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Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Mar 06, 2018

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Page 1: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Nordberg Barmac VI-Series VSI Crusher

VSI C

rushersw

ww

.metso

min

erals.com

Page 2: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

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Nordberg Barmac VI Series VSI crushers features a uniquecombination of rotor design, wear material and crushingequipment design. This combination has provedrevolutionary in improving capacity, superior productshape quality and in reducing operating and wear costs. VISeries vertical shaft impact crushers are characterised by aunique closed rotor design providing a higher reduction

ratio with lower wear cost. The VI Series vertical shaft impactcrushers have also been designed to minimise maintenanceand improve all the adjustement operations. VI Seriesvertical shaft impact crushers provide unbeatableperformance in secondary, tertiary, quaternary and shapecorrection applications.

High Performance for Higher Profitability

Page 3: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Product Presentation

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Page 4: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

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Page 5: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Features & Benefits

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Reach New Heightswith Metso Minerals

Higher capacity

VI series of vertical shaft crushers are the solution forcurrent and future operating conditions in which outputand productivity demands are increasingly stringent.

Our engineers have optimised machine layout to maximisecompactness with a single drive shaft to make the machineeven stronger and more powerful without unbalancing therotor. A lot of effort has gone into redesigning the rotor tominimise wear while increasing crushing reduction factorsand capacity. VI series of vertical shaft crushers enable toachieve a higher reduction with fewer crushing stages,lowering your capital costs and saving energy.

Higher quality

Metso Minerals international reputation is based oncrushing plant efficiency and quality.

VI vertical shaft crushers are firmly rooted in this tradition.

On-going collaboration with many research laboratorieshas now made it possible to bring you state of the arttechnical innovations in terms of the durability of wearparts (shoes, liners and and impact anvils) and thereliability of the mechanical components used in thecrushers (drive shaft, bearings, etc.)

More applications

The strength of VI impact crushers makes them ideal forevery kind of application in many different configurations.VI vertical shaft impact crushers have demonstrated theireffectiveness in many applications from crushing lowabrasion materials to extremely abrasive products forindustry.

Compactness

Installation on existing plant

VI and steel structure

Page 6: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Greasing unit

Visit door

Cover locking

Cover opening

Upper bearing

Open rotor with anvils Closed rotor with anvils Closed rotor with stone box

Motor

Belt tensioning Motor support axle

Pulley

Shaft

Lower bearing

Cover

Feed tube adjustment

Frame

Feed tube

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Main Components

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Features & Benefits

Unique chamber geometryExtremely modular, VI vertical shaft crusher layouts can, inthe same frame, be changed without major modificationsto open rotor set ups with anvils or closed rotor solutionswith stone bunkers. They feature many technical benefitssuch as the tapered shape of the anvils making it possibleto turn them when they are half worn and to boost thepayload, thereby improving productivity. The specificshape of the closed rotor reduces rotor wear andmaintenance costs by increasing reduction factors.

Easy to maintain with high security levelThe frame is closed by a hydraulic jack. The interior of thecrusher is accessed via safety doors behind the lid.Particular care has been taken to secure and simplify plantmaintenance. Drive pulleys are no longer changed underthe crusher with all the risks this implies, but directly facingthe operator. A central lubrication system optimisesbearing greasing and reduces the number of servicinginterventions. Vibration sensors shut down the crusherimmediately if a problem is detected.

Application flexibility with environmentconcernNo drastic modifications are required if, for any reason, youdecide to change your VI impact crusher tasking. Machinedesign limits dust emissions by reducing and recirculatingair flows within the crusher confinement hood. VI verticalshaft crushers are all pre-equipped for fitting a wide rangeof dust traps.

Easy to operateOnce set up for a specific mission, VI impact crushers do notneed fine tuning to maximise performances.

Metso Minerals global after-market network means help isalways close by. If you ever have any questions or problems,we’re always ready to get you operating at peak efficiencyin no time.

Cylindrical anvils

Closed rotor

Articulated motor support

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Product grading

The output screen analysis of vertical impact crushers varies according to different parameters, the feed screen analysis, the feedmaterial and the rotor speed.The output screen analysis may change for different rocks with the same feed screen analysis and the same rotor speed.

If the rotor speed increases the screen analysis will be finer.

100

90

80

70

60

50

40

30

20

10

0

0,05 0,1 1 10 100

100

90

80

70

60

50

30

40

20

10

0

0,05 0,1 1 10 100

Cum

ulat

ive

pass

ing

(%)

Fraction size(mm)

Cum

ulat

ive

pass

ing

(%)

Fraction size(mm)

• 80 m/s• 71 m/s• 60 m/s• 44 m/s

• Soft• Medium• Hard• Feed

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40 45 50 55 60 65 70 75 80 85

100

200

300

400

500

600

700T/H

650T/H

600T/H

550T/H

500T/H

450T/H

400T/H

350T/H

300T/H

250T/H

200T/H

150T/H

100T/H

50T/H

800

700

600

500

400

300

200

100

0

8000 10 000 12 000 14 000 16 000

700T/H

650T/H

600T/H

550T/H

500T/H

450T/H

400T/H

350T/H

300T/H

250T/H

200T/H

150T/H

100T/H

50T/H

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Specifications

Power requirement (metric)

The above power requirements are only indicative.

The above power requirements are only indicative.

Pow

er (H

P)

Speed (m/s)

Pow

er (H

P)

Speed (fpm)

Power requirement (imperial)

Page 10: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

Crusher height 1 900 mm 1 985 mm 2 150 mm 2 200 mm(A) 74.8 in 78.2 in 84.7 in 86.6 in

Crusher width 2 150 mm 2 360 mm 2 495 mm 2 700 mm(B) 84.7 in 93.0 in 98.3 in 106.3 in

Height open 2 110 mm 2 235 mm 2 400 mm 2 450 mm(C) 83.0 in 88.0 in 94.5 in 96.5 in

Hoist height 2 750 mm 3 280 mm 3 360 mm 3 500 mm(D) 108.3 in 129.2 in 132.3 in 137.8 in

Single motor base 3 520 mm 4 140 mm 4 140 mm 4 350 mm(E) 138.6 in 163.0 in 163.0 in 171.3 in

Dual motor base NA NA 5 840 mm 6 250 mm(F) 230.0 in 246.1 in

Swing radius 2 200 mm 2 400 mm 2 565 mm 2 800 mm(G) 86.6 in 94.5 in 101.0 in 110.3 in

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Technical data

VI200 VI300 VI400 VI500

Crusher weight 7 000 kg 10 000 kg 14 000 kg 21 000 kg(without motor) 15 435 Lbs 22 050 Lbs 30 870 Lbs 46 305 Lbs

800 mm 950 mm 1 050 mm 1 150 mmRotor diameter

31.5 in 37.4 in 41.4 in 45.3 in210 mm 280 mm 340 mm 400 mm

Feed tube diameter8.3 in 11 in 13.4 in 15.75 in

Drive Single Single Single/Dual Single/Dual

Maximum feed size 80 mm 125 mm 125 mm 150 mmopen rotor 3.2 in 5 in 5 in 6 in

Maximum feed size 40 mm 60 mm 60 mm 60 mmclosed rotor 1.6 in 2.4 in 2.4 in 2.4 in

Power for maximum 132 kW 250 kW 400 kW 600 kWthrought-out 200 HP 300 HP 600 HP 800 HP

1 900 RPM 1 500 RPM 1 300 RPM 1 100 RPMMaximum speed

80 m/s 75 m/s 70 m/s 65 m/s

Main dimensions

VI200 VI300 VI400 VI500

AB

CD

G

EF

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Service and Support

A world of differenceBefore, during and after the sale, you can count on theexperts at Metso Minerals to provide the best service andsupport in the world - all over the world. Whether you’reinstalling an entire customized system, a complete circuit,or simply replacing or updating a single piece ofequipment, you can count on us to help you make sure it’sthe right equipment for your precise needs.

In the design stage, we look at variables such as orecharacteristics and properties, physical space limitations,size of ore body - even your financial situation - just toname a few. Once you make your purchase, you’ll be linkedto Metso Minerals on-line computerized parts availabilitysystem, giving you immediate access to the right parts, instock, and delivered promptly. If you have questions, atrained service analyst is always standing by - over thephone or in person - ready to analyze your needs andrecommend a complete, long- term, cost-effective solution.

We even offer training courses to help you get the most outof your system. Over the years, thousands of crushingprofessionals like you have benefited from the wide varietyof seminars we offer. Do you have special training needs ?Tell us - and we’ll create a unique training session just foryour company.

Nordberg Barmac VI Series VSI crushers, a world ofdifference in technology, quality, performance, reliability,and sales support. To find out more, contact your nearestMetso Minerals office.

Belts installation

Shaft line fitting

External liner for open rotor

Page 12: Nordberg Barmac VI-Series VSI Crusher - Metso · PDF file2 Nordberg Barmac VI Series VSI crushers features a unique combination of rotor design, wear material and crushing equipment

linking innovationsTM

Subject to alteration without prior notice Brochure No. 1207-04-03-CSR/Mâcon-English © 2003 Metso Minerals Printed in France

Metso Minerals Crushing Equipment

Our ranges Unit Crushers Mobile Equipment Complete PlantsC Series jaw crushers LT Series mobile crushing plants Complete plants for aggregate productionPrimary gyratory crushers NW Series portable plants Complete plants for recyclingGP Series cone crushersHP Series cone crushersMP Series cone crushersNP Series HSI crushersVI Series VSI crushersB Series VSI crushersLindemann Series metal crushers

Metso Minerals North and Central America3073 South Chase AvenueMilwaukee, WI 53207USAPhone: +1 414 769 4300Fax: +1 414 769 4730

Metso Minerals South AmericaCaixa Postal 27218035-240 SorocabaBrazilPhone: +55 152 191 300Fax: +55 152 191 695

Metso Minerals Asia-PacificP.O. Box 399West Perth, WA 6872AustraliaPhone: +61 8 9420 5555Fax: +61 8 9320 2500

Metso Minerals North and Central EuropeP.O. Box 400420311 MalmöSwedenPhone: +46 40 24 58 00Fax: +46 40 24 58 78

Metso Minerals South Europe andMediterranean41 rue de la République71000 MâconFrancePhone: +33 3 85 39 63 00Fax: +33 3 85 39 63 49

Metso Minerals Southern AfricaWordsworth Office Park41 Wordsworth Avenue, SenderwoodJohannesburg 2007South AfricaPhone: +27 11 723 2000Fax: +27 11 723 2080

Metso Minerals HQP.O. Box 30733101 TampereFinlandPhone: +358 20 484 140Fax: +358 20 484 141

www.metsominerals.comE-mail: [email protected]