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Africa Africa Asia Asia Austrialia South America North America Netherlands Netherlands Netherlands Europe Europe Europe Africa Asia North America South America Non-Contact Rising Stem Ball Valve North North America America S S Am Am Norwegian distributor: Haakon Ellingsen AS Årenga 8, N-1340 Skui | P.O. Box 184, N-1309 Rud Phone + 47 67151200 | Fax +47 67151201 [email protected] | www.ellingsen.biz
20

Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

Aug 30, 2018

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Page 1: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

AfricaAfrica

AsiaAsia

Austrialia

SouthAmerica

NorthAmerica

NetherlandsNetherlandsNetherlandsEuropeEuropeEurope

Africa

AsiaNorthAmerica

SouthAmerica

Non-ContactRising Stem BallValve

NorthoNorthAmericaAmerica

SSAmAm

Norwegian distributor: Haakon Ellingsen ASÅrenga 8, N-1340 Skui | P.O. Box 184, N-1309 Rud

Phone + 47 67151200 | Fax +47 [email protected] | www.ellingsen.biz

Page 2: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

01

EXECUTIONS RSBV

Standard Execution

Part no. Description

1 Body2 Bonnet 3 Stem4 Ball 5 Seat6 Roll pins 7 Trunnion bushing 8 Adjusting ball 10 Bonnet bushing 11 Gland 12 Gland flange 13 Stem guide 14 Stem guide locking bolt 15 Yoke 18 Low friction cap 20 Gasket 21 Packing30 Body / bonnet stud 31 Body / bonnet nut 32 Gland flange nut 33 Gland flange stud 34 Bonnet / yoke nut 35 Bonnet / yoke stud 40 Yoke nut 41 Bearing cover 43 Handwheel 44 Bearings46 Indicator 49 Protection cap 59 Locking device (optional) 82 Grease nipple

Page 3: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

02

FEATURES RSBV

Features Control Seal™ RSBVFriction FreeAn important aspect of the lifetime of a valve is the sealing mechanism. Almost all valves, like Standard Ball, Gate, Plug and Butterfly valves have their sealing mechanism based upon shear force, friction and tearing. The Control Seal™ sealing mechanism is based upon axial movement only. The sealing is not liable to friction or tearing. This friction free quarter turn mechanical energised sealing does not generate abrasion on the seal and compared with other types of valves, it results in an exceptionally long lifetime.

Stem designThe stem of the Control Seal™ Rising Stem Ball Valve makes only a small axial movement when opening or closing. The stem is always balanced NO stem rotation occurs in combination with axial movement when opening or closing.

Stem PackingThe stem packing of the Control Seal™ Rising Stem Ball Valve can be adjusted while the valve is in service. All valves are executed with a back seat.

Inline maintenance and serviceAs the Control Seal™ valve is designed for easy and low cost maintenance, top-access is possible while the valve is in-line.

Non-slamThe self-locking operate mechanism on all Control Seal™ Valves, provides that the closing member can not rotate due to line forces, therefore there is no danger of line slam, shock or injury of personnel.

Fire SafeThe Control Seal™ valves have been fire safe tested by independent laboratories and has passed the test to BS6755 part 2 and API 6FA successfully. These tests have been witnessed by Lloyds on several valves.

Advantages of the Control Seal™ RSBV design► Friction free opening and closing, increasing the lifetime of the valve.► Single seat design, no thermal expansion problems.► Corrosion and wear resistant materials are used on the closure members.► Self cleaning closure members, due to high velocity flow during opening and closing.► Top entry design for in-line inspection and maintenance.► Adjustable stem packing while the valve is in service.► All valves are executed with a back seat, which gives the possibility to renew the stem packing under pressure► Mechanically energised sealing, no springs or other weak devices are required to obtain the sealing.► Non lubricated seal.► Pressure independent sealing.► Stem moves only up and down, no rotation.► No coupling cam in the stem construction► Topworks according to ISO 5210

MaterialsControl Seal™ Rising Stem Ball valves can be supplied in a variety of materials and are also available in accordance with DINstandards.

Optional valve executionsControl Seal™ can provide valves for various applications and services:► Bellow sealed for dangerous media and zero emission.► Stem extension for high temperature service.► Stem extension and gas column for cryogenic service.► Slurry and sand service (special design).

Rising Stem Ball Valve applicationsRising Stem Ball Valves are often used in the following applications:Sand slurry service (special sand slurry design), Lethal (H2S) service (special Bellow Seal design), Produced water service, Steam service, Molecular Sieve service, Dehydration & Regeneration service, Hydrocarbon service, Gas metering, Emergency Blow Down and Shut Down service, Hot Oil service, High Temperature service, Low Temperature service.

Page 4: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

03

HOW IT WORKS

Opening and Closing Sequence RSBV

1. Closed positionIn the closed position, the ball is tightly pressed against the seat by the mechanical cam-ming action of the stem

2. OpeningAs the handwheel is turned counter-clockwise, as flat, sloping surface on the bottom of the rising stem causes the ball to till away from the seat

3. RotatingAs the stem continues to rise, the interaction of the stem guide and the precision spiral part at the stem causes the ball to begin its friction-free rotation.

4. Opened positionIn the full open position, the stem has raised to its limit and the ball is positioned for straight through flow.

Page 5: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

04

HOW IT WORKS

Opening and Closing Sequence RSBV

5. ClosingTo close the valve, the handwheel is turned in clockwise direction. The stem begins to lower and the ball begins to rotate

6. Rotating (2)Continuous turning of the handwheel causes the precision spiral part at the stem to act against stem guide, rotating the ball 90 degrees

7. SealingNearing the end of the closing cycle, the ball has rotated full 90 degrees without touching the seat

8. Closed position (2)Final turns of the handwheel cause an angled flat surface on the lower stem to mechanically wedge the ball tightly against the seat

Page 6: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

05

DIMENSIONAL DATA

Dimensional Data - ANSI Class 150 - Full Bore - RSBV

123468

101214161820

216*178204305*404*458674*762*826*902*915*991*

265345420

---------

---

495630770900

11201200132514451615

346426489564739879107612991279151516351816

275275275275275450650300450650850

1000

255176

102152204254305337387438489

28355095180250450725900

126517752000

604501170207048609000

160202346028800396005220067500

Size

[inch]

A

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

* Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

Page 7: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

06

DIMENSIONAL DATA

Dimensional Data - ANSI Class 300 - Full Bore - RSBV

11½23468

101214161820

216*242*216283305404502674762*826*902*915991

297350401496590

--------

-----

8541028119213511451160417591911

3784314825656599631204136815301630179419492112

275275275275300300300650850

1000100010001000

25385176

102152204254305337387438489

30353555110175300490840

1165149016502300

60140425990198048609000

153902250027900420005040064800

Size

[inch]

A

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

Page 8: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

07

DIMENSIONAL DATA

Dimensional Data - ANSI Class 600 - Full Bore - RSBV

11½23468

101214161820

216242293356432559661788839889991

10931194

21624229635943556266479184289399410961201

330394456569682

--------

-----

9791186137915711689187120532233

411475537638798

10801362155117611879207222542434

275275275275500450850

100010001250125015001500

25385176

102152204254305337387438489

3540508514025044584012501600180020503000

60140360900162040508010

130501980025200351004590059400

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 9: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

08

DIMENSIONAL DATA

Dimensional Data - ANSI Class 900 - Full Bore - RSBV

11½23468

10121416

254305369381458610737839966

10291131

25430537238546161374084296910391140

355425

---------

--

495710840

107013001515172518052010

436506564791949

120614721705191520062211

275375375375375650

10001000125012501500

25385176

102152204254305324375

4050651001083656401020154018502925

40120325910162038707560

126001890023400

32460

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 10: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

09

DIMENSIONAL DATA

Dimensional Data - ANSI Class 1500 - Full Bore - RSBV

11½23468

1012

254305369470547705832991

1131

25430537247455071284210011147

389472

-------

--

642788934

1169141616541882

470541723897

10351341160618442083

275275375375450850

100010001250

25385176

102146194242289

40557513021064082013501720

40120315810144036007110

1170017100

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 11: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

10

DIMENSIONAL DATA

Dimensional Data - ANSI Class 2500 - Full Bore - RSBV

11½23468

10

451451451578674915

10231270

45145445458568392810391293

430527

------

--

660791963

124015271781

499608776900

1099141917171982

375375375450450

100010001250

2538446389

133181225

55659021031587512751520

351102707201350315063709900

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 12: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

11

DIMENSIONAL DATA

Dimensional Data - ANSI Class 150 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20

178203229394457533762*826*902*914*991*1170*

305345420495630770900

10301030

---

---------

132513251570

386426492567740946107612061209150415151760

275275275375375500650

10001000125012501500

385176

102152204254305305387387489

303560105195310475790875

143517501980

150195540760204542707360

133109565

211101508527000

Size

[inch]

A

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

Page 13: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

12

DIMENSIONAL DATA

Dimensional Data - ANSI Class 300 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20

216283305404502569762*825*902*915*991*1143*

350405500590855

-------

-----

1030119013551355160516051915

4314865696599641206136615311534178417952105

275275375375550375450850850

100012501500

385176

102152204254305305387387489

354065130210345635950

1030166517452300

15022055576017804260736095659565

133101509525650

Size

[inch]

A

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

Page 14: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

13

DIMENSIONAL DATA

Dimensional Data - ANSI Class 600 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20

293356432559661788839889991

109311941397

296359435562664791842892994109612001407

395455570680

--------

----

9801185137015601560194019402295

476536639796

10811361154217321750213021412496

275275375500500850

100010001250125015001500

385176

102152203254305305387387489

406015017529552093513701625192020453250

1202205708602010404073109510

13230157202162027000

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 15: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

14

DIMENSIONAL DATA

Dimensional Data - ANSI Class 900 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 1014 x 1216 x 1218 x 1620 x 16

369381458610737839966

1029113112201321

3723854616137408429691039114012321334

425495620750

-------

----

1070130014901725172520102010

494576701859

1206147216801915191522112211

375375375650450

100010001250125015001500

385176

102152204254305305375375

457512021043072011051670177034503900

1201905158502460395566208535

120751990014250

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 16: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

15

DIMENSIONAL DATA

Dimensional Data - ANSI Class 1500 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 1014 x 1216 x 12

369470547705832991

113112581385

3724745507128421001114712771407

475555

-------

--

790935

11701420165518851885

544636899

103613421610184220862086

650650300300850

1000100012501500

385176

102146194242289289

60951452907801000135021002680

1152005058452045376062908110

11475

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 17: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

16

DIMENSIONAL DATA

Dimensional Data - ANSI Class 2500 - Reduced Bore - RSBV

2 x 1½3 x 24 x 36 x 48 x 6

10 x 812 x 10

451578674915

102312701423

455585638928103912931445

-------

620670800965

125015301785

701786909

1101142917201986

375375450450

100012501500

38456489

134181225

85130300510119029004100

110175420600151135755980

Size

[inch] [mm]RTJ

[mm]RF

BHO

[mm]

BGO

[mm]

BAO

[mm]

C

[mm]

Min.Port[mm]

Weight

[Kg]

Cv Value

GPM

Notes:

Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option

Handwheel Operated Gearbox Operated Actuator Operated

A

Page 18: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

17

FEATURES RSBV

Rising Stem Ball Valves General DataDesign, dimensions according to:► API specification 6D► ANSI B16.34

Construction:► 1-piece, single seat, top entry, trunnion mounted ball, antistatic design, reduced or full bore

Characteristics:► Non contact, metal seated, rising stem ball valve.

Face to face dimensions according to:► ANSI B16.10► Manufacturers standard

Flanged connections according to:► ANSI B16.5 Raised Face smooth finish, stock finish or Ring Type Joint► MSS-SP-44 Raised Face smooth finish, stock finish or Ring Type Joint

Buttweld end connections according to:► ANSI B16.25

Hub end connections according to:► Manufacturers standard or client specification

Fire Safe according to:► BS 6755 part 2 including AMD 6272 / 6712► API specification 6FA

Marking in accordance with:► MSS-SP-25► European directive PED 97/23/EC► Optional marking to client specification► API 6D

Testing according to:► API 6D► API 598► BS 6755 part 1

Operating device:► Handwheel► Gearbox► Actuator

Optional► ATEX Cat. II 2 G/D

Control Seal™ Rising Stem Ball Valve in-line

Page 19: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

18

DELIVERY PROGRAMME

Control Seal™ Delivery Programme

Double Block and Bleed Valves (DBBV)Size: 1½” up to and including 42”Class: 150# up to and including 900#

Rising Stem Ball Valve (RSBV)Size: 1” up to and including 42”

Class: 150# up to and including 4500#

Axial Flow Valve (AFV)Size: 4” up to and including 48”Class: 150# up to and including 4500#

Page 20: Non-Contact Rising Stem Ball Valve - Ellingsen … Non-Contact Rising Stem Ball Valve o S Am ... tested by independent laboratories and has passed the test to BS6755 part 2 and API

Control Seal B.V.

Sales, Engineering & Services Office:Waardsedijk Oost 10-4, 3417XJ Montfoort, the Netherlands Phone: +31 (0)348 474 315, Fax: +31 (0)348 474 238

Head Office & Manufacturing Facility:Farmsumerweg 43, P.O. box 330, 9900AH Appingedam, the Netherlands Phone: +31 (0)596 652 222, Fax : +31 (0)596 629 405

E-mail: [email protected] Website: http://www.controlseal.nl