Niagara at a Glance - Niagara Textiles Ltd. · 2017-03-04 · Niagara at a Glance Area Details of our Factory Land : ... Single Jersey, Single/Double Lacoste, Pique, Waffle, ... Circular

Factory Profile of Niagara Textiles Limited

Last Update at February 2017 NTL Profile Page 1 of 12

Niagara at a Glance

Area Details of our Factory

Land : 450.46 Decimal

Niagara Textiles Limited is Garments factory with area of total 2,65,500 Sft. The detail area description of our factory is following –

Corporate Name : Niagara Textiles Limited

Incorporation : C-41635(994)/2000

Type of ownership : Private Limited Company

Nature of the Project : 100% export Oriented Company

Number of Owners : 04

Motto : Niagara is committed for excellence

Workforce : 5000 (Approx.)

Membership : BGMEA – Membership no: 4570

BKMEA – Membership no : 594-A/2001

Year of the establishment : 2000

Year of the Operation Started : 2001

Our Bankers : Shahjalal Islami Bank Ltd.

Islami Bank Bangladesh Ltd.

Bank Alfalah Ltd.

Dutch Bangla Bank Ltd.

General Terms : All payments have to be made with confirmed Irrevocable letter of credit at sight.

Our Wings : Knitting Dyeing Printing Garments

- Cutting - Sewing - Finishing

Factory Profile of Niagara Textiles Limited

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Area Details According to the Floor Distribution:

Section No. of Floor

Office, CAD & Sample 01 Knitting 02 Dyeing 01 Dyeing Finishing 02 Cutting 01 Printing 01 Sewing Floor 09 Finishing 02

Total Floor 18

Fire Safety Issues

We have a detailed and realistic fire safety policy and plan to protect and manage fire accident at our factory. To protect and to manage fire accident we maintain and monitor following issues very:

Section Area (Smt) Area (Sft)

Textiles Division:

Knitting 1394 Sqm 15,000 Sft

Dyeing 4894 Sqm 52,653 Sft

Total 6288 sqm 67,653 Sft

Garments Division:

Sewing 7326 sqm 78,816 Sft

Cutting 1707 sqm 18,366 Sft

Finishing 1707 sqm 18,366 Sft

Sample 186 sqm 2,000 Sft

Office 465 sqm 5,000 Sft

Store 4057 sqm 43,650 Sft

Total 15448 sqm 1,66,198Sft

Bonded Warehouse 427 sqm 4,600 Sft

Free Space 2787 sqm 31,649 Sft

Gross Total 22067 sqm 2,33,851 Sft

Grand Total 2,65,500 Sft

Factory Profile of Niagara Textiles Limited

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Fire Safety Equipment’s Details: (Manual Safety equipments):

Fire Extinguisher Total 566

ABC

453

Co2

106

Emergency Exit Lights

132

Fire Alarm Switch

53

Hammer

53

Sound Box

40

Factory Profile of Niagara Textiles Limited

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Trained up Fire Fighter Team: We have a fully trained fire Fighter team of 657 members

Fire Safety Committee: We have a fire safety committee 859 members

Rescue Team: We maintain a well trained up rescue team of 359 members

First Aid Team: We have developed and trained up a team of 134 first aid man.

First Aid Box

55

Hose Reel

37

Smoke Detector

156

Gas Musk

41

Visual Alarm

20

Factory Profile of Niagara Textiles Limited

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We have a continuous commitment towards fire safety ensuring by continuous monitoring as per the NFPA. We have added Qualified Fire Protection Consultants, reviewing and

inspecting Automatic Fire stand pipe Hose & Detection systems design and installation.

1. Automatic Fire stand pipe & Hose system * Hydraulically Remote Riser: 16pcs * Horizontal Split case centrifugal pump: 01 pcs * Vertical Multistage Jockey Pump: 01 pcs * Water reservoir: 72,000 Gallon * Disel Genaretor

2. Fire Detection System

Fire Door

32 pcs

Smoke Detector

:93 pcs

Heat Detector

70

Manual Fire Alarm Call point

88 pcs

Fire Alarm Control Panel

04 pcs

Audible Notification Device

80 pcs

Visual Notification Device

80 pcs

Factory Profile of Niagara Textiles Limited

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Product Information

Textiles Division:

Single Jersey, Single/Double Lacoste, Pique, Waffle, Fleece, Terry,

Interlock, Interlock Pique, Pleated Jersey, Mesh Fabric, Rib(1x1/2x1),

Polyester Mesh, Polyester Fleece, Ponti-di-roma, Polyester twill fabric,

Forte Fabric, Twilted Fabric, Poly lock design etc.

with or without Spandex

(With or without Lycra)

Our Production Capacity

Section Capacity

Textile division : 20,000 kg fabric / day

Knitting : 12,000 kg / day

Dyeing & Finishing : 20,000 kg / day

Cutting : 65,000 pcs./ day

Printing division : 50,000 pcs/ day (One color basic rubber

print items)

Sewing : 60,000 pcs/ day (based on basic items)

Circular Knitting Machine Profile. SL.# BRAND ORIGIN DIA GAUGE M/C PARAMETER QTY

SINGLE JERSEY SERIES

1 PAI-LUNG TAIWAN 20" 24/32 S/J with Spandex Attachment 1

2 PAI-LUNG TAIWAN 22" 24/28 S/J with Spandex Attachment 1

3 PAI-LUNG TAIWAN 24" 24/28 S/J with Spandex Attachment 1

4 PAI-LUNG TAIWAN 25" 24/28 S/J with Spandex Attachment 1

5 ORIZIO ITALY 30" 20/24/28 S/J with Spandex Attachment 2

6 LISKY TAIWAN 32" 20/24 S/J with Spandex Attachment 1

7 PAI-LUNG TAIWAN 34" 20/24/28 S/J with Spandex Attachment 5

8 LISKY TAIWAN 36" 14/24 S/J with Spandex Attachment 1

9 PAI-LUNG TAIWAN 36" 24/28 S/J with Spandex Attachment 1

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FLEECE SERIES

10 ORIZIO ITALY 30" 20 Three Thread Fleece 1

11 ORIZIO ITALY 30" 20 Three Thread Fleece 1

12 LISKY TAIWAN 32" 20 Three Thread Fleece 2

13 LISKY TAIWAN 34" 20 Three Thread Fleece 1

14 LISKY TAIWAN 36" 14 Three Thread Fleece 1

RIB SERIES

15 TERROT GERMANY 30" 18 Rib With Lycra Attachment 1

16 PAI-LUNG TAIWAN 34" 18 Rib With Lycra Attachment 1

17 TERROT GERMANY 36" 18 Rib With Lycra Attachment 1

18 PAI-LUNG TAIWAN 36" 18 Rib With Lycra Attachment 1

19 PAI-LUNG TAIWAN 38" 18 Rib With Lycra Attachment 1

20 PAI-LUNG TAIWAN 40" 18 Rib With Lycra Attachment 1

21 PAI-LUNG TAIWAN 42" 18 Rib With Lycra Attachment 1

INTERLOCK SERIES

22 TERROT GERMANY 30" 22

Interlock With Lycra

Attachment 1

23 TERROT GERMANY 34" 22

Interlock With Lycra

Attachment 1

ENGINEERING STRIPE SERIES (6 COLOUR)

24 FUKUHARA JAPAN 30" 24/20 S/J with Spandex Attachment 1

25 FUKUHARA JAPAN 34" 24/20 S/J with Spandex Attachment 1

FLAT KNIT MACHINE

26 KAUO-HENG TAIWAN 54" 14

Flat Knit with Lycra

Attachment 26

27 JY-LEH TAIWAN 80" 14 Flat Knit Jacquard with Lycra

Attach. 2

GRAND TOTAL MACHINE SET 55

Dyeing Division:

SL# M/C Usage Brand Origin Capacity (Kg.)

(100%)

M/C No.

01.

Bulk

Sclavos Greece 250 01

02. Sclavos Greece 500 01

03. Sclavos Greece 750 01

04. Sclavos Greece 1000 01

05. Acme Taiwan 600 01

06. P.M.M Turkey 750 01

07. P.M.M Turkey 300 01

08. P.M.M Turkey 100 01

09. Dilmenler Turkey 150 01

10. Dilmenler Turkey 300 01

11. Dilmenler Turkey 450 01

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12. Acme Taiwan 1200 01

13. Acme Taiwan 1500 01

14. Acme Taiwan 1200 01

15.

Sample

P.M.M Turkey 30 01

16. P.M.M Turkey 25 01

17. P.M.M Turkey 25 01

18. Acme Turkey 50 01

19. P.M.M Turkey 25 01

20. Dilmenler Taiwan 25 01

21. Fongs Turkey 30 01

22. Fongs Turkey 60 01

Total = 9320 22

Dyeing Finishing Division:

SL# Machine Name Brand Name Origin Capacity (Kg.) Remarks

01 Stenter - 01 Bianco Italy 10000

Open Width

02 Stenter – 02 Bianco Italy 10000

03 Slitting - 01 Lklh Taiwan 10000

04 Slitting – 02 Platinum Korea 12000

05 Slitting - 03 Bruckner Germany 14000

06 Compactor – 01 Blanco Italy 10000

07 Compactor- 02 Laffer Italy 12000

08 Compactor- 03 Laffer Italy 12000

09 Back Sewing Turana Turkey 6000

10 Brush Machine Arttex Taiwan 6000

11 Squezzer -01 Helot France 8000

Tube Line

12 Squezzer -02 Beneks Turkey 10000

13 Dryer Pmm Turkey 9000

14 Tube Compactor -01 Serteks Turkey 8000

15 Tube Compactor - 02 Tubetex Turkey 10000

Total Machine No. = 15

Dyeing Laboratory:

SL Name of Machine Brand No. of Set

01 Spectro photo meter attached with pentium-4 computer

Data color 01

02 Shaking Machine Korea 01

03 Lab Sample Dyeing Ahiba Nuance, Swiss 01

Fongs, Hong Kong 03 04 Dimensional Stability Test. Wascator, Sewden 01 05 Color Assesment Cabinet Veri vide, England 04 06 Washing Machine Ariston 02 07 Light Box Englang 01

08 Rubbing Tester Crock Meter Roaches, England

01

Total No. of Machines 15

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Washing Plant:

SL Name of Machine Brand Capacity (Kg.)

01 Hydroextractor-01 D.H.R 60

02 Hydroextractor-02 D.H.R 60

03 Washing Machine-01 Taiwan 30

04 Washing Machine-02 Taiwan 30

05 Tumble Dryer-01 Taiwan 20

06 Tumble Dryer-02 Taiwan 28-31

07 Tumble Dryer-03 Taiwan 28-31

08 Tumble Dryer-04 Taiwan 54

09 Tumble Dryer-05 Taiwan 74

10 Tumble Dryer-06 Taiwan 74

11 Tumble Dryer-07 Taiwan 74

12 Tumble Dryer-08 Taiwan 74

Total No. of Machines 12

Brushing Machines:

SL Name of Machine Brand No. of Set

01 Raising Machine Arttex 01

02 Spectra Flash Model – SF 600x 01

03 Lab Sample Dyeing Ahiba Nuance, Swiss 01

Total No. of Machines 03

Garments Division

Cutting Section:

SL Name of Machine Brand No. of Set

01 Cutting Machine KM 09#

02 Cutting Table Local 08

Total No. of Machines

17

Printing Section:

SL Name of Machine Brand/Type No. of Set

01 Printing Table 80/10/56 ft 06

02 Conveyer Dryer Belt Curing 01

03 Heat Press Machine Hydrolic 02

04 Heat Press Machine Manual 03

05 Flock Machine 02

Total No. of Machines 14

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Sewing Section:

SL Name of Machine Brand No. of Set

01 Plain Juki 692

02 Over lock Pegasus 329

03 Flat lock Yamata 213

04 Button Hole Juki 16

05 Button Stitch Juki 19

06 Snap Button Nagishing 05

07 Peaconting Juki & Kansai 05

08 DFD Kansai 01

09 PMD Kansai 02

10 Fit of the Arm Juki 02

11 Re-cone Hashima 02

12 Rib Cutting IDEA 08

13 Back tape Kansai 06

14 Bertack Computer Juki 08

15 Two Needle Juki 02

16 Fusing Hashima 01

17 Zik Zak Plain Juki 02

Total No. of Machines 1313

Finishing Section:

SL Name of Machine Brand/Type No. of Set

01 Iron Machine

Mordern 39

Naomoto 08

Veit 12

02 Electronic Steam pressure Naomoto 03

03 Electronic spot remover NGAI SHING 02

04 Finishing table Local 20

05 Thread Sucker

NGAI SHING 01

Mordern 01

Aatpr 01

06

Metal Detector Cintex, UK 01

Lock, England 01

Total No. of Machines

89

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Power and Utilities Section:

SL Name of Machine Capacity No. of Set

01 Gas Generator 1125 KVA 02

02 Diesel Generator 750 KVA 01

03 Diesel Generator 359 KVA 01

04 Boiler 7.71 Ton 01

05 Boiler 05 Ton 01

06 Compressor 30 Bar 04

07 ETP (Boi Chemical) 40 m3/H 02

08 Water Treatment Plant 40 m3/H 02

09 Water Treatment Plant 80 m3/H 01

10 SRP 75 m3/day 01

11 Hot Water Plant 40 m3/H 01

Total No. of Machines 17

ETP details : Capacity 120M3/H , Made in Ion Exchange( India) Limited Bio chemical Plant

WTP details: WTP-01, Capacity-40M3/H, WTP-02&03, capacity-40M3/H &80M3/H. Total capacity of WTP:160M3/H. Made in Ion Exchange (India) Limited.

Gas Generator details: Two Gas Generators, 1) Waukesha -900KW/1125KVA, Model: VHP 5904GSID ,Made in USA, Year of Manufacture -2006 2) Waukesha -900KW/1125KVA, Model: VHP 5904 LTD ,Made in USA ,Year of Manufacture -2008

Diesel generator details: Two Diesel Generators, 1) Vibro Power-750KVA/600KW,Model-QSK23G2,Made in Singapore ,Year of Manufacture -2005. 2) Cummins-359KVA/287KW,Model-CB287,Made in Singapore, Cummins Power Generation, Year of Manufacture -2004.

Electricity connection capacity: 1) Gas Generator two Sets,capacity-1800KW,2)Diesel two Sets -887 KW, 3)REB Source -

618KW

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Gas connection details: 1) Gas Generator Run: Monthly Load 324415.61M3 2) Gas Boiler Run: Monthly Load 393464.07M3

Boiler details: Two Gas Fire Tube Boilers & One Exhaust Gas Boiler

1) Omnical capacity-05T/H, Made in Germany. Year of Manufacture -2001 2) Cochran capacity-7.71T/H, Made in UK Year of Manufacture -2005 3) Exhaust Gas Boiler (EGB) capacity 2.4 T/H, Made in India , Year of Manufacture -2010