genuine and specifiedlubricants- Vehicle must be driven by patientamp skilled person- After four or more hours parkinggive 23 minutes for engine warmup- Never accelerate during warmup- During initial 5000 km (new

vehicle) driveundermanufacturerrsquosinstructions- Shift gear asrecommended- Avoid rainy jampanic cyclone oroverloadingconditions- Avoid towing of other vehicle- Avoid broken bumpy and roughroads strictly follow seasonaloperating instructionsQuestion Can we measure wearAnswer Yes of course wear ismeasurable with the help of precisionmeasuring instrumentssuch as Micrometer Vernier caliperDepth gauge and feeler gauge etcQuestionWhat are possible causes ofwear and increased wear rateAnswer Following are the causes ofwear and increased wear rate-Friction-Less Lubrication (oil starvation)-Low or high operatingtemperature-Incorrect Torque of fasteners(Consult repair manuals)-Terrain (up hills down hills)-Surface conditions (SandyMarshy OilyShingles ways)-Usage (Frequency)-Usage (Style)-Driving (Style)-Driving (Skills)-Wheel Alignment (incorrect)-Load Factor-Under specifications parts-Non-Genuine parts

Question Can we run automobile atzero wear rate Answer No

WEARby Haider Nawab

In the automobiles WEAR remained a challenging evil fordesigners lubrication engineers and Material engineers

(Material scientists)Although wear cannot be eliminated but to great extent it

could be controlled for extended life of preciousassemblies or components

Mr Haider Nawab

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Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 24: /nov-2011

Automotive Sector - Article

All parts of the engine (which arecovered in detail below) exist in orderto make possible the process shownhere the internal combustion of gasolinein order to produce useful power at thecarrsquos wheels Heat energy produced byburning gasoline is converted intomechanical power by the pistonsconnecting rods and crankshaft of theengine This is accomplished by what isknown as the Four Stroke Cycle whichis described belowEvery movement of the piston up ordown inside its cylinder is called astroke Because of the connecting rodevery two strokes of a piston cause thecrankshaft to rotate 360 degrees Hereare the four strokes that make the enginerun

1Intake StrokeThe intake valve opens the pistondescends in its cylinder and the air fuelmixture is drawn in

2Compression StrokeThe intake valve closes the piston risesand the air fuel mixture is compressedat the top of the cylinder near sparkplug

3Power StrokeWhen the piston is near the top ofcylinder the spark plug fires the mixtureand the piston is forced back down the

cylinder by expanding gases

4Exhaust StrokeThe exhaust valve opens the piston risesonce more and the burnt gases areforced out of the cylinder and into theexhaust portOf the four strokes only third onedelivers any power The other threestrokes all absorb power as the pistonsand valves essentially act like a pumpmoving and compressing gases Forevery piston that is delivering powerthree more are absorbing some of it fortheir pumping strokes More power isabsorbed by the friction in the engineand transmission and more still to drivevarious internal engine parts andexternal accessories such as theAlternator AC Compressor and PowerSteering pump Whatever power leftafter all these losses actually propels thecar Luckily the gasoline is animmensely powerful substance and onecupful contains the same energy as adozen sticks of DynamiteThe difference between the volumeinside a cylinder when the piston is atthe bottom of its stroke and when it isat the top of its stroke is called thecompression ratio The more the air-fuel mixture can be compressed thehigher the horse power and fueleconomy of an engine However highercompression ratios can cause excessive

combustiontemperaturepeaks that inturn producea n a i rp o l l u t a n tc a l l e dN i t r o g e nOxide (NOx)a major causeof smogT h ecompressedmixture whenig ni t e d b yspa rk plug

should burn rapidlybut smoothly acrossthe top of the pistonIt does not explodeinstantaneously Ifthe octane rating ofgasoline being usedis too low some ofthe mixture awayfrom the spark plug may ignitespontaneously when compressed Thiscauses a condition commonly known asKnocking or Pinging Diesel fuel isignited by compression alone in enginesthat use no spark plugs but havecompression ratios of more than 201

Valve OverlapIn theory the valves open or close whenthe piston is at the exact top or bottomof its stroke In practice there is a slightoverlap period during which both valvesare open at once The momentum of themoving gases allows the air fuel mixtureto enter the cylinder and the exhaustgases to exit at the same time despitethe slight up and down motion of thepiston at that instant On some enginesthe exhaust valve is allowed to open solong that some exhaust gases are drawnback into the cylinder They lower thecombustion temperature peaks andreduce NOx formation

Cylinder Firing OrderThe throws on the crankshaft arearranged so that the pistons do not allmove up and down at the same timeThis allows the power strokes of thepistons to occur at even intervals in mostengines which tends to minimizevibration In a four cylinder engine thecylinders are numbered from front toback If the spark plug fires in numericalorder- 1234- the engine would be outof balance and would vibrate excessivelyVibration is reduced by a firing order of1-3-4-2 or 1-2-4-3 In-line 6 cylinderengine usually have a firing order of 1-5-3-6-2-4contact to writer emailtechniciandanish2010livecom

HOW THE ENGINEPRODUCES DRIVING

POWER

by Mohammad Danish

Intake Stroke

CommressionStroke

Power Stroke

Exhaust Stroke

wwwautomarkpk | November-2011 | Page 37

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Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 25: /nov-2011

Monthly Automark | November-2011 | Page 38

Automotive Sector - Update

Toyota technical education program ofIndus Motor Company Limited has beenproviding students training for Paintshop for 2 years This year they aretraining their second batch studentswere taken from St Patrickrsquos TechnicalInstitute This is the new training whichToyota started last year for students inorder to put educated workers in theirworkshops Itrsquos a very interestingtraining for students because no oneever trained the students like this beforeItrsquos a new awareness among students bywhich they could get known andinterested in this field This has beenmaking possible through ICI RefinishTraining Center which is located nearIndus Motor Company Limited Autopaint is not a small field when a personsee car the first thing heshe look for ispaintAuto paint is the most complex paintmade Its purpose is to enhance andprotect the beauty of the auto bodydesign It also comes in 10000 colors

and effects and has greater luster shinedepth and weather resistance than anyother type of paint

ICI Refinish TrainingCenterICI Refinish Training Center is a propertraining center which is only build totrain the workers for paint shop Theyare giving training for many years It isbuild on very large area has differentsections for training and classes It alsohas office lounge dinning and gardenHalf of build area has office classresting and dinning Remaining of halfarea is totally based on training areaswhich includes Paint booth ParkingSanding area Paint mixing room andstore Training area also has properventilation system It also has allrequired equipments and machines withsafety precautionsMr S M Rashid is the head of thistraining center who gives the impressionof being responsible to train the studentswith his well experience

Training OpportunitiesThis is very new training for studentsbecause we have many dealers who havebeen giving training for technician butwe see paint shop trainers rarely whotake students from college in order totrain them It is a new diversion ofstudents while studying with newinterest and experience For students

who are interestedin it Toyota TEP isthe best optionThey get started totrain students whiletheir last year classesof DAE till theirresul t has beencame So the timecan be utilized easily Toyota and ICIwill also give certificate of Paint shoptraining which will give a goodimpression in our career experience

Job OpportunitiesThis is a new approach of paint shoptraining so there will have some newopportunities for sure Dealers ask forthe person who is well educated by wellnamed trainer instead of normal workerthis is because you may trained well inless years if you are an educated personand a person who is working for decadesbut not educated could be failed easilyby future technologies Beside it ToyotaIndus Motor gives OJT (on job training)for the selected students who getexperience and work there after takinginto service interview and will maketheir training easy by the help of welltrainers

QuotationChange is the law of life And those wholook only to the past or present arecertain to miss the future- John F Kennedy

Toyota Technical EducationProgram for

Paint shop Training

Article By Omar Rashdi Associate Engineer

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TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 26: /nov-2011

TOYOTA COROLLA

Price updated October- 2011

MEHRAN VX 800ccMEHRAN VX (CNG) 800cc

MEHRAN VXR (CNG)MEHRAN VXR

ALTO VXRALTO VXR (CNG)

Rs 495000Rs 556000Rs 547000Rs 605000Rs 707000Rs 771000

SUZUKIModel Price

LIANA 13L RXI MT PETROL

CULTUS Efi VXRICULTUS Efi VXRI (CNG)

LIANA 13L RXI MT (CNG)RAVI PICKUP ST308R VXRAVI PICKUP ST308R VX CNGBOLAN VAN VX PetrolBOLAN VAN VX CNG

SUZUKI VAN CARGO

BOLAN VAN VXR PETROLBOLAN VAN VXR CNG

Rs 905000Rs 965000Rs 1232000Rs 1301000

Rs 574000Rs 640000Rs 633000Rs 701000Rs 550000

Rs 522000Rs 586000

SUZUKI SWIFT 13L DLX Rs 1131000

KarakoramMotorsModel Price

Chery Standard Petrol Rs 720000Chery Standard CNG Rs 770000Chery Deluxe Petrol Rs 770000Chery Deluxe CNG Rs 820000Gonow VictorGonow Troy Standard

Rs 1499000Rs 999000

Gilgit (Double Cabin) PetGilgit (Double Cabin) CNGKaghan XL PetrolKaghan XL CNG

Rs 385000Rs 420000Rs 1285000Rs 1375000

HYUNDAI

Model PriceHonda CRV Automatic 2400cc Japan Rs 5599000

Honda City Automatic 1300cc Rs 1540000Honda City Manual 1300cc Rs 1399000

Honda Civic VTI Manual 1800ccHonda Civic VTI Manual SR (Oriel)

Rs 1878000Rs 2028000

Honda Accord Automatic 2400cc Japan Rs 6317000

HONDA

Car Light Vehicle Price ListCar Light Vehicle Price List

APV 15L JL SX MT (CBU) Rs 1909000APV 15L JL DX MT (CBU) Rs 1984000

Rs 1758000Rs 1950000

Honda Civic VTI Prosmatec SR (Oriel)Honda Civic VTI Prosmatec 1800cc

Model Price

GLI 13 VVT-i MT 1299cc Petrol Rs 1554000XLI 13 VVT-i MT 1299cc Petrol Rs 1424000

GLI 16 VVT-i AT 1599cc Petrol Rs 1719000

Model Price

ALTIS 16L Dual VVT-i MT

2OD SALOON MT2OD SAL SUNROOF Rs 1914000

Rs 1809000

Rs 1759000Rs 1849000

2OD STD 2000cc Rs 1524000

ALTIS 16L Dual VVT-i MT SUNROOFALTIS 16L Dual VVT-i AT CruisetronicALTIS 16L Dual VVT-i AT SUNROOF

Rs 1849000Rs 1939000

XLI 16 VVT-i 1299cc ECOTEC Rs 1549000GLI 16 VVT-i 1299cc ECOTEC Rs 1679000

SUZUKI SWIFT 13L DX STD Rs 1031000

JIMNY JLX SX CBU (SN) Rs 1924000JIMNY JLX DX CBU (SN) Rs 2073000

Model PricePrice

CHEVROLETModel Price

Rs 569000CHEVROLET JOY CNGRs 539000CHEVROLET JOY Petrol

Hilux Pickup 4x scBrand New Toyota Hilux Pickup 4x2Single Cabin (Local Assembled)Standard Model

Rs 1509000

Model Price

Hilux Pickup 4x4 DCToyota HILUX 2494cc Diesel TurboCharger Common Rail Engine4x4 Double Cabin - Standard Model

Rs 2389000

Model Price

DAIHATSU

Rs 859000Rs 920000

CX ECO (CNG)CX ECOMATIC

Rs 809000CUORE CXModel Price

Rs 3560000Rs 3960000Rs 3336000

DEFENDERSTATION WAGON 90STATION WAGON 110Soft Top 90

LAND ROVERModel Price

Gonow Troy Deluxe Rs 1049000

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October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 27: /nov-2011

October 2011

Name ____________________________ Job Title _____________________________

Company _______________________________________________________________________

Address ________________________________________________________________________

____________________________ SigampCo Stamp ___________________________________

City ________________________ Post Code ________________________________________

Phone ______________________ E-mail

Fax ________________________ Mobile No _____________________ Date _____________

HARD COPY SOFT COPY

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Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 28: /nov-2011

Monthly Automark | November-2011 | Page 41

Automotive Sector - Update

The latest SKF bearings will be used on the TeslaRoadster sports car from the leading designer andmanufacturer of all-electric zero-emission carsThe Roadster is a stylish two-seater electric carcapable of 0 to 60 in 39 second According to the USEnvironmental Protection Agencyrsquos certifiedlaboratory the innovative vehicle has a range of 244miles in combined city and motorway driving whilepowering the vehicle powering the vehicle costs theequivalent of around just 4 euro per chargeThe project reflects our commitment to sustainabletechnologies that provide an alternative to the internalcombustion engine and reduce our dependence onfossil fuel We have a long history of working withcar manufacturers to boost vehicle performance andhave developed a new range of low energy bearingsthat display considerable reduced friction levelsWith more than 100 people now owning one of theRoadsters and approximately 1200 having placedorders Telsa is well placed to increase productionlevels with our support

A Green Partnershipfor the future

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Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

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Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

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125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 29: /nov-2011

Monthly Automark | November-2011 | Page 42

Alternative Energy - Exclusive Article

A lot of thing has been discussed andprovide informa tion on SolarTechnology In this particular article wewould provide you the aspects of othercomponents which are the integral partof the complete Home Solar Systemsolution

The Home SolarSystem comprises asfollows1 Solar PV Thin Film Panels2 Charge controller RegulatorSolar PV thin film Panels3 DC AC Inverter4 Batteries

1Solar PV Thin Film PanelsSolar PV Thin Film Panels has beencovered in detail in our last two articlesof Alternate Energy Solution inAutomark Magazine in September ampOctober 2011 respectively2 Charge controller or Regulatorfor Solar PanelsA charge controller is a regulator thatgoes between the solar panels and thebatteries Regulators for solar systemsare designed to keep the batteriescharged at peak without overchargingMeters for Amps (from the panels) andbattery Volts are optional with mosttypesThe charge controller regulates the solarPV 16 to 20 volts output of the paneldown to what the battery needs at thetime This voltage will vary from about105 to 146 depending on the state ofcharge of the battery the type of batteryin what mode the controller is in andtemperatureSince the brighter the sunlight the morevoltage the solar cells produce the

excessive voltage could damage thebatteries A charge controller is used tomaintain the proper charging voltageon the batteries As the input voltagefrom the solar array the chargecontroller regulates the charge to thebatteries preventing any over chargingTesting charge controllers Nearly allcharge controllers REQUIRE that theybe hooked up to a battery in order tooperate You cannot hook up a solarpanel to the input and use the LOAD orOUTPUT with no battery connectedAlso if you try to measure the volts oramps on those terminals with no batteryyou will not get a valid readingCharge controls come in all shapes sizesfeatures and price ranges They rangefrom the small 45 amp Control up tothe 60 to 80 amp MPPT programmablecontrollers with computer interfaceOften if currents over 60 amps arerequired two or more 40 to 80 ampunits are wired in parallel The mostcommon controls used for all batterybased systems are in the 4 to 60 amprange3 INVERTERS FOR SOLARHOME SYSTEMSolar output panel are DC volts andCharge Controller Regulators are alsoDC volts output there are specific loadequipment used in our home nowadaysare LED lights which works on DCdirectly and there are computer andother equipment also works on DC Butunless you plan on using battery DC

power for everything you will need aPower Inverter (DC to AC) Since themajority of modern conveniences all runon 220 volts AC the Power Inverter willbe the heart of your Solar EnergySystem It not only converts the low

voltage DC to the 220volts AC that runsmost appliances butalso can charge theb a t t e r i e s i fconnected to theutility grid

The Square wavepower invertersThis is the least expensive and leastdesirable type The square wave itproduces is inefficient and is hard onmany types of equipment Theseinverters are usually fairly inexpensive500 watts or less and use an automotivecigarette lighter plug-in donrsquot evenconsider one of these types of powerinverters for a home systemModified Sine Wave PowerInvertersThis is probably the most popular andeconomical type of power inverter Itproduces an AC waveform somewherebetween a square wave and a pure sinewave Modified Sine Wave inverterssometimes called Quasi-Sine Waveinverters are not real expensive andwork well in all but the most demandingapplications and even most computerswork well with a Modified Sine Waveinverter However there are exceptionsSome appliances that use motor speedcontrols or that use timers may not workquite right with a Modified Sine Waveinverter And since more and moreconsumer products are using speedcontrols amp timers I would onlyrecommend this type of inverter forsmaller installations such as a campingcabinTrue Sine Wave Power InvertersA True Sine Wave power inverter

The Alternate SolutionPart III

by Muhammad Yakoob Gaziani

MuhammadYakoob Gaziani

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Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

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Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

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Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

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MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

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Page 30: /nov-2011

Monthly Automark | November-2011 | Page 43

Alternative Energy - Exclusive Article

produces the closest to a pure sine waveof all power inverters and in many casesproduces cleaner power than the utilitycompany itself It will run practicallyany type of AC equipment and is alsothe most expensive Many True SineWave power inverters are computercontrolled and will automatically turnon and off as AC loads ask for service Ibelieve they are well worth the extracost I use a True Sine Wave powerinverter myself and find that itsautomatic capabilities make it seemmore like Utility Company power Youjust flick on a light switch (or whatever)and it works When you turn off the lightor the refrigerator kicks off for examplethe power inverter shuts down to savebattery powerWhile the Modified Sine Wave inverter(sometimes called a Quasi Sine Waveinverter) is nearly half the price of aTrue Sine Wave inverter I would stillrecommend using a True Sine Waveinverter if you want to supply automaticpower to a normal home using a widevariety of electrical devices Also mostappliances run more efficiently and useless power with a True Sine Waveinverter as opposed to a Modified SineWave power inverterThe main consideration when decidingon the input voltage (from your batterybank) of your Inverter is the distancebetween your solar panel array and yourbattery bank The higher the voltagethe lower the current and the smallerthe (expensive) cables need to be Ofcourse when you decide on a systemvoltage the Solar Panels Inverter andBattery Bank all need to use the samevoltageThe Power Inverter is connected directlyto the batteries and the main AC breaker

panel to supply power from the batteriesto the loads (appliances)The Power Inverter converts the lowvoltages DC to 220 volts AC PowerInverters are available for use on 12 24or 48 volt battery bank configurations

Most Power Inverters can also chargethe batteries if connected to the AC lineAlternatively the AC line input couldbe your own AC Generator in the caseof a stand-alone solar power systemWhen using a AC Generator to chargethe batteries the Power Invertertransfers the AC Generator power to theloads via a relay This way the ACGenerator not only charges the batteriesbut also supplies your AC power whileit is running If your Generator is at least5000 watts you can charge yourbatteries and have extra AC power atthe same time

4 BatteriesA battery in concept can be any devicethat stores energy for later use Commonuse of the word battery in electricalterms is limited to an electrochemicaldevice that converts chemical energyinto electricity by a galvanic cell Agalvanic cell is a fairly simple deviceconsisting of two electrodes of different

metals or metal compounds (an anodeand a cathode) and an electrolyte(usually acid but some are alkaline)solution A Battery is two or more ofthose cells in series although many typesof single cells are usually referred to asbatteries - such as flashlight batteriesAs noted above a battery is an electricalstorage device Batteries do not makeelectricity they store it just as a watertank stores water for future use Aschemicals in the battery changeelectrical energy is stored or releasedIn rechargeable batteries this processcan be repeated many times Batteriesare not 100 efficient - some energy islost as heat and chemical reactions whencharging and discharging If you use1000 watts from a battery it might take1050 or 1250 watts or more to fullyrecharge it

Practically all batteriesused in PV and all but

the smallest backupsystems are Lead-Acid

type batteries Even afterover a century of usethey still offer the bestprice to power ratio Afew systems use NiCad

but we do notrecommend them exceptin cases where extremelycold temperatures -25rsquoC

or less are commonThey are expensive to

buy and very expensive

In systems that are continuallyconnected to some type chargingsource whether it is solar windor an AC powered charger thisis seldom a problem However

one of the biggest killers ofbatteries is sitting stored in a

partly discharged state for a fewmonths

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Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

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Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

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Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

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Page 31: /nov-2011

Monthly Automark | November-2011 | Page 44

Alternative Energy - Exclusive Article

to dispose of due thehazardous nature of

CadmiumAn important fact is that ALL of thebatteries commonly used in deep cycleapplications are Lead-Acid Thisincludes the standard flooded (wet)batteries gelled and AGM They all usethe same chemistry although the actualconstruction of the plates etc variesThe lifespan of a deep cycle battery willvary considerably with how it is usedhow it is maintained and chargedtemperature and other factorsNearly all large rechargeable batteriesin common use are Lead-Acid type Theacid is typically 30 Sulfuric acid and70 water at full charge What you saveon batteries you will have to make upfor by buying a larger solar panel systemSealed batteries are made with ventsthat (usually) cannot be removed Theso-called Maintenance Free batteriesare also sealed but are not usually leakproof Sealed batteries are not totallysealed as they must allow gas to ventduring charging If overcharged toomany times some of these batteries canlose enough water that they will diebefore their timeBattery capacity (how many amp-hoursit can hold) is reduced as temperaturegoes down and increased a stemperature goes up This is why yourbattery dies on a cold winter morningeven though it worked fine the previousafternoon If your batteries spend partof the year shivering in the cold thereduced capacity has to be taken intoaccount when sizing the systembatteries The standard rating forbatteries is at room temperature - 25degrees C (about 77 F) At approximately-22 degrees F (-27 C) battery AHcapacity drops to 50 At freezingcapacity is reduced by 20 Capacity is

increased at higher temperatures - at122 degrees F battery capacity wouldbe about 12 higherBattery charging voltage alsochanges with temperatureNormally battery chargingat 227Volts per cell each

batteries has 6 cells It willvary from about 274 voltsper cell (164 volts) at -40 Cto 23 volts per cell (138

volts) at 25rsquo C This is whyyou should have temperature

compensation on yourcharger or charge control ifyour batteries are outside

andor subject to widetemperature variations

Some charge controls havetemperature compensation

built inA battery cycle is one completedischarge and recharge cycle It isusually considered to be dischargingfrom 100 to 20 and then back to100 However there are often ratingsfor other depth of discharge cycles themost common ones are 10 20 and50 You have to be careful whenlooking at ratings that list how manycycles a battery is rated for unless it alsostates how far down it is beingdischargedBattery life is directly related to howdeep the battery is cycled each time Ifa battery is discharged to 50 every dayit will last about twice as long as if it iscycled to 80 If cycled only 10 it willlast about 5 times as long as one cycledto 50All Lead-Acid batteries supply about214 volts per cell (126 to 128 for a 12volt battery) when fully chargedBatteries that are stored for long periodswill eventually lose all their charge Thisleakage or self discharge variesconsiderably with battery type age amptemperature It can range from about1 to 15 per month

In systems that are continuallyconnected to some type charging sourcewhether it is solar wind or an ACpowered charger this is seldom aproblem However one of the biggestkillers of batteries is sitting stored in apartly discharged state for a few monthsA float charge should be maintainedon the batteries even if they are not used(or especially if they are not used) Evenmost dry charged batteries (those soldwithout electrolyte so they can beshipped more easily with acid addedlater) will deteriorate over time Maxstorage life on those is about 2-3 yearsAll deep cycle batteries are rated in amp-hours An amp-hour is one amp for onehour or 10 amps for 110 of an hourand so forth It is amps x hours If youhave something that pulls 20 amps andyou use it for 20 minutes The generallyaccepted AH rating time period forbatteries used in solar electric andbackup power systems (and for nearlyall deep cycle batteries) is the 20 hourrate

The 6-hour rate is oftenused for industrial

batteries as that is a typicaldaily duty cycle Sometimesthe 100 hour rate is givenjust to make the battery

look better than it really isbut it is also useful for

figuring battery capacityfor long-term backup amp-

hour requirementsAs batteries age their maintenancerequirements change This means longercharging time andor higher finish rate(higher amperage at the end of thecharge) Usually older batteries need tobe watered more often And theircapacity decreases

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

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Page 32: /nov-2011

Monthly Automark | November-2011 | Page 45

Automotive Sector - Exclusive Article

This is the age of survival of fittest andonly those persons and organizationswill remain survive that are strive tochange for improvement Concept ofLean manufacturing starts about 1century ago that was gradually improveby different peoples and organizationsToyota and Ford play important role forthe growth of Lean manufacturingconcepts in all over the world Conceptssuch as JIT Kanban Jadoka FIFO etcare some tools that spread to allmanufacturing industries in the worldThis concept focus on minimize wasteeconomic batch quantity less time andskill with balance job at each processThis concept helps for mapping the valuestream from raw materials to thecustomer then making that value flowat the pull of the customer whilstworking towards perfection Accordingto different researches an averageImprovement that is possible afterimplement of Lean supply chain isPRODUCTIVITY +25 SCRAP -26SPACE -33 DELIVERY +26 STOCKTURNS +33Then In start 1990 s concept of volatileconsumer demand came in all bigManufacturing and service industriesAgile manufacturing concept introduceby Hiebelar in 1998 This conceptfocuses on products with short life cycleHigh profit margin and variety of

products Initially this was made forfashion products but with in 01 decadeit came into process industries inventorymanagement due to lesser react timefor arrangement of parts In 1995Goldman suggest that Agility has 04fundamental mechanism 01-Delivervalues to the customer 02-Be ready forchange 03- value human knowledge 04skills from essential partnershipsAutomobile industry of Pakistan hasalso different organizations that followthese supply chain concept totally orpartly Indus Motor has standardoperation management known as ToyotaProduction System that is similar toLea n ma nu fa c tu r ing c onc ept Standardization of every process seemsgood and favorable for high productdemand but for continuous growth incustomer oriented market it is essentialto fulfill all volatile demands also Forthis claim Indus Motor have option tointroduce new versions in same brandor may start process for fulfillment ofoptional items assembly at Final line01 concept that may support to IndusMotor is Postponement strategy of agilesupply chain for volatile demandfulfillment with less time Productionplan can also make on demand drivenforecast and would have capacity tochange at different levelsDewan Farooque motors also focus onLean manufacturing concepts for regularproduction of Santro and Shehzore Forirregular order like fleet salesorganization havecapacity to fulfillthese orders aspe r c us t omerdemand on sameShehzore lineTh is wo rk i ngrefers to in houselocal parts andprocess change atdifferent levelsW h e n s u c hactivities start

s i m u l t a n e o u s l yi n v e n t o r yma na geme nt i sdifficult to manageboth concepts atsame line This mayhandle like HewlettPackard (HP) isdoing globally byusing Leagile (mix ofboth) concept This can be achieve whenorganization distinguish both ordersseparately at line side but treat asseparate lot of productionDaewooPak Motors manufacturer ofDaewoo Busses in Pakistan is followingLeagile supply chain concept which referto change as per demand but productionplan makes as per standard version ofproducts Purely agile base conceptsfulfill customer demand but inventorymanagement with small lot size isdifficult for monitoring Organizationcan increase lot size up to 20 units thatwill help in quick order fulfillment andrun process as lean manufacturingpractice with increase of productionprocess at line side and less inventorycost with economy of scale This willhelp for making standard productsregularly and allow to make demanddri v en pro du c t s f o r re ven uemaximizationAbove article is based on detail researchconducted on these 03 organizationsand may get from undersignhrehman_140hotmailcom

Analysis of Lear and AgileSupply chain

A Comparative study on Automobileindustry of Pakistan

Hafeez Ur RehmanPAF KIET

by Hafeez Ur Rehman from PAF KIET

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

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Page 33: /nov-2011

Monthly Automark | November-2011 | Page 46

Lubricantion Exclusive Article

While driving down a smooth straightroad most of us ignore the importanceof the lubricants that re circulates withinour vehicle to ensure a comfortableproblem free ride for us A lubricantitself is basically high viscosity oilpresent wit hin our engine amptransmission system to minimize thefrictional lossesWe are usually unaware of the standardsamp ratings of lubricants that are availablein the market Most of us go for certainreputed brands or fancy packagingrsquosignoring the facts associated with theirproduct This unawareness may lead toa gradual degradation of our vehiclesengine life if a wrong choice is madeas the time pass on This article isintended towards enhancing theknowledge of the general lubricantconsumerWhen we talk about lubricants theprime property that is needed to beconsidered is the viscosity Viscosity isdefined as the resistance to flow orfluidity of a liquid which is directlydependent upon the temperature Risingtemperatures tend to rapidly decreasethe viscosity of any fluid As we all knowthat temperatures inside the combustion

chamber are sufficiently high so we canconclude that the viscosity of thelubricant needs to be sufficiently highenough in order to cope with theelevated temperatures maintaining itsviscosity amp lubrication propertiesOn the other hand the climaticconditions of any environment alsoinfluence the choice of lubricant we wantto make If the climatic conditions arehot amp humid there should be nocompromise whatsoever in selecting anoil which has higher viscosity ratingHowever when the weather changes ampwinter starts the temperature of thecombustion chamber does not rise asquickly as during hot climaticconditions Lower grade viscosity oil hasto be preferred in such weather as itensures proper lubrication of all thecomponents of engine at warm-upconditions amp cruise conditions of thevehicleAnother major factor that influences theselection of the lubricant is the type ofengine the vehicle has Carburetor basedengines usually have larger valveclearance so higher grade viscosity oilscan easily re-circulate through themHowever in modern Electronic fuelinjected (EFi) engines the valveclearance is narrower in order toenhance fuel economy In this case thehighly viscous oils do not find properpassage of recirculation so thelubrication is inefficient when weconsider the use of highly viscous oils

in this caseHaving discussed thenecessity of variableviscosities of themotor oils now letrsquosturn our attentiontowards the viscosityratings that are theidentification markof the lubricants we use Society ofAutomotiveAerospace Engineers (SAE)is the governing agency that specifiesvariable codes to variable viscosity levelsof lubricants On every brand oflubricant we can find a writtenamalgamation of alphabets amp numbersthat designate its viscosity ratingUsually we may find SAE 10W40 SAE10W30 SAE 20W50 SAE 20W40 etcratings assigned to the lubricating oilswe purchase Let us now decode thisrating in terms of viscosity levels Thefirst three alphabets represent SAE Thenumeric character before the symbolldquoWrdquo is designated for the lowertemperature viscosity performance ofthe lubricant As the numeric value goesdown we get a much better lubricantperformance in terms of lubrication ofcombustion chamber amp engine head atlower temperatures of engine usuallyencountered in cold climatic conditionsor cold start conditions The numericfigure written after ldquoWrdquo indicates theperformance of lubricant at elevatedtemperatures As this numeric figurerises the lubricant maintains its viscousbehavior at extreme operatingtemperatures encountered during hotclimatic conditions amp the stop-go urbantravelNow we can clearly see the importanceof the numeric figures assigned to motoroils For someone living in an urban amphot environment like Karachi the mostpreferred oil rating has to be SAE-20W50 considering the fact he doesnrsquotdrive a car having Efi engine as it

ldquoDiscover your LubricantBeyond the Brandsrdquo

Another major factor that influences the selection of thelubricant is the type of engine the vehicle has

Carburetor based engines usually have larger valve clearanceso higher grade viscosity oils can easily re-circulate through them

by Shahzad Tabish from NED

continued on next pagePDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Page 34: /nov-2011

Monthly Automark | November-2011 | Page 47

Automotive Sector - Update

ensures the engine protection at theextreme temperatures For those whooperate more modern vehicles runningon an EFi engine have to use the SAE-10W40 rating due to lesser valveclearance in EFi engines Similarly forsomeone living in northern areas wherethe problem of colder climatic conditionarises along with having the requirementto encounter steep slopes the best ratingwould be SAE-10W40 The replacementof car lubricant has to be conducted afterthe passage of 4000-4500 kmHaving talked about the car enginesnow letrsquos turn our attention towards themotorbike engine lubr icat ionMotorbikes produced in our countryhave small air cooled engines This veryobviously means that the enginetemperatures rise very quickly duringthe high speed operations of engine orduring the traffic jams that are

frequently encountered Therefore themost obvious choice for the motorbikeusers has to be highly viscous oil Themost appropriate rating for themotorbike oil has to be SAE-20W50Although there are oils available frombrands having SAE-10W40 ratinghowever this rating would suite onlyduring colder climatic conditions amp shortroute transportation requirementsReplacement of motorbike motor oil hasto be conducted after the passage of2000 kmNot so long ago we came to know abouta product from Pakistani oil companygenerator oil There was a vigorousmarketing campaign from the nationaloil industry about their new productLet us now consider a few facts ampdecipher whether the product is capableof encountering the lubricatingrequirements The generator oil comes

with a viscosity rating of SAE-10W30As we know that the temperatures insmall generators having air cooledengines rise pretty significantly duringthe long load shedding periods on a dailybasis As we can see the higher endviscosity rating assigned to this lubricantis fairly very low Instead the use ofmotorbike oil having SAE-20W50 ratingis much more preferable to be used forthe generatorsConcluding I hope that the informationprovided to the reader is worth amp reflectson the proper operation of the engineirrespective of the conditionsencountered It is a general survey thatthe engines if properly maintained bythe usage of proper motor oil amp ensuringthe replacement of lubricating oils atthe right time render very long lifewithout requiring any major repairsDrive safe amp trouble free Cheers

The Pakistan Auto Parts Show 2011 hasbecome the largest showcase ofPakista ns engineer ing exportmerchandise and services The eventwas visited by a large number of buyersfrom across the world while over 128multinational national companiesdisplayed their products in theexhibitionPakistan Association of AutomotiveParts and Accessories Manufacturers(PAAPAM) Chairman Syed NabeelHashmi on the second day of the eventsaid the auto parts show was athoroughfare to the true commercialand manufacturing diversity of Pakistanicompanies providing an opportunity toforge new alliances and businessventures But unfortunately there is nocontribution of the government in theorganizing the mega exhibition as it is100 percent financed by the PAAPAMitselfldquoWe have been making efforts for thelast one year to make the exhibitionsuccessful but the Trade DevelopmentAuthority of Pakistan (TDAP) whosesole task is to arrange such events neverbothered to support us in this regard Itwill be absolutely right if it is said thatgovernmentrsquos participation is zero int h i s r e g a r d rdquo s a i d H a s h m idisappointedlyHe said that 6000 invitations were

forwarded to the foreign counterpartscompanies but their thin participationimplies that TDAP has no interest toattract the foreign companies orinvestors He said the TDAP has neversupported the auto seminar or exhibitionin the country The PAAPAM centralchairman said that his associationintended to take part the foreign autoexhibitions making the arrangementsfor 100 members to visit there but theAuthority never provided any help inthis regardNabeel Hashmi strongly demanded ofthe government to ensure adequate andexclusive export promotions for theengineering sector ldquoWe are expectingthat TDAP will support our initiativeslike PAPAS 2011rdquo he said In Pakistanlocal industry is manufacturingmotorcycles cars tractors other heavyvehicles like trucks and busses and alsohosts major original equipmentmanufacturers (OEMs) like ToyotaHonda Suzuki and Massey FergusonHe said that Germany with thecollaboration of its government agenciesholds the worldrsquos largest auto exhibitionevery year In this exhibition only 16companies form Pakistan participatewhile from India 650 and from Chinaover 1800 auto firms display theirproducts he addedHe said the PAAPM plans to arrange

such mega exhibition on annual basesand the second show will be held inKarachi next yearHe claimed that this is the firstexhibition in the history of Pakistanwhose data base is controlled by us andthe PAAPAM itself has developedsoftware in this regardHe said that todayrsquos overwhelmingresponse from investors and businessleaders convinces us that we are on theright path and Pakistan is a strongcontender to win the confidence ofcompanies from around the worldHe said that with the steady growth inthe automotive parts industry in theregion PAPS 2011 plays a crucial role inthe economic development of theautomobile related market both locallyand internationally The show was aperfect place to approach a potentialbuyer and meet existing customers headdedThe product range includes (completebuilt up) vehicles ie cars trucks busestractors motorcycles and autocomponents (in thousands) at 128different stalls outside and inside twoseparate halls of the event place Visitingdifferent stalls foreign representativesexpressed their opinion that the showwill prove a milestone for the autoindustry in Pakistan

TDAP participation in Auto PartsShow zero

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Page 35: /nov-2011

Monthly Automark | November-2011 | Page 48

Expo Pakistan 2011 - Event Update

Commerce Minister Makhdoom AminFahim said that the objective of holdingExpo Pakistan was not only to attractforeign investment and buyers but alsoto promote soft image of the countryTalking to media after opening the 6thExpo Pakistan at the Karachi ExpoCentre he said that the 4-day exhibitionwill provide opportunity to 600 foreignguests from 52 countries to have firsthand information about PakistanUndoubtedly he said that the mainobjective of any trade fair is to showcaseproducts and services a country can offerbut it equally provides opportunity toforeign visitors to see ground realitieswhich are some times wronglyportrayedHe said the expo will provide anopportunity to foreign investors to meettheir local counterparts to look into jointventures and place orders for productswhich could be easily supplied fromPakistan at competit ive priceThe minister was accompanied bySecretary Commerce Zafar MahmoodTDAP chief executive Tariq Puri andFPCCI president Haji Ghulam AliAmin Fahim said even during thedifficult times the country during thelast fiscal year managed to make recordexports at $25billion against a target of $22 billionHe said this indicates that ldquoour exportersare capable of facing global challengesrdquoResponding to a question the ministersaid that export target for the currentfiscal will be set after getting due

a pp rova l from the E c onomicCoordination Committee (ECC)However he said during the last fiscalexports registered 28 per cent growthand in first quarter of this year thegrowth is at 16 per cent which is highlyencouragingAnswering another question he said

that the government was trying hard toovercome power and gas shortages andthe work is in advance stage on Pak-Iran gas pipeline and hopefully Pakistanwill also get power supplies from Iranto meet short-termpower shortageThe minister said that a big Indian tradedelegation is soon visiting Pakistan andcommerce secretaries of both thecountries are also expected to meet inNew Delhi in February next yearMakhdoom Amin Fahim in response toa question said undoubtedly manyforeign guestsrsquo traveling and boardingand lodging expenses have been met bythe government but it is always said thatldquoto make money you have to spentmoneyrdquoThe minister agreed that foreign

investors were shy to invest in Pakistanbecause of law and order situationHowever the Expo Pakistan woulddefinitely change the mindset of foreigninvestors as they visit the country andlook into the ground realities he addedFPCCI president Senator Haji GhulamAli talking to media said that thegovernment had failed to control pricehike which left people in extremelydifficult timesHe warned that if the government didnot check the prices of essential goodsit might be swept under its pressureThe FPCCI president said fresh increasein power tariff was a strong indicatorthat the government plans to approachIMF for fresh loans

Expo to promote soft image Fahim

6th Expo Pakistan in Karachifrom 20-23 October-2011

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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Page 36: /nov-2011

Corporate Achievement - Event

Fatah Group has a big and respectedname in the textile sector they steppedin the automobile sector in 1997 andstarted a motorcycle plant in Hyderabadwhich was the first of its kind in thatcity They launched their first motorcycleby the name Hero RF-70 which was verylow in price and very high in quality andstandards in a very short time it earneda good name and reputation in its buyersdue to its high qualityFatah Motors is making RF-70 and RF-125 motorcycles made with the four-stroke CDI system with Japanesetechnology and approx 6000 units aremonthly produced with and deliveredto the people with a low price tag andhigh quality Fatah Motors has dealersall over Pakistan and showrooms in allthe big cities Fatah Motors has allmodern facilities in their plants and they

have the assistance of their foreignpartnersRecently Fatah Motors got anotherachievement in the form of a ISO 9001-2008 certificate for its Hero motorcyclesdue to its high quality and is the firstsuch plant in Hyderabad which is atestament to the high quality andstandards of Hero motorcycleHero motorc ycles due to it s

manufacturer warranty and post-salesservices and easy supply and availabilityof its spare parts has made it into asymbol of respect and quality all overPakistanRecently Fatah Motors earned an exportorder and very soon Hero motorcycleswill begin exporting into foreigncountries

Fatah Motors has acquiredthe high standard certification

of ISO 9001-2008

Monthly Automark | November-2011 | Page 49

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Page 37: /nov-2011

MADE IN PAKISTAN MOTORCYCLESRETAIL PRICE LIST

70cc Motorcycle

Retail PriceRs 42500=Rs 41000=Rs 41000=Rs 42000=Rs 40000=Rs 40000=Rs 49000=Rs 39000=Rs 45000=Rs 41000=Rs 41000=Rs 46000=Rs 47000=Rs 41000=Rs 66500=Rs 42000=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 40500=Rs 44800=Rs 40000=

Product ampModel NameAan AI-70Asia Hero AH-70Bionic AS-70Crown Lifan CRLF-70Challenger BA-70Diamond SD-70Dhoom YD-70Eagle DG-70Ghani GI-70Guangta GT-70Grace CT-70Hero RF-70Hero RF-70 PlusHabib HB-70Honda CD-70Hi-Speed SR-70Jinan JN-70Leader LD-70King Hero KH-70Moon Star MT-70Master MD-70Metro Hi-Tech MR-70New Asia NA-70

SrNo1234567891011121314151617181920212223

Product ampModel Name

Pak Hero PH-70Raftar KM-70Ravi Premium R1Ravi Hamsafar-70Road Prince RP-70Royal Star RS-70Royal RL-70Racer AS-70Safari SD-70Sakai SK-70Star DL-70Sohrab JS-70Sonica SM-70Super Asia SA-70Super Star SS-70Super Power SP-70Super Power DeluxToyo TG-70Target TT-70Unique UD-70Union Star US-70United US-70Zxmco ZX-70

Retail PriceRs 42500=Rs 42000=Rs 47000=Rs 43000=Rs 41000=Rs 41000=Rs 42500=Rs 41500=Rs 40000=Rs 39000=Rs 39900=Rs 41500=Rs 42400=Rs 39500=Rs 41500=Rs 40500=Rs 45000=Rs 41000=Rs 40000=Rs 42000=Rs 42000=Rs 40000=Rs 42000=

SrNo2425262728293031323334353637383940414243444546

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Price updated Nov-2011

Monthly Automark | November-2011 | Page 50

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Page 38: /nov-2011

125cc Motorcycle 100cc MotorcycleBrand amp Model Name

Habib HB-125Sitara ST-125Super Star SS-125Super Star SS-125 DLXHero RF-125Honda CG-125 STDHonda CG-125 DXMetro MR-125Ravi Storm-125 Euro II

No123456789

Retail PriceRs 88000=Rs 55000=Rs 54000=Rs 59000=Rs 75000=Rs 91000=Rs 112000=Rs 77000=Rs 78000=

Brand ampModel NameGhani GI-100Habib HB-100Honda CD-100Sitara ST-100Super Star SS-100Super Power SP-100Unique UD-100

No1234567

Retail PriceRs 55500=Rs 55000=Rs 75000=Rs 55000=Rs 50500=Rs 55000=Rs 60000=

SrNo123

Yamaha MotorcycleProduct amp

Model NameYamaha YD100Yamana Yama4Yamaha YB100 Royale

Retail PriceRs 77600=Rs 73700=Rs 75200=

SrNo1234

Suzuki MotorcycleProduct amp

Model NameSuzuki Sprinter ECOSuzuki Sprinter STDSuzuki GS-150Suzuki Shogan

Retail PriceRs 69400=Rs 72900=Rs 91000=Rs 82000=

MADE IN PAKISTAN MOTORCYCLESPRICE LIST

Monthly Automark | November-2011 | Page 51

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PDF Creator - PDF4Free v30 httpwwwpdf4freecom

Page 39: /nov-2011

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