Chapter 1: Introduction of the topic
Supply chain management is a vast area to be discussed. Its very
hard to cover all the topics of SCM. So our group has chosen a
vital part of SCM and that is Inventory. We choose the world famous
company for athletic products Nike and we are going to discuss some
segments of Inventory Management of Nike.
Scope
The report is all about the different matters of the Inventory
Management system of Nike. By assessment and evaluation, we split
it into four stages:
1) Introduction of the topic2) Discussion about inventory
management3) Discussion and analysis of the inventory management
system of Nike4) Conclusion and recommendation to Nike
Objectives
Broad objectives :
To learn about some key issues on the inventory management
system of Nike.
Specific objectives :
To discuss about the types of inventories of Nike To learn about
the functions of inventory of Nike
Chapter 2: Literature review
A brief discussion of inventory management is given below
---
What is inventory?
Inventory is a list for goods and materials, or those goods and
materials themselves, held available in stock by a business. That
means, inventory is an idle stock of physical goods that contain
economic value, and are held in various forms by an organization in
its custody awaiting packing, processing, transformation, use or
sale in a future point of time.
What is inventory management?
Inventory management is primarily about specifying the size and
placement of stocked goods. Inventory management is required at
different locations within a facility or within multiple locations
of a supply network to protect the regular and planned course of
production against the random disturbance of running out of
materials or goods. The scope of inventory management also concerns
the fine lines between replenishment lead time, carrying costs of
inventory, asset management, inventory forecasting, inventory
valuation, inventory visibility, future inventory price
forecasting, physical inventory, available physical space for
inventory, quality management, replenishment, returns and defective
goods and demand forecasting.
Types of inventory
There are generally five types of inventories. They are
described below ---
1. Raw materials and purchased parts: Everything the crafter
buys to make the product is classified as raw materials. The raw
material inventory only includes items that have not yet been put
into the production process.
2. Work-in-process (WIP): Work-in-process (WIP) is made up of
all the materials, parts (components), assemblies, and
subassemblies that are being processed or are waiting to be
processed within the system. This generally includes all
materialfrom raw material that has been released for initial
processing up to material that has been completely processed and is
awaiting final inspection and acceptance before inclusion in
finished goods.
3. Finished goods: A finished good is a completed part that is
ready for a customer order. Therefore, finished goods inventory is
the stock of completed products. These goods have been inspected
and have passed final inspection requirements so that they can be
transferred out of work-in-process and into finished goods
inventory.
4. Transit inventory: Transit inventories result from the need
to transport items or material from one location to another, and
from the fact that there is some transportation time involved in
getting from one location to another. Sometimes this is referred to
as pipeline inventory.
5. Replacement parts, tools and supplies: Sometimes the
replacement parts, different types of tools and supplies are
inventoried. Maintenance, repair, and operating supplies, or MRO
goods, are items that are used to support and maintain the
production process and its infrastructure. These goods are not
directly a part of the finished product.
Functions of inventoryThe functions of inventory are described
below- To meet anticipated demand-If there is any kind of abnormal
or unusual situation, inventoried goods will help to meet the
anticipated demand. For example- Halloween, Christmas, labor strike
etc. To smooth production requirements-Inventory for some goods are
needed to smooth the flow of production. For example- MRO
(maintenance, repair, operations) goods are needed to fulfill the
production requirement. To decouple operations-Another important
function of inventory is to decouple operations. When a machine is
under maintenance, decouple operations helps to run the production
process with the help of inventory.
To protect against stock-outs-Protection against uncertainties
of supply and demand, and unpredictable events, inventory is a safe
cushion which is an important function of inventory. To take
advantage of order cycles-Cost minimization is another function of
inventory. When large quantities are ordered or produced, inventory
holding costs are increased, but ordering/setup costs decrease.
This is how storing or inventorying products helps in cost
reduction. To help hedge against price increases-Inventoried goods
help hedge against price increases of the products. To permit
smooth operations-All time adequate stocks of goods and products
always ensure a good balance of supply and demand and smoothes all
kind of operations.
Chapter 3: Discussion about the inventory management of NikeSome
important segments of Nikes inventory management system are
described below:Types of Nikes inventoriesNike has two types of
inventories. They are-1) Raw material inventory2) Finished product
inventoryThese are discussed below-1) Raw materials:The main raw
materials are- Recycled rubber Recycled polyester Recycled wool
Recycled leather Recycled cotton Renewable materials (e.g.
Cashmere, Poly lactic Acid (PLA), Cork, Wool, Silk, Bamboo, Bamboo
Rayon / Viscose, Hemp, Flax / Linen, Soy etc.) Chemically Optimized
Materials (e.g. Nike Green Rubber, Solvent Reduced Synthetic
Leather, Organic Cotton, Organic Wool etc.)
Some pictures of the raw materials are given below:
Recycled rubber Recycled polyester Recycled wool Recycled
leather Recycled cotton Organic cotton Cashmere Bamboo
Flax Silk Synthetic leather
Nikes raw materials come from basically countries like China,
Vietnam, Brazil, Indonesia etc.
Nike raw material warehouse2) Finished products:
Nike finished products are-
Shoes Jerseys Shorts Base layers Glasses, watches, bags Various
kind of sports accessories (e.g. all types of accessories of
football, tennis, cricket, baseball, basketball, skateboard,
hockey, athletics, golf, combat sports, wrestling, cheerleading,
aquatic sports, volleyball, auto racing etc.)
Some pictures of Nike finished products are given below-
Nikes finished products are mainly stored in their retailed
shops and showrooms around the world. But in case of a sale on
products, Nike transfers them to warehouses.Some images of Nikes
showrooms are given below-
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Inventory Management of Nike: AIUB Spring11
The number of Nike factories for raw materials and finished
products is showed below-
Nike has contracted with more than 700 shops around the world
and has offices located in 45 countries outside the United States.
Most of the factories are located in Asia, including Indonesia,
China, Taiwan, India, Thailand, Vietnam, Pakistan, Philippines, and
Malaysia.
Nike is using supply chain software, implemented by i2
Technologies Inc. since 2001.Functions of Nike inventory
There are some important functions of Nike inventory which are
described below-
To meet anticipated demand-
If there is any kind of abnormal or unusual situation,
inventoried goods of Nike will help to meet the anticipated demand.
For example- Football match season, labor strike etc. To smooth
production requirements-Inventory for some goods are needed to
smooth the flow of production at Nike. For example- MRO goods are
needed to fulfill the production requirement.
To decouple operations-
Another important function of inventory of Nike is to decouple
operations. When a machine is under maintenance, decouple
operations helps to run the production process with the help of
inventory.
To protect against stock-outs-
Protection against uncertainties of supply and demand, and
unpredictable events, inventory is a safe cushion which is an
important function of inventory. And Nike follows this concept.
To take advantage of order cycles-
Cost minimization is another function of inventory. When large
quantities are ordered or produced, inventory holding costs are
increased, but ordering/setup costs decrease. That is why Nike buys
large number of raw materials from suppliers and store or
inventoried them to reduce cost.
Chapter 4: Conclusion & recommendation
ConclusionNike is the largest sports equipment manufacturing
company in the world. Their full supply chain management system is
well organized. And this is one of the reasons of their sky high
success.
RecommendationNike is already a huge company. So they have more
scopes to increase their types of inventory management system
(where they only follow two). This may create more effective and
efficient inventory management in the organization.
ReferencesWebsiteswww.google.comwww.enote.comClass slides from
the chapter Inventory Management