NIGHT-LITE PRO PARTS MANUAL - SimmaRent · night-lite pro series night-lite pro parts manual allmand bros. inc p.o. box 888 holdrege, ne 68949 phone: 308/995-4495, 1-800/562-1373

NIGHT-LITE PRO SERIES

NIGHT-LITE PROPARTS MANUAL

ALLMAND BROS. INCP.O. BOX 888

HOLDREGE, NE 68949

PHONE: 308/995-4495, 1-800/562-1373ALLMAND FAX: 308/995-5887

ALLMAND PARTS FAX: 308/995-4883

NIGHT-LITE PRO SERIESMARCH 2008

Serial Number 1978PRO08 and Up

For Parts and Updates visit Allmand on the Web at www.allmand.com

NIGHT-LITE PRO SERIESSHO METALLIC VAPOR LAMP

A-1A

NIGHT-LITE PRO SERIESSHO METALLIC VAPOR LAMP

A-1BNO REQ’D PART NO DESCRIPTION

LEGEND: NS= Not Shown ** =Purchase locally

1 1 022155 #10 ELEC. RING2 1 020113 14 AWG GREEN 6"NS 4 022115 SPLICE\PARALLEL\10-12 AWG4 8 041028 10-24 X 1/2 HEX MACH SCREW5 2 041036 10-24 X 1 1/4 SS RHMSPH6 2 041200 8-32 X 1/2 HEX MACH SCREW7 1 041257 10-32 GROUND SCREW8 2 044013 NUT #8-32 NYLOC HEX SS9 4 044019 10-24 NYLOC NUT10 2 044037 3/8-24 NYLOC NUT11 2 045142 STUD 3/8-24 X 3/8-16 X 2"12 2 047016 3/8 SAE FLAT WASHER13 4 047019 3/4 OD X .385 ID NYLON BUSHING14 1 310434 MALE CONNECTOR CABLE (QD)15 1 650159 16/3 X 68 IN LAMP LEAD (HARD WIRED)16 1 510007 1/2 DIA CORD GRIP17 1 610201 REFLECTOR18 1 610202 LENS CHANNEL SET (2 PCS.)19 1 610203 LENS20 1 610206 END CAP21 1 610205 SOCKET END CAP22 1 610207 INTERIOR PLATE23 1 610208 INTERIOR RING PLATE24 1 610209 LAMP SUPPORT TIP25 1 610210 FIBERGLASS TUBE X 12"26 1 610218 LAMP 1000W ED 37 (HPS)

1 610211 LAMP 1000W BT 37 (MH)1 610221 LAMP 1250W BT 37 (HD)

27 1 610212 CERAMIC SOCKET28 2 610213 GASKET29 1 610214 ELBOW30 1 610215 NIPPLE31 1 610217 SILICONE GASKET32 1 660130-20 YOKE FOR SHO FIXTURE (galvanized)33 1 610017 SAF-T VISOR34 2 045070 #10-24 HOOK SQ BD BOLTNS 610250 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) QD LEADNS 650144 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) NO LEADNS 610265 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) QD LEADNS 610263 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) NO LEADNS 100632 LAMP HOLDER ASSY W/YOKE ,W/LAMP (610221) QD LEADNS 100633 LAMP HOLDER ASSY W/YOKE ,W/LAMP (610221) NO LEAD

NIGHT-LITE PRO SERIESMANUAL WINCH TOWER ASSEMBLY

B-1A

NIGHT-LITE PRO SERIESMANUAL WINCH TOWER ASSEMBLY

B-1B


NO REQ’D PART NO DESCRIPTION1 1 022035 CORD GRIP NUT2 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC)3 1 620537P LT BAR COVER4 4 022020 2 SCREW CLAMP, 3/8"5 4 310414 CONNECTOR, FEMALE6 1 310033 1/2" CORD GRIP7 4 044031 5/16-18 KEPS NUT8 10 044021 1/4-20 KEPS NUT9 10 053006 1/4-20 X 3/4 RHSSN BOLT10 4 047035 3/4 FLAT WASHER (PLATED)11 4 650550 .785 X 2" HDPE WASHER12 5 044058 3/4-10 NYLOCK PLATED HEX NUT13 1 650319P LIGHT BAR FRAME, REMOVEABLE14 1 352017 TOWER SECTION 2 5/8" ROUND15 7 044023 1/4-20 NYLOCK NUT16 7 046015 1/4-20 X 1"HHCS GR517 14 047009 1/4 SAE SS FW18 5 310212 #10 CUSHION CLAMP19 3 044048 1/2-13 NYLOCK NUT20 2 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)21 2 320110 3" PULLEY W/ BUSHING22 1 680180-20 TOWER SECTION 3"23 4 650110 TOWER PAD .31224 1 680102-20 4" TOWER SECTION25 1 610531 DLP 1200 WINCH26 1 712032 HANDLE FOR DLP-1200 7"27 2 310212 CLAMP CUSH #10 1/4 HOLE28 3 047010 5/16 FLAT WASHER29 1 046242 5/8-11 X 1" GR 5 HEX BOLT30 3 046110 3/8-16 X 1" HHCS GR5 PLATED31 3 044038 3/8-16 NYLOCK NUT32 1 043100 5/8 INT TOOTH L/W Z33 8 041023 #10 X 3/8 PLS34 2 047030 5/8 FLAT WASHER35 1 047025 1/2" FLAT WASHER36 1 044053 5/8 - 11 NYLOCK NUT37 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 538 1 650145 BAR LOCKING MAST PLTD39 2 620550 1/2-13 x 2 1/8" LOCKING KNOB40 1 620511-20 TOWER PIVOT SECTION41 1 320410 CORD REEL42 1 320453 3/16 X 1 3/4" ROLL PIN43 1 352016 MAST WIRING 16/8 X 344" (CORD REEL 4 LIGHT)44 1 650140 MAST WIRING 14/7 X 330" (STRAIGHT CORD)45 1 320185 CABLE 3/16 X 10’ STEEL

NIGHT-LITE PRO SERIESMANUAL WINCH TOWER CABLE ROUTING

B-2A

NIGHT-LITE PRO SERIESMANUAL WINCH TOWER CABLE ROUTING

B-2B


NO REQ’D PART NO DESCRIPTION

INSTRUCTIONS FOR REPLACING STEEL CABLES.

3/16" X 11'REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION.REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY ATTHE END OF THE 3" MAST SECTION.REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACENEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/81' ROUNDMAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK ANDREINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3” MASTSECTION.

3/16" X 17’9"REMOVE MAST WRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION.REMOVE STOP BOLT AND WASHER.REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION.REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.REMOVE ALL BROKEN AND FRAYED CABLE.REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION ANDTHROUGH PULLEY BRACKETS.REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.REPLACE 3" PULLEY AND 4" TOWER PADS.ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.REPLACE STOP BOLT AND WASHER.REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION.REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)

3/16" X 10’REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOTSECTION.FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO

WINCH AND WIND IN CLOCKWSE DIRECTION UNTIL ALL SLACK IS OUT.

1 1 352017-20 2 5/8" TOWER SECTION ROUND2 1 680180-20 3" TOWER SECTION3 1 680102-20 4" TOWER SECTION4 1 620076 STEEL CABLE 3/16' X 11'5 1 650133 STEEL CABLE 3/16" X 17' 9"6 2 620084 CLIP 3/16" WIRE ROPE7 1 045040 THIMBLE 1/4" WIRE ROPE8 2 320110 PULLEY 3" WITH BUSHING9 1 610531 DLB 1200 WINCH BRAKE

NIGHT-LITE PRO SERIESELECTRIC WINCH TOWER ASSEMBLY

B-3A


B-3B

ELECTRIC WINCH TOWER ASSEMBLYNO REQ’D PART NO DESCRIPTION

1 1 352050-20 2 5/8" TOWER SECTION ROUND2 16 047009 1/4 SAE SS FW3 8 046015 1/4-20 X 1"HHCS GR54 9 044023 1/4-20 NYLOCK NUT5 8 022022 #10 CUSHION CLAMP6 7 044048 1/2-13 NYLOCK NUT7 6 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)8 2 320110 3" PULLEY W/ BUSHING9 1 320410P CORD REEL10 1 320453 3/16 X 1 3/4" ROLL PIN11 1 680185-20 3" SQ TOWER SECTION12 1 047025 1/2" FLAT WASHER13 1 352168 BAR LOCKING MAST14 2 620550 1/2-13 x 2 1/8" LOCKING KNOB15 1 620570-20 TOWER PIVOT SECTION16 5 044058 3/4-10 NYLOCK PLATED HEX NUT17 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 518 4 320112 PULLEY 2 1/2" W/BUSHING19 4 650110 5/16 PAD20 8 041023 #10 X 3/8 PLS21 1 620579 LOCK SPRING22 1 620577 LOCK HANDLE23 2 043070 3/8 INTERNAL TOOTH LOCK WASHER24 2 046105 3/8 - 16 x 3/4" GRADE 5 HEX BOLT25 2 046110 3/8-16 X 1" HHCS GR5 PLATED26 2 044080 3/8 - 16 TOP LOCK HEX NUT27 1 046438 1/4" x 3" QUICK RELEASE PIN28 1 712061 STEEL LANYARD29 1 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS30 2 047055 BUSHING, 1" NARROW RIM31 1 620545 3/4" PLATED HAIR PIN CLIP32 1 043100 5/8 INT TOOTH L/W Z33 1 046242 5/8-11 X 1" GR 5 HEX BOLT34 1 680184-20 4" TOWER SECTION35 1 650438 MAST WIRING 14/7 X 308" (STRAIGHT CORD)36 1 352016 MAST WIRING 16/8 X 325" (CORD REEL 4 LIGHT)37 1 650319P LIGHT BAR FRAME, REMOVEABLE38 1 620537P LT BAR COVER39 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC)40 4 650550 WASHER41 4 047035 3/4 FLAT WASHER (PLATED)42 4 044031 5/16-18 KEPS NUT43 1 310033 1/2" CORD GRIP44 10 053006 1/4-20 X 3/4 RHSSN BOLT45 10 044021 1/4-20 KEPS NUT46 4 022020 2 SCREW CLAMP, 3/8"47 4 310414 CONNECTOR, FEMALE


B-4A

ELECTRIC WINCH TOWER CABLE ROUTING


B-4B

LEGEND: NS= Not Shown ** = Purchase locally

INSTRUCTIONS FOR REPLACING STEEL CABLES

3/16 X 10'

REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION.REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND.REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.REMOVE THE 2 5/8" ROUND MAST SECTION.REMOVE ALL BROKEN AND FRAYED CABLE.REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINKAND REINSTALL WIRE ROPE CLIPS.REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.

7/32 X 26'

REMOVE CABLE FROM WINCH.REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)REMOVE TOWER ASSEMBLY FROM TRAILER.REMOVE STOP BOLT AND WASHER.REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION.REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.REMOVE 2 1/2" PULLEY FROM END OF 4" SECTION.REMOVE ALL BROKEN AND FRAYED CABLE.REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION ANDTHROUGH PULLEY BRACKETS.REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.REPLACE 3" PULLEY AND 4 NYLON ROLLERS.REPLACE STOP BOLT AND WASHER.RUN NEW CABLE ON OUTSIDE OF 4" SECTION.REPLACE 2 1/2" PULLEY.REPLACE TOWER ASSEMBLY ON TRAILER.REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)RUN NEW CABLE THROUGH PULLEY BRACKETS IN FRONT OF TRAILER.ATTACH CABLE TO ELECTRIC WINCH.WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.

1 1 352050-20 2 5/8" TOWER SECTION2 2 320110 PULLEY 3" WITH BUSHING3 1 680185-20 3" TOWER SECTION4 1 620570-20 WELD PIVOT SECTION ELECTRIC5 4 320112 PULLEY 2 1/2" WITH BUSHING6 1 680184-20 4" TOWER SECTION7 1 352054 STEEL CABLE 7/32" X 26'8 1 320185 STEEL CABLE 3/16" X 10'9 1 045040 THIMBLE 1/4" WIRE ROPE10 2 620084 CLIP 3/16" WIRE ROPE


ELECTRIC WINCH TOWER CABLE ROUTING

NIGHT-LITE PRO SERIESTRAILER ASSEMBLY

C-1A


C-1B



1 6 045110 .250 RIVET2 2 650129 TAIL LIGHT3 10 053022 5/16-18 X 1 1/4 CARR BOLT4 14 047010 5/16 FLAT WASHER5 12 044031 5/16-18 KEPS NUT6 2 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW7 1 330463 RUBBER GROMMET8 4 044023 1/4-20 NYLOCK NUT9 1 650111P WELD, TWR PIVOT10 1 650113P TOWER/ROOF BRACE11 6 044036 3/8-16 KEPS NUT12 2 046110 3/8-16 X 1" HHCS GR5 PLATED13 4 047015 3/8 FLAT WASHER14 4 046115 3/8-16 X 1 1/4 HHCS15 2 044016 10-24 KEPS NUT16 2 041024 RHMS 10-24 X .517 2 330481 CLIP GROUND ROD18 1 340058 GROUND ROD19 4 041050 1/4-20 X 3/4 TRUSS BOLT20 1 650722 L OUTRGR RETEN PIN21 1 650723 RT OUTRGR RETEN PIN22 2 330014 RING, JACK RETAINING SNAP23 2 330010 JACK, TOP CRANK24 2 650115-15 OUTRIGGER25 1 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)26 1 044048 1/2-13 NYLOCK NUT27 1 320112 PULLEY 2 1/2" W/BUSHING28 2 433507 5/16 - 18 x 11" J BOLT29 1 340017 BATTERY HOLD DOWN30 6 043050 1/4 INT. TOOTH WASHER31 6 046006 1/4-20 X 3/4 HEX BOLT GR532 6 047007 WASHER .056 X 9/32 ID X 1 1/4 OD33 1 650108 TANK, PRO, 30 GAL34 2 650297 FENDER, PRO35 1 650228P FRAME

TRAILER ASSEMBLY

NIGHT-LITE PRO SERIESTRAILER ASSEMBLY

C-1C


C-1DTRAILER ASSEMBLY

NO REQ’D PART NO DESCRIPTION1 40 047008 1/4" FLAT WASHER SS2 2 046015 1/4-20 X 1"HHCS GR53 28 044023 1/4-20 NYLOCK NUT4 1 022035 CORD GRIP NUT5 1 310033 CORD GRIP6 1 640555 PLUG 2"7 4 047010 5/16 FLAT WASHER8 2 044031 5/16-18 KEPS NUT9 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL10 4 041250- SCREW, NYLON, 1/4-20 X 1/211 22 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS12 6 044106 1/4 TINNERMAN NUT13 2 045216 1/4-20 TINNERMAN NUT14 1 650207P PANEL LEFT FRONT15 1 650206P PANEL RIGHT FRONT16 8 041078 1/4-20 X 1/2 PH TRUSS SCREW17 16 041021 10-24 X 1/2 RHMS18 16 041024 RHMS 10-24 X .519 4 041026 10-24 X 3/4 SL-FHMS20 36 044019 10-24 NYLOC NUT21 4 044042 3/8-24 PLATED NUT22 2 650131 LOCKING T HANDLE23 2 650132 LATCH CAM24 2 650209P DOOR, LEFT/RIGHT25 2 650211 HINGE, DOOR26 2 660170 DOOR HOLDER27 1 650767P REAR PANEL LOMBARDINI

1 650283P REAR PANEL KUBOTA1 651007P REAR PANEL CAT1 651164P REAR PANEL CAT (REAR EXHAUST)

28 1 650565P ROOF PANEL LOMBARDINI1 651010P ROOF PANEL KUBOTA (MANIFOLD MUFFLER)1 101005P ROOF PANEL KUBOTA (BOX MUFFLER)1 651006P ROOF PANEL CAT

NIGHT-LITE PRO SERIESTONGUE AND AXLE ASSEMBLY

C-1E


C-1F



TONGUE AND AXLE ASSEMBLY

1 1 330012 HANDLE, REPLACEMENT JACK, TOP CRANK ONLY2 2 044048 1/2-13 NYLOCK NUT3 2 046230 BOLT CS 1/2-13 X 5 HEX GR5 PL4 1 712021 BALL COUPLER 2"5 1 712540-20 PINTLE HITCH6 1 680879 JACK, TOP CRANK7 2 044043 7/16-14 NYLOCK NUT8 2 044061 5/8-11 LOCK NUT9 2 044062 1/2-13 LOCK NUT10 2 046160 7/16-14 X 1 1/2 HEX BOLT11 2 046220 1/2-13 X 4" HEX BOLT12 2 046250 5/8-11 X 4 1/2 HEX BOLT13 4 047015 3/8 FLAT WASHER14 4 047025 1/2" FLAT WASHER15 1 330013 PIN, LOCK, TUBE MOUNT16 2 049040 SAFETY CHAIN17 1 651225-20 TONGUE, TUBE MOUNT GALVANIZED18 1 650100 AXLE PRO W/ LEAF SPRINGS AND HUBS19 2 650387-13 WHEEL TIRE ASSEMBLY, 13"20 10 032048 1/2-13 LUG NUT21 2 032026 KIT, AXLE MOUNTING (SHORT SHACKLE)NS 712111B BEARING SETNS 712111 AXLE HUB


TRAILER ASSEMBLY PARTS AND ACCESSORIES

C-2GELECTRIC WINCH AND LIMIT SWITCH

NIGHT-LITE PRO SERIESTRAILER ASSEMBLY PARTS AND ACCESSORIES

C-2H


NO REQ’D PART NO DESCRIPTION1 8 041050 1/4-20 X 3/4 TRUSS BOLT2 8 044021 1/4-20 KEPS NUT3 2 044036 3/8-16 KEPS NUT4 2 045118 .250 RIVET5 2 047100 5/16 FLAT WASHER SS6 2 046110 3/8-16 X 1" HHCS GR5 PLATED7 7 047010 5/16 FLAT WASHER8 7 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL9 3 044031 5/16-18 KEPS NUT10 4 044033 NUT NYLOCK 5/16-18 HEX PL11 2 041017 6-32 X 3/8 MACH SCREW PLT12 1 650431P COVER13 1 352056P LIMIT SWITCH BRACKET14 1 466093 SWITCH SLACK CABLE15 1 650112-20 SUPPORT TOWER REAR16 1 650434 CAM17 1 680329P COVER PLATE18 1 045145 1/4 X 1 1/2 ROLL PIN19 1 650621 KICK OUT SPRING PAD20 1 330450 PIN REAR TOWER SUPPORT21 1 650435 SWITCH LIMIT REAR22 1 046040 BOLT CS 1/4-20 X 5 HEX GR523 1 044023 1/4-20 NYLOCK NUT24 1 630157 WINCH ELECTRIC SA5000AC 200 V25 1 330458 15 AMP SPST CIRCUIT BREAKER26 1 352089P SPRING KICKOUT SHORT27 1 650433P COVERNS 1 352478 EMERGENCY WINCH HANDLE

ELECTRIC WINCH AND LIMIT SWITCH


C-2I

MANUAL WINCH AND REAR TOWER SUPPORT

NIGHT-LITE PRO SERIESC-2J

MANUAL WINCH AND REAR TOWER SUPPORT

NO REQ’D PART NO DESCRIPTION1 2 045118 .250 RIVET2 1 650621 KICK OUT SPRING PAD3 1 630555P SPRING KICKOUT MANUAL LONG 29.185 W/HOLE4 4 044033 NUT NYLOCK 5/16-18 HEX PL5 6 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL6 12 047010 5/16 FLAT WASHER7 2 043050 1/4 INT. TOOTH WASHER8 1 044023 1/4-20 NYLOCK NUT9 1 046040 BOLT CS 1/4-20 X 5 HEX GR510 1 045145 1/4 X 1 1/2 ROLL PIN11 1 330450 PIN REAR TOWER SUPPORT12 1 650112-20 SUPPORT TOWER REAR13 2 044036 3/8-16 KEPS NUT14 2 047100 5/16 FLAT WASHER SS15 2 046110 3/8-16 X 1" HHCS GR5 PLATED16 2 044031 5/16-18 KEPS NUT17 1 610531 DLB 1200 WINCH18 3 044021 1/4-20 KEPS NUT19 3 041050 1/4-20 X 3/4 TRUSS BOLT20 1 650106 GUIDE BLOCK21 2 047008 1/4" FLAT WASHER SS22 1 651021P GUIDE, CABLE

NIGHT-LITE PRO SERIESBALLAST ASSEMBLY

C-3A




BALLAST ASSEMBLY

1 14 043015 #10 INT TOOTH LOCK WASHER2 7 041030 MS #10-24 x 1 RD HD PL3 11 044016 10-24 KEPS NUT4 7 044014 #10-24 HEX NUT5 1 310120 BALLAST TERMINAL BOARD6 4 041045 #10-24 X 2.5 RDHD MS7 4 022185 NYLON SPACER8 2 310212 #10 CUSHION CLAMP9 17 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW10 1 022025 2-SCREW ROMEX CLAMP, 3/4"11 14 041017 6-32 X 3/8 MACH SCREW PLT12 10 044004 6-32 KEPS NUT13 3 044021 1/4-20 KEPS NUT14 2 044023 1/4-20 NYLOCK NUT15 1 045004 1/4-20 X 2" STUD16 2 046037 1/4-20 x 2 3/4" HEX BOLT17 4 047008 1/4" FLAT WASHER SS18 1 064025 1 1/16" PLASTIC PLUG19 2 064035 1 1/2" CAPLUG20 4 310124 1000W BALLAST ONLY (60 Hz 110-480V MH)

4 310118 BALLAST 60 HZ W/26 uF CAPACITOR, AND STARTER (HPS)4 100328 1250W BALLAST W/ 28 uF CAPACITOR (HD)

23 4 100329 CAPACITOR 28 uF (HD 1250W)4 310115 CAPACITOR 24 uF (MH 1000 W)4 310119 CAPACITOR 26 uF AND STARTER (HPS 1000 W)

27 1 330432 RECEPTACLE COVER28 2 330458 15 AMP SPST CIRCUIT BREAKER29 1 330494 1/4-20 WING NUT30 4 433329 5/8" PLASTIC PLUG31 2 660153P CLAMP CAPACITOR (MH)

2 100392P CLAMP CAPACITOR TABBED (HPS)2 680608P CLAMP CAPACITOR TABBED (HD)

34 1 630132A 15A 120V GFCI OUTLET35 1 650105 15A CIRCUIT BREAKER36 1 651243P BREAKER COVER

C-3B


C-4A

CAT CONTROL PANEL


C-4BCAT CONTROL PANEL

CAT MANUAL WINCH CONTROL PANEL

1 1 921433 GLOW PLUG LAMP2 1 340014 HOUR METER CAT3 1 650302 AUTO SHUTDOWN TIMER4 1 650306 CAT SWITCH W/ 2 KEYS5 1 650307 CAT SIGLE KEY6 1 650446 VOLTAGE REGULATOR7 1 650282P GAGE PANEL8 1 650363P COVER9 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW10 2 041078 1/4-20 X 1/2 PH TRUSS SCREW11 3 041080 1/4-20 X 1" TRUSS SCREW12 7 044021 1/4-20 KEPS NUT13 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS

CAT ELECTRIC WINCH CONTROL PANEL

1 1 921433 GLOW PLUG LAMP2 1 340014 HOUR METER CAT3 1 650302 AUTO SHUTDOWN TIMER4 1 650306 CAT SWITCH W/ 2 KEYS5 1 650307 CAT SIGLE KEY6 1 650446 VOLTAGE REGULATOR7 1 680129P GAUGE PANEL8 1 352344P COVER9 1 650105 15A CIRCUIT BREAKER10 1 310544 DPDT MOM'TRY CONTACT SW11 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW12 2 041078 1/4-20 X 1/2 PH TRUSS SCREW13 3 041080 1/4-20 X 1" TRUSS SCREW14 7 044021 1/4-20 KEPS NUT15 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS




TRAILER ASSEMBLY PARTS AND ACCESSORIES

C-4CKUBOTA CONTROL PANEL


TRAILER ASSEMBLY PARTS AND ACCESSORIESC-4D

KUBOTA CONTROL PANEL

1 1 920475 KEY SWITCH W/ 2 KEYS2 1 340014 HOUR METER3 1 NA GLOW PLUG INDICATOR LAMP4 1 920474 IGNITION KEYS KUBOTA (PAIR)5 1 650125 GAUGE PANEL6 1 650363 GAUGE PANEL COVER7 2 043050 1/4 INT. TOOTH WASHER8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS9 4 044021 1/4-20 KEPS NUT10 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW11 2 041078 1/4-20 X 1/2 PH TRUSS SCREW



C-4EKUBOTA CONTROL PANEL


C-4F


KUBOTA CONTROL PANEL

1 1 101067 TOGGLE SWITCH DEEP SEA2 1 310544 DPDT MOM'TRY CONTACT SW3 1 650105 15A CIRCUIT BREAKER4 1 100957P GAUGE PANEL, DEEP SEA5 1 101065 DEEP SEA CONTROLLER6 1 650363P COVER7 2 043050 1/4 INT. TOOTH WASHER8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS9 4 044021 1/4-20 KEPS NUT10 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW11 2 041078 1/4-20 X 1/2 PH TRUSS SCREWNS 1 101068 RELAY DEEP SEANS 1 101069 TEMP SWITCH DEEP SEANS 1 101070 OIL PRESSURE SWITCH DEEP SEANS 1 101066 WIRING HARNESS


C-4GLOMBARDINI CONTROL PANEL


C-4H


LEGEND: NS= Not Shown ** = Purchase locally

@@@@@ = See Lombardini Dealer

LOMBARDINI CONTROL PANEL

1 1 650833 IGNITION KEY DOUBLE SIDE2 1 650831 LOMBARDINI CONTROL PANEL3 2 043015 #10 INT TOOTH LOCK WASHER4 2 046426 5mm X .8 X 12mm HEX BOLT5 1 650761 BRACKET, CONTROL6 2 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW7 3 044021 1/4-20 KEPS NUT8 1 330458 15 AMP SPST CIRCUIT BREAKER9 1 310544 DPDT MOM'TRY CONTACT SW10 1 650105 15A CIRCUIT BREAKERNS 650832 IGNITION SWITCH W/ KEYS(DOUBLE SIDED)


C-5ACAT ENGINE


C-5B


CAT ENGINE

1 2 650259 RUBBER ENG MT - 120 LB2 8 044033 NUT NYLOCK 5/16-18 HEX PL3 14 047010 5/16 FLAT WASHER4 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL5 4 044023 1/4-20 NYLOCK NUT6 4 041050 1/4-20 X 3/4 TRUSS BOLT7 4 046055 5/16-18 X 1 1/4 HEX BOLT8 1 651008P CAT RADIATOR SHROUD RIGHT9 1 651009P CAT RADIATOR SHROUD LEFT10 2 650260 SNUBBING WASHER11 2 640565 ENGINE MOUNT WASHER12 2 044038 3/8-16 NYLOCK NUT13 2 046137 3/8-16 X 3 HEX BOLT GR 514 1 100988 CAT 8 KW 318-706015 1 651232 SILENCER, 1.1CNS 1 027026 POSITIVE BATTERY CABLE REDNS 1 713098 CABLE BATTERY BLACK NEGATIVENS 1 651192 CAT ENGINE BLOCK HEATERNS 1 650851 REAR EXHAUST MUFFLERNS 1 650850 TAIL PIPE REAR EXHAUSTNS 1 651166P BRACKET MUFFLER(REAR EXHAUST)NS 1 340112 1 1/2" MUFFLER CLAMPNS 1 920472 TANK OVERFLOW


C-5CKUBOTA ENGINE


C-5D

KUBOTA ENGINE

NO REQ’D PART NO DESCRIPTION1 2 046137 3/8-16 X 3 HEX BOLT GR 52 6 047010 5/16 FLAT WASHER3 2 650260 SNUBBING WASHER4 2 044038 3/8-16 NYLOCK NUT5 2 640565 ENGINE MOUNT WASHER6 2 650259 RUBBER ENG MT - 120 LB7 4 044033 NUT NYLOCK 5/16-18 HEX PL8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL9 1 650290 AIR FILTER ELEMENT KUBOTA10 2 651201 905-1105 KUBOTA ENGINE MOUNT11 1 100989 KUBOTA 110512 2 713086 CLAMP 1 3/8" MUFFLER13 1 352139 KUBOTA BOX MUFFLER14 1 650289 EXHAUST PIPE15 1 650296 MOUNTING PLATE16 1 352135 EXHAUST GASKET KUBOTA17 2 043050 1/4 INT. TOOTH WASHER18 2 042018 6mm X 10mm HEX BOLT GR 8.819 1 920552 UPPER RADIATOR HOSENS 1 650154 LOWER RADIATOR HOSE21 1 920745 KUBOTA FUEL FILTER22 1 920743 KUBOTA OIL FILTERNS 1 340302 HIGH TEMP SWITCH KUBOTANS 1 340301 OIL PRESSURE SWITCH KUBOTA25 1 650001 RADIATOR KUBOTANS 1 352373 KUBOTA ENG BLOCK HEATER26 1 651232 MUFFLER (MANIFOLD MOUNT)27 1 650234 MUFFLER GASKET(MANIFOLD MOUNT)28 1 352133 KUBOTA EXHAUST MANIFOLD


C-5ELOMBARDINI ENGINE


C-5F

LOMBARDINI ENGINE

NO REQ’D PART NO DESCRIPTION1 2 046137 3/8-16 X 3 HEX BOLT GR 52 8 047010 5/16 FLAT WASHER3 2 650260 WASHER 2" OD X .451 ID X .125 THK4 2 044038 3/8-16 NYLOCK NUT5 3 640565 WASER 1.550 OD X .400 ID X .135 THK6 2 650259 RUBBER ENG MT - 120 LB7 4 044033 NUT NYLOCK 5/16-18 HEX PL8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL9 1 650830 LOMBARDINI LDW 1003 W/ HOUR METER10 1 650010 LOMBARDINI FUEL FILTER11 1 650011 LOMBARDINI OIL FILTER12 6 042019 6mm X 1.0 X 16mm GR 8.8 HEX BOLT13 2 043065 3/8 SPLIT LOCK WASHER14 2 042033 8mm x 1.25 x 20mm HEX BOLT GR 10.515 4 041078 1/4-20 X 1/2 PH TRUSS SCREW16 4 044021 1/4-20 KEPS NUT17 12 047070 WASHER, FLAT 1/4" SS18 6 043020 1/4" SPLIT LOCK WASHER19 2 650567P SHROUD, RADIATOR LEFT AND RIGHT20 1 650562P MOUNT, ENGINE, LOMBARDINI21 1 651236 SILENCER, LDW100322 1 650430 MUFFLER GASKET23 1 650012 AIR FILTER, LOMBARDININS 1 027031 BATERY CABLENS 1 713098 NEGATIVE BATTERY CABLE BLACKNS 1 352459 HEATER, LOMBARDINI LOWER RADIATOR HOSE


C-5I GENERATOR


C-5J


GENERATOR

1 16 046115 3/8-16 X 1 1/4 HHCS2 18 043065 3/8 SPLIT LOCK WASHER3 1 022025 2-SCREW ROMEX CLAMP, 3/4"4 1 640146 6Kw 60Hz MARATHON GENERATOR

1 101075 7.5 Kw 60Hz MARATHON GENERATOR1 640157 8Kw 60Hz MARATHON GENERATOR

NS 1 640152 CAPACITOR 45 Uf MARATHON 6/8 Kw MODEL 332CSANS 1 640148 CAPACITOR 25 Uf MARATHON 6/7.5/8 Kw MODEL 201CSA6 1 650563P GENERATOR PLATE LOMBARDINI-(MARATHON)

1 651012P GENERATOR PLATE CAT-(MARATHON)1 651202P GENERATOR PLATE KUBOTA-(MARATHON)

7 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL8 13 047010 5/16 FLAT WASHER9 4 044038 3/8-16 NYLOCK NUT10 2 044033 NUT NYLOCK 5/16-18 HEX PL11 2 046055 5/16-18 X 1 1/4 HEX BOLT12 4 046020 1/4-20 X 1 1/4" HEX BOLT13 1 100352P BOTTOM PLATE-(MECC ALTE)14 1 100353P TOP PLATE-(MECC ALTE)15 1 100354P BACK PLATE-(MECC ALTE)16 1 100614 5/16-18 T-SLOT NUT17 1 043055 5/16" PLATED SPLIT LOCK WASHER18 1 046045 5/16-18 X 3/4 HHCS GR5 PLATED19 1 100350 MECC ALTE GENERATOR 7.5 Kw 60 HzNS 1 101074 CAPACITOR 40 Uf MECC ALTE 7.5 60 Hz


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NIGHT-LITE PRO SERIESDECALS

D-1A

1 090165 DECAL - DANGER ELECTRIC SHOCK1 090177 ALIGNMENT ARROW1 090034 DECAL - DIESEL1 090166 DECAL - WARNING OVERHEAD HAZARD2 090276 NIGHT-LITE DECAL1 090159 DECAL - WARNING COMBUSTIBLE GAS1 090160 DECAL - WARNING EXCESS TOW1 090139 DECAL - LATCH/UNLATCH1 090133 DECAL - GROUND LUG1 090158 DECAL - WARNING OPERATOR’S MANUAL1 090084 DECAL - WARNING SHUT OFF LIGHTS2 090278 PRO SERIES DECAL1 090288 STARTING ENGINE, ISUZU & PERKINS1 090224 STARTING ENGINE, KUBOTA1 090225 PRO PICTORIAL INSTRUCTION1 090163 DECAL - DANGER ELECTIC SHOCK1 090226 DECAL -WARNING ROLL OVER PROTECTION2 090002 DECAL - DANGER HIGH VOLTAGE1 090164 DECAL - WARNING NON-VERTICAL1 090240 DECAL - WARNING FOLD OUTRIGGERS

650158 DECAL SET COMPLETE - PRO2 090256 LARGE ALLMAND DOOR DECAL1 090269 SMALL ALLMAND REAR PANEL DECAL1 090262 ELECTRIC WINCH PICTORIAL OPERATOR (Elec. Winch Only)1 090205 DECAL - RED LATCH (Elec. Winch Only)1 090232 DECAL -ELECTRIC WINCH WARNING (Elec. Winch Only)1 090179 DECAL PROPOSITION 65 DIESEL1 090309 DECAL-SPRING LATCH RELEASE1 100922 LEFT ALLMAND DOOR DECAL1 100923 RIGHT ALLMAND DOOR DECAL1 100934 6 KW LEFT LOWER DOOR DECAL1 100935 6 KW RIGHT LOWER DOOR DECAL1 100936 7.5 KW LEFT LOWER DOOR DECAL1 100937 7.5 KW RIGHT LOWER DOOR DECAL1 100938 8 KW LEFT LOWER DOOR DECAL1 100939 8 KW RIGHT LOWER DOOR DECAL

REQ’D PART NO DESCRIPTION

NIGHT-LITE PRO SERIESF-1A

ELECTRICAL DIAGRAMS

KUBOTA SCHEMATIC (Before Sept 1, 2004)

KUBOTA SCHEMATIC (After Sept 1, 2004)


F-1BELECTRICAL DIAGRAMS


F-2A

ELECTRICAL DIAGRAMS

SHO-HD LIGHTING SYSTEM 240 VOLT WIRING SCHEMATIC


F-3A

ELECTRICAL DIAGRAMSCAT C1.1 ENGINE

PART# DESCRIPTION

650285 CAT ENGINE WIRING HARNESS

CAT/PERKINS ENGINE WIRING HARNESS, KEYLESS OPTION



MARATHON GENERATOR SCHEMATIC

POW’R GARD GENERATOR SCHEMATIC


F-4A

ELECTRICAL DIAGRAMS



120V GFCI AND 240V RECEPTACLE WIRING


F-5A

ELECTRICAL DIAGRAMS

MULTI-TAP 50 HZ TRANSFORMER WIRING DIAGRAM


F-5B

ELECTRICAL DIAGRAMS

ELECTRIC WINCH SCHEMATIC


F-6A

ELECTRICAL DIAGRAMS

LOMBARDINI LDW 1003 WIRING DIAGRAM


F-6B

ELECTRICAL DIAGRAMS

LOMBARDINI LDW 1003 WIRING DIAGRAM

NIGHT-LITE PRO PARTS MANUAL - SimmaRent · night-lite pro series night-lite pro parts manual allmand bros. inc p.o. box 888 holdrege, ne 68949 phone: 308/995-4495, 1-800/562-1373

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