Effective Management and Safe Operation of Lifting Equipment
Nov 25, 2015
Effective
Management and
Safe Operation of
Lifting Equipment
Effective Management and Safe
Operation of Lifting Equipment
Types of Equipment Lifting Equipment
ASME B30.5
Effective Management and Safe
Operation of Lifting Equipment
ASME B30.4 ASME B30.22 ASME B30.9
ASME B30.3 ASME B30.26 ASME B30.10
Effective Management and Safe
Operation of Lifting Equipment
Types of Equipment Earth Moving Equipment
OSHA 1926.602
Effective Management and Safe
Operation of Lifting Equipment
Types of Equipment Material Handling
ANSI B56.1 ANSI B56.6
Effective Management and Safe
Operation of Lifting Equipment
Types of Equipment Other applications
Effective Management and Safe
Operation of Lifting Equipment
International Standards
Norma Equipo Norma Equipo
ASME B30.2 2011 Overhead and Gantry Cranes ASME B30.16 2012 Overhead Hoists (Underhung)
ASME B30.3 2012 Tower Cranes ASME B30.17 2006 Overhead and Gantry Cranes (Top
Running, Single Girder, Underhung Hoist)
ASME B30.4 2010 Portal and Pedestal Cranes ASME B30.18 2011 Stacker Crane
ASME B30.5 2011 Mobile and Locomotive Cranes ASME B30.20 2010 Below-the-Hook Lifting Devices
ASME B30.7 2011 Winches ASME B30.21 2005 Manually Lever Operated Hoists
ASME B30.8 2010 Floating Cranes and Floating
Derricks
ASME B30.22 2010 Articulated Boom Cranes
ASME B30.9 2010 Slings ASME B30.23 2011 Personnel Lifting Systems
ASME B30.10 2009 Hooks ASME B30.24 2008 Container Cranes
ASME B30.11 2010 Monorails and Underhung cranes ASME B30.25 2007 Scrap and Material Handlers
ASME B30.12 2011 Handling Loads Suspended from
Rotorcraft
ASME B30.26 2010 Rigging Hardware
ASME B30.14 - 2010 Side Boom Tractors ASME B30.29 2012 Self-erecting Tower Cranes
Effective Management and Safe
Operation of Lifting Equipment
Norma Equipo Norma Equipo
ANSI B56.1 2012 Safety Standard for Low Lift and High Lift Trucks
1926.702 Requirement for Equipment and Tools
ANSI B56.6 2011 Safety Standard for Rough Terrain Forklift Trucks
1926.703 Requirements for cast-in-place Concrete
1910.179 Overhead and Gantry Cranes 1926.704 Requirements for Precast Concrete
1910.180 Crawler, Locomotive and Truck
Cranes
1926.705 Requirements for Lift-slab Operations
1910.184 Slings 1926.706 Requirements for Masonry Construction
1926.601 Motor Vehicles 1926.751 Structural Steel Assembly
1926.602 Material Handling Equipment 1626.1400 Cranes and Derricks in Construction
1926.603. Pile Driving Equipment 1926.1435 Tower Cranes
1926.604 Site Clearing 1926.1437 Floating Cranes and Cranes on Barges
1926.605 Marine Operations and Equipment 1926.1439 Dedicated Pile Drivers
1926.651 Specific Excavation Requirements 1926.1440 Sideboom Cranes
Effective Management and Safe
Operation of Lifting Equipment
Colombian Standards
Effective Management and Safe
Operation of Lifting Equipment
Norma Equipo Norma Equipo
270101085 Operar retrocargador de acuerdo con el manual
del equipo. 280701015
Operar gras mviles multipropsito segn tipo,
caractersticas, clase de carga y normas de seguridad.
280301118 Operar retrocargador de acuerdo con los
manuales tcnicos. 280701016
Operar la gra tipo prtico segn tipo, caractersticas,
clase de carga y normas de seguridad
270101012 Operar excavadora de acuerdo con el manual de
operacin 280701020
Dirigir la maniobra de las gras a travs del sistema de
seales, cdigos internacionales y normatividad.
270101088 Operar montacargas de acuerdo con el manual del
equipo y normas de seguridad establecidas 280701012
Operar equipos portacontenedores segn sus
caractersticas, carga y normas de seguridad.
280701010 Operar el equipo montacargas segn tipo,
caractersticas, carga y normas de seguridad. 290201140
Operar puente gras de acuerdo con su tipo y manual
de operacin
270101054 Operar cargador sobre llantas de acuerdo con el
manual del equipo. 280701014
Operar la gra de patio portacontenedores segn sus
caractersticas y normas de seguridad.
270101056 Operar Minicargador de acuerdo con
procedimientos del manual del equipo. 280301079
Operar torre gra segn tipo, capacidad, carga,
manuales tcnicos y disposiciones de la obra
270101058 Operar motoniveladora de acuerdo con el manual
del equipo. 270101079
Operar tiende tubos (side boom); de acuerdo a
especificaciones tcnicas
Effective Management and Safe
Operation of Lifting Equipment
Norma Equipo Norma Equipo
270101054 Operar cargador sobre llantas de
acuerdo con el manual del equipo.
270101056
Operar minicargador de acuerdo con
procedimientos del manual del
equipo.
270101058 Operar motoniveladora de acuerdo
con el manual del equipo. 280301079
Operar torre gra segn tipo, capacidad, carga,
manuales tcnicos y disposiciones de la obra
270101079 Operar tiende tubos (side boom); de
acuerdo a especificaciones tcnicas
Effective Management and Safe
Operation of Lifting Equipment
Risk Management in Operations with Heavy
Machinery
Risk Management Accident Rate Theory
Something has
gone wrong
Being aware it was
wrong
Determine what
went wrong
Allowing being
breached
Effective Management and Safe
Operation of Lifting Equipment
Risk Management Accident Rate Theory
Error Transgression
Unintentional
Accident
Intentional
Atention
Memory
Mistake
Human Behavior and Organizational Culture
And /
or
Effective Management and Safe
Operation of Lifting Equipment
Risk Management Control Axes for Risks Generators
Equipment Operaor Company
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Company
Procedures
Emergencies Assurance
Management System
Supplied by the Customer
Reality vs Fiction
Identified Emergencies
Procedures
Equipment and training Control Strategies
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Company
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Equipment
Inspections
Maintenance
Plan Use
Frequent
Periodic
Annual
Equipment
Hardware
Manufacturer
Manufacturer
Equipment Manual
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Equipment
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Equipment
Effective Management and Safe
Operation of Lifting Equipment
Risks Management About the Personnel Involved
Roles & Responsibilities
Profile and
promotions
Selection
Well-being and
OS
Awareness
Training Certification
Effective Management and Safe
Operation of Lifting Equipment
- Competent person means one who is capable of identifying existing and predictable hazards in the surrounding
or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has the
authorization to take prompt corrective measures to eliminate them.
- Qualified evaluator (not a third party) means a person employed by the signal person's employer who
has demonstrated that he/she is competent in accurately assessing whether individuals meet the
Qualification Requirements in this subpart for a signal person.
- Qualified evaluator (third party) means an entity that, due to its independence and expertise, has
demonstrated that it is competent in accurately assessing whether individuals meet the Qualification
Requirements in this subpart for a signal person.
- Qualified person means a person who, by possession of a recognized degree, certificate, or
professional standing, or who by extensive knowledge, training and experience, successfully
demonstrated the ability to solve/resolve problems relating to the subject matter, the work, or the project.
- Qualified rigger is a rigger who meets the criteria for a qualified person.
Under OSHA standards what is
a Certified Operator
Effective Management and Safe
Operation of Lifting Equipment
- Appointed: assigned specific responsibilities by the employer or the employers representative.
- Authorized: appointed by a duly constituted administrative or regulatory authority..
- Designated Person: a person selected or assigned by the employer or employers representative as
being competent to perform specific duties.
- Qualified Operator: an operator who has met the requirements of paras. 5-3.1.2(a) through (c)
- Qualified Person: a person who, by possession of a recognized degree in an applicable field or
certificate of professional standing, or who, by extensive knowledge, training, and experience, has
successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work
How to help an operator become
certified using ASME standards?
Effective Management and Safe
Operation of Lifting Equipment
Operator Requirements according to ASME B30.5
- Evidence of successfully passing a physical examination as defined by this standard (every 3 years or less)
- Satisfactory completion of a written examination covering operational characteristics, controls, and
emergency control skills, such as response to fire, power line contact, loss of stability, or control malfunction,
as well as characteristic and performance questions appropriate to the crane type for which qualification is
being sought.
- Demonstrated ability to read, write, comprehend, and use arithmetic and a load rating chart, in the language
of the crane manufacturers operation and maintenance instruction materials.
- Satisfactory completion of a combination written and verbal test on load rating chart usage that covers a
selection of the configurations for the crane type for which qualification is being sought.
satisfactory completion of an operation test
- Demonstrating proficiency in performing lifting, lowering, booming, telescoping, and swinging functions at
various radii as well as shutdown. Testing shall also include proficiency in prestart and poststart inspection,
securing procedures, and traveling by appropriate written, oral, or practical methods.
- Demonstrated understanding of the applicable sections of the B30 Standard and federal, state, and local
requirements.
Effective Management and Safe
Operation of Lifting Equipment
Medical Requirements for Operator According to ASME B30.5
- Vision of at least 20/30 Snellen in one eye and 20/50 in the other, with or without corrective lenses.
- Ability to distinguish colors, regardless of position, if color differentiation is required.
- Adequate hearing to meet operational demands, with or without hearing aid.
- Sufficient strength, endurance, agility, coordination, and speed of reaction to meet the operation demands.
- Normal depth perception, field of vision, reaction time, manual dexterity, coordination, and no tendencies to
dizziness or similar undesirable characteristics.
- A negative result for a substance abuse test. The level of testing will be determined by the standard practice
for the industry where the crane is employed and this test shall be confirmed by a recognized laboratory
service.
- No evidence of having physical defects or emotional instability that could render a hazard to the operator or
others, or that in the opinion of the examiner could interfere with the operators performance. If evidence of
this nature is found, it may be sufficient cause for disqualification.
- No evidence of being subject to seizures or loss of physical control; such evidence shall be sufficient reason
for disqualification.
Effective Management and Safe
Operation of Lifting Equipment
Theoretical Training
Simulation Training
Field Practice
Operator Trainee
Theoretical Evaluation
Practical Evaluation
Medical Evaluation
Certified Operator
Training process for Operators
Certification Process for Operators
Effective Management and Safe
Operation of Lifting Equipment
Risks Management Follow-up and Verification
Goals
Personal
Evaluation Incident Analysis
Audit Outsourcing
M a n a g e m e n t R e v i s i o n
Effective Management and Safe
Operation of Lifting Equipment
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