Approved code 1 Approved w ith com m ents code 2 R ejected code 3 R eview ed w ith com m ents code 4 N o com m ent code 5 TEPN G review com m ent and/or Approvalshallnot be assum ed to indicate either responsability or liability for accurancy and com pleteness of this docum ent or to alter any contract Term s & C onditions. D ate: The docum ent is returned w ith code R eserved to C O M PANY Remarks: This document is the property of TOTAL and must not be reproduced, stored or disclosed without permission from COMPANY. OML100 [ODUDU & FSO UNITY] ICSS – SYSTEM Upgrade Detailed Engineering SMR/SOR/SIN nbr. S0R-100-09-001 PCS Standard Functions Implementation-Typical MOT page: 1/53 COMPANY ref. number NG-ODU-XODU-IPA-070041 Rev. Status Rev. date Discipline INS 1.0 IFR 11-Nov-14 Doc. Type PRC CONTRACTOR ref: NG-ODU-XODU-IPA-070041 -- -- -- (Syst.) Unit XX_GEMU PCS Standard Function Implementation- Typical MOT
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Approved code 1
Approved with comments code 2
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Reviewed with comments code 4
No comment code 5
TEPNG review comment and/ or Approval shall not be assumed to indicate either responsability orliability for accurancy and completeness of this document or to alter any contract Terms & Conditions.
Date:
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Remarks:
1.0 28-1-15 Issued for Review Waqar Ahmad Sohail Khan Kashif Ijaz
Rev. Date Description Issued by Reviewed by Approved by
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2.2. General Description of Function.................................................................................72.2.1. List of Main Functions......................................................................................................72.2.2. Existing System Block Diagram.......................................................................................72.2.3. New System Block Diagram.............................................................................................8
2.3. Interface Descriptions..............................................................................................102.3.1. General Description.......................................................................................................10
2.5. Tuning Parameters And Variables............................................................................13
2.6. Representation and animation description (HMI).....................................................132.6.1. Events And Values To Be Recorded...............................................................................132.6.2. Alarm Handling..............................................................................................................132.6.3. Control Display..............................................................................................................142.6.4. Display Schemes............................................................................................................152.6.5. Faceplate.......................................................................................................................162.6.6. Animation of the “hand” symbol....................................................................................19
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LIST OF FIGURES
Figure 1: Existing System Block Diagram...........................................................................................8Figure 2: Function block ST16...............................................................................................................9Figure 3: Function block MC-2...............................................................................................................9Figure 4: Function block LC64.............................................................................................................10Figure 5: Function block CALCU..........................................................................................................10Figure 6: Function block PBS10C........................................................................................................10Figure 7: Interface MOT........................................................................................................................11Figure 8: Control Display......................................................................................................................15
Figure 9: MOT Run/Stop Status...........................................................................................................17
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Figure 10: Maintenance Inhibit...........................................................................................................18Figure 11: MOT in Inhibition.................................................................................................................19Figure 12: Animation of Hand Signal.................................................................................................20Figure 13: MOT Smart Part...................................................................................................................23Figure 14: Smart Part MOT-BK............................................................................................................23Figure 15: Sequence Table..................................................................................................................29Figure 16: MOT Logic Detail.................................................................................................................30Figure 17: MOT-BK.................................................................................................................................30Figure 18: SmartParts Overview.........................................................................................................32
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1. Introduction
The oil fields Odudu, together with Afia, Ime and Edikan are located on OML 100. These fields were developed by TEPNG in the conventional offshore area (water depth: 70m) in the period 1993-1995 which makes them about 15 years old.
OML 100 fields are developed with a manned central complex comprising a process platform (ODP1) bridged linked to the wellhead platform (ODD1). Three unmanned satellites AFD1, IMD1 and EDD1 are tied back to the central complex. The liquids of three satellite fields (Afia, Ime and Edikan) are piped to ODP1 and onwards to FSO UNITY. The central complex also handles the oil production from two other blocks, OML 102 (Ofon) and OML 99 (Amenam). This makes ODP1/ODD1 a production hub for OML 99, OML 100 and OML 102. Its unavailability would have a major impact on TEPNG production, therefore all safety issues on ODP1/ODD1 shall be treated as highly critical. Odudu offshore field is located 102km south-east of Port Harcourt. It is accessible by boat and Helicopter.
1.1. Document Scope
This document defines and details the MOT standard function developed for the OML100 Upgrade Project PCS System. It further specifies their implementation methodology.
This document would form the basis of the software and hardware design philosophy and thus adheres to the TEPNG General Specifications and project specific requirements. This document defines the MOT standard functions and objects and specifies their implementation.
1.2. Reference Documents
S. No. Document Number Title
1 GS-EP-INS-150Design method for system
configuration standard functions
2 GS-EP-INS-196 Input & Output Standard Functions
3 GS-EP-INS-197 Process Standard Functions
4 GS-EP-INS-198Safety and Fire & Gas Standard
Functions
Table 1: Reference Documents
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1.3. Abbreviations
AI Analogue Input AUT Auto Mode D/B/S Duty/Back-up/Standby DI Digital Input DO Digital Output ESD Emergency Shut-Down FGS Fire and Gas System MMI Man Machine Interface ICSS Integrated Control and Safety System MAN Manual Mode MI Maintenance Inhibition MOT-BK High voltage Motor with circuit Breaker MOT-ST Motor Status PCS Process Control System PSS Process Shutdown System PU Pumping Unit SSS Safety Shutdown System
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2. Motor Standard Function
2.1. Scope
This document describes functions to be performed by Motor typical. The three following typical will be used:
MOT: Low voltage motor and High voltage motor with fuse contactor (P ≤ 1,5MW) MOT-BK: High voltage motor with circuit breaker (P > 1,5MW) MOT-ST: Motor status only
2.2. General Description of Function
2.2.1. List of Main Functions
Handling of field inputs and outputs with status and discrepancy detection Interface with high level Standard Function (e.g. Pumping Unit). Operator commands: Start/Stop, Maintenance inhibition Maintenance monitoring (running time, start-up counter) Maintenance Inhibition treatment Invalidity Treatment
2.2.2. Existing System Block Diagram
Figure 1: Existing System Block Diagram
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In existing system the flow from field is first acquired, processed and then sent to the fault treatment block for the fault status check. In case of an IO fault, a fault status is generated from this block. The processed value goes to the flow measurement block. After the flow measurement the output goes to the correction algorithm. Pressure and temperature values are fed to the correction algorithm for calculating the compensation. A fall back temperature and pressure is also maintained in case of maintenance or fault on the respective transmitters.
2.2.3. New System Block Diagram
Function block ST16
This function block manages:
The interlock of the mode of the function block MC-2 in AUT mode in case of fault status (discrepancy, unavailability), inter start lock, trip from safety controller, or process lock (SDV not opened),
The automatic alarm masking by the maintenance inhibition, The generation of the unavailable alarm, The interdictions to put the function block MC-2 in calibration mode.
Figure 2: Function block ST16
Function block MC-2
The program uses the properties of the block to generate the discrepancy and the interlock of the motor. The operator calls the faceplate of this function block to start/stop the motor, according to the mode of the block.
Figure 3: Function block MC-2
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Function block LC64
This function block manages: The statuses of the following switches: Discrepancy, Fault status, Inter start lock and
the running/stopped status The new motor running command after the timer launching inhibition
Figure 4: Function block LC64
Function block CALCU
This function block manages: The start-up counter of the motor, the number of start-up is recorded in the
parameter P01, and the running time (Hour) of the motor is recorded in the parameter P03,
The display of the operation mark of the maintenance inhibition (frame of the faceplate displayed in yellow, with the label “INHIB” in the bottom of the faceplate, in case of maintenance inhibition activated)
The interdiction to switch on the function blocks MC-2 in simulation and tracking.
Figure 5: Function block CALCU
Function block PBS10C
This function block is used to record statuses of switches.
Figure 6: Function block PBS10C
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2.3. Interface Descriptions
2.3.1. General Description
Figure 7: Interface MOT
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2.4. Detailed Description of Functions
2.4.1. MAN/CASCADE Mode
2.4.1.1. MANUAL / AUTO mode
MAN/AUT mode is set by higher level automatic control (“pumping unit” typical, for example).
MAN/AUT mode is always set in MAN mode if there is not higher level automatic control (When no interlock is active in which case it is forced in AUT mode).
In Manual mode (MAN), the operator controls the start and the stop of the motor. In Automatic mode (AUT), the start and the stop of the motor is performed by upper
level.
2.4.1.2. START / STOP command
Start/Stop command is locked in Stop position in case of:
Safety trip, (MXSL status transmitted to the PCS) Unavailability status. Discrepancy status, Process interlock, (e.g. suction valve not opened ) Inter starts timer not elapsed (concerns HT motors) Inter motors start timer not elapsed (concerns HT motors depending on the same
D/B/S)
2.4.2. Maintenance Inhibition
Maintenance inhibition command is available for operator when the maintenance access level is set.When the maintenance inhibition is set to active:
Feedback running/stopped status switch is no more taken into account in internal status handling, but the animation is still showing the status.
Discrepancy and Unavailability alarms are inhibited. Alarms of I/O Invalidity (PCS) are inhibited.
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2.4.3. Analogue Output Fault Status
2.4.3.1. Motor status
HMI motor status is following the status input (running/stopped)
Internal Status is active:
if the maintenance inhibition status is not set, when the status input is active if the maintenance inhibition status is set, when the operating command status is
active
2.4.3.2. Discrepancy status
It indicates a discrepancy between the operating command and the feedback status, after a time delay (discrepancy timer).
Discrepancy timer is launched upon status change of the operating command. If there is a discrepancy, the command status is reset. The discrepancy status remains active till the alarm is acknowledged.
2.4.3.3. Fault status
This status includes
discrepancy status Unavailability status.
2.4.3.4. Unavailability status
Unavailable status is aligned with the unavailable input, which is active in normal situation: For Example, No electrical fault, no local emergency stop. This status remains active till its alarm is acknowledged.
2.4.3.5. Invalidity status
This status will report a hardware fault concerning associated I/O cards (field inputs/outputs).
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2.5. Tuning Parameters And Variables
Parameter Access LevelDiscrepancy timer pre-set value Maintenance
Inter starts timer (one per motor) MethodInter motors timer (one per set of motors of a same D/B/S) Method
Table 2: Tuning Parameters
2.6. Representation and animation description (HMI)
2.6.1. Events And Values To Be Recorded
Maintenance inhibit command Status (running/stopped) Available status Invalidity status Starting number Running time
2.6.2. Alarm Handling
Alarm Description Priority
Output Invalidity State Level 1
Table 3: Alarm Handling
Each Alarm will be active until it is acknowledged and the alarm condition disappeared
Flashing will be active until Alarm is acknowledged even though it returned healthy
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2.6.3. Control Display
S.NO General Specification Existing System New system
1
Figure 8: Control Display
PCXXXXY equipment label is hidden on operator requestPCXXXXY equipment label is used as target area for calling the safety view where the motor is implemented.The Command part on symbol of the equipment is used as target area for equipment faceplate command The Control part on symbol of the equipment is used as target area for Maintenance inhibition faceplate command
The symbol is used as target area for calling the maintenance view, where all the Process interlocks conditions are listed, Yellow color for the active interlock and otherwise in transparent(Hidden)
MYSSSSY instrument label appears on operator request (soft key). Symbol and MYSSSSY instrument tag are used as call-up area for the faceplate
display. Target area on the valve used to call the MOT faceplate display.
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Table 4: Control Display
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Muhammad Asim Butt, 06/02/15,
Wrong figure , choose an appropriate one.
Muhammad Asim Butt, 06/02/15,
Wrong figure choose an appropriate one like mentioned in the as per General Specifications
2.6.4. Display Schemes
Display Description
Valve and Bar graph
Frames (Signaling and
Alarm)
General Specification
Existing System
New System
Opening > 5%
Fluid colour NA
Opening ≤ 5% White NA NA NA NA
Safety trip
See text animation here above
Signalling frame (external):White
NA
Output fault
See text animation here above
Alarm frame (internal) :
Red blinking before acknowledgement Red steady after acknowledgement
NA
Communication or
system faultWhite
Signalling frame : Magenta
Table 5: Display Scheme
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Take the snaps of all the typicals of similar sizes. To be checked in all the typicals
2.6.5. Faceplate
Following faceplate opens up when the “numeric value” target area is clicked
The operator calls the faceplate of this function block to set the mode of the Run/Stop function, according to the mode of the block.
Figure 9: MOT Run/Stop Status
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The operator calls the faceplate of this function block to set the maintenance inhibit function, according to the mode of the block.
Figure 10: Maintenance Inhibit
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Figure 11: MOT in Inhibition
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2.6.6. Animation of the “hand” symbol
A full yellow “hand” symbol is displayed near the valve when output value is available to the operator. When Cascade mode of the MOT is set, no hand symbol is shown.In case of output invalidity, the hand symbol is white and the frame is blinking yellow before acknowledgement and steady yellow after acknowledgement.
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2.7.1.5. Description of the function blocks
Function block PBS10C
This function block is used to record statuses of switches.
MOT: MMXXXXY MC-2 Block parameters:
Tag name Item CaptionAttribu
teMMXXXXY Operation Interlock Input(IL) NOMMXXXXY Answerback Input(IN) NOMMXXXXY Operation Output(OUT) NOMMXXXXY Tag Name YESMMXXXXY Model Name MC-2 NOMMXXXXY Tag Comment YESMMXXXXY Tag Mark Aux.1 NOMMXXXXY Lvl 3 NOMMXXXXY Switch Position Label RUN,,STOP,RUN NOMMXXXXY Label Direct NOMMXXXXY Upper Window YESMMXXXXY Button Color/Top Background Color NOMMXXXXY Button Color/Bottom Background Color NOMMXXXXY Display FV bar No NOMMXXXXY Upper Equipment Name YES
MMXXXXYInput Signal Conversion/Input Signal
Conversion2-position Status
InputNO
MMXXXXYInput Signal Conversion/Direction of
AnswerbackDirect NO
MMXXXXY Release Answerback Check MaskPV=MV or MTM
TimeoutNO
MMXXXXY Answerback Check Both Sides NOMMXXXXY Alarm Level User(5) NOMMXXXXY Input Open Alarm Both NOMMXXXXY Output Open Alarm Yes NOMMXXXXY Bad Connection Alarm No NOMMXXXXY Inching/Full-stroke Time Width NOMMXXXXY Serial Startup Group NOMMXXXXY Answerback Tracking Yes NOMMXXXXY Interlock Input Signal Direction Direct NO
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MMXXXXY Output when interlock status is true Close NOMMXXXXY Hold output when interlocked Invalid NO
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MMXXXXYModify pulsive output when interlock status
true.Status Output NO
MMXXXXYFallback operation on the abnormal answer-
backNONE NO
MMXXXXYOutput Signal Conversion/Output Signal
Conversion2-position Status
OutputNO
MMXXXXYOutput Signal Conversion/Output Action
DirectionDirect NO
Table 12: MOT: MMXXXXY MC-2 Block Parameters
MOT-BK: BBXXXXY MC-2 Block parameters:
Tag name Item CaptionAttribu
teBBXXXXY Operation Interlock Input(IL) NOBBXXXXY Answerback Input(IN) NOBBXXXXY Operation Output(OUT) NOBBXXXXY Tag Name YESBBXXXXY Model Name MC-2 NOBBXXXXY Tag Comment YESBBXXXXY Tag Mark Aux.1 NOBBXXXXY Lvl 3 NOBBXXXXY Switch Position Label RUN,,STOP,RUN NOBBXXXXY Label Direct NOBBXXXXY Upper Window YESBBXXXXY Button Color/Top Background Color NOBBXXXXY Button Color/Bottom Background Color NOBBXXXXY Display FV bar No NOBBXXXXY Upper Equipment Name YES
BBXXXXYInput Signal Conversion/Input Signal
Conversion2-position Status Input NO
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BBXXXXYInput Signal
Conversion/Direction of Answerback
DIRECT Direct NO
BBXXXXYRelease Answerback
Check Mask0
PV=MV or MTM Timeout
NO
BBXXXXY Answerback Check BOTH Both Sides NOBBXXXXY Alarm Level 5 User(5) NOBBXXXXY Input Open Alarm HL Both NOBBXXXXY Output Open Alarm YES Yes NOBBXXXXY Bad Connection Alarm NO No NO
BBXXXXYInching/Full-stroke Time
Width0 NO
BBXXXXY Serial Startup Group 0 NOBBXXXXY Answerback Tracking YES Yes NO
BBXXXXYInterlock Input Signal
DirectionDIRECT Direct NO
BBXXXXYOutput when interlock
status is trueOFF Close NO
BBXXXXYHold output when
interlockedNO Invalid NO
BBXXXXYModify pulsive output when interlock status
true.STATUS Status Output NO
BBXXXXYFallback operation on the
abnormal answer-backNO NONE NO
BBXXXXYOutput Signal
Conversion/Output Signal Conversion
2PL2-position Pulsive
OutputNO
BBXXXXYOutput Signal
Conversion/Output Action Direction
DIRECT Direct NO
Table 13: MOT-BK: BBXXXXY MC-2 Block parameters
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MOT ST1-MMXXXXY ST16 Block parameters (MOT-BK ST1-BBXXXXY identical)
Tag name Item Caption AttributeST1-MMXXXXY Tag Name YESST1-MMXXXXY Model Name NO
ST1-MMXXXXY
Tag CommentBEFORE MC-
2NO
ST1-MMXXXXY
Tag Mark 3 Aux.1 NO
ST1-MMXXXXY
Lvl 6 6 NO
ST1-MMXXXXY
Upper Equipment Name
YES
ST1-MMXXXXY
Alarm Level 16 User(16) NO
ST1-MMXXXXY
Scan Period Basic Scan Basic Scan NO
ST1-MMXXXXY
Processing Timing/Start Timing
TPeriodic Execution
Type(T)NO
ST1-MMXXXXY
Processing Timing/Output Timing
EOutput Each Time
Conditions are Satisfied(E)
NO
ST1-MMXXXXY
Cxx Conditions YES
ST1-MMXXXXY
Axx Actions YES
Table 14: MOT ST1-MMXXXXY ST16 Block parameters
MOT LC1-MMXXXXY LC64 Block parameters (MOT-BK ST1-BBXXXXY identical)
Tag name Item Caption AttributeLC1-MMXXXXY Tag Name YESLC1-MMXXXXY Model Name NOLC1-MMXXXXY Tag Comment NOLC1-MMXXXXY Tag Mark Aux.1 NOLC1-MMXXXXY Lvl 6 NOLC1-MMXXXXY Upper Equipment Name YESLC1-MMXXXXY Alarm Level User(16) NOLC1-MMXXXXY Scan Period Basic Scan NO
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MOT CL1-MMXXXXY Calculation block parameters (MOT-BK ST1-BBXXXXY identical)
Tag name Item Caption AttributeCL1-MMXXXXY Tag Name YESCL1-MMXXXXY Model Name NOCL1-MMXXXXY Tag Comment NOCL1-MMXXXXY Tag Mark Aux.1 NOCL1-MMXXXXY Lvl 5 NOCL1-MMXXXXY Processing Timing/Start Timing Periodic Execution NOCL1-MMXXXXY Upper Equipment Name YESCL1-MMXXXXY Alarm Level User(16) NOCL1-MMXXXXY Input Open Alarm No Alarm NOCL1-MMXXXXY Bad Connection Alarm Yes NOCL1-MMXXXXY Alias YES
Table 16: MOT CL1-MMXXXXY Calculation block parameters
MOT PM1-MMXXXXY PBS10C block parameters (MOT-BK ST1-BBXXXXY identical)
Tag name Item Caption AttributePM1-MMXXXXY Tag Name YESPM1-MMXXXXY Model Name NOPM1-MMXXXXY Tag Comment NOPM1-MMXXXXY Tag Mark Aux.1 NOPM1-MMXXXXY Lvl 5 NOPM1-MMXXXXY Upper Equipment Name YESPM1-MMXXXXY Alarm Level User(16) NOPM1-MMXXXXY Bad Connection Alarm Yes NO
Table 17: MOT PM1-MMXXXXY PBS10C block parameters
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2.7.1.6. Sequence table
MOT ST16 processing (MOT-BK identical)
Figure 15: Sequence Table
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2.7.1.7. Logic detail
MOT
Figure 16: MOT Logic Detail
MOT-BK
Figure 17: MOT-BK
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2.7.2. PCS: MOT-ST
2.7.2.1. Hardwired I/O
DI
Tag NameTag Mark
Access Level
Btn1 color
Btn2 color
Description
MyhL-MMSSSSY 3 5 Green Green Run Status
MY-MMSSSSY 3 5 Green Green Availability
Table 18: Hardwired IO2.7.2.2. Software I/O
Annunciator
Label Tag comment DescriptionAccess Level
Tag mark
Alarm Priority
MMSSSSY-AMYMMSSSSY
UNAVAILABLEUnavailabili
ty5 3 6
Table 19: AnnunciatorPrintout Messages
Label Tag comment Description
%%PMMSSSSYR MMSSSSYR RUN Command Run
%%PMMSSSSYS MMSSSSYS STOP Command Stop
Switches
Tag Name Tag Comment Description Btn Color Tag Mark Level
MMSSSSY-MI MAINTENANCE INHIB Maint. Inhibition Red 7 7
Table 21 Switches
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Table 20: Print Message
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PM1-MMSSSSY.SWOP[1] Inter Motors Timer Testing Inhibition
PM1-MMSSSSY.SWOP[2] Inter Motors Timer Launching Inhibition
Table 22: PBS10C2.7.2.3. SmartParts Overview
MOT_ST
Figure 18: SmartParts Overview
Blocks Parameters & Variables
Execution order
Tag NameModel Name
Tag CommentTag Mark
Alarm Level
Access Level
1 ST1-MMSSSSY ST16 BEFORE SI-1 3 16 6
2 LC1-MMSSSSY LC64 AFTER SI-1 3 16 6
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3 CL1-MMSSSSY CALCU 3 16 5
4 PM1-MMSSSSY PBS10C SWITCHES 3 16 5
5 MMSSSSY SI-1 TAGCOMMENT 3 5 7
Table 23: Blocks Parameters & Variables
2.7.2.4. Description Of The Function Blocks
MOT-ST SI-1 block parameters
Tag name Item Caption AttributeMMSSSSY Run Status NOMMSSSSY Tag Name YESMMSSSSY Model Name SI-1 NOMMSSSSY Tag Comment YESMMSSSSY Tag Mark Aux.1 NOMMSSSSY Lvl 5 NOMMSSSSY Scan Period Basic Scan NOMMSSSSY Switch Position Label RUN,,STOP,RUN NOMMSSSSY Label Direct NOMMSSSSY Status Change Message Bypass Yes NOMMSSSSY Upper Window YESMMSSSSY Upper Equipment Name YESMMSSSSY Direction of Answerback Direct YESMMSSSSY Alarm Level User(7) NOMMSSSSY Input Open Alarm Both NOMMSSSSY Bad Connection Alarm YES NO
Table 24: MOT-ST SI-1 block parameters
MOT-ST ST1-MMSSSSY ST16 Block parameters
Tag name Item CaptionAttribute
ST1-MMSSSSY
Tag Name YES
ST1-MMSSSSY
Model Name NO
ST1-MMSSSSY
Tag Comment NO
ST1-MMSSSSY
Tag Mark Aux.1 NO
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Tag name Item Caption AttributeLC1-MMSSSSY Tag Name YESLC1-MMSSSSY Model Name NOLC1-MMSSSSY Tag Comment NOLC1-MMSSSSY Tag Mark Aux.1 NOLC1-MMSSSSY Lvl 6 NOLC1-MMSSSSY Upper Equipment Name YESLC1-MMSSSSY Alarm Level User(16) NOLC1-MMSSSSY Scan Period Basic Scan NO
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CL1-MMSSSSY Alarm Level 16 User(16) NOCL1-MMSSSSY Input Open Alarm NO No Alarm NOCL1-MMSSSSY Bad Connection Alarm YES Yes NOCL1-MMSSSSY Alias aliases YES
Tag name Item Caption AttributePM1-MMSSSSY Tag Name YESPM1-MMSSSSY Model Name NOPM1-MMSSSSY Tag Comment NOPM1-MMSSSSY Tag Mark Aux.1 NOPM1-MMSSSSY Lvl 5 NOPM1-MMSSSSY Upper Equipment Name YESPM1-MMSSSSY Alarm Level User(16) NOPM1-MMSSSSY Bad Connection Alarm Yes NO
Table 28: MOT-ST
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2.7.2.5. Sequence table ST1-MMSSSSY
MOT-ST ST16 processing
Table 29: Sequence Chart
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